8N6862 SEAL Caterpillar parts
3508, 3512, 3516, G3512, G3516
Rating:
Alternative (cross code) number:
CA8N6862
8N-6862
8N6862
CA8N6862
8N-6862
8N6862
Weight: 0.01 pounds 0 kg.
GAS ENGINE, MARINE ENGINE,
Compatible equipment models: 8N6862:
Information:
Probable Causes
Driven equipment
Engine supports
Vibration damper
Low compression (cylinder pressure)
Electronic unit injectors
Individual malfunctioning cylinderRecommended Actions
Note: When performing the following procedure, do not stand near the engine. The vibration may indicate an imminent component failure.Note: Complete the procedure in the order in which the steps are listed.
Table 1
Troubleshooting Test Steps Values Results
1. Driven Equipment
A. Inspect the mounting bolts for the driven equipment. Inspect the alignment and the balance of the driven equipment.
B. Inspect the coupling.
Driven equipment
Result The driven equipment and the alignment are not OK.
Repair: Repair or replace the driven equipment.
Result: The driven equipment and the alignment are OK.
Proceed to Test Step 2.
2. Engine Supports
A. Inspect the mounts and the brackets while the engine is operated through the speed range. Check for mounts and brackets that are loose and/or broken.
B. Check the alignment of the mounts before operating the engine under load for any length of time.
Engine supports
Result: The mounts and brackets are loose and/or broken.
Repair: Replace the mounts and brackets that are loose and/or broken.
Result: The mounts and brackets are not loose and/or broken.
Proceed to Test Step 3.
3. Inspect the Vibration Damper
A. Clean any debris from around the vibration damper. Check the vibration damper for damage or leakage.
B. Inspect the mounting bolts for damage and/or for wear. Refer to Disassembly and Assembly, "Vibration Damper and Pulley - Remove" and Disassembly and Assembly, "Vibration Damper and Pulley - Install".
Vibration damper
Result: The vibration damper or the mounting bolts are damaged.
Repair: Replace the damaged vibration damper or the damaged mounting bolts.
Result: The vibration damper or the mounting bolts are not damaged.
Proceed to Test Step 4.
4. Low Compression (Cylinder Pressure)
A. Perform a compression test. Refer to Systems Operation, Testing, and Adjusting, "Compression - Test ".
Cylinder compression
Result: The results of the compression test are outside the specifications.
Repair: Investigate the cause and rectify any faults.
Note: Possible causes of low compression are shown in the following list:
Loose glow plugs
Faulty piston
Faulty piston rings
Worn cylinder bores
Worn valves
Faulty cylinder head gasket
Damaged cylinder head
Result: The results of the compression test are OK.
Proceed to Test Step 5.
5. Electronic Unit Injectors
A. Use the electronic service tool to perform the automatic "Cylinder Cut Out Test".
Note: If the compression test that was performed in Test Step 4 was satisfactory, the "Cylinder Cut Out Test" will identify any faulty injectors.
Electronic Unit Injectors
Result: A faulty injector is indicated.
Repair: Remove any faulty electronic unit injectors. Refer to Disassembly and Assembly, "Electronic Unit Injector - Remove".
Install new electronic unit injectors. Refer to Disassembly and Assembly, "Electronic Unit Injector - Install".
Repeat the automatic "Cylinder Cut Out Test". If the fault is still apparent, remove the replacement electronic unit injector and install the original electronic unit injector. Refer to Disassembly and Assembly, "Electronic Unit Injector - Remove" and Disassembly and Assembly, "Electronic Unit Injector - Install".
Result: All injectors are OK.
Proceed to Test Step 6.
6. Individual Malfunctioning Cylinders
A. With the engine speed at a fast idle, use the electronic service tool to perform the manual "Cylinder Cut Out Test".
As each cylinder is cut out, listen for a change in the sound from
Driven equipment
Engine supports
Vibration damper
Low compression (cylinder pressure)
Electronic unit injectors
Individual malfunctioning cylinderRecommended Actions
Note: When performing the following procedure, do not stand near the engine. The vibration may indicate an imminent component failure.Note: Complete the procedure in the order in which the steps are listed.
Table 1
Troubleshooting Test Steps Values Results
1. Driven Equipment
A. Inspect the mounting bolts for the driven equipment. Inspect the alignment and the balance of the driven equipment.
B. Inspect the coupling.
Driven equipment
Result The driven equipment and the alignment are not OK.
Repair: Repair or replace the driven equipment.
Result: The driven equipment and the alignment are OK.
Proceed to Test Step 2.
2. Engine Supports
A. Inspect the mounts and the brackets while the engine is operated through the speed range. Check for mounts and brackets that are loose and/or broken.
B. Check the alignment of the mounts before operating the engine under load for any length of time.
Engine supports
Result: The mounts and brackets are loose and/or broken.
Repair: Replace the mounts and brackets that are loose and/or broken.
Result: The mounts and brackets are not loose and/or broken.
Proceed to Test Step 3.
3. Inspect the Vibration Damper
A. Clean any debris from around the vibration damper. Check the vibration damper for damage or leakage.
B. Inspect the mounting bolts for damage and/or for wear. Refer to Disassembly and Assembly, "Vibration Damper and Pulley - Remove" and Disassembly and Assembly, "Vibration Damper and Pulley - Install".
Vibration damper
Result: The vibration damper or the mounting bolts are damaged.
Repair: Replace the damaged vibration damper or the damaged mounting bolts.
Result: The vibration damper or the mounting bolts are not damaged.
Proceed to Test Step 4.
4. Low Compression (Cylinder Pressure)
A. Perform a compression test. Refer to Systems Operation, Testing, and Adjusting, "Compression - Test ".
Cylinder compression
Result: The results of the compression test are outside the specifications.
Repair: Investigate the cause and rectify any faults.
Note: Possible causes of low compression are shown in the following list:
Loose glow plugs
Faulty piston
Faulty piston rings
Worn cylinder bores
Worn valves
Faulty cylinder head gasket
Damaged cylinder head
Result: The results of the compression test are OK.
Proceed to Test Step 5.
5. Electronic Unit Injectors
A. Use the electronic service tool to perform the automatic "Cylinder Cut Out Test".
Note: If the compression test that was performed in Test Step 4 was satisfactory, the "Cylinder Cut Out Test" will identify any faulty injectors.
Electronic Unit Injectors
Result: A faulty injector is indicated.
Repair: Remove any faulty electronic unit injectors. Refer to Disassembly and Assembly, "Electronic Unit Injector - Remove".
Install new electronic unit injectors. Refer to Disassembly and Assembly, "Electronic Unit Injector - Install".
Repeat the automatic "Cylinder Cut Out Test". If the fault is still apparent, remove the replacement electronic unit injector and install the original electronic unit injector. Refer to Disassembly and Assembly, "Electronic Unit Injector - Remove" and Disassembly and Assembly, "Electronic Unit Injector - Install".
Result: All injectors are OK.
Proceed to Test Step 6.
6. Individual Malfunctioning Cylinders
A. With the engine speed at a fast idle, use the electronic service tool to perform the manual "Cylinder Cut Out Test".
As each cylinder is cut out, listen for a change in the sound from
Caterpillar parts catalog:
Parts seal Caterpillar catalog:
1531810
SEAL-INTEGRAL
3512C, G3508, G3508B, G3512, G3512B, G3512E, G3516, G3516B, G3516H, PMG3516
3512C, G3508, G3508B, G3512, G3512B, G3512E, G3516, G3516B, G3516H, PMG3516
9X7529
SEAL
G3306, G3408B, G3412, G3508, G3508B, G3512, G3512B, G3516, G3516B, G3520B, PMG3516
G3306, G3408B, G3412, G3508, G3508B, G3512, G3512B, G3516, G3516B, G3520B, PMG3516
1792960
SEAL-INTEGRAL
G3508, G3508B, G3512, G3512B, G3516, G3516B, G3520B, PMG3516
G3508, G3508B, G3512, G3512B, G3516, G3516B, G3520B, PMG3516
1986067
SEAL-INTEGRAL
G3508, G3508B, G3512, G3512B, G3512E, G3516, G3516B, G3516H, G3520B, PMG3516
G3508, G3508B, G3512, G3512B, G3512E, G3516, G3516B, G3516H, G3520B, PMG3516
5P8862
SEAL-O-RING
3516B, 797, 797B, G3508, G3508B, G3512, G3512B, G3516, G3516B, G3520B
3516B, 797, 797B, G3508, G3508B, G3512, G3512B, G3516, G3516B, G3520B
7C3920
SEAL-EXHAUST
G3508, G3508B, G3512, G3512B, G3516, G3516B, G3520B, PMG3516
G3508, G3508B, G3512, G3512B, G3516, G3516B, G3520B, PMG3516
3N2730
SEAL
3512C, G3508, G3512, G3512B, G3512E, G3516, G3516B, G3520B, G3606, G3608, SPF343C
3512C, G3508, G3512, G3512B, G3512E, G3516, G3516B, G3520B, G3606, G3608, SPF343C
2775833
SEAL
3512B, 3512C, 3516B, G3508, G3508B, G3512, G3512B, G3512E, G3516, G3516B, G3516C, G3516E, G3516H, G3520B, G3520C, G3520E, PMG3516, SPF343C
3512B, 3512C, 3516B, G3508, G3508B, G3512, G3512B, G3512E, G3516, G3516B, G3516C, G3516E, G3516H, G3520B, G3520C, G3520E, PMG3516, SPF343C
1251372
SEAL-O-RING
325C, 938G II, 966H, 966K, 966M XE, 972M XE, 980G II, D5N, D6N, D6R, D6R II, D7R XR, G3508, G3508B, G3512, G3512B, G3512E, G3516, G3516B, G3516C, G3516E, G3516H, G3520B, G3520C, G3520E, G3606, G3606B,...
325C, 938G II, 966H, 966K, 966M XE, 972M XE, 980G II, D5N, D6N, D6R, D6R II, D7R XR, G3508, G3508B, G3512, G3512B, G3512E, G3516, G3516B, G3516C, G3516E, G3516H, G3520B, G3520C, G3520E, G3606, G3606B,...
1235974
SEAL-O-RING
G3508, G3512, G3516, G3516B
G3508, G3512, G3516, G3516B
6F0249
SEAL-O-RING
657B, 735, 772, C9, D6H, D6R, D6T, G3406, G3408, G3408C, G3508, G3512, TH31-E61, TH35-C11I, TH35-C13I, TH35-C13T, TH35-C15I, TH35-C15T, TH35-E81
657B, 735, 772, C9, D6H, D6R, D6T, G3406, G3408, G3408C, G3508, G3512, TH31-E61, TH35-C11I, TH35-C13I, TH35-C13T, TH35-C15I, TH35-C15T, TH35-E81
5P5299
SEAL
3508, 3512, 3516, 773G LRC, 773G OEM, 775G LRC, 775G OEM, 776C, 776D, 777, 777B, 777C, 777D, 777F, 777G, 785, 916
3508, 3512, 3516, 773G LRC, 773G OEM, 775G LRC, 775G OEM, 776C, 776D, 777, 777B, 777C, 777D, 777F, 777G, 785, 916
8M5661
SEAL-TACHOMETER DRIVE
1140, 1145, 1150, 1160, 16, 1693, 225, 227, 229, 30/30, 3160, 3208, 3408, 572G, 572R, 572R II, 578, 583K, 583R, 583T, 587R, 587T, 589, 594H, 611, 613, 613B, 613C, 615, 615C, 621, 621B, 621E, 621F, 621...
1140, 1145, 1150, 1160, 16, 1693, 225, 227, 229, 30/30, 3160, 3208, 3408, 572G, 572R, 572R II, 578, 583K, 583R, 583T, 587R, 587T, 589, 594H, 611, 613, 613B, 613C, 615, 615C, 621, 621B, 621E, 621F, 621...
9M9729
SEAL-FUEL PUMP HOUSING
1140, 1145, 1150, 1160, 225, 227, 229, 3145, 3150, 3160, 3208, 345C, 578, 613, 613B, 613C, 657, 657B, 666, 725, 725C, 730, 735, 784B, 784C, 785, 785B, 785C, 785D, 789, 789B, 789C, 789D, 793, 793B, 793...
1140, 1145, 1150, 1160, 225, 227, 229, 3145, 3150, 3160, 3208, 345C, 578, 613, 613B, 613C, 657, 657B, 666, 725, 725C, 730, 735, 784B, 784C, 785, 785B, 785C, 785D, 789, 789B, 789C, 789D, 793, 793B, 793...
1121580
SEAL-O-RING
24H, 3408, 3408B, 3408C, 3408E, 3412, 3412C, 3412D, 3412E, 3516, 5110B, 589, 631D, 631E, 631G, 633E II, 637E, 637G, 651E, 657E, 69D, 768C, 769C, 769D, 771C, 771D, 773B, 773D, 773E, 773F, 775B, 775D, 7...
24H, 3408, 3408B, 3408C, 3408E, 3412, 3412C, 3412D, 3412E, 3516, 5110B, 589, 631D, 631E, 631G, 633E II, 637E, 637G, 651E, 657E, 69D, 768C, 769C, 769D, 771C, 771D, 773B, 773D, 773E, 773F, 775B, 775D, 7...
1121579
SEAL-O-RING
24H, 3408, 3408B, 3408C, 3408E, 3412, 3412C, 3412D, 3412E, 3516, 5110B, 589, 631D, 631E, 631G, 633E II, 637E, 637G, 651E, 657E, 69D, 768C, 769C, 769D, 771C, 771D, 773B, 773D, 773E, 773F, 775B, 775D, 7...
24H, 3408, 3408B, 3408C, 3408E, 3412, 3412C, 3412D, 3412E, 3516, 5110B, 589, 631D, 631E, 631G, 633E II, 637E, 637G, 651E, 657E, 69D, 768C, 769C, 769D, 771C, 771D, 773B, 773D, 773E, 773F, 775B, 775D, 7...
1565198
SEAL-O-RING
16G, 16H NA, 2470C, 2570C, 2670C, 2864C, 3406, 3406B, 3406C, 3406E, 3408, 3412, 365C, 365C L, 365C L MH, 375, 375 L, 385C, 385C FS, 385C L, 385C L MH, 5080, 525B, 525C, 525D, 533, 535B, 535C, 535D, 54...
16G, 16H NA, 2470C, 2570C, 2670C, 2864C, 3406, 3406B, 3406C, 3406E, 3408, 3412, 365C, 365C L, 365C L MH, 375, 375 L, 385C, 385C FS, 385C L, 385C L MH, 5080, 525B, 525C, 525D, 533, 535B, 535C, 535D, 54...
8C5196
SEAL-O-RING
16G, 16H NA, 245, 305.5, 307, 307B, 307C, 308C, 3406, 3406B, 3406C, 3408, 3408B, 3408C, 3412, 3412C, 3412E, 375, 375 L, 5080, 578, 583R, 587R, 613C II, 621B, 621E, 621F, 623E, 623F, 627B, 627E, 627F, ...
16G, 16H NA, 245, 305.5, 307, 307B, 307C, 308C, 3406, 3406B, 3406C, 3408, 3408B, 3408C, 3412, 3412C, 3412E, 375, 375 L, 5080, 578, 583R, 587R, 613C II, 621B, 621E, 621F, 623E, 623F, 627B, 627E, 627F, ...
5N2614
SEAL-RING
3116, 3126, 3208, 3304
3116, 3126, 3208, 3304
6F5559
SEAL-O-RING
1090, 1190, 1190T, 1290T, 12E, 1390, 140, 141, 14E, 153, 16, 163, 1693, 172, 173B, 183, 183B, 184, 191, 215, 225, 229, 2290, 231D, 235, 2390, 2391, 245, 2491, 2590, 3304, 3304B, 3306, 3306B, 41, 508, ...
1090, 1190, 1190T, 1290T, 12E, 1390, 140, 141, 14E, 153, 16, 163, 1693, 172, 173B, 183, 183B, 184, 191, 215, 225, 229, 2290, 231D, 235, 2390, 2391, 245, 2491, 2590, 3304, 3304B, 3306, 3306B, 41, 508, ...
2M0879
SEAL-O-RING
12E, 3304, 3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B, 3516C, 3606, 3608, 3612, 3616, 784C, 785C, 785D, 789, 789B, 789C, 793, 793B, 793C, 793D, 793F, 793F AC, 793F CMD, 793F OEM, 793F-XQ, 795...
12E, 3304, 3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B, 3516C, 3606, 3608, 3612, 3616, 784C, 785C, 785D, 789, 789B, 789C, 793, 793B, 793C, 793D, 793F, 793F AC, 793F CMD, 793F OEM, 793F-XQ, 795...
2347494
SEAL AS
3304, 3306, 3306B, 3406B, 3406E, C15, C18
3304, 3306, 3306B, 3406B, 3406E, C15, C18
8M4438
SEAL-O-RING
120G, 120H, 120H ES, 120H NA, 120K, 120K 2, 12F, 12G, 12H, 12H ES, 12H NA, 12K, 130G, 135H, 135H NA, 140G, 140H, 140H ES, 140H NA, 140K, 140K 2, 143H, 14G, 14H, 14H NA, 160G, 160H, 160H ES, 160H NA, 1...
120G, 120H, 120H ES, 120H NA, 120K, 120K 2, 12F, 12G, 12H, 12H ES, 12H NA, 12K, 130G, 135H, 135H NA, 140G, 140H, 140H ES, 140H NA, 140K, 140K 2, 143H, 14G, 14H, 14H NA, 160G, 160H, 160H ES, 160H NA, 1...
8N6863
SEAL
3508, 3512, 3516, G3512, G3516
3508, 3512, 3516, G3512, G3516