CUSTOM PRODUCT SUPPORT LITERATURE FOR THE 990H WHEEL LOADER BWX00001-UP (MACHINE) HYDRAULIC SYSTEM Caterpillar SIS

Special Instruction

Accumulator Discharging and Charging Procedures {0738, 4263, 4264, 4331, 5077, 5077, 5081, 7474}
Accumulator Discharging and Charging Procedures {0738, 4263, 4264, 4331, 5077, 5077, 5081, 7474}

Decommissioning Procedure for Permanently Sealed Diaphragm Accumulators {5077}
Decommissioning Procedure for Permanently Sealed Diaphragm Accumulators {5077}

Technical Information Bulletin

Updated Ride Control Accumulator Test and Charge Instructions for Large Wheel Loaders{5077, 5077}
Updated Ride Control Accumulator Test and Charge Instructions for Large Wheel Loaders{5077, 5077}

Updated Ride Control Accumulator Test and Charge Instructions{0738, 5004, 5077, 5081, 7474}
Updated Ride Control Accumulator Test and Charge Instructions{0738, 5004, 5077, 5081, 7474}

Specifications

Accumulator (Pilot)
990H Wheel Loader Hydraulic System

Ride Control Accumulator
990H Wheel Loader Hydraulic System

Tool Operating Manual

NEHS1214: 455-0126 Nitrogen Booster Pump Group {0374, 0599, 0647, 0756, 4263, 4331, 5077, 7200}
NEHS1214: 455-0126 Nitrogen Booster Pump Group {0374, 0599, 0647, 0756, 4263, 4331, 5077, 7200}

Systems Operation

Accumulator (Pilot)
990H Wheel Loader Hydraulic System

Testing and Adjusting

Ride Control Accumulator - Test and Charge
990H Wheel Loader Hydraulic System

Accumulator (Pilot) - Test and Charge
990H Wheel Loader Hydraulic System

Disassembly and Assembly

Accumulator (Pilot) - Remove and Install
990H Wheel Loader Machine Systems

Service Magazine

The Accumulator Discharging and Charging Procedures are Updated {5077}
The Accumulator Discharging and Charging Procedures are Updated {5077}

Technical Information Bulletin

Updated Ride Control Accumulator Test and Charge Instructions for Large Wheel Loaders{5077, 5077}
Updated Ride Control Accumulator Test and Charge Instructions for Large Wheel Loaders{5077, 5077}

Updated Ride Control Accumulator Test and Charge Instructions{0738, 5004, 5077, 5081, 7474}
Updated Ride Control Accumulator Test and Charge Instructions{0738, 5004, 5077, 5081, 7474}

Systems Operation

Ride Control System
990H Wheel Loader Hydraulic System

Specifications

Check Valve (Steering Oil Cooler Bypass), (Hydraulic Fan Oil Cooler Bypass)
990H Wheel Loader Hydraulic System

Systems Operation

Oil Coolers and Cooling System Operation
990H Wheel Loader Hydraulic System

Disassembly and Assembly

Hydraulic Oil Cooler (Steering, Hydraulic Fan) - Remove
844H Wheel Dozer and
990H Wheel Loader Engine Supplement

Hydraulic Oil Cooler (Steering, Hydraulic Fan) - Install
844H Wheel Dozer and
990H Wheel Loader Engine Supplement

Hydraulic Oil Cooler (Implement, Brake) - Remove
844H Wheel Dozer and
990H Wheel Loader Engine Supplement

Hydraulic Oil Cooler (Implement, Brake) - Install
844H Wheel Dozer and
990H Wheel Loader Engine Supplement

Operation and Maintenance Manual

Collet Pin Bolt Torque - Check
990H Wheel Loader

Special Instruction

Instructions for Installation of Oversize Hydraulic Cylinder Seals {7555, 7562}
Instructions for Installation of Oversize Hydraulic Cylinder Seals {7555, 7562}

Installation of Double Lip Wiper Seal{7562}
Installation of Double Lip Wiper Seal{7562}

Hydraulic Cylinder Repair Process {7562}
Hydraulic Cylinder Repair Process {7562}

Hydraulic Cylinder Honing {7562}
Hydraulic Cylinder Honing {7562}

Procedure to Test the Position Sensor of a Hydraulic Cylinder {1439, 7562}
Procedure to Test the Position Sensor of a Hydraulic Cylinder {1439, 7562}

Bucket Stops Provide Additional Protection For Tilt Cylinder {5104, 6001, 6107, 6118, 6119, 7069}
Bucket Stops Provide Additional Protection For Tilt Cylinder {5104, 6001, 6107, 6118, 6119, 7069}

Technical Information Bulletin

Surface Finishes of Cylinder Bores{7562}
Surface Finishes of Cylinder Bores{7562}

Color Change for Cylinder Rod Seals (Wiper, U-Cup and Buffer){5100, 7555, 7562}
Color Change for Cylinder Rod Seals (Wiper, U-Cup and Buffer){5100, 7555, 7562}

Specifications

Tilt Cylinder
990H Wheel Loader Hydraulic System

Lift Cylinder
990H Wheel Loader Hydraulic System

Tool Operating Manual

Procedures for Using the 232-4686 Cylinder Washer Tank Group European Union Compliant{0374, 0599, 0680, 0738}
Procedures for Using the 232-4686 Cylinder Washer Tank Group European Union Compliant{0374, 0599, 0680, 0738}

1U-9001 and 1U-9002 Automatic Hone Tooling{0599, 0677, 0738, 7562, 7562}
1U-9001 and 1U-9002 Automatic Hone Tooling{0599, 0677, 0738, 7562, 7562}

Model HCS-40 Hydraulic Cylinder Servicer{0374, 0599, 0700, 0738, 7562}
Model HCS-40 Hydraulic Cylinder Servicer{0374, 0599, 0700, 0738, 7562}

4C-9910 Portable Hydraulic Tester (Flow 125 GPM) {0599, 0784, 5050, 5057, 5095}
4C-9910 Portable Hydraulic Tester (Flow 125 GPM) {0599, 0784, 5050, 5057, 5095}

Using the 265-4177, 265-4209 Service Tool Groups to Install Sensors in Position-Sensing Hydraulic Cylinders{0599, 0709, 0738, 1439, 7562, 7562}
Using the 265-4177, 265-4209 Service Tool Groups to Install Sensors in Position-Sensing Hydraulic Cylinders{0599, 0709, 0738, 1439, 7562, 7562}

Using the 9U-7868 and 9U-7869 Spanner Wrench to Remove and install Threaded Gland Cylinder Heads{0374, 0599, 0602, 0738}
Using the 9U-7868 and 9U-7869 Spanner Wrench to Remove and install Threaded Gland Cylinder Heads{0374, 0599, 0602, 0738}

Procedures for Using the 120-9143 Cylinder Washer Tank Group {0374, 0602, 0680, 0738}
Procedures for Using the 120-9143 Cylinder Washer Tank Group {0374, 0602, 0680, 0738}

Reuse And Salvage Guidelines

Testing Hydraulic Cylinders Using the 188-3926 Caterpillar Cylinder Tester and the 9U-6803 Caterpillar Cylinder Tester {0784, 7562}
Testing Hydraulic Cylinders Using the 188-3926 Caterpillar Cylinder Tester and the 9U-6803 Caterpillar Cylinder Tester {0784, 7562}

Reuse Guideline for Hydraulic Cylinder Position Sensor {5574, 5736}
Reuse Guideline for Hydraulic Cylinder Position Sensor {5574, 5736}

Hydraulic Cylinder Repair Process {7562}
Hydraulic Cylinder Repair Process {7562}

Hydraulic Cylinder Honing {7562}
Hydraulic Cylinder Honing {7562}

Hydraulic Cylinder Seal Failure Analysis {7555, 7562}
Hydraulic Cylinder Seal Failure Analysis {7555, 7562}

Inspection and Salvage of Hydraulic Cylinder Components {7562}
Inspection and Salvage of Hydraulic Cylinder Components {7562}

Measuring Bores and Installing Seals in Standard and Oversized Hydraulic Cylinders {5100, 7562}
Measuring Bores and Installing Seals in Standard and Oversized Hydraulic Cylinders {5100, 7562}

Machining the O-ring Groove into the Face of Oversized Bolted Head Hydraulic Cylinders {0677, 5100, 7562}
Machining the O-ring Groove into the Face of Oversized Bolted Head Hydraulic Cylinders {0677, 5100, 7562}

HVOF Identification and Polishing (Superfinishing){0674, 0679, 1000, 7000, 7562}
HVOF Identification and Polishing (Superfinishing){0674, 0679, 1000, 7000, 7562}

Thermal Spray Procedures for Hydraulic Cylinder Rods{0679, 7562, 7562}
Thermal Spray Procedures for Hydraulic Cylinder Rods{0679, 7562, 7562}

Contamination Control Guidelines

Hydraulic Cylinder Honing {7562}
Hydraulic Cylinder Honing {7562}

Applied Failure Analysis

Hydraulic Cylinder Seal Failure Analysis {7555, 7562}
Hydraulic Cylinder Seal Failure Analysis {7555, 7562}

Testing and Adjusting

Lift and Tilt Cylinder Drift - Check
990H Wheel Loader Hydraulic System

Implement Cycle Time - Check
990H Wheel Loader Hydraulic System

Bench Test Procedures

Testing Hydraulic Cylinders Using the 188-3926 Caterpillar Cylinder Tester and the 9U-6803 Caterpillar Cylinder Tester {0784, 7562}
Testing Hydraulic Cylinders Using the 188-3926 Caterpillar Cylinder Tester and the 9U-6803 Caterpillar Cylinder Tester {0784, 7562}

Disassembly and Assembly

Tilt Cylinder - Remove and Install
990H Wheel Loader Machine Systems

Lift Cylinder - Remove and Install
990H Wheel Loader Machine Systems

Service Magazine

Procedure Now Available to Test the Position Sensor of a Hydraulic Cylinder {1439, 7562}
2012/10/04

Compatible Puller Stud and Hydraulic Cylinder Capacity Chart {0599, 7000, 7562}
Compatible Puller Stud and Hydraulic Cylinder Capacity Chart {0599, 7000, 7562}

Improved Lift Cylinders Are Now Used {5102}
2014/11/27

A Rework Procedure Improves the Seal Assembly Performance in Hydraulic Cylinders on Cat Products {7562}
2010/04/30

Improved Lift Cylinder Piston Seal Orientation and Air Evacuation Procedure Now Used for Certain Wheel Loaders {5102}
2013/04/30

Operation and Maintenance Manual

Oil Filter - Inspect
990H Wheel Loader

Hydraulic System Oil Filter (Steering) (Hydraulic Fan) - Replace
990H Wheel Loader

Hydraulic System Oil Filter (Implement) (Braking) - Replace
990H Wheel Loader

Case Drain Oil Filters - Replace - If Equipped
990H Wheel Loader

Special Instruction

Guidelines for the Use of High Efficiency Filters for the Hydraulic Oil System and for the Power Train Oil System {3000, 3004, 5050, 5068}
Guidelines for the Use of High Efficiency Filters for the Hydraulic Oil System and for the Power Train Oil System {3000, 3004, 5050, 5068}

Specifications

Oil Filter (Case Drain)
990H Wheel Loader Hydraulic System

Tool Operating Manual

Procedures for Using 9U-5971 and 173-9842 Filter Cart Group {0599, 0738, 5050, 5056, 5057, 5068, 5095, 7579}
Procedures for Using 9U-5971 and 173-9842 Filter Cart Group {0599, 0738, 5050, 5056, 5057, 5068, 5095, 7579}

188-3242 Filter Cart Group and 227-2479 Filter Cart Group{0374, 0599, 0680, 0738, 0768, 5050, 5056, 5095}
188-3242 Filter Cart Group and 227-2479 Filter Cart Group{0374, 0599, 0680, 0738, 0768, 5050, 5056, 5095}

Contamination Control Guidelines

Proper Oil Changing Procedures {1000, 1308, 1316, 1325, 1348, 3000, 3004, 3005, 3030, 3064, 3067, 3080, 3081, 4000, 4001, 4050, 4051, 5050, 5056, 5068, 5095}
Proper Oil Changing Procedures {1000, 1308, 1316, 1325, 1348, 3000, 3004, 3005, 3030, 3064, 3067, 3080, 3081, 4000, 4001, 4050, 4051, 5050, 5056, 5068, 5095}

Service Magazine

New Advanced Efficiency Filters Are Now Available for the Transmission Assembly and the Torque Converter Assembly Used on Certain Wheel Loaders {1408, 1435, 3004, 3006, 3067, 5068}
2011/07/07

New Oil Filters for all Cat Machines are Available {3004, 3067, 4295, 431F, 5068}
New Oil Filters for all Cat Machines are Available {3004, 3067, 4295, 431F, 5068}

Operation and Maintenance Manual

Work Tool Positioner
990H Wheel Loader

Lift Kickout
990H Wheel Loader

Systems Operation

Kickout System
990H Wheel Loader Hydraulic System

Testing and Adjusting

Lift Kickout and Bucket Positioner - Adjust
990H Wheel Loader Hydraulic System

Troubleshooting

MID 074 - CID 0350 - FMI 01
Payload Control System (PCS) 2.X

MID 074 - CID 0350 - FMI 02
Payload Control System (PCS) 2.X

MID 074 - CID 0350 - FMI 13
Payload Control System (PCS) 2.X

Disassembly and Assembly

Work Tool Positioner Control - Remove and Install
990H Wheel Loader Machine Systems

Lift Kickout Control - Remove and Install
990H Wheel Loader Machine Systems

Service Magazine

A New Bracket Is Being Used on the Bucket Positioner {5112}
2008/03/10

A New Harness for the Implement Tilt Kick Out on the 990H Wheel Loader is Now Used {5109, 5112, 5112, 5734}
2010/01/13

Technical Information Bulletin

Color Change for Cylinder Rod Seals (Wiper, U-Cup and Buffer){5100, 7555, 7562}
Color Change for Cylinder Rod Seals (Wiper, U-Cup and Buffer){5100, 7555, 7562}

Special Instruction

New Hose Couplings Are Now Used{0684, 5057, 5057, 7554}
New Hose Couplings Are Now Used{0684, 5057, 5057, 7554}

O-Rings - Radial, Fitting Assembly O-Rings and Other O-Ring Applications {0599, 0738, 4000, 4250, 4300, 5050, 5057, 7555}
O-Rings - Radial, Fitting Assembly O-Rings and Other O-Ring Applications {0599, 0738, 4000, 4250, 4300, 5050, 5057, 7555}

Technical Information Bulletin

The Flange Head on 442-5593 Coupling As May Have Been Manufactured Incorrectly {5057}
The Flange Head on 442-5593 Coupling As May Have Been Manufactured Incorrectly {5057}

Tool Operating Manual

358-4528 (380/480 V, 50/60 Hz, 3 Phase), 457-6040 (230V, 60 Hz, Single Phase) , 457-6039 (230V, 50 Hz, Single Phase) Hose Machine Group Set-Up and Operation{0599, 0684}
358-4528 (380/480 V, 50/60 Hz, 3 Phase), 457-6040 (230V, 60 Hz, Single Phase) , 457-6039 (230V, 50 Hz, Single Phase) Hose Machine Group Set-Up and Operation{0599, 0684}

Crimputer III Setup and Operation{0684, 5057}
Crimputer III Setup and Operation{0684, 5057}

Crimping Caterpillar 1E294, 1E716, 1E844 Hose and Couplings {0374, 0599, 0684, 0738, 5057}
Crimping Caterpillar 1E294, 1E716, 1E844 Hose and Couplings {0374, 0599, 0684, 0738, 5057}

Using the 209-3153 Portable Hose Machine {0374, 0599, 0684, 0738, 5057}
Using the 209-3153 Portable Hose Machine {0374, 0599, 0684, 0738, 5057}

4C-9910 Portable Hydraulic Tester (Flow 125 GPM) {0599, 0784, 5050, 5057, 5095}
4C-9910 Portable Hydraulic Tester (Flow 125 GPM) {0599, 0784, 5050, 5057, 5095}

Converting 137-7238 Hose Assembly Machines and 134-5640 Hose Assembly Machines (100 Ton) from Sony Control to Crimputer Control{0374, 0599, 0684, 5057}
Converting 137-7238 Hose Assembly Machines and 134-5640 Hose Assembly Machines (100 Ton) from Sony Control to Crimputer Control{0374, 0599, 0684, 5057}

Set up and Basic Operation of the 145-5161 Floor Model Hose Machine {0374, 0599, 0684, 0738, 5057}
Set up and Basic Operation of the 145-5161 Floor Model Hose Machine {0374, 0599, 0684, 0738, 5057}

Using the 9U-5792, 4C-5052, 4C-5054, 4C-3670, and 4C-3680 Hydraulic Hose Machines{0374, 0599, 0684, 0738, 5057}
Using the 9U-5792, 4C-5052, 4C-5054, 4C-3670, and 4C-3680 Hydraulic Hose Machines{0374, 0599, 0684, 0738, 5057}

243-0765 Bench Model Hose Machine For Use With the 242-3567 Variable Crimp Die Bowl{0374, 0599, 0684, 0738, 5057}
243-0765 Bench Model Hose Machine For Use With the 242-3567 Variable Crimp Die Bowl{0374, 0599, 0684, 0738, 5057}

Crimping Permanent Couplings Using the 136-3642 Crimp Tool Group in Combination and XT Hose Machines{0374, 0599, 0684, 5057}
Crimping Permanent Couplings Using the 136-3642 Crimp Tool Group in Combination and XT Hose Machines{0374, 0599, 0684, 5057}

Reuse And Salvage Guidelines

Crimputer III Setup and Operation{0684, 5057}
Crimputer III Setup and Operation{0684, 5057}

Contamination Control Guidelines

Hose Products Reference Guide {0374, 0599, 0684, 0738, 5057}
Hose Products Reference Guide {0374, 0599, 0684, 0738, 5057}

Reuse And Salvage Guidelines

Thermal Spray Procedures for Linkage Pins {0679, 5457, 6052, 6108, 6129, 6501, 6502}
Thermal Spray Procedures for Linkage Pins {0679, 5457, 6052, 6108, 6129, 6501, 6502}

Operation and Maintenance Manual

Hydraulic System Oil Sample (Steering) (Hydraulic Fan) - Obtain
990H Wheel Loader

Hydraulic Fittings - Inspect
(Custom) 352-2721 Log ForkFor 990H Wheel Loader

Case Drain Oil Filters - Replace - If Equipped
990H Wheel Loader

Special Instruction

New Hose Couplings Are Now Used{0684, 5057, 5057, 7554}
New Hose Couplings Are Now Used{0684, 5057, 5057, 7554}

O-Rings - Radial, Fitting Assembly O-Rings and Other O-Ring Applications {0599, 0738, 4000, 4250, 4300, 5050, 5057, 7555}
O-Rings - Radial, Fitting Assembly O-Rings and Other O-Ring Applications {0599, 0738, 4000, 4250, 4300, 5050, 5057, 7555}

Technical Information Bulletin

Some Hydraulic Couplings are Identified with an Incorrect Part Number{5057}
Some Hydraulic Couplings are Identified with an Incorrect Part Number{5057}

The Flange Head on 442-5593 Coupling As May Have Been Manufactured Incorrectly {5057}
The Flange Head on 442-5593 Coupling As May Have Been Manufactured Incorrectly {5057}

Specifications

Breaker Relief Valve
990H Wheel Loader Hydraulic System

Tool Operating Manual

358-4528 (380/480 V, 50/60 Hz, 3 Phase), 457-6040 (230V, 60 Hz, Single Phase) , 457-6039 (230V, 50 Hz, Single Phase) Hose Machine Group Set-Up and Operation{0599, 0684}
358-4528 (380/480 V, 50/60 Hz, 3 Phase), 457-6040 (230V, 60 Hz, Single Phase) , 457-6039 (230V, 50 Hz, Single Phase) Hose Machine Group Set-Up and Operation{0599, 0684}

Crimputer III Setup and Operation{0684, 5057}
Crimputer III Setup and Operation{0684, 5057}

242-3567 Variable Crimp Die Bowl{0684}
242-3567 Variable Crimp Die Bowl{0684}

Crimping Caterpillar 1E294, 1E716, 1E844 Hose and Couplings {0374, 0599, 0684, 0738, 5057}
Crimping Caterpillar 1E294, 1E716, 1E844 Hose and Couplings {0374, 0599, 0684, 0738, 5057}

Using the 209-3153 Portable Hose Machine {0374, 0599, 0684, 0738, 5057}
Using the 209-3153 Portable Hose Machine {0374, 0599, 0684, 0738, 5057}

4C-9910 Portable Hydraulic Tester (Flow 125 GPM) {0599, 0784, 5050, 5057, 5095}
4C-9910 Portable Hydraulic Tester (Flow 125 GPM) {0599, 0784, 5050, 5057, 5095}

Converting 137-7238 Hose Assembly Machines and 134-5640 Hose Assembly Machines (100 Ton) from Sony Control to Crimputer Control{0374, 0599, 0684, 5057}
Converting 137-7238 Hose Assembly Machines and 134-5640 Hose Assembly Machines (100 Ton) from Sony Control to Crimputer Control{0374, 0599, 0684, 5057}

Set up and Basic Operation of the 145-5161 Floor Model Hose Machine {0374, 0599, 0684, 0738, 5057}
Set up and Basic Operation of the 145-5161 Floor Model Hose Machine {0374, 0599, 0684, 0738, 5057}

Using the 9U-5792, 4C-5052, 4C-5054, 4C-3670, and 4C-3680 Hydraulic Hose Machines{0374, 0599, 0684, 0738, 5057}
Using the 9U-5792, 4C-5052, 4C-5054, 4C-3670, and 4C-3680 Hydraulic Hose Machines{0374, 0599, 0684, 0738, 5057}

Reuse And Salvage Guidelines

Crimputer III Setup and Operation{0684, 5057}
Crimputer III Setup and Operation{0684, 5057}

Contamination Control Guidelines

Hose Products Reference Guide {0374, 0599, 0684, 0738, 5057}
Hose Products Reference Guide {0374, 0599, 0684, 0738, 5057}

Testing and Adjusting

Hydraulic System Air - Purge
990H Wheel Loader Hydraulic System

Service Magazine

The Hydraulic Tank Relief Valve Assembly Has Been Improved on Certain Cat® Machines {4332, 4332, 5056, 5056, 5057, 5118}
2015/03/17

Hydraulic Hose Suppression Sleeves for Certain Machines are Now Available {5057}
Hydraulic Hose Suppression Sleeves for Certain Machines are Now Available {5057}

Operation and Maintenance Manual

Hydraulic System Oil Sample (Implement) (Braking) - Obtain
990H Wheel Loader

Technical Information Bulletin

The Flange Head on 442-5593 Coupling As May Have Been Manufactured Incorrectly {5057}
The Flange Head on 442-5593 Coupling As May Have Been Manufactured Incorrectly {5057}

Specifications

Check Valve (Pilot)
990H Wheel Loader Hydraulic System

Selector and Pressure Control Valve (Dead Engine Lower)
990H Wheel Loader Hydraulic System

Relief Valve (Pilot)
990H Wheel Loader Hydraulic System

Accumulator (Pilot)
990H Wheel Loader Hydraulic System

Systems Operation

Accumulator (Pilot)
990H Wheel Loader Hydraulic System

Testing and Adjusting

Accumulator (Pilot) - Test and Charge
990H Wheel Loader Hydraulic System

Disassembly and Assembly

Accumulator (Pilot) - Remove and Install
990H Wheel Loader Machine Systems

Selector and Pressure Control Valve (Dead Engine Lower) - Remove and Install
990H Wheel Loader Machine Systems

Technical Information Bulletin

The Flange Head on 442-5593 Coupling As May Have Been Manufactured Incorrectly {5057}
The Flange Head on 442-5593 Coupling As May Have Been Manufactured Incorrectly {5057}

Special Instruction

Instructions for Installation of Oversize Hydraulic Cylinder Seals {7555, 7562}
Instructions for Installation of Oversize Hydraulic Cylinder Seals {7555, 7562}

Rotating Group Adjustment Instructions for Bosch Rexroth Hydraulic Pumps and Motors {3203, 4351, 5058, 5070}
Rotating Group Adjustment Instructions for Bosch Rexroth Hydraulic Pumps and Motors {3203, 4351, 5058, 5070}

Specifications

Piston Motor (Hydraulic Fan)
990H Wheel Loader Hydraulic System

Tool Operating Manual

Replacing Sleeve Bearings in Tyrone Gear Pumps and Motors (Used on Series 7 and 8, Iron and Aluminum Housings){0738, 5061, 5073, 7551}
Replacing Sleeve Bearings in Tyrone Gear Pumps and Motors (Used on Series 7 and 8, Iron and Aluminum Housings){0738, 5061, 5073, 7551}

Systems Operation

Piston Motor (Hydraulic Fan)
990H Wheel Loader Hydraulic System

Hydraulic Fan System
990H Wheel Loader Hydraulic System

Reuse And Salvage Guidelines

Rotating Group Adjustment Instructions for Bosch Rexroth Hydraulic Pumps and Motors {3203, 4351, 5058, 5070}
Rotating Group Adjustment Instructions for Bosch Rexroth Hydraulic Pumps and Motors {3203, 4351, 5058, 5070}

Specifications and Reusability for Hydraulic Gear Pumps and Motors (Groups 9, 10, and 11) {5061, 506G, 5073}
Specifications and Reusability for Hydraulic Gear Pumps and Motors (Groups 9, 10, and 11) {5061, 506G, 5073}

Specifications and Reusability for Hydraulic Gear Pumps and Motors (Groups 1, 2, and 3) {5061, 5073}
Specifications and Reusability for Hydraulic Gear Pumps and Motors (Groups 1, 2, and 3) {5061, 5073}

General Reuse and Salvage Guideline for Hydraulic Piston Pumps and Motors {5058, 5070}
General Reuse and Salvage Guideline for Hydraulic Piston Pumps and Motors {5058, 5070}

Information Release Memo

CAT REMAN ANNOUNCES ADDITIONAL PRODUCT FOR MINING AND HEAVY CONSTRUCTION EQUIPMENT
CAT REMAN ANNOUNCES ADDITIONAL PRODUCT FOR MINING AND HEAVY CONSTRUCTION EQUIPMENT

Testing and Adjusting

Hydraulic Fan Speed - Test and Adjust
990H Wheel Loader Hydraulic System

Bench Test Procedures

Rotating Group Adjustment Instructions for Bosch Rexroth Hydraulic Pumps and Motors {3203, 4351, 5058, 5070}
Rotating Group Adjustment Instructions for Bosch Rexroth Hydraulic Pumps and Motors {3203, 4351, 5058, 5070}

Troubleshooting

CID 1551 FMI 13 Engine Demand Fan System calibration required
C27 and C32 Engines for Caterpillar Built Machines

Engine Cooling Fan - Calibrate
C27 and C32 Engines for Caterpillar Built Machines

Disassembly and Assembly

Fan and Piston Motor (Hydraulic Fan) - Remove
990H Wheel Loader Machine Systems

Fan and Piston Motor (Hydraulic Fan) - Install
990H Wheel Loader Machine Systems

Piston Motor (Hydraulic Fan) - Disassemble
990H Wheel Loader Machine Systems

Piston Motor (Hydraulic Fan) - Assemble
990H Wheel Loader Machine Systems

Service Magazine

Updated Demand Fan Recalibration Information Available for Landfill Compactor, Wheel Dozer, and Wheel Loader Machines {1386, 1387}
2011/04/19

Special Instruction

Rotating Group Adjustment Instructions for Bosch Rexroth Hydraulic Pumps and Motors {3203, 4351, 5058, 5070}
Rotating Group Adjustment Instructions for Bosch Rexroth Hydraulic Pumps and Motors {3203, 4351, 5058, 5070}

Repair Process for Hydraulic Gear Pumps {5073}
Repair Process for Hydraulic Gear Pumps {5073}

Proper Installation of Implement Pumps{5070}
Proper Installation of Implement Pumps{5070}

Vane Type Hydraulic Pump Identification Guidelines {5055}
Vane Type Hydraulic Pump Identification Guidelines {5055}

Specifications

Gear Pump (Pilot, Brake)
990H Wheel Loader Hydraulic System

Piston Pump (Hydraulic Fan with Standard to Mid Range Ambient Temperature Cooling)
990H Wheel Loader Hydraulic System

Piston Pump (Hydraulic Fan with High Ambient Temperature Cooling)
990H Wheel Loader Hydraulic System

Piston Pump (Tandem, Implement)
990H Wheel Loader Hydraulic System

Tool Operating Manual

Replacing Sleeve Bearings in Tyrone Gear Pumps and Motors (Used on Series 7 and 8, Iron and Aluminum Housings){0738, 5061, 5073, 7551}
Replacing Sleeve Bearings in Tyrone Gear Pumps and Motors (Used on Series 7 and 8, Iron and Aluminum Housings){0738, 5061, 5073, 7551}

4C-9910 Portable Hydraulic Tester (Flow 125 GPM) {0599, 0784, 5050, 5057, 5095}
4C-9910 Portable Hydraulic Tester (Flow 125 GPM) {0599, 0784, 5050, 5057, 5095}

Systems Operation

Piston Pump (Hydraulic Fan)
990H Wheel Loader Hydraulic System

Hydraulic Fan System
990H Wheel Loader Hydraulic System

Gear Pump (Pilot, Brake)
990H Wheel Loader Hydraulic System

Piston Pump (Tandem, Implement)
990H Wheel Loader Hydraulic System

Reuse And Salvage Guidelines

Rotating Group Adjustment Instructions for Bosch Rexroth Hydraulic Pumps and Motors {3203, 4351, 5058, 5070}
Rotating Group Adjustment Instructions for Bosch Rexroth Hydraulic Pumps and Motors {3203, 4351, 5058, 5070}

Vane Type Hydraulic Pumps {5055}
Vane Type Hydraulic Pumps {5055}

Repair Process for Hydraulic Gear Pumps {5073}
Repair Process for Hydraulic Gear Pumps {5073}

Specifications and Reusability for Hydraulic Gear Pumps and Motors (Groups 9, 10, and 11) {5061, 506G, 5073}
Specifications and Reusability for Hydraulic Gear Pumps and Motors (Groups 9, 10, and 11) {5061, 506G, 5073}

Specifications and Reusability for Hydraulic Gear Pumps and Motors (Groups 1, 2, and 3) {5061, 5073}
Specifications and Reusability for Hydraulic Gear Pumps and Motors (Groups 1, 2, and 3) {5061, 5073}

Removing and Installing Bushings and Pressure Plates in Hydraulic Gear Pumps {5073}
Removing and Installing Bushings and Pressure Plates in Hydraulic Gear Pumps {5073}

Vane Type Hydraulic Pump Identification Guidelines {5055}
Vane Type Hydraulic Pump Identification Guidelines {5055}

General Reuse and Salvage Guideline for Hydraulic Piston Pumps and Motors {5058, 5070}
General Reuse and Salvage Guideline for Hydraulic Piston Pumps and Motors {5058, 5070}

Thermal Spray Procedures for Tyrone Drive Shaft (Pump Gear){0679, 3066, 5073}
Thermal Spray Procedures for Tyrone Drive Shaft (Pump Gear){0679, 3066, 5073}

Information Release Memo

CAT REMAN ANNOUNCES ADDITIONAL PRODUCT FOR MINING AND HEAVY CONSTRUCTION EQUIPMENT
CAT REMAN ANNOUNCES ADDITIONAL PRODUCT FOR MINING AND HEAVY CONSTRUCTION EQUIPMENT

Testing and Adjusting

Torque Converter Stall and Implement Pump Double Stall - Test
990H Wheel Loader Hydraulic System

Pump Performance (Implement) - Test
990H Wheel Loader Hydraulic System

Hydraulic Fan Speed - Test and Adjust
990H Wheel Loader Hydraulic System

Bench Test Procedures

Rotating Group Adjustment Instructions for Bosch Rexroth Hydraulic Pumps and Motors {3203, 4351, 5058, 5070}
Rotating Group Adjustment Instructions for Bosch Rexroth Hydraulic Pumps and Motors {3203, 4351, 5058, 5070}

Bench Test Procedure for Gear Pumps {5073}
Bench Test Procedure for Gear Pumps {5073}

Bench Test Procedure for Vane Pumps {5055}
Bench Test Procedure for Vane Pumps {5055}

Bench Test Procedure for Hydraulic Piston Pumps {5070}
Bench Test Procedure for Hydraulic Piston Pumps {5070}

Disassembly and Assembly

Piston Pump (Tandem, Implement) - Disassemble - Variable Displacement
990H Wheel Loader Machine Systems

Piston Pump (Tandem, Implement) - Assemble - Variable Displacement
990H Wheel Loader Machine Systems

Piston Pump (Tandem, Implement) - Disassemble - Fixed Displacement
990H Wheel Loader Machine Systems

Piston Pump (Tandem, Implement) - Assemble - Fixed Displacement
990H Wheel Loader Machine Systems

Piston Pump (Hydraulic Fan) - Remove
990H Wheel Loader Machine Systems

Piston Pump (Hydraulic Fan) - Install
990H Wheel Loader Machine Systems

Gear Pump (Pilot, Brake) - Remove
990H Wheel Loader Machine Systems

Gear Pump (Pilot, Brake) - Install
990H Wheel Loader Machine Systems

Piston Pump (Tandem, Implement) - Remove
990H Wheel Loader Machine Systems

Piston Pump (Tandem, Implement) - Install
990H Wheel Loader Machine Systems

Piston Pump (Hydraulic Fan) - Disassemble
990H Wheel Loader Machine Systems

Piston Pump (Hydraulic Fan) - Assemble
990H Wheel Loader Machine Systems

Gear Pump (Pilot, Brake) - Disassemble
990H Wheel Loader Machine Systems

Gear Pump (Pilot, Brake) - Assemble
990H Wheel Loader Machine Systems

Service Magazine

Dowels Improve Alignment of Implement Pumps {5070, 5084}
2008/04/28

Updated Demand Fan Recalibration Information Available for Landfill Compactor, Wheel Dozer, and Wheel Loader Machines {1386, 1387}
2011/04/19

New Metering Pump Groups For Steering Control Prevent Oil Leaks {4300, 4301, 4312}
2010/01/27

Reuse And Salvage Guidelines

Universal Joints and Drive Shafts {3108, 3251, 3253}
Universal Joints and Drive Shafts {3108, 3251, 3253}

Final Drive Steering System, Wheel Braking System, and Wheels & Tires Salvage and Reuse Manual Contents {4000, 4050, 4100, 4250, 4300}
Final Drive Steering System, Wheel Braking System, and Wheels & Tires Salvage and Reuse Manual Contents {4000, 4050, 4100, 4250, 4300}

Operation and Maintenance Manual

Hydraulic Tank Breaker Relief Valve - Clean
990H Wheel Loader

Hydraulic System Oil Sample (Steering) (Hydraulic Fan) - Obtain
990H Wheel Loader

Hydraulic System Oil Sample (Implement) (Braking) - Obtain
990H Wheel Loader

Hydraulic System Oil Level (Implement) (Braking) - Check
990H Wheel Loader

Hydraulic System Oil (Steering) (Hydraulic Fan) - Change
990H Wheel Loader

Hydraulic System Oil Filter (Steering) (Hydraulic Fan) - Replace
990H Wheel Loader

Hydraulic System Oil Level (Steering) (Hydraulic Fan) - Check
990H Wheel Loader

Hydraulic System Oil (Implement) (Braking) - Change
990H Wheel Loader

Hydraulic System Oil Filter (Implement) (Braking) - Replace
990H Wheel Loader

Special Instruction

Weld Repair Procedure for 990H Wheel Loader Main Hydraulic Tank{0679, 5056, 5068}
Weld Repair Procedure for 990H Wheel Loader Main Hydraulic Tank{0679, 5056, 5068}

Hydraulic System Cleanup Recommendations Following Catastrophic Component Failures on Wheel Loader Hydraulic Systems {0645, 0680, 0738, 0768, 5050, 5056, 5095}
Hydraulic System Cleanup Recommendations Following Catastrophic Component Failures on Wheel Loader Hydraulic Systems {0645, 0680, 0738, 0768, 5050, 5056, 5095}

Service Letter-NACD

PRODUCT SUPPORT PROGRAM FOR INSTALLING THE 235-1281 EXPANSION TANK ASSEMBLY AND ASSOCIATED PARTS ON CERTAIN 990H WHEEL LOADERS AND 844H WHEEL DOZERS
PRODUCT SUPPORT PROGRAM FOR INSTALLING THE 235-1281 EXPANSION TANK ASSEMBLY AND ASSOCIATED PARTS ON CERTAIN 990H WHEEL LOADERS AND 844H WHEEL DOZERS

Service Letter-Australia

Service Letter-CFEL

Service Letter-CSARL

Service Letter-Americas

Technical Information Bulletin

Procedure to Improve Slow Steering Response on Large Wheel Loaders and Wheel Dozers{4304, 4307, 5056}
Procedure to Improve Slow Steering Response on Large Wheel Loaders and Wheel Dozers{4304, 4307, 5056}

Specifications

Temperature Switch (Steering, Hydraulic Fan Oil)
990H Wheel Loader Hydraulic System

Hydraulic Tank and Filter (Steering, Hydraulic Fan)
990H Wheel Loader Hydraulic System

Hydraulic Tank and Filter (Implement, Brake)
990H Wheel Loader Hydraulic System

Breaker Relief Valve
990H Wheel Loader Hydraulic System

Tool Operating Manual

204-7392 (Air Motor Driven) Filter Cart {0645, 0680, 0738, 5056, 5068}
204-7392 (Air Motor Driven) Filter Cart {0645, 0680, 0738, 5056, 5068}

Procedures for Using 9U-5971 and 173-9842 Filter Cart Group {0599, 0738, 5050, 5056, 5057, 5068, 5095, 7579}
Procedures for Using 9U-5971 and 173-9842 Filter Cart Group {0599, 0738, 5050, 5056, 5057, 5068, 5095, 7579}

Procedures For Using: 127-8781 Transfer Filter Cart , old 9U-7361 (110V, 60 hz), 169-7159 Transfer Filter Cart , old 127-8782 (220V, 50 hz) CE, 174-9158 Transfer Filter Cart , old 129-0849 (Air Motor Driven){0374, 0599, 0680, 0738}
Procedures For Using: 127-8781 Transfer Filter Cart , old 9U-7361 (110V, 60 hz), 169-7159 Transfer Filter Cart , old 127-8782 (220V, 50 hz) CE, 174-9158 Transfer Filter Cart , old 129-0849 (Air Motor Driven){0374, 0599, 0680, 0738}

Procedure for Using 173-8839 Fluid Storage Filter Cart {0113, 0374, 0599, 0680, 0738, 7579}
Procedure for Using 173-8839 Fluid Storage Filter Cart {0113, 0374, 0599, 0680, 0738, 7579}

188-3242 Filter Cart Group and 227-2479 Filter Cart Group{0374, 0599, 0680, 0738, 0768, 5050, 5056, 5095}
188-3242 Filter Cart Group and 227-2479 Filter Cart Group{0374, 0599, 0680, 0738, 0768, 5050, 5056, 5095}

Service Letter-China

PRODUCT SUPPORT PROGRAM FOR INSTALLING THE 235-1281 EXPANSION TANK ASSEMBLY AND ASSOCIATED PARTS ON CERTAIN 990H WHEEL LOADERS AND 844H WHEEL DOZERS
PRODUCT SUPPORT PROGRAM FOR INSTALLING THE 235-1281 EXPANSION TANK ASSEMBLY AND ASSOCIATED PARTS ON CERTAIN 990H WHEEL LOADERS AND 844H WHEEL DOZERS

Service Letter-Asia

Reuse And Salvage Guidelines

Filtration Times for Caterpillar Machine Fluid Compartments{0680, 0738, 0768, 3080, 5050, 5056, 5095}
Filtration Times for Caterpillar Machine Fluid Compartments{0680, 0738, 0768, 3080, 5050, 5056, 5095}

Contamination Control Guidelines

Procedure for Filtering 9U-5000 Hydraulic Test Bench Hydraulic Oil {0680, 0738, 0768, 0784, 5050, 5056}
Procedure for Filtering 9U-5000 Hydraulic Test Bench Hydraulic Oil {0680, 0738, 0768, 0784, 5050, 5056}

Filtration Procedure for Excavator Hydraulic Oil {0680, 0768, 5050, 5056}
Filtration Procedure for Excavator Hydraulic Oil {0680, 0768, 5050, 5056}

Proper Oil Changing Procedures {1000, 1308, 1316, 1325, 1348, 3000, 3004, 3005, 3030, 3064, 3067, 3080, 3081, 4000, 4001, 4050, 4051, 5050, 5056, 5068, 5095}
Proper Oil Changing Procedures {1000, 1308, 1316, 1325, 1348, 3000, 3004, 3005, 3030, 3064, 3067, 3080, 3081, 4000, 4001, 4050, 4051, 5050, 5056, 5068, 5095}

Obtaining Oil Sample for Analysis {1302, 1348, 3030, 3080, 3278, 4011, 4070, 5050, 5056, 5095, 7542}
Obtaining Oil Sample for Analysis {1302, 1348, 3030, 3080, 3278, 4011, 4070, 5050, 5056, 5095, 7542}

Filtration Procedure for Large Wheel Loader and Landfill Compactor Hydraulic Oil {0680, 0768, 5050, 5056}
Filtration Procedure for Large Wheel Loader and Landfill Compactor Hydraulic Oil {0680, 0768, 5050, 5056}

Filtration Procedure for Large Wheel Loader Steering Oil {0680, 0768, 4300, 5050, 5056}
Filtration Procedure for Large Wheel Loader Steering Oil {0680, 0768, 4300, 5050, 5056}

Filtration Times for Caterpillar Machine Fluid Compartments{0680, 0738, 0768, 3080, 5050, 5056, 5095}
Filtration Times for Caterpillar Machine Fluid Compartments{0680, 0738, 0768, 3080, 5050, 5056, 5095}

Basic Principles of Kidney Loop Filtering Hydraulic Fluid Systems {0680, 0768, 5050, 5056}
Basic Principles of Kidney Loop Filtering Hydraulic Fluid Systems {0680, 0768, 5050, 5056}

Service Letter-APD

PRODUCT SUPPORT PROGRAM FOR INSTALLING THE 235-1281 EXPANSION TANK ASSEMBLY AND ASSOCIATED PARTS ON CERTAIN 990H WHEEL LOADERS AND 844H WHEEL DOZERS
PRODUCT SUPPORT PROGRAM FOR INSTALLING THE 235-1281 EXPANSION TANK ASSEMBLY AND ASSOCIATED PARTS ON CERTAIN 990H WHEEL LOADERS AND 844H WHEEL DOZERS

Disassembly and Assembly

Expansion Tank (Air) (European Market) - Remove
990H Wheel Loader Machine Systems

Expansion Tank (Air) (European Market) - Install
990H Wheel Loader Machine Systems

Hydraulic Tank (Implement, Brake) - Remove
990H Wheel Loader Machine Systems

Hydraulic Tank (Implement, Brake) - Install
990H Wheel Loader Machine Systems

Hydraulic Tank (Steering, Hydraulic Fan) - Remove
990H Wheel Loader Machine Systems

Hydraulic Tank (Implement, Brake) - Disassemble
990H Wheel Loader Machine Systems

Hydraulic Tank (Implement, Brake) - Assemble
990H Wheel Loader Machine Systems

Hydraulic Tank (Steering, Hydraulic Fan) - Install
990H Wheel Loader Machine Systems

Hydraulic Tank (Steering, Hydraulic Fan) - Disassemble
990H Wheel Loader Machine Systems

Hydraulic Tank (Steering, Hydraulic Fan) - Assemble
990H Wheel Loader Machine Systems

Service Magazine

A New Strainer Assembly For the Hydraulic Tank Is Now Available {5056, 5068}
2013/09/02

An Expansion Tank Is Now Used on 990H Large Wheel Loaders and 844H Wheel Dozers {0679, 5056, 5505}
2012/12/13

The Hydraulic Tank Relief Valve Assembly Has Been Improved on Certain Cat® Machines {4332, 4332, 5056, 5056, 5057, 5118}
2015/03/17

New Pressure Relief Breather for Hydraulic Tank Is Now Used on Certain Cat Products {1354}
New Pressure Relief Breather for Hydraulic Tank Is Now Used on Certain Cat Products {1354}

Truck Engine News

Changes to the Usage and Cleaning of the Contamination Monitor Group {0784, 5050}
2010/10/01

Engine News

Changes to the Usage and Cleaning of the Contamination Monitor Group {0784, 5050}
2010/09/10

Special Instruction

Operating Instructions for Cat 1U-9400 Series Hydraulic Test Center {0784}
Operating Instructions for Cat 1U-9400 Series Hydraulic Test Center {0784}

Accumulator Discharging and Charging Procedures {0738, 4263, 4264, 4331, 5077, 5077, 5081, 7474}
Accumulator Discharging and Charging Procedures {0738, 4263, 4264, 4331, 5077, 5077, 5081, 7474}

Hydraulic System Cleanup Recommendations Following Catastrophic Component Failures on Wheel Loader Hydraulic Systems {0645, 0680, 0738, 0768, 5050, 5056, 5095}
Hydraulic System Cleanup Recommendations Following Catastrophic Component Failures on Wheel Loader Hydraulic Systems {0645, 0680, 0738, 0768, 5050, 5056, 5095}

Lip Type Seals {0599, 0733, 5050, 7555}
Lip Type Seals {0599, 0733, 5050, 7555}

Hose Inspection Form {0374, 0599, 5057, 5057}
Hose Inspection Form {0374, 0599, 5057, 5057}

Technical Information Bulletin

Updated Ride Control Accumulator Test and Charge Instructions{0738, 5004, 5077, 5081, 7474}
Updated Ride Control Accumulator Test and Charge Instructions{0738, 5004, 5077, 5081, 7474}

Tool Operating Manual

358-4528 (380/480 V, 50/60 Hz, 3 Phase), 457-6040 (230V, 60 Hz, Single Phase) , 457-6039 (230V, 50 Hz, Single Phase) Hose Machine Group Set-Up and Operation{0599, 0684}
358-4528 (380/480 V, 50/60 Hz, 3 Phase), 457-6040 (230V, 60 Hz, Single Phase) , 457-6039 (230V, 50 Hz, Single Phase) Hose Machine Group Set-Up and Operation{0599, 0684}

Crimputer III Setup and Operation{0684, 5057}
Crimputer III Setup and Operation{0684, 5057}

242-3567 Variable Crimp Die Bowl{0684}
242-3567 Variable Crimp Die Bowl{0684}

Using the 198-4240 Digital Pressure Indicator Group{0599, 0738, 0788, 1000, 3000, 4000, 5000, 6000}
Using the 198-4240 Digital Pressure Indicator Group{0599, 0738, 0788, 1000, 3000, 4000, 5000, 6000}

Replacing Sleeve Bearings in Tyrone Gear Pumps and Motors (Used on Series 7 and 8, Iron and Aluminum Housings){0738, 5061, 5073, 7551}
Replacing Sleeve Bearings in Tyrone Gear Pumps and Motors (Used on Series 7 and 8, Iron and Aluminum Housings){0738, 5061, 5073, 7551}

Crimping Caterpillar 1E294, 1E716, 1E844 Hose and Couplings {0374, 0599, 0684, 0738, 5057}
Crimping Caterpillar 1E294, 1E716, 1E844 Hose and Couplings {0374, 0599, 0684, 0738, 5057}

Using the 209-3153 Portable Hose Machine {0374, 0599, 0684, 0738, 5057}
Using the 209-3153 Portable Hose Machine {0374, 0599, 0684, 0738, 5057}

Procedures for Using the 232-4686 Cylinder Washer Tank Group European Union Compliant{0374, 0599, 0680, 0738}
Procedures for Using the 232-4686 Cylinder Washer Tank Group European Union Compliant{0374, 0599, 0680, 0738}

Base-Mounted Recirculating Parts Washers{0374, 0599, 0680, 0699, 0700}
Base-Mounted Recirculating Parts Washers{0374, 0599, 0680, 0699, 0700}

204-7392 (Air Motor Driven) Filter Cart {0645, 0680, 0738, 5056, 5068}
204-7392 (Air Motor Driven) Filter Cart {0645, 0680, 0738, 5056, 5068}

1U-9001 and 1U-9002 Automatic Hone Tooling{0599, 0677, 0738, 7562, 7562}
1U-9001 and 1U-9002 Automatic Hone Tooling{0599, 0677, 0738, 7562, 7562}

Model HCS-40 Hydraulic Cylinder Servicer{0374, 0599, 0700, 0738, 7562}
Model HCS-40 Hydraulic Cylinder Servicer{0374, 0599, 0700, 0738, 7562}

9U-5000 Series Hydraulic Test Bench {0599, 0738}
9U-5000 Series Hydraulic Test Bench {0599, 0738}

4C-9910 Portable Hydraulic Tester (Flow 125 GPM) {0599, 0784, 5050, 5057, 5095}
4C-9910 Portable Hydraulic Tester (Flow 125 GPM) {0599, 0784, 5050, 5057, 5095}

4C-9437 Portable Hydraulic Tester , 1U-8761 Portable Hydraulic Tester (Canceled), 4C-9675 Portable Hydraulic Tester , 1U-9951 Portable Hydraulic Tester (Canceled){0599, 0738}
4C-9437 Portable Hydraulic Tester , 1U-8761 Portable Hydraulic Tester (Canceled), 4C-9675 Portable Hydraulic Tester , 1U-9951 Portable Hydraulic Tester (Canceled){0599, 0738}

Using the 265-4177, 265-4209 Service Tool Groups to Install Sensors in Position-Sensing Hydraulic Cylinders{0599, 0709, 0738, 1439, 7562, 7562}
Using the 265-4177, 265-4209 Service Tool Groups to Install Sensors in Position-Sensing Hydraulic Cylinders{0599, 0709, 0738, 1439, 7562, 7562}

Using the 9U-7868 and 9U-7869 Spanner Wrench to Remove and install Threaded Gland Cylinder Heads{0374, 0599, 0602, 0738}
Using the 9U-7868 and 9U-7869 Spanner Wrench to Remove and install Threaded Gland Cylinder Heads{0374, 0599, 0602, 0738}

Procedures for Using the 120-9143 Cylinder Washer Tank Group {0374, 0602, 0680, 0738}
Procedures for Using the 120-9143 Cylinder Washer Tank Group {0374, 0602, 0680, 0738}

Procedures for Using 9U-5971 and 173-9842 Filter Cart Group {0599, 0738, 5050, 5056, 5057, 5068, 5095, 7579}
Procedures for Using 9U-5971 and 173-9842 Filter Cart Group {0599, 0738, 5050, 5056, 5057, 5068, 5095, 7579}

Procedures For Using: 127-8781 Transfer Filter Cart , old 9U-7361 (110V, 60 hz), 169-7159 Transfer Filter Cart , old 127-8782 (220V, 50 hz) CE, 174-9158 Transfer Filter Cart , old 129-0849 (Air Motor Driven){0374, 0599, 0680, 0738}
Procedures For Using: 127-8781 Transfer Filter Cart , old 9U-7361 (110V, 60 hz), 169-7159 Transfer Filter Cart , old 127-8782 (220V, 50 hz) CE, 174-9158 Transfer Filter Cart , old 129-0849 (Air Motor Driven){0374, 0599, 0680, 0738}

Procedure for Using 173-8839 Fluid Storage Filter Cart {0113, 0374, 0599, 0680, 0738, 7579}
Procedure for Using 173-8839 Fluid Storage Filter Cart {0113, 0374, 0599, 0680, 0738, 7579}

Converting 137-7238 Hose Assembly Machines and 134-5640 Hose Assembly Machines (100 Ton) from Sony Control to Crimputer Control{0374, 0599, 0684, 5057}
Converting 137-7238 Hose Assembly Machines and 134-5640 Hose Assembly Machines (100 Ton) from Sony Control to Crimputer Control{0374, 0599, 0684, 5057}

146-1738 Precision Borescope (Hawkeye){0599, 0614, 0644, 0701, 0706, 0708, 0727, 0738}
146-1738 Precision Borescope (Hawkeye){0599, 0614, 0644, 0701, 0706, 0708, 0727, 0738}

TT5000 to TT7000 Torque Turn Wrench Conversion{0374, 0599, 0602, 0677, 79NY}
TT5000 to TT7000 Torque Turn Wrench Conversion{0374, 0599, 0602, 0677, 79NY}

Set up and Basic Operation of the 145-5161 Floor Model Hose Machine {0374, 0599, 0684, 0738, 5057}
Set up and Basic Operation of the 145-5161 Floor Model Hose Machine {0374, 0599, 0684, 0738, 5057}

Using the 164-2691 Printer Group {0374, 0599, 0684, 5057}
Using the 164-2691 Printer Group {0374, 0599, 0684, 5057}

420-2048 Adjustable C-Frame Assembly{0629, 0632, 0738, 4000, 5050, 7000}
420-2048 Adjustable C-Frame Assembly{0629, 0632, 0738, 4000, 5050, 7000}

HVOF Identifier 396-9342 Group{0599, 0669, 0679, 7000}
HVOF Identifier 396-9342 Group{0599, 0669, 0679, 7000}

4-Inch Radial Hose Machine{0374, 0599, 0684, 0738, 5057}
4-Inch Radial Hose Machine{0374, 0599, 0684, 0738, 5057}

188-3242 Filter Cart Group and 227-2479 Filter Cart Group{0374, 0599, 0680, 0738, 0768, 5050, 5056, 5095}
188-3242 Filter Cart Group and 227-2479 Filter Cart Group{0374, 0599, 0680, 0738, 0768, 5050, 5056, 5095}

Procedures for Using the 212-1503 Portable Parts Washer{0374, 0599, 0680, 0699, 0700}
Procedures for Using the 212-1503 Portable Parts Washer{0374, 0599, 0680, 0699, 0700}

Using the 9U-5792, 4C-5052, 4C-5054, 4C-3670, and 4C-3680 Hydraulic Hose Machines{0374, 0599, 0684, 0738, 5057}
Using the 9U-5792, 4C-5052, 4C-5054, 4C-3670, and 4C-3680 Hydraulic Hose Machines{0374, 0599, 0684, 0738, 5057}

Using the 223-2105 Hose Cutting Machine{0374, 0599, 0678, 0684, 0708, 0738, 5057, 6060}
Using the 223-2105 Hose Cutting Machine{0374, 0599, 0678, 0684, 0708, 0738, 5057, 6060}

Crimping XT-3 ES and XT-5 S4G, MCSH, and MCSX Couplings Using 4C-3660, 4C-5052, 4C-5053, 9U-5792, or 9U-7261 Hose Machines{0374, 0599, 0684, 0738, 5057}
Crimping XT-3 ES and XT-5 S4G, MCSH, and MCSX Couplings Using 4C-3660, 4C-5052, 4C-5053, 9U-5792, or 9U-7261 Hose Machines{0374, 0599, 0684, 0738, 5057}

243-0765 Bench Model Hose Machine For Use With the 242-3567 Variable Crimp Die Bowl{0374, 0599, 0684, 0738, 5057}
243-0765 Bench Model Hose Machine For Use With the 242-3567 Variable Crimp Die Bowl{0374, 0599, 0684, 0738, 5057}

Crimping Permanent Couplings Using the 136-3642 Crimp Tool Group in Combination and XT Hose Machines{0374, 0599, 0684, 5057}
Crimping Permanent Couplings Using the 136-3642 Crimp Tool Group in Combination and XT Hose Machines{0374, 0599, 0684, 5057}

Using the 453-3204 Pressure and Temperature Test Group{0374, 0599, 0706, 0708, 0709, 0731, 0732, 0738, 1408, 1439}
Using the 453-3204 Pressure and Temperature Test Group{0374, 0599, 0706, 0708, 0709, 0731, 0732, 0738, 1408, 1439}

Installing 457-6030 (C3-290 Controller) on Hose Crimping Machines 233-8048, 286-4354, 286-4355, 275-6199, 286-4353, and 233-8038{0374, 0599, 0684, 0700, 0738, 5057}
Installing 457-6030 (C3-290 Controller) on Hose Crimping Machines 233-8048, 286-4354, 286-4355, 275-6199, 286-4353, and 233-8038{0374, 0599, 0684, 0700, 0738, 5057}

NEHS1214: 455-0126 Nitrogen Booster Pump Group {0374, 0599, 0647, 0756, 4263, 4331, 5077, 7200}
NEHS1214: 455-0126 Nitrogen Booster Pump Group {0374, 0599, 0647, 0756, 4263, 4331, 5077, 7200}

Base Mounted Recirculating Parts Washers {0374, 0599, 0680, 0699, 0700}
Base Mounted Recirculating Parts Washers {0374, 0599, 0680, 0699, 0700}

Reuse And Salvage Guidelines

Testing Hydraulic Cylinders Using the 188-3926 Caterpillar Cylinder Tester and the 9U-6803 Caterpillar Cylinder Tester {0784, 7562}
Testing Hydraulic Cylinders Using the 188-3926 Caterpillar Cylinder Tester and the 9U-6803 Caterpillar Cylinder Tester {0784, 7562}

Filtration Times for Caterpillar Machine Fluid Compartments{0680, 0738, 0768, 3080, 5050, 5056, 5095}
Filtration Times for Caterpillar Machine Fluid Compartments{0680, 0738, 0768, 3080, 5050, 5056, 5095}

Crimputer III Setup and Operation{0684, 5057}
Crimputer III Setup and Operation{0684, 5057}

Contamination Control Guidelines

Procedure for Filtering 9U-5000 Hydraulic Test Bench Hydraulic Oil {0680, 0738, 0768, 0784, 5050, 5056}
Procedure for Filtering 9U-5000 Hydraulic Test Bench Hydraulic Oil {0680, 0738, 0768, 0784, 5050, 5056}

Filtration Procedure for Excavator Hydraulic Oil {0680, 0768, 5050, 5056}
Filtration Procedure for Excavator Hydraulic Oil {0680, 0768, 5050, 5056}

Procedure for Operating Caterpillar Filter Carts {0680, 0768, 5050}
Procedure for Operating Caterpillar Filter Carts {0680, 0768, 5050}

Filtration Procedure for Large Wheel Loader and Landfill Compactor Hydraulic Oil {0680, 0768, 5050, 5056}
Filtration Procedure for Large Wheel Loader and Landfill Compactor Hydraulic Oil {0680, 0768, 5050, 5056}

Filtration Procedure for Large Wheel Loader Steering Oil {0680, 0768, 4300, 5050, 5056}
Filtration Procedure for Large Wheel Loader Steering Oil {0680, 0768, 4300, 5050, 5056}

Filtration Times for Caterpillar Machine Fluid Compartments{0680, 0738, 0768, 3080, 5050, 5056, 5095}
Filtration Times for Caterpillar Machine Fluid Compartments{0680, 0738, 0768, 3080, 5050, 5056, 5095}

Hose Products Reference Guide {0374, 0599, 0684, 0738, 5057}
Hose Products Reference Guide {0374, 0599, 0684, 0738, 5057}

Basic Principles of Kidney Loop Filtering Hydraulic Fluid Systems {0680, 0768, 5050, 5056}
Basic Principles of Kidney Loop Filtering Hydraulic Fluid Systems {0680, 0768, 5050, 5056}

Bench Test Procedures

Required Tooling for Bench Testing Hydraulic Components {0784, 4000, 4005, 4129, 4250, 4300, 5050}
Required Tooling for Bench Testing Hydraulic Components {0784, 4000, 4005, 4129, 4250, 4300, 5050}

Testing Hydraulic Cylinders Using the 188-3926 Caterpillar Cylinder Tester and the 9U-6803 Caterpillar Cylinder Tester {0784, 7562}
Testing Hydraulic Cylinders Using the 188-3926 Caterpillar Cylinder Tester and the 9U-6803 Caterpillar Cylinder Tester {0784, 7562}

Operation and Maintenance Manual

Hydraulic Tank Breaker Relief Valve - Clean
990H Wheel Loader

Specifications

Breaker Relief Valve
990H Wheel Loader Hydraulic System

Service Magazine

The Hydraulic Tank Relief Valve Assembly Has Been Improved on Certain Cat® Machines {4332, 4332, 5056, 5056, 5057, 5118}
2015/03/17

Specifications

Check Valve (Pilot)
990H Wheel Loader Hydraulic System

Check Valve (Steering Oil Cooler Bypass), (Hydraulic Fan Oil Cooler Bypass)
990H Wheel Loader Hydraulic System

Disassembly and Assembly

Combination Valve (Pilot, Brake) - Remove
990H Wheel Loader Machine Systems

Combination Valve (Pilot, Brake) - Install
990H Wheel Loader Machine Systems

Combination Valve (Pilot, Brake) - Disassemble
990H Wheel Loader Machine Systems

Combination Valve (Pilot, Brake) - Assemble
990H Wheel Loader Machine Systems

Specifications

Main Control Valve
990H Wheel Loader Hydraulic System

Tool Operating Manual

4C-9910 Portable Hydraulic Tester (Flow 125 GPM) {0599, 0784, 5050, 5057, 5095}
4C-9910 Portable Hydraulic Tester (Flow 125 GPM) {0599, 0784, 5050, 5057, 5095}

Systems Operation

Main Control Valve
990H Wheel Loader Hydraulic System

Testing and Adjusting

Lift and Tilt Cylinder Drift - Check
990H Wheel Loader Hydraulic System

Disassembly and Assembly

Main Control Valve - Remove
990H Wheel Loader Machine Systems

Main Control Valve - Install
990H Wheel Loader Machine Systems

Main Control Valve - Disassemble
990H Wheel Loader Machine Systems

Main Control Valve - Assemble
990H Wheel Loader Machine Systems

Operation and Maintenance Manual

Hydraulic System Oil Sample (Steering) (Hydraulic Fan) - Obtain
990H Wheel Loader

Hydraulic System Oil Sample (Implement) (Braking) - Obtain
990H Wheel Loader

Contamination Control Guidelines

Obtaining Oil Sample for Analysis {1302, 1348, 3030, 3080, 3278, 4011, 4070, 5050, 5056, 5095, 7542}
Obtaining Oil Sample for Analysis {1302, 1348, 3030, 3080, 3278, 4011, 4070, 5050, 5056, 5095, 7542}

Specifications

Pilot Valve
990H Wheel Loader Hydraulic System

Systems Operation

Pilot Valve
990H Wheel Loader Hydraulic System

Disassembly and Assembly

Pilot Operated Hydraulic Control - Remove
990H Wheel Loader Machine Systems

Pilot Operated Hydraulic Control - Install
990H Wheel Loader Machine Systems

Pilot Valve - Disassemble
990H Wheel Loader Machine Systems

Pilot Valve - Assemble
990H Wheel Loader Machine Systems

Specifications

Relief Valve (Line)
990H Wheel Loader Hydraulic System

Relief Valve (Pilot)
990H Wheel Loader Hydraulic System

Manifold and Relief Valve (Main)
990H Wheel Loader Hydraulic System

Tool Operating Manual

Repairing Line Relief Valve Seats in Hydraulic Control Valves Using the 229-3612 Hydraulic Valve Seat Repair Kit{0738, 5117}
Repairing Line Relief Valve Seats in Hydraulic Control Valves Using the 229-3612 Hydraulic Valve Seat Repair Kit{0738, 5117}

Systems Operation

Manifold and Relief Valve (Main)
990H Wheel Loader Hydraulic System

Relief Valve (Line)
990H Wheel Loader Hydraulic System

Testing and Adjusting

Relief Valve (Line) - Test and Adjust
990H Wheel Loader Hydraulic System

Manifold and Relief Valve (Main) - Test and Adjust
990H Wheel Loader Hydraulic System

Disassembly and Assembly

Manifold and Relief Valve (Main) - Remove
990H Wheel Loader Machine Systems

Manifold and Relief Valve (Main) - Install
990H Wheel Loader Machine Systems

Manifold and Relief Valve (Main) - Disassemble
990H Wheel Loader Machine Systems

Manifold and Relief Valve (Main) - Assemble
990H Wheel Loader Machine Systems

Specifications

Ride Control Valve
990H Wheel Loader Hydraulic System

Selector and Pressure Control Valve (Dead Engine Lower)
990H Wheel Loader Hydraulic System

Testing and Adjusting

Selector and Pressure Control Valve (Dead Engine Lower) - Test and Adjust
990H Wheel Loader Hydraulic System

Disassembly and Assembly

Selector and Pressure Control Valve (Dead Engine Lower) - Remove and Install
990H Wheel Loader Machine Systems

Specifications

Solenoid Valve (Ride Control)
990H Wheel Loader Hydraulic System

Demand Fan Valve
990H Wheel Loader Hydraulic System

Troubleshooting

MID 081 - CID 0363 - FMI 03
990H Wheel Loader and 844H Wheel Dozer Power Train

MID 081 - CID 0363 - FMI 05
990H Wheel Loader and 844H Wheel Dozer Power Train

MID 081 - CID 0363 - FMI 06
990H Wheel Loader and 844H Wheel Dozer Power Train

CID 1551 FMI 13 Engine Demand Fan System calibration required
C27 and C32 Engines for Caterpillar Built Machines

Service Magazine

A New Coil Assembly is Now Used {5479}
2009/02/09

Specifications

Demand Fan Valve
990H Wheel Loader Hydraulic System

Disassembly and Assembly

Demand Fan Valve - Remove
990H Wheel Loader Machine Systems

Demand Fan Valve - Install
990H Wheel Loader Machine Systems

CUSTOM PRODUCT SUPPORT LITERATURE FOR THE 990H WHEEL LOADER BWX00001-UP (MACHINE) HYDRAULIC SYSTEM Caterpillar SIS

Parts group 990H:

Information:

Truck sale: