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Custom Product Support Literature for the 992G Wheel Loader 7HR00001-UP (MACHINE) BRAKING SYSTEM Caterpillar SIS




Parts group 992G:

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BRAKING SYSTEM

Information:

(For parts list, see above)

Special Instruction
Accumulator Discharging and Charging Procedures {0738, 4263, 4264, 4331, 5077, 5077, 5081, 7474}
Accumulator Discharging and Charging Procedures {0738, 4263, 4264, 4331, 5077, 5077, 5081, 7474}
Specifications
Brake Accumulator
992G Wheel Loader and 854G
Wheel Dozer Braking System

Pressure Switch (Brake Accumulator Charge)
992G Wheel Loader and 854G
Wheel Dozer Braking System

Tool Operating Manual
NEHS1214: 455-0126 Nitrogen Booster Pump Group {0374, 0599, 0647, 0756, 4263, 4331, 5077, 7200}
NEHS1214: 455-0126 Nitrogen Booster Pump Group {0374, 0599, 0647, 0756, 4263, 4331, 5077, 7200}
Systems Operation
Brake Accumulator
992G Wheel Loader and 854G Wheel Dozer Braking System
Testing and Adjusting
Brake Accumulator - Test and Charge
992G Wheel Loader and 854G
Wheel Dozer Braking System

Disassembly and Assembly
Brake Accumulator - Disassemble
992G Wheel Loader Machine Systems
Brake Accumulator - Assemble
992G Wheel Loader Machine Systems
Brake Accumulator - Remove
992G Wheel Loader Machine Systems
Brake Accumulator - Install
992G Wheel Loader Machine Systems
Service Magazine
Operation and Maintenance Manual
Special Instruction
Caterpillar Wheel Loader and Wheel Dozer (834 - 854, 992 - 994) Technician Checklist Final Drive (FD) and Service Brake, Removal and Installation {0372, 0374, 4001, 4001, 4011, 4011, 4050, 4050, 4251, 4251}
Caterpillar Wheel Loader and Wheel Dozer (834 - 854, 992 - 994) Technician Checklist Final Drive (FD) and Service Brake, Removal and Installation {0372, 0374, 4001, 4001, 4011, 4011, 4050, 4050, 4251, 4251}
Technical Information Bulletin
Parking Brake Seals May Have Been Installed Incorrectly
Parking Brake Seals May Have Been Installed Incorrectly
Specifications
Service Brakes
992G Wheel Loader and 854G
Wheel Dozer Braking System

Parking Brake
992G Wheel Loader and 854G
Wheel Dozer Braking System

Parking Brake
992G Wheel Loader and 854G
Wheel Dozer Braking System

Tool Operating Manual
149-7173 Bearing Handling Bracket Assembly {0374, 0599, 0629, 0632, 4006, 4008, 7551}
149-7173 Bearing Handling Bracket Assembly {0374, 0599, 0629, 0632, 4006, 4008, 7551}
193-4124 Rear Wheel Bearing Preload Adjuster for 793 Off-Highway Trucks{0374, 0599, 0700, 0722, 0727, 0731}
193-4124 Rear Wheel Bearing Preload Adjuster for 793 Off-Highway Trucks{0374, 0599, 0700, 0722, 0727, 0731}
Systems Operation
Parking Brake
992G Wheel Loader and 854G Wheel Dozer Braking System
Parking Brake Interlock
992G Wheel Loader and 854G Wheel Dozer Braking System
Service Brakes
992G Wheel Loader and 854G Wheel Dozer Braking System
Reuse And Salvage Guidelines
Procedure to Salvage Tang Slots on Transmission and Brake Pistons {0679, 3160, 4011, 4251}
Procedure to Salvage Tang Slots on Transmission and Brake Pistons {0679, 3160, 4011, 4251}
Final Drive Steering System, Wheel Braking System, and Wheels & Tires Salvage and Reuse Manual Contents {4000, 4050, 4100, 4250, 4300}
Final Drive Steering System, Wheel Braking System, and Wheels & Tires Salvage and Reuse Manual Contents {4000, 4050, 4100, 4250, 4300}
Testing and Adjusting
Service Brake Discs - Check
992G Wheel Loader and 854G
Wheel Dozer Braking System

Parking Brake - Manual Release
992G Wheel Loader and 854G
Wheel Dozer Braking System

Service Brakes - Test
992G Wheel Loader and 854G
Wheel Dozer Braking System

Parking Brake - Test
992G Wheel Loader and 854G
Wheel Dozer Braking System

Disassembly and Assembly
Service Brake - Disassemble
854G Wheel Tractor and 992G Wheel Loader Power Train
Service Brake - Assemble
854G Wheel Tractor and 992G Wheel Loader Power Train
Parking Brake - Remove
992G Wheel Loader Machine Systems
Parking Brake - Disassemble
992G Wheel Loader Machine Systems
Parking Brake - Assemble
992G Wheel Loader Machine Systems
Parking Brake - Install
992G Wheel Loader Machine Systems
Service Magazine
Operation and Maintenance Manual
Special Instruction
Procedure for Adjusting the Brake Light Switch on the Service Brake Foot Pedals With Two Stop Lamps in the Circuit{4269}
Procedure for Adjusting the Brake Light Switch on the Service Brake Foot Pedals With Two Stop Lamps in the Circuit{4269}
Specifications
Brake Accumulator
992G Wheel Loader and 854G
Wheel Dozer Braking System

Limit Switch (Parking Brake)
992G Wheel Loader and 854G
Wheel Dozer Braking System

Brake Control Valve (Parking)
992G Wheel Loader and 854G
Wheel Dozer Braking System

Limit Switch (Stop Light)
992G Wheel Loader and 854G
Wheel Dozer Braking System

Check Valve (Brake Accumulator)
992G Wheel Loader and 854G
Wheel Dozer Braking System

Check Valve (Brake Pump)
992G Wheel Loader and 854G
Wheel Dozer Braking System

Brake Control Valve (Service)
992G Wheel Loader and 854G
Wheel Dozer Braking System

Foot Brake Control
992G Wheel Loader and 854G
Wheel Dozer Braking System

Parking Brake Control
992G Wheel Loader and 854G
Wheel Dozer Braking System

Pressure Switch (Parking Brake Oil)
992G Wheel Loader and 854G
Wheel Dozer Braking System

Oil Filter (Case Drain)
992G Wheel Loader and 854G
Wheel Dozer Braking System

Position Sensor (Torque Converter Impeller Clutch) (Left Brake Pedal)
992G Wheel Loader and 854G
Wheel Dozer Braking System

Limit Switch (Throttle Lock Deactivation) (Right Brake Pedal)
992G Wheel Loader and 854G
Wheel Dozer Braking System

Systems Operation
Brake Accumulator
992G Wheel Loader and 854G Wheel Dozer Braking System
Brake Control Valve (Service)
992G Wheel Loader and 854G Wheel Dozer Braking System
Brake Control Valve (Parking)
992G Wheel Loader and 854G Wheel Dozer Braking System
Torque Converter Impeller Clutch Operation
992G Wheel Loader and 854G Wheel Dozer Braking System
Reuse And Salvage Guidelines
Final Drive Steering System, Wheel Braking System, and Wheels & Tires Salvage and Reuse Manual Contents {4000, 4050, 4100, 4250, 4300}
Final Drive Steering System, Wheel Braking System, and Wheels & Tires Salvage and Reuse Manual Contents {4000, 4050, 4100, 4250, 4300}
Testing and Adjusting
Brake System Air - Purge
992G Wheel Loader and 854G
Wheel Dozer Braking System

Limit Switch (Parking Brake) - Check
992G Wheel Loader and 854G
Wheel Dozer Braking System

Parking Brake Control Cable - Adjust
992G Wheel Loader and 854G
Wheel Dozer Braking System

Service Brake System Pressure - Test
992G Wheel Loader and 854G
Wheel Dozer Braking System

Parking Brake System Pressure - Test
992G Wheel Loader and 854G
Wheel Dozer Braking System

Limit Switch (Stop Light) - Adjust
992G Wheel Loader and 854G
Wheel Dozer Braking System

Position Sensor (Left Brake Pedal) (Electronic Technician) - Calibrate
992G Wheel Loader and 854G
Wheel Dozer Power Train

Position Sensor (Left Brake Pedal) (Operator Monitor) - Calibrate
992G Wheel Loader and 854G
Wheel Dozer Power Train

Brake Accumulator - Test and Charge
992G Wheel Loader and 854G
Wheel Dozer Braking System

Limit Switch (Throttle Lock Deactivation) (Electronic Technician) - Adjust
992G Wheel Loader and 854G
Wheel Dozer Braking System

Troubleshooting
MID 081 - CID 0670 - FMI 13
992G Wheel Loader and 854G
Wheel Dozer Power Train

MID 081 - CID 0670 - FMI 00
992G Wheel Loader and 854G
Wheel Dozer Power Train

MID 081 - CID 0670 - FMI 01
992G Wheel Loader and 854G
Wheel Dozer Power Train

MID 081 - CID 0670 - FMI 03
992G Wheel Loader and 854G
Wheel Dozer Power Train

MID 081 - CID 0670 - FMI 04
992G Wheel Loader and 854G
Wheel Dozer Power Train

MID 081 - CID 0298 - FMI 11
992G Wheel Loader and 854G
Wheel Dozer Power Train

Disassembly and Assembly
Brake Accumulator - Disassemble
992G Wheel Loader Machine Systems
Brake Accumulator - Assemble
992G Wheel Loader Machine Systems
Brake Accumulator - Remove
992G Wheel Loader Machine Systems
Brake Accumulator - Install
992G Wheel Loader Machine Systems
Service Magazine
Reuse And Salvage Guidelines
Testing Hydraulic Cylinders Using the <NOBR>188-3926</NOBR> Caterpillar Cylinder Tester and the <NOBR> 9U-6803</NOBR> Caterpillar Cylinder Tester {0784, 7562}
Testing Hydraulic Cylinders Using the 188-3926 Caterpillar Cylinder Tester and the 9U-6803 Caterpillar Cylinder Tester {0784, 7562}
Bench Test Procedures
Service Magazine
Operation and Maintenance Manual
Oil Filter - Inspect
992G Wheel Loader
Special Instruction
Installation Instructions for the Case Drain Filtration Monitoring Package{5091, 7601}
Installation Instructions for the Case Drain Filtration Monitoring Package{5091, 7601}
Specifications
Oil Filter (Case Drain)
992G Wheel Loader and 854G
Wheel Dozer Braking System

Systems Operation
Filters (Brake)
992G Wheel Loader and 854G Wheel Dozer Braking System
Service Magazine
New Oil Filters for all Cat Machines are Available {3004, 3067, 4295, 431F, 5068}
New Oil Filters for all Cat Machines are Available {3004, 3067, 4295, 431F, 5068}
Special Instruction
Hose and Coupling Assembly and Repair Process Guide{0684, 3016, 3103, 3154, 4133, 4257, 4304, 5057, 7554}
Hose and Coupling Assembly and Repair Process Guide{0684, 3016, 3103, 3154, 4133, 4257, 4304, 5057, 7554}
O-Rings - Radial, Fitting Assembly O-Rings and Other O-Ring Applications {0599, 0738, 4000, 4250, 4300, 5050, 5057, 7555}
O-Rings - Radial, Fitting Assembly O-Rings and Other O-Ring Applications {0599, 0738, 4000, 4250, 4300, 5050, 5057, 7555}
Specifications
Check Valve (Brake Manifold)
992G Wheel Loader and 854G
Wheel Dozer Braking System

Reuse And Salvage Guidelines
Final Drive Steering System, Wheel Braking System, and Wheels & Tires Salvage and Reuse Manual Contents {4000, 4050, 4100, 4250, 4300}
Final Drive Steering System, Wheel Braking System, and Wheels & Tires Salvage and Reuse Manual Contents {4000, 4050, 4100, 4250, 4300}
Testing and Adjusting
Brake System Air - Purge
992G Wheel Loader and 854G
Wheel Dozer Braking System

Service Brake System Pressure - Test
992G Wheel Loader and 854G
Wheel Dozer Braking System

Service Magazine
Special Instruction
Caterpillar Wheel Loader and Wheel Dozer (834 - 854, 992 - 994) Technician Checklist Final Drive (FD) and Service Brake, Removal and Installation {0372, 0374, 4001, 4001, 4011, 4011, 4050, 4050, 4251, 4251}
Caterpillar Wheel Loader and Wheel Dozer (834 - 854, 992 - 994) Technician Checklist Final Drive (FD) and Service Brake, Removal and Installation {0372, 0374, 4001, 4001, 4011, 4011, 4050, 4050, 4251, 4251}
Reuse And Salvage Guidelines
Filtration Times for Caterpillar Machine Fluid Compartments{0680, 0738, 0768, 3080, 5050, 5056, 5095}
Filtration Times for Caterpillar Machine Fluid Compartments{0680, 0738, 0768, 3080, 5050, 5056, 5095}
Contamination Control Guidelines
Truck Engine News
Special Instruction
Caterpillar Wheel Loader and Wheel Dozer (834 - 854, 992 - 994) Technician Checklist Final Drive (FD) and Service Brake, Removal and Installation {0372, 0374, 4001, 4001, 4011, 4011, 4050, 4050, 4251, 4251}
Caterpillar Wheel Loader and Wheel Dozer (834 - 854, 992 - 994) Technician Checklist Final Drive (FD) and Service Brake, Removal and Installation {0372, 0374, 4001, 4001, 4011, 4011, 4050, 4050, 4251, 4251}
Hose Inspection Form {0374, 0599, 5057, 5057}
Hose Inspection Form {0374, 0599, 5057, 5057}
Tool Operating Manual
Base-Mounted Recirculating Parts Washers{0374, 0599, 0680, 0699, 0700}
Base-Mounted Recirculating Parts Washers{0374, 0599, 0680, 0699, 0700}
HVOF Identifier 396-9342 Group{0599, 0669, 0679, 7000}
HVOF Identifier 396-9342 Group{0599, 0669, 0679, 7000}
4-Inch Radial Hose Machine{0374, 0599, 0684, 0738, 5057}
4-Inch Radial Hose Machine{0374, 0599, 0684, 0738, 5057}
Procedures for Using the 212-1503 Portable Parts Washer{0374, 0599, 0680, 0699, 0700}
Procedures for Using the 212-1503 Portable Parts Washer{0374, 0599, 0680, 0699, 0700}
193-4124 Rear Wheel Bearing Preload Adjuster for 793 Off-Highway Trucks{0374, 0599, 0700, 0722, 0727, 0731}
193-4124 Rear Wheel Bearing Preload Adjuster for 793 Off-Highway Trucks{0374, 0599, 0700, 0722, 0727, 0731}
Using the 453-3204 Pressure and Temperature Test Group{0374, 0599, 0706, 0708, 0709, 0731, 0732, 0738, 1408, 1439}
Using the 453-3204 Pressure and Temperature Test Group{0374, 0599, 0706, 0708, 0709, 0731, 0732, 0738, 1408, 1439}
Installing 457-6030 (C3-290 Controller) on Hose Crimping Machines 233-8048, 286-4354, 286-4355, 275-6199, 286-4353, and 233-8038{0374, 0599, 0684, 0700, 0738, 5057}
Installing 457-6030 (C3-290 Controller) on Hose Crimping Machines 233-8048, 286-4354, 286-4355, 275-6199, 286-4353, and 233-8038{0374, 0599, 0684, 0700, 0738, 5057}
NEHS1214: 455-0126 Nitrogen Booster Pump Group {0374, 0599, 0647, 0756, 4263, 4331, 5077, 7200}
NEHS1214: 455-0126 Nitrogen Booster Pump Group {0374, 0599, 0647, 0756, 4263, 4331, 5077, 7200}
Base Mounted Recirculating Parts Washers {0374, 0599, 0680, 0699, 0700}
Base Mounted Recirculating Parts Washers {0374, 0599, 0680, 0699, 0700}
Reuse And Salvage Guidelines
Testing Hydraulic Cylinders Using the <NOBR>188-3926</NOBR> Caterpillar Cylinder Tester and the <NOBR> 9U-6803</NOBR> Caterpillar Cylinder Tester {0784, 7562}
Testing Hydraulic Cylinders Using the 188-3926 Caterpillar Cylinder Tester and the 9U-6803 Caterpillar Cylinder Tester {0784, 7562}
Bench Test Procedures
Service Magazine
Specifications
Limit Switch (Parking Brake)
992G Wheel Loader and 854G
Wheel Dozer Braking System

Brake Control Valve (Parking)
992G Wheel Loader and 854G
Wheel Dozer Braking System

Check Valve (Brake Accumulator)
992G Wheel Loader and 854G
Wheel Dozer Braking System

Check Valve (Brake Pump)
992G Wheel Loader and 854G
Wheel Dozer Braking System

Brake Control Valve (Service)
992G Wheel Loader and 854G
Wheel Dozer Braking System

Pressure Switch (Parking Brake Oil)
992G Wheel Loader and 854G
Wheel Dozer Braking System

Systems Operation
Parking Brake Interlock
992G Wheel Loader and 854G Wheel Dozer Braking System
Brake Control Valve (Parking)
992G Wheel Loader and 854G Wheel Dozer Braking System
Reuse And Salvage Guidelines
Final Drive Steering System, Wheel Braking System, and Wheels & Tires Salvage and Reuse Manual Contents {4000, 4050, 4100, 4250, 4300}
Final Drive Steering System, Wheel Braking System, and Wheels & Tires Salvage and Reuse Manual Contents {4000, 4050, 4100, 4250, 4300}
Testing and Adjusting
Limit Switch (Parking Brake) - Check
992G Wheel Loader and 854G
Wheel Dozer Braking System

Service Brake System Pressure - Test
992G Wheel Loader and 854G
Wheel Dozer Braking System

Parking Brake System Pressure - Test
992G Wheel Loader and 854G
Wheel Dozer Braking System

Troubleshooting
MID 081 - CID 0627 - FMI 03
992G Wheel Loader and 854G
Wheel Dozer Power Train

MID 081 - CID 0627 - FMI 04
992G Wheel Loader and 854G
Wheel Dozer Power Train

Disassembly and Assembly
Service Magazine
Operation and Maintenance Manual
Systems Operation
High Pressure Screen Group
992G Wheel Loader and 854G Wheel Dozer Braking System
Tool Operating Manual
Replacing Sleeve Bearings in Tyrone Gear Pumps and Motors (Used on Series 7 and 8, Iron and Aluminum Housings){0738, 5061, 5073, 7551}
Replacing Sleeve Bearings in Tyrone Gear Pumps and Motors (Used on Series 7 and 8, Iron and Aluminum Housings){0738, 5061, 5073, 7551}
Reuse And Salvage Guidelines
Specifications and Reusability for Hydraulic Gear Pumps and Motors (Groups 1, 2, and 3) {5061, 5073}
Specifications and Reusability for Hydraulic Gear Pumps and Motors (Groups 1, 2, and 3) {5061, 5073}
Hydraulic Piston Motors{5058}
Hydraulic Piston Motors{5058}
General Reuse and Salvage Guideline for Hydraulic Piston Pumps and Motors {5058, 5070}
General Reuse and Salvage Guideline for Hydraulic Piston Pumps and Motors {5058, 5070}
Special Instruction
Nexus Gear Pump Porting{5073}
Nexus Gear Pump Porting{5073}
Repair Process for Hydraulic Gear Pumps {5073}
Repair Process for Hydraulic Gear Pumps {5073}
Vane Type Hydraulic Pump Identification Guidelines {5055}
Vane Type Hydraulic Pump Identification Guidelines {5055}
Technical Information Bulletin
Brake Pump Pressure
Brake Pump Pressure
Specifications
Piston Pump (Brake)
992G Wheel Loader and 854G
Wheel Dozer Braking System

Check Valve (Brake Pump)
992G Wheel Loader and 854G
Wheel Dozer Braking System

Piston Pump (Brake)
992G Wheel Loader and 854G
Wheel Dozer Braking System

Tool Operating Manual
Replacing Sleeve Bearings in Tyrone Gear Pumps and Motors (Used on Series 7 and 8, Iron and Aluminum Housings){0738, 5061, 5073, 7551}
Replacing Sleeve Bearings in Tyrone Gear Pumps and Motors (Used on Series 7 and 8, Iron and Aluminum Housings){0738, 5061, 5073, 7551}
Systems Operation
Piston Pump (Brake)
992G Wheel Loader and 854G Wheel Dozer Braking System
Piston Pump (Brake)
992G Wheel Loader and 854G Wheel Dozer Braking System
Reuse And Salvage Guidelines
Repair Process for Hydraulic Gear Pumps {5073}
Repair Process for Hydraulic Gear Pumps {5073}
Specifications and Reusability for Hydraulic Gear Pumps and Motors (Groups 1, 2, and 3) {5061, 5073}
Specifications and Reusability for Hydraulic Gear Pumps and Motors (Groups 1, 2, and 3) {5061, 5073}
Specifications and Reusability for Hydraulic Gear Pumps and Motors (Groups 4, 5, and 6) {5061, 5073}
Specifications and Reusability for Hydraulic Gear Pumps and Motors (Groups 4, 5, and 6) {5061, 5073}
Removing and Installing Bushings and Pressure Plates in Hydraulic Gear Pumps {5073}
Removing and Installing Bushings and Pressure Plates in Hydraulic Gear Pumps {5073}
Hydraulic Piston Pumps Used in Certain Models of Caterpillar Equipment{3203, 5070, 5084}
Hydraulic Piston Pumps Used in Certain Models of Caterpillar Equipment{3203, 5070, 5084}
Vane Type Hydraulic Pump Identification Guidelines {5055}
Vane Type Hydraulic Pump Identification Guidelines {5055}
General Reuse and Salvage Guideline for Hydraulic Piston Pumps and Motors {5058, 5070}
General Reuse and Salvage Guideline for Hydraulic Piston Pumps and Motors {5058, 5070}
Testing and Adjusting
Pump Performance (Brake) - Test
992G Wheel Loader and 854G
Wheel Dozer Braking System

Piston Pump (Brake) Pressure - Test and Adjust
992G Wheel Loader and 854G
Wheel Dozer Braking System

Piston Pump (Brake) Pressure - Test and Adjust
992G Wheel Loader and 854G
Wheel Dozer Braking System

Bench Test Procedures
Bench Test Procedure for Gear Pumps {5073}
Bench Test Procedure for Gear Pumps {5073}
Bench Test Procedure for Hydraulic Piston Pumps {4268, 4306, 5070}
Bench Test Procedure for Hydraulic Piston Pumps {4268, 4306, 5070}
Bench Test Procedure for Hydraulic Piston Pumps {4268, 4306, 5070}
Bench Test Procedure for Hydraulic Piston Pumps {4268, 4306, 5070}
Disassembly and Assembly
Piston Pump (Brake) - Disassemble
992G Wheel Loader Machine Systems
Piston Pump (Brake) - Assemble
992G Wheel Loader Machine Systems
Piston Pump (Brake) - Remove
992G Wheel Loader Machine Systems
Piston Pump (Brake) - Install
992G Wheel Loader Machine Systems
Service Magazine
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