SEAL .610 m(24.01 in.) 5P6510 - Caterpillar

Removal Procedure
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat products.Dispose of all fluids according to local regulations and mandates.
Drain the coolant from the cooling system into a suitable container for storage or for disposal. Refer to Operation and Maintenance Manual, "Cooling System Coolant - Change".
Illustration 1 g00619521
Cut the wires in order to remove shield (1) from the connection of air inlet tube (2) and the turbocharger. Also, remove shield (1) from the connection of air inlet tube (2) and the air cleaner.
Illustration 2 g00619523
Loosen clamps (3) at both ends of air inlet tube (2).
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Remove nuts (4) and the washers.
Attach a suitable lifting device onto air inlet tube (2). The weight of air inlet tube (2) is approximately 23 kg (50 lb).
Remove U-bolts (5) and supports (6).
Remove air inlet tube (2) from the turbocharger and from the air cleaner.
Illustration 4 g00619529
Remove hose assembly (7).
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Remove clamp (8) that attaches tube assembly (9) to the cylinder head.
Remove bolts (10). Remove tube assembly (8).
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Remove bolts (11) that attach turbocharger (12) to the aftercooler housing.
Attach a lifting device onto turbocharger (12). The weight of turbocharger (12) is approximately 61 kg (134 lb).
Illustration 7 g00619586
Remove the nuts, the washers, and bolts (13).
Remove turbocharger (12). Remove the gasket from the exhaust manifold.