SEAL 5P5756 - Caterpillar

Ensure that all safety information, warnings, and instructions are read and understood before any operation or any maintenance procedures are performed.The user is responsible for the performance of maintenance, including all adjustments, the use of proper lubricants, fluids, filters, and the replacement of components due to normal wear and aging. Failure to adhere to proper maintenance intervals and procedures may result in diminished performance of the product and/or accelerated wear of components.Use mileage, fuel consumption, service hours, or calendar time, WHICH EVER OCCURS FIRST, in order to determine the maintenance intervals. Products that operate in severe operating conditions may require more frequent maintenance.Note: Before each consecutive interval is performed, all maintenance from the previous interval must be performed.When Required
Batteries - Replace
Battery - Recycle
Battery or Battery Cable - Disconnect
Engine - Clean
Fan Belt - Inspect/Adjust/Replace
Film (Product Identification) - Clean
Fuel System - Fill
Fuel System - Prime
Fuel Transfer System - Prime
Generator - Dry
Generator Bearing - Lubricate
Generator Set - Test
Generator Set Alignment - Check
Rotating Rectifier - Test
Varistor - Test
Winding - Test
Daily
Annunciator Panel - Inspect
Cooling System Coolant Level - Check
Engine Air Cleaner Service Indicator - Inspect
Engine Oil Level - Check
Fuel System Primary Filter/Water Separator - Drain
Fuel Tank Water and Sediment - Drain
Generator Load - Check
Jacket Water Heater - Check
Power Factor - Check
Walk-Around Inspection
Every Week
Air Inlet Filter - Check
Battery Charger - Check
Electrical Connections - Check
Generator - Inspect
Generator Bearing Temperature - Test/Record
Space Heater - Check
Stator Winding Temperature - Measure/Record
Voltage and Frequency - Check
Initial 250 Service Hours
Crankcase Pressure - Measure
Engine Valve Lash - Inspect/Adjust
Fuel Injector - Inspect/Adjust
Every 250 Service Hours
Battery Electrolyte Level - Check
Belts - Inspect/Adjust/Replace
Cooling System Coolant Sample (Level 1) - Obtain
Engine Oil Sample - Obtain
Fan Drive Bearing - Lubricate
Fumes Disposal Filter - Drain
Hoses and Clamps - Inspect/Replace
Radiator - Clean
Every 500 Service Hours
Engine Oil and Filter - Change
Fuel System Primary Filter (Water Separator) Element - Replace
Every 1000 Service Hours
Crankcase Pressure - Measure
Engine Crankcase Breather - Clean
Engine Protective Devices - Check
Fuel System Secondary Filter - Replace
Insulation - Test
Every 2000 Service Hours
Crankshaft Vibration Damper - Inspect
Engine Mounts - Check
Generator Set Vibration - Inspect
Generator Set Vibration - Test/Record
Turbocharger - Inspect
Every Year
Cooling System Coolant Sample (Level 2) - Obtain
Every 3000 Service Hours or 3 Years
Cooling System Coolant (DEAC) - Change
Cooling System Coolant Extender (ELC) - Add
Every 4000 Service Hours
Engine Valve Lash - Inspect/Adjust
Fuel Injector - Inspect/Adjust
Every 5000 Service Hours
Fumes Disposal Filter Element - Replace
Every 6000 Service Hours or 6 Years
Alternator - Inspect
Cooling System Coolant (ELC) - Change
Cooling System Water Temperature Regulator - Replace
Electric Starting Motor - Inspect
Speed Sensor - Clean/Inspect
Starting Motor - Inspect
Water Pump - Inspect
Every 8000 Service Hours
Rotating Rectifier - Check
Overhaul
Generator Bearing - Inspect/Replace
Maintenance Recommendations
Overhaul (Major)
Overhaul (Top End)
Overhaul Considerations