SEAL 8J1699 - Caterpillar

Ensure that all safety information, warnings, and instructions are read and understood before any operation or any maintenance procedures are performed. The user is responsible for the performance of maintenance, including all adjustments, the use of proper lubricants, fluids, and filters. The user is also responsible for the replacement of components due to normal wear and aging. Failure to adhere to proper maintenance intervals and procedures may result in diminished performance of the product and/or accelerated wear of components. Use mileage, fuel consumption, service hours, or calendar time, WHICH EVER OCCURS FIRST, to determine the maintenance intervals. Products that operate in severe operating conditions may require more frequent maintenance. Before each consecutive interval is performed, all maintenance from the previous interval must be performed.When Required
Automatic Start/Stop - Inspect
Battery - Recycle
Battery - Replace
Battery or Battery Cable - Disconnect
Battery Charger - Check
Circuit Breakers - Reset
Crankcase Pressure - Measure
Engine Air Cleaner Element (Single Element) - Inspect/Replac
Engine - Clean
Generator - Dry
Generator Bearing - Replace
Generator Set - Test
Generator Set Alignment - Check
Generator Set Vibration - Test/Record
Generator Winding - Test
Generator Winding Insulation - Test
Overhaul Considerations
Stator Winding Temperature - Test
Varistor - Check
Varistor - Inspect
Daily
Control Panel - Inspect/Test
Coolant Level - Check
Engine Air Cleaner Service Indicator - Inspect
Engine Oil Filter Differential Pressure - Check
Engine Oil Level - Check
Fuel Filter Differential Pressure - Check
Fumes Disposal Filter Differential Pressure - Check
Generator Bearing Temperature - Test/Record
Generator Load - Check
Jacket Water Heater - Check
Power Factor - Check
Voltage and Frequency - Check
Walk-Around Inspection
Every 250 Service Hours
Battery Electrolyte Level - Check
Coolant Sample (Level 1) - Obtain
Cooling System Supplemental Coolant Additive (SCA) - Test/Add
Engine Oil Sample - Obtain
Fumes Disposal Filter - Drain
Space Heater - Test
Every 500 Service Hours
Electrical Connections - Check
Fan Drive Bearing - Lubricate
Generator - Inspect
Generator Lead - Check
Every 1000 Service Hours
Alternator - Inspect
Belts - Inspect/Adjust/Replace
Crankshaft Vibration Damper - Inspect
Engine Crankcase Breather - Clean
Fumes Disposal Filter Element - Inspect/Replace
Hoses and Clamps - Inspect/Replace
Inlet Air System - Check
Water Pump - Inspect
Every 2000 Service Hours
Engine Valve Lash - Check
Gas Filter Condensation - Drain
Generator Bearing - Lubricate
Generator Set Vibration - Test/Record
Stator Lead - Check
Every 3000 Service Hours
Engine Oil and Filter - Change
Spark Plugs - Inspect/Adjust/Replace
Every 4000 Service Hours
Crankcase Blowby - Test/Record
Cylinder Pressure - Test/Record
Engine Mounts - Inspect
Engine Protective Devices - Check
Exhaust Bypass - Inspect
Nitrogen Oxide Sensor - Calibrate
Starting Motor - Inspect
Valve Stem Projection - Measure/Record
Every 3 Months
Gas Pressure Regulator Condensation - Drain
Ignition System Timing - Check/Adjust
Every Year
Heat Shield - Check/Replace
Prelube Pump - Inspect
Radiator - Clean
Coolant Sample (Level 2) - Obtain
Every 8000 Service Hours
Generator Bearing - Inspect
Generator Winding Insulation - Test
Ignition Transformer Extender - Replace
Rotating Rectifier - Check
Rotating Rectifier - Inspect/Test
Speed Sensor - Clean/Inspect
Every 10 000 Service Hours
Nitrogen Oxide Sensor - Replace
Between 18 000 and 22 000 Service Hours
Overhaul (Top End)
Turbocharger - Inspect
Every 24 000 Service Hours or 3 Years
Coolant (NGEC) - Change
Between 35 000 and 45 000 Service Hours
Overhaul (In-Frame)
Between 70 000 and 90 000 Service Hours
Overhaul (Major)