SEAL AS-EXHAUST 7E4369 - Caterpillar

The UPS provides the following tools to aid in troubleshooting the unit:
General alarms and messages that are related to specific events of the UPS are shown on the display.
Detailed status and fault messages that are associated with operation of the UPS can be accessed by using the UPS Tuner interface.Before the UPS is taken out of service, gather information from the following sources:
Status logs
Fault logs
Personalization
Measurements logs
Board Status logsGeneral Operation
Table 1 lists the possible causes or corrective actions for problems that are associated with the general operation of the UPS.
Table 1
Problem    Possible Causes or Corrective Actions    
Input switch "Q1" trips     Faulty CSNEN/CSNON module including the SCR
Faulty phase rotation
Faulty component or device
Faulty Q1 switch    
Rectifier does not start (PFC fault)     Input source out of tolerance
Open input power fuse
Faulty CSNEN/CSNON module including the SCR
Faulty DCHEN/DCHON
Faulty MIZNUS PCA
DC capacitor is shorted    
DC regulation is unstable     Faulty input SCR
Faulty CSNEN/CSNON module
Faulty DCHEN/DCHON
Loose ribbon cable or control harness
Faulty TA1, TA2, TA3
Faulty MIZNUS PCA    
High AC ripple on the DC bus     Open or faulty batteries
Open or faulty DC capacitors
Faulty DCHEN/DCHON
DC regulation is unstable. See the problem above.    
Inverter does not start     Faulty MUTENUS/MUTONUS module
Open inverter output fuse
Faulty MIZNUS PCA
Faulty CSIEN/CSION module including the SCR
Faulty LEM TA4, TA5, TA6
Faulty output AC capacitor C4, C5, C6    
Inverter starts, inverter voltage = 0, no current limitation     Faulty CSIEN or CSION PCA
Faulty MIZNUS PCA    
Inverter starts, inverter voltage = 0, inverter goes into current limitation     Faulty CSIEN or CSION PCA including SCR
Faulty MIZNUS PCA
Faulty LEM: TA4, TA5, or TA6
Faulty output AC capacitor: C4, C5, or C6    
"KA1" or "KA2" contactor does not close     KA1 or KA2 contactor coil is open or shorted
Faulty Local or Remote EPO signal
Faulty KCTNUS PCA
Faulty ALIN PCA    
"QF1" battery circuit breaker is not closed, display shows charger fault     Check wiring at SMB07 at DALIN and TB5. The QF1 auxiliary connection must be normally open.
Faulty DCHEN or DCHON
Faulty CHAN PCA    
"QF1" battery circuit breaker tripped     Faulty DCHEN or DCHON
Faulty CHAN PCA
Load test batteries, check for open cell or shorted cell, and replace with new batteries.
Check the batteries for ground faults.    
"QF1" battery circuit breaker will not close     Check 24 VDC on DALIN at XMB07 to TB5 pin 1 and pin 3.
Replace DALIN.
If problem persists, replace ALIN PCA.
Check that the UV coil is not open.
Check that the "Breaker Magnetic trip" setting is set on "Maximum".    
Battery temperature fault     Check the ambient temperature of the UPS room.
Verify that the cooling fans are operational.
Check connection XMD3 on the CHAN PCA.
Check wiring from the ATIZ to the CHAN PCA.
Faulty AITZ    
No display, UPS is inoperable     Faulty ALIN PCA
Faulty AGAN display assembly
Faulty GDEN PCA    
No display, UPS is operational     Faulty AGAN Display assembly
Check that the contrast is set correctly.
Check for a loose ribbon cable or a loose control harness.
Faulty GDEN PCA    
Display metered values inaccurate     Incorrect voltage or power applied