2Q-8244 CONTROL AR-FAN -CUSTOM KIT, AUTOMATIC REVERSING 938G II WHEEL LOADER

HYDRAULIC SYSTEM

CONTROL GP-FAN

1. 2Q-8244 CONTROL AR
2. 232-5191 CONTROL AR

MOTOR GP

3. 228-8527 MOTOR GP-P

PUMP GP

4. 235-0842 PUMP GP-PI

MOTOR GP

5. 233-2530 ROTATING G

PUMP GP

6. 194-9453 ROTATING G

VALVE GP-CHECK

7. 128-2780 VALVE GP-C

VALVE GP-FAN REVERSING

8. 188-9901 VALVE GP-F

PUMP GP

9. 207-0697 VALVE GP-P
0. INFORMATION

WHEEL LOADER 938G II WHEEL LOADER CRD
Fan Control Ar (Auto Reversing) Custom Product Support Literature for the 938G Series II Wheel Loaders CRD00001-UP (MACHINE) SEBC1361 938G II CRD (2002)

HYDRAULIC SYSTEM

CONTROL GP-FAN

2Q-8244 CONTROL AR-FAN

232-5191 CONTROL AR-FAN

#SEBC13610001

2Q-8244: CONTROL AR-FAN

CONTROL AR-FAN

2Q-8244 CONTROL AR-FAN -CUSTOM
KIT, AUTOMATIC REVERSING

i01932662 SEBC1361

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Parts for your 938G II WHEEL LOADER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	3B-2062 L	[1]	PIN
2.	3B-4615 L	[1]	PIN-COTTER
3.	5P-0372 L	[1]	LOCK PIN
4.	6W-5817 L	[1]	SPRING
5.	216-4102 L	[1]	BAFFLE
6.	218-2735 L	[1]	LATCH
7.	219-6588 L	[1]	GRILL AS
	218-2717 L	[2]	HINGE AS
	219-6594 L	[1]	HANDLE AS
	8G-0871 L	[1]	HANDLE
	9V-0334 L	[1]	ANGLE
	9V-0453 L	[1]	BUSHING-TERMINAL
8.	219-6601 L	[1]	PLATE AS
	8T-4121 L	[2]	WASHER-HARD (11X21X2.5-MM THK)
9.	220-5638 L	[1]	PIN AS
10.	220-8365 L	[1]	SCREEN AS
11.	221-7005 L	[1]	BAFFLE
12.	096-3781 L	[1]	PIN-CLEVIS
13.	131-5879 L	[3]	WASHER (11X32X3-MM THK)
14.	6W-2523 L	[1]	PIN
15.	7X-7729 L	[6]	WASHER (11X25X3-MM THK)
16.	8T-4121 L	[2]	WASHER-HARD (11X21X2.5-MM THK)
17.	8T-4133 LM	[5]	NUT (M10X1.5-THD)
18.	8T-4196 LM	[4]	BOLT (M10X1.5X35-MM)
19.	9X-2040 LM	[2]	SCREW-TRUSS HEAD (M10X1.5X25-MM)
20.	5P-7483 DL		SEAL (460M)
21.	155-2261 N	[1]	WEDGE-PLUG LOCK (2-PIN)
22.	188-9901 NY	[1]	VALVE GP-FAN REVERSING
23.	189-8435 N	[1]	SWITCH GP-ROCKER (AUTOMATIC REVERSING FAN)
	111-7899 N	[1]	GASKET
24.	189-8436 N	[1]	HARNESS AS-CAB (AUTOMATIC REVERSING FAN)
	102-8803 N	[1]	KIT-RECEPTACLE (3-PIN)
			(INCLUDES RECEPTACLE AS AND WEDGE)
25.	189-8437 N	[1]	HARNESS AS-CHASSIS (AUTOMATIC REVERSING FAN)
	102-8802 N	[1]	KIT-RECEPTACLE (2-PIN)
			(INCLUDES RECEPTACLE AS AND WEDGE)
	8T-8737 N	[2]	PLUG-SEAL
	155-2260 N	[1]	KIT-CONNECTING PLUG (3-PIN)
			(INCLUDES PLUG AS AND WEDGE)
	155-2269 N	[2]	PLUG AS-CONNECTOR (2-PIN)
26.	228-8527 NY	[1]	MOTOR GP-PISTON (REVERSING FAN)
27.	230-0066 NI	[1]	HOSE AS
28.	230-0067 NI	[1]	HOSE AS
29.	266-8602 NI	[1]	HOSE AS
30.	230-0069 NI	[1]	HOSE AS
31.	230-0070 NI	[1]	HOSE AS
32.	230-0072 N	[1]	BRACKET
33.	234-0601 N	[1]	BRACKET AS
	8T-3490 NM	[1]	NUT-WELD (M10X1.5-THD)
	N	[1]	BRACKET
34.	234-1318 N	[1]	BRACKET
35.	130-5300 N	[1]	CLIP
36.	148-8327 N	[4]	CONNECTOR AS
			(EACH INCLUDES)
	3D-2824 N	[1]	SEAL-O-RING
	6V-8637 N	[1]	CONNECTOR
	6V-9746 N	[1]	SEAL-O-RING
37.	148-8347 N	[2]	ELBOW AS
			(EACH INCLUDES)
	3D-2824 N	[1]	SEAL-O-RING
	6V-9007 N	[1]	ELBOW
	6V-9746 N	[1]	SEAL-O-RING
38.	148-8372 N	[1]	ELBOW AS
	2M-9780 N	[1]	SEAL-O-RING
	6V-8398 N	[1]	SEAL-O-RING
	6V-8721 N	[1]	ELBOW
39.	155-2269 N	[1]	PLUG AS-CONNECTOR (2-PIN)
40.	171-6723 N	[1]	ELBOW AS
	6V-9746 N	[1]	SEAL-O-RING
	8T-8899 N	[1]	ELBOW
41.	3S-8665 N	[1]	CLIP
42.	4S-4455 N	[1]	CLIP
43.	7X-7729 N	[1]	WASHER (11X25X3-MM THK)
44.	8M-2773 N	[2]	CLIP
45.	8T-4121 N	[11]	WASHER-HARD (11X21X2.5-MM THK)
46.	8T-4133 NM	[2]	NUT (M10X1.5-THD)
47.	8T-4136 NM	[9]	BOLT (M10X1.5X25-MM)
48.	8T-4195 NM	[1]	BOLT (M10X1.5X30-MM)
49.	235-0842 Y	[1]	PUMP GP-PISTON
50.	232-5195 P	[1]	COVER-MUFFLER
51.	230-3126 P	[1]	COVER-TURBOCHARGER (OUTSIDE)
52.	235-5312 P	[1]	COVER-TURBOCHARGER (INSIDE)
53.	230-3127 P	[1]	COVER-MANIFOLD (REAR)
54.	230-3128 P	[1]	COVER-MANIFOLD (FRONT)
55.	239-5618 P	[1]	COVER-ELBOW
56.	235-5777 P	[1]	COVER-BRACKET (INLET)
57.	9C-4935 J	[1]	PLATE
58.	9C-7929 J	[1]	BLOCK
	8T-4195 FOM	[8]	BOLT (M10X1.5X30-MM)

			***STANDARD REMOVAL***
	184-0846 FQ	[1]	DEFLECTOR
	8T-4196 FQM	[8]	BOLT (M10X1.5X35-MM)
	215-8298 FS	[1]	PUMP GP-PISTON
	199-3854 FT	[1]	SHIELD GP-ENGINE COMPARTMENT
	216-9825 FU	[1]	SHIELD AS
	221-6999 FW	[1]	GRILL GP-RADIATOR
	226-2674 FXI	[1]	HOSE AS
	213-3940 FXI	[1]	HOSE AS
	213-0355 FX	[1]	TUBE AS
	208-0324 FX	[1]	TUBE AS
	153-7821 FXI	[1]	HOSE AS
	8D-9671 FX	[1]	CLIP
	6D-4246 FX	[3]	CLIP


			THIS ARRANGEMENT IS FOR A FIELD INTALLED AUTO REVERSING FAN SYSTEM FOR 938G II MACHINES
	D		ORDER BY THE METER
	F		NOT SHOWN
	I		REFER TO HYDRAULIC INFORMATION SYSTEM
	J		PART OF STANDARD HARDWARE GP
	L		PART OF STANDARD GRILL GP-RADIATOR
	M		METRIC PART
	N		PART OF STANDARD LINES GP-CONTROL,AUTOMATIC REVERSING FAN
	O		THESE REPLACE PARTS TAKEN FROM RADIATOR GP WHEN DEFLECTOR IS REMOVED
	P		PART OF STANDARD BLOCKER GP-HEAT
	Q		PART OF STANDARD RADIATOR GP-FAN
	R		REMFG PART MAY BE AVAILABLE
	S		PART OF STANDARD PUMP GP-MOUNTING
	T		REMOVE THE SHIELD GP AND RELATED PARTS FROM THE MACHINE
	U		PART OF STANDARD ALTERNATOR GP
	W		REMOVE GRILL GP AND RELATED PARTS FROM THE MACHINE
	X		PART OF STANDARD LINES GP-OIL COOLER
	Y		SEPARATE ILLUSTRATION

#SEBC13610002

232-5191: CONTROL AR-FAN

CONTROL AR-FAN

232-5191 CONTROL AR-FAN

i02790043 SEBC1361

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Parts for your 938G II WHEEL LOADER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name	Comments
			FOR SERVICE INFORMATION SEE 2Q-8246 CONTROL AR-FAN

#SEBC13610003

228-8527: MOTOR GP-PISTON

MOTOR GP-PISTON

228-8527 MOTOR GP-PISTON -AUTOMATIC REVERSING FAN
PART OF 2Q-8244 CONTROL AR-FAN

i01915162 SEBC1361

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Parts for your 938G II WHEEL LOADER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	8T-9597	[1]	RING-RETAINING
2.	185-0303	[1]	SEAL-OIL
3.	155-9122	[1]	SWASHPLATE
4.	233-2530 Y	[1]	ROTATING GP-MOTOR
5.	231-4707	[1]	SEAL-O-RING
6.	8T-0341 M	[4]	BOLT-SOCKET HEAD (M10X1.5X60-MM)
7.	204-2799	[1]	DOWEL
8.	191-7583	[1]	BEARING AS-ROLLER
9.	191-7582 B	[1]	SHIM (2.5-MM THK)
10.	101-2862	[2]	DOWEL
11.	9S-8005	[1]	PLUG-O RING
12.	155-9125	[1]	BEARING AS-ROLLER
13.	269-7515	[1]	SHAFT-DRIVE
14.	194-9473	[1]	RING
15.	3K-0360	[1]	SEAL-O-RING
	B		USE AS REQUIRED
	M		METRIC PART
	Y		SEPARATE ILLUSTRATION

#SEBC13610004

235-0842: PUMP GP-PISTON

PUMP GP-PISTON

235-0842 PUMP GP-PISTON -HYDRAULIC FAN
PART OF 2Q-8244 CONTROL AR-FAN

i01932614 SEBC1361

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Parts for your 938G II WHEEL LOADER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	194-9453 Y	[1]	ROTATING GP-PUMP
2.	168-7861	[1]	PISTON-ACTUATOR
3.	194-9461	[1]	ROD-PISTON
4.	194-9471	[1]	SWASHPLATE
5.	155-9132	[1]	SHAFT
6.	168-7863	[1]	PLUG-CONTROL
7.	194-9472	[1]	SPRING
8.	191-7582 B	[1]	SHIM (2.5-MM THK)
9.	194-9473	[1]	RING
10.	155-9125	[1]	BEARING AS-ROLLER
11.	191-7583	[1]	BEARING AS-ROLLER
12.	194-9474	[2]	BEARING-CRADLE
13.	155-9127	[1]	SEAL
14.	133-6578	[1]	SEAL-O-RING
15.	8T-7525	[1]	SEAL-O-RING
16.	168-3504	[1]	SEAL
17.	8T-9597	[1]	RING-RETAINING
18.	8T-9515 M	[4]	BOLT-SOCKET HEAD (M10X1.5X40-MM)
19.	9S-8005	[1]	PLUG-O RING
20.	136-8423	[1]	PLUG-BREAK OFF
21.	099-3047	[1]	DOWEL
22.	3K-0360	[1]	SEAL-O-RING
23.	207-0697 Y	[1]	VALVE GP-PUMP CONTROL (PRESSURE, FLOW COMPENSATOR)
24.	155-9133	[1]	KEY
	B		USE AS REQUIRED
	M		METRIC PART
	Y		SEPARATE ILLUSTRATION

#SEBC13610005

233-2530: ROTATING GP-MOTOR

ROTATING GP-MOTOR

233-2530 ROTATING GP-MOTOR -AUTOMATIC REVERSING FAN
PART OF 228-8527 MOTOR GP-PISTON

i01915159 SEBC1361

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Parts for your 938G II WHEEL LOADER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	189-9380	[9]	PISTON AS
2.	233-4885	[1]	BARREL
3.	233-2535	[1]	PLATE (VALVE)
4.	189-9382	[1]	PLATE
5.	138-8175	[1]	BEARING-TAPERED ROLLER
6.	168-7941	[1]	SPRING
7.	168-7940	[3]	PIN
8.	096-0015	[1]	RING-RETAINING
9.	168-7942	[1]	WASHER (2-MM THK)

#SEBC13610006

194-9453: ROTATING GP-PUMP

ROTATING GP-PUMP

194-9453 ROTATING GP-PUMP -HYDRAULIC FAN
PART OF 235-0842 PUMP GP-PISTON

i01472512 SEBC1361

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Parts for your 938G II WHEEL LOADER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	155-9112	[9]	PISTON AS
2.	155-9136	[1]	BARREL
3.	155-9115	[1]	PLATE
4.	155-9116	[1]	GUIDE-BALL
5.	155-9117	[1]	SPRING
6.	194-9479	[3]	PIN
7.	194-9480	[1]	RING-RETAINING
8.	194-9481	[1]	DISC-THRUST
9.	194-9478	[1]	PLATE-PORT

#SEBC13610007

128-2780: VALVE GP-CHECK

VALVE GP-CHECK

128-2780 VALVE GP-CHECK -REVERSING FAN
PART OF 188-9901 VALVE GP-FAN REVERSING

i00171243 SEBC1361

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Parts for your 938G II WHEEL LOADER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name	Comments
	128-2779	[2]	KIT-SEAL (CHECK VALVE)
			(EACH INCLUDES SEAL-O-RINGS & BACKUP RINGS)

#SEBC13610008

188-9901: VALVE GP-FAN REVERSING

VALVE GP-FAN REVERSING

188-9901 VALVE GP-FAN REVERSING
PART OF 2Q-8244 CONTROL AR-FAN

i01524524 SEBC1361

1889901 VALVE GP-FAN REVERSING Parts scheme

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Parts for your 938G II WHEEL LOADER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	128-2780 Y	[2]	VALVE GP-CHECK (FAN REVERSING)
2.	152-8340 Y	[1]	VALVE GP-SOLENOID (24-VOLT)(FAN REVERSING)
3.	178-9037	[2]	VALVE GP-DIVERTER (FAN REVERSING)
			(EACH INCLUDES)
	4K-1388 J	[1]	SEAL-O-RING
4.	178-9038 Y	[1]	VALVE GP-RELIEF (FAN REVERSING)
5.	188-9899 Y	[2]	VALVE GP-RELIEF (FAN REVERSING)
6.	3J-1907	[6]	SEAL-O-RING
7.	095-1513	[1]	SEAL-O-RING
8.	3K-0360	[2]	SEAL-O-RING
9.	4J-7533	[11]	SEAL-O-RING
10.	9S-8001	[11]	PLUG
11.	239-0617	[1]	VALVE GP-CHECK (HYDRAULIC FAN, REVERSING)
12.	9S-8004	[6]	PLUG-O-RING
13.	9S-8005	[2]	PLUG-O-RING

			AVAILABLE REPAIR KIT(S):
	188-6298 J		KIT-SEAL (DIVERTER VALVE)(FAN REVERSING)
			(KIT INCLUDES O-RING SEALS AND BACKUP RINGS)
	J		KIT MARKED J INCLUDES PART(S) MARKED J
	Y		SEPARATE ILLUSTRATION

#SEBC13610009

207-0697: VALVE GP-PUMP CONTROL

VALVE GP-PUMP CONTROL

207-0697 VALVE GP-PUMP CONTROL -PRESSURE, FLOW COMPENSATOR-HYDRAULIC FAN
PART OF 235-0842 PUMP GP-PISTON

i01592887 SEBC1361

2070697 VALVE GP-PUMP CONTROL Parts scheme

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Parts for your 938G II WHEEL LOADER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	6E-6528	[6]	SEAL
2.	6E-6527	[2]	PLUG
3.	6E-3268	[1]	RETAINER-SPRING
4.	6E-3275	[1]	SPRING
5.	6E-3274	[1]	SPRING
6.	033-6043	[1]	SEAL-O-RING
7.	6E-3272	[1]	SEAT
8.		[1]	PLUG
9.	6E-6538 M	[2]	NUT-ADJUSTMENT (M8X1-THD)
10.	6E-6537 M	[2]	SCREW-ADJUSTMENT (M8X1X28-MM)
11.	6E-6539 M	[2]	NUT-CAP (M8X1-THD)
12.	6E-3273	[1]	SEAT
13.	6E-6536	[1]	PLUG
14.	6V-8352	[1]	SEAL-O-RING
15.	193-1036	[1]	SPRING
16.	6E-3276	[1]	SPRING
17.	6E-3269	[1]	RETAINER-SPRING
18.	105-2145	[1]	VALVE-ORIFICE
19.	5P-9262	[1]	SEAL-O-RING
20.	3J-7354	[1]	SEAL-O-RING
21.	9S-8002	[1]	PLUG-O-RING
22.	8T-8442 M	[4]	BOLT-SOCKET HEAD (M6X1X30-MM)
23.	9X-7680	[3]	SEAL-O-RING
24.	119-0959	[1]	PLUG-ORIFICE
	M		METRIC PART