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2Q-7922 VALVE GP-CONTROL -CUSTOM KIT-3RD VALVE 938G WHEEL LOADER


HYDRAULIC SYSTEM
VALVE GP-CONTROL
VALVE GP-PILOT
VALVE GP-RELIEF
VALVE GP-SOLENOID

WHEEL LOADER 938G WHEEL LOADER 4YS
 2Q-7922 Valve Gp-Control (Kit-3rd Valve) Custom Product Support Literature for the 938G Wheel Loader 4YS00001-UP (MACHINE) SEBC1339 938G 4YS   (1997)

HYDRAULIC SYSTEM

VALVE GP-CONTROL
VALVE GP-CONTROL
2Q-7922 VALVE GP-CONTROL
VALVE GP-CONTROL
6E-5958 VALVE GP-CONTROL
 

#SEBC13390001
 

2Q-7922: VALVE GP-CONTROL

2Q-7922 VALVE GP-CONTROL -CUSTOM
KIT-3RD VALVE
i01694667 SEBC1339
2Q7922 VALVE GP-CONTROL Parts scheme 2Q7922 VALVE GP-CONTROL Parts scheme 2Q7922 VALVE GP-CONTROL Parts scheme
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Parts for your 938G WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 209-1527 JI [2] HOSE AS  
2. 209-1524 J [1] TUBE AS  
3. 209-1523 J [1] TUBE AS  
4. 2Q-7959 J [1] TUBE AS-RH  
5. 5K-9090 J [2] SEAL-O-RING  
6. 2Q-7960 J [1] TUBE AS-LH  
7. 8T-4121 J [36] WASHER-HARD (11X21X2.5-MM THK)  
8. 8T-4186 JM [24] BOLT (M10X1.5X40-MM)  
9. 8C-3206 J [12] FLANGE-HALF  
10. 4J-0520 J [6] SEAL-O-RING  
11. 8T-4195 JM [6] BOLT (M10X1.5X30-MM)  
12. 8T-4137 JM [6] BOLT (M10X1.5X20-MM)  
13. 209-1528 J [2] BRACKET AS  
    (EACH INCLUDES)
  8T-3490 JM [2] NUT-WELD (M10X1.5-THD)  
14. 5H-4019 J [2] COVER  
15. 5K-0806 J [2] CLAMP  
16. 238-4770 J [1] PLATE  
17. 7M-8485 J [2] SEAL-O-RING  
18. 6V-8635 J [2] CONNECTOR  
19. 8T-1889 J [4] CLIP (SLOT)  
20. 8T-1890 J [4] CLIP (TAB)  
21. 4I-6289 T [2] PLATE  
22. 6R-7626 T [2] STOP-PEDAL  
23. 128-4195 LI [2] HOSE AS  
24. 3J-1907 L [2] SEAL-O-RING  
25. 5P-4325 L [1] CLIP  
26. 6V-8397 L [4] SEAL-O-RING  
27. 6V-8724 L [2] ELBOW  
28. 6V-3683 N [2] SEAL-O-RING  
29. 5P-6718 N [2] SEAL-O-RING  
30. 6E-0738 N [3] ROD  
31. 142-1424 NY [1] VALVE GP-PILOT (AUXILIARY)  
32. 2Q-7712 P [1] TUBE AS  
33. 6E-5958 PY [1] VALVE GP-CONTROL (AUXILIARY)  
34. 4M-2381 Q [1] SPRING  
35. 113-9234 Q [2] CONNECTOR  
36. 114-3937 Q [1] ROD  
37. 114-3938 Q [1] TAB  
38. 114-3949 Q [1] LOCK AS  
39. 124-4401 Q [1] KNOB  
40. 128-7381 Q [1] COVER  
41. 143-9069 Q [1] ROD  
42. 3J-1907 Q [2] SEAL-O-RING  
43. 6V-5683 QM [2] BOLT (M6X1X16-MM)  
44. 8T-4244 QM [1] NUT (M12X1.75-THD)  
45. 9X-8256 Q [2] WASHER (6.6X12X2-MM THK)  
   
    THE FOLLOWING COMPONENTS TO BE USED WHEN MACHINE IS EQUIPPED WITH RIDE CONTROL OPTION.
    REFER TO CUSTOM PRODUCT SUPPORT LITERATURE FOR INSTALLATION INSTRUCTIONS IN THE BACK OF THIS BOOK.
  5K-9090 F [4] SEAL-O-RING  
  6V-8635 F [1] CONNECTOR  
  6V-8734 F [1] UNION  
  6V-9847 F [1] TEE-SWIVEL  
  7M-8485 F [1] SEAL-O-RING  
  9R-0975 FI [1] HOSE AS  
  110-9672 FI [1] HOSE AS  
  189-8223 FI [1] HOSE AS  
  6V-8944 F [1] REDUCER-O-RING  
  F   NOT SHOWN
  I   REFER TO HYDRAULIC INFORMATION SYSTEM
  J   PART OF STANDARD LINES GP-FRONT
  L   PART OF STANDARD LINES GP-PILOT
  M   METRIC PART
  N   PART OF STANDARD VALVE GP-PILOT (3-FUNCTION)
  P   PART OF STANDARD VALVE & MTG GP-MAIN CONTROL (3-FUNCTION)
  Q   PART OF STANDARD CONTROL GP-PILOT OPERATED HYD (3-FUNCTION)
  T   PART OF STANDARD ARM AS-LIFT
  Y   SEPARATE ILLUSTRATION
 

#SEBC13390002
 

6E-5958: VALVE GP-CONTROL

6E-5958 VALVE GP-CONTROL -AUXILIARY
PILOT OPERATED
PART OF 2Q-7922 VALVE GP-CONTROL
i01360099 SEBC1339
6E5958 VALVE GP-CONTROL Parts scheme
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Parts for your 938G WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 6E-5434 [2] HOUSING-PILOT  
2. 8T-6870 M [4] BOLT (M8X1.25X70-MM)  
  8T-4224 [4] WASHER-HARD (8.8X16X2-MM THK)  
3. 6E-6129 [1] PLUG-MAIN RELIEF  
  3K-0360 [1] SEAL-O-RING  
  7J-9933 [1] SEAL-O-RING  
4. 9S-4190 [1] PLUG  
  2M-9780 [1] SEAL-O-RING  
5. 8T-5436 M [5] BOLT (M10X1.5X130-MM)  
6. 6E-5457 [1] PLUG  
  6E-5643 [1] VALVE (LOAD CHECK)  
  4T-3148 [1] SPRING  
  3D-2824 [1] SEAL-O-RING  
7. 9X-2027 [5] WASHER (11X18X2-MM THK)  
8. 6E-5439 [2] SPRING  
9. 6E-5440 [2] SPRING  
10. 6E-5436 [2] RETAINER-SPRING  
11. 8F-0212 [2] SEAL-O-RING  
12. 6E-5431 B [4] SHIM (0.5-MM THK)  
13. 186-0908 CY [1] VALVE GP-RELIEF (LINE,AUX CYL HEAD END PORT)  
13A. 186-0908 CY [1] VALVE GP-RELIEF (LINE,AUX CYL ROD END PORT)  
14. 061-7540 [1] SEAL-O-RING  
15. 5P-8118 [1] SEAL-O-RING  
  B   USE AS REQUIRED
  C   CHANGE FROM PREVIOUS TYPE
  M   METRIC PART
  Y   SEPARATE ILLUSTRATION
 

#SEBC13390003
 

142-1424: VALVE GP-PILOT

142-1424 VALVE GP-PILOT -AUXILIARY
PART OF 2Q-7922 VALVE GP-CONTROL
i01571954 SEBC1339
1421424 VALVE GP-PILOT Parts scheme
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Parts for your 938G WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 107-3828 Y [2] VALVE GP-PILOT CARTRIDGE  
2. 197-0727 CY [2] VALVE GP-PILOT CARTRIDGE  
3. 147-3062 [1] GASKET-LOWER  
4. 6E-3412 [1] BOLT-PIVOT  
5. 104-4273 [1] CLAMP  
6. 107-4029 [1] BRACKET-PIVOT  
7. 104-4272 [1] BOOT  
8. 107-4030 [1] NUT (M12 THD)  
9. 107-4043 [1] PLATE-PIVOT  
10. 5B-2183 [1] NUT-JAM (9/16-18 THD)  
11. 107-4092 [1] SLEEVE  
12. 107-4061 [2] PLUNGER AS  
13. 107-4990 [2] CLAPPER  
14. 122-8874 [2] SPRING  
15. 107-5012 [1] SCREW-HEX SOCKET  
16. 6E-0755 [1] PIN-PIVOT  
17. 7S-9930 [1] RING-RETAINING  
18. 107-5011 [2] SCREW-HEX SOCKET  
19. 109-1739 [1] COIL AS  
  1S-9593 [3] STRAP-CABLE  
  8T-8729 [2] PIN-CONNECTOR  
20. 135-6145 [1] GASKET  
21. 147-3064 [1] BODY-MAGNET  
22. 147-3063 [2] BUSHING  
  C   CHANGE FROM PREVIOUS TYPE
  Y   SEPARATE ILLUSTRATION
 

#SEBC13390004
 

107-3828: VALVE GP-PILOT CARTRIDGE

107-3828 VALVE GP-PILOT CARTRIDGE
PART OF 142-1424 VALVE GP-PILOT
i00165882 SEBC1339
1073828 VALVE GP-PILOT CARTRIDGE Parts scheme
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Parts for your 938G WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 033-6028 [1] SEAL-O-RING (16.36MM ID)  
2. 6V-5758 [1] SEAL-O-RING (12.42MM ID)  
3. 6E-0770 [1] RING-BACKUP  
4. 6E-3767 [1] SPRING  
5. 107-3827 [1] SEAT-SPRING  
6. 6E-3769 [1] PIN  
   
    AVAILABLE REPAIR KIT(S):
  1G-5927 [1] KIT-METERING CAP SEAL (PILOT CARTRIDGE VALVE)  
    (INCLUDES SEAL-O-RINGS & RING-BACKUP)
 

#SEBC13390005
 

197-0727: VALVE GP-PILOT CARTRIDGE

197-0727 VALVE GP-PILOT CARTRIDGE
PART OF 142-1424 VALVE GP-PILOT
i01427800 SEBC1339
1970727 VALVE GP-PILOT CARTRIDGE Parts scheme
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Parts for your 938G WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 107-3837 [1] PLUNGER  
2. 5P-8356 J [1] SEAL-O-RING  
3. 6E-0763 [1] RETAINER  
4. 6E-0766 [2] RING-RETAINING  
5. 107-3846 [1] SEAT-SPRING  
6. 6E-0764 [1] SEAT-SPRING  
7. 147-3061 J [1] SEAL-SPOOL  
8. 6E-0768 [1] CAP  
9. 120-5320 [1] SPRING  
   
    AVAILABLE REPAIR KIT(S):
  1G-5928 J KIT-PLUNGER SEAL  
  J   KIT MARKED J SERVICES PARTS MARKED J
 

#SEBC13390006
 

186-0908: VALVE GP-RELIEF

186-0908 VALVE GP-RELIEF -LINE
PILOT OPERATED
PART OF 6E-5958 VALVE GP-CONTROL
i01253887 SEBC1339
1860908 VALVE GP-RELIEF Parts scheme
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Parts for your 938G WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 202-0042 [1] NUT (3/8-24-THD)  
2. 033-5879 [2] SEAL-O-RING  
3. 186-2488 [1] RING-BACKUP  
4. 186-2487 [1] RING-BACKUP  
5. 033-6027 [2] SEAL-O-RING  
6. 9N-1756 [1] SEAL-O-RING  
   
    AVAILABLE REPAIR KIT(S):
  [1] KIT-SERVICE  
    (SERVICE KIT CONTAINS ALL SPRINGS, SEALS AND RINGS)
 

#SEBC13390007
 

207-6809: VALVE GP-SOLENOID

207-6809 VALVE GP-SOLENOID -BRAKE PROPORTIONING
FIELD INSTALLATION
i01822478 SEBC1339
2076809 VALVE GP-SOLENOID Parts scheme
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Parts for your 938G WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 226-9622 [1] COIL AS  
2. 164-2108 [1] WASHER (13.03X25.4X2.38-MM THK)  
3. 218-2373 [1] NUT (1/2-28-THD)  
4. 207-6810 [1] SPOOL AS-VALVE  
   
    AVAILABLE REPAIR KIT(S):
  108-2148 [1] KIT-SEAL (SOLENOID VALVE)  
    (INCLUDES SEAL-O-RINGS)
 

Information:

Special Instruction
Special Hose installation for 2Q-7922 Control Valve (Kit-3rd Valve) for the 938G Wheel Loader that is equipped with Ride Control{5004, 5051}
Special Hose installation for 2Q-7922 Control Valve (Kit-3rd Valve) for the 938G Wheel Loader that is equipped with Ride Control{5004, 5051}
Technical Information Bulletin
Transmission Valve Bodies/Manifolds May Not Be Flat
Transmission Valve Bodies/Manifolds May Not Be Flat
Specifications
Main Control Valve
938G Wheel Loader and IT38G Integrated Toolcarrier Hydraulic System
Relief Valve (Line)
938G Wheel Loader and IT38G Integrated Toolcarrier Hydraulic System
Tool Operating Manual
4C-9910 Portable Hydraulic Tester (Flow 125 GPM) {0599, 0784, 5050, 5057, 5095}
4C-9910 Portable Hydraulic Tester (Flow 125 GPM) {0599, 0784, 5050, 5057, 5095}
Systems Operation
Main Control Valve
938G Wheel Loader and IT38G Integrated Toolcarrier Hydraulic System
Testing and Adjusting
Lift and Tilt Cylinder Drift - Check
938G Wheel Loader and IT38G Integrated Toolcarrier Hydraulic System
Disassembly and Assembly
Main Control Valve - Disassemble
938G Wheel Loader and IT38G Integrated Toolcarrier Machine Systems
Main Control Valve - Assemble
938G Wheel Loader and IT38G Integrated Toolcarrier Machine Systems
Main Control Valve - Remove
938G Wheel Loader and IT38G Integrated Toolcarrier Machine Systems
Main Control Valve - Install
938G Wheel Loader and IT38G Integrated Toolcarrier Machine Systems
Service Magazine
The 6V-8633 Connector Has Changed {5057, 7553}
2005/11/28

Caterpillar Parts SIS Catalog 938G :

VALVE GP-CONTROL
6E-5958 VALVE GP-CONTROL
VALVE GP-PILOT
142-1424 VALVE GP-PILOT
VALVE GP-PILOT CARTRIDGE
107-3828 VALVE GP-PILOT CARTRIDGE
VALVE GP-PILOT CARTRIDGE
197-0727 VALVE GP-PILOT CARTRIDGE
VALVE GP-RELIEF
186-0908 VALVE GP-RELIEF
VALVE GP-SOLENOID
207-6809 VALVE GP-SOLENOID

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