189-8780 COVER GP-AIR INLET -INCLUDES HEATER S/N KHX4777-UP 24-VOLT PART OF 240-1859 ENGINE AR-COMPLETE 324D FM

AIR INLET AND EXHAUST SYSTEM

MANIFOLD GP-INLET

0. 189-8780 COVER GP-A
1. 288-0973 COVER GP-A
2. 294-7675 COVER GP-A

INLET GP-AIR

3. 231-3950 ELBOW GP-A

LINES GP-AIR

4. 210-8175 LINES GP-A
5. 233-1119 LINES GP-A

MUFFLER GP

6. 272-4624 LINES GP-M

MANIFOLD GP-EXHAUST

7. 219-5840 MANIFOLD G

MUFFLER GP

8. 222-8299 MUFFLER GP

TURBOCHARGER GP

9. 250-7696 TURBOCHARG
0. INFORMATION

EXCAVATOR 324D FM EXCAVATOR JGK
CUSTOM SUPPORT LITERATURE FOR THE 324D FM LGP JGK00001-UP (MACHINE) SEBC1490 324D FM JGK (2006)

AIR INLET AND EXHAUST SYSTEM

MANIFOLD GP-INLET

189-8780 COVER GP-AIR INLET

288-0973 COVER GP-AIR INLET

294-7675 COVER GP-AIR INLET

#SEBC14900090

189-8780: COVER GP-AIR INLET

COVER GP-AIR INLET

189-8780 COVER GP-AIR INLET -INCLUDES HEATER
S/N KHX4777-UP
24-VOLT
PART OF 240-1859 ENGINE AR-COMPLETE

i02661699 SEBC1490

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Parts for your 324D FM EXCAVATOR:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	294-7675 CY	[1]	COVER GP-AIR INLET (STARTING AID HEATER)
2.	1U-8846 B		SEALANT-GASKET
	B		USE AS REQUIRED
	C		CHANGE FROM PREVIOUS TYPE
	Y		SEPARATE ILLUSTRATION

#SEBC14900091

288-0973: COVER GP-AIR INLET

COVER GP-AIR INLET

288-0973 COVER GP-AIR INLET -STARTING AID HEATER
S/N KHX1-4776
24-VOLT
PART OF 189-8780 COVER GP-AIR INLET

i02493739 SEBC1490

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Parts for your 324D FM EXCAVATOR:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	9S-4191	[2]	PLUG (9/16-18-THD)
2.	3J-1907	[2]	SEAL-O-RING
3.	245-6795	[1]	INSULATOR

#SEBC14900092

294-7675: COVER GP-AIR INLET

COVER GP-AIR INLET

294-7675 COVER GP-AIR INLET -STARTING AID HEATER
S/N KHX4777-UP
PART OF 189-8780 COVER GP-AIR INLET

i02661718 SEBC1490

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Parts for your 324D FM EXCAVATOR:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	389-3708	[2]	PLUG AS
			(EACH INCLUDES)
	214-7568	[1]	SEAL-O-RING
	360-3679	[1]	PLUG-CONNECTOR (9/16-18-THD)
2.	245-6795	[1]	INSULATOR

#SEBC14900093

231-3950: ELBOW GP-AIR INLET

ELBOW GP-AIR INLET

231-3950 ELBOW GP-AIR INLET
S/N KHX1-UP
PART OF 240-1859 ENGINE AR-COMPLETE

i02436845 SEBC1490

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Parts for your 324D FM EXCAVATOR:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	398-5596	[1]	PLUG AS
	238-5080	[1]	SEAL-O-RING
	360-3680	[1]	PLUG
2.	7S-6369	[8]	WASHER (0.344X0.75X0.188-IN THK)
3.	347-5684	[1]	PLATE-SPACER
4.	116-4663	[1]	ELBOW
	3K-0360	[2]	SEAL-O-RING
	9S-8005	[2]	PLUG (3/4-16-THD)
5.	137-6726 M	[1]	STUD (M8X1.25X110-MM)
6.	6V-3821 M	[7]	BOLT (M8X1.25X110-MM)

	1U-8846 BF		SEALANT-GASKET
	B		USE AS REQUIRED
	F		NOT SHOWN
	M		METRIC PART

#SEBC14900094

210-8175: LINES GP-AIR

LINES GP-AIR

210-8175 LINES GP-AIR -TURBOCHARGER, AFTERCOOLER
S/N JGK1-UP
PART OF 222-8381 INSTALLATION AR-ENGINE

i02450187 SEBC1490

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Parts for your 324D FM EXCAVATOR:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	230-2865	[1]	HOSE
2.	230-2866	[1]	HOSE
3.	230-2867	[1]	HOSE
4.	230-2868	[1]	HOSE
5.	230-2876	[1]	TUBE AS
6.	467-7554	[1]	PLATE
7.	467-7555	[1]	PLATE
8.	488-5675	[1]	PIPE AS
9.	132-2155	[2]	U-BOLT
10.	144-0367	[12]	CLAMP-HOSE
11.	5P-1076	[4]	WASHER-HARD (13.5X30X4-MM THK)
12.	7X-7729	[4]	WASHER (11X25X3-MM THK)
13.	8T-4121	[2]	WASHER-HARD (11X21X2.5-MM THK)
14.	8T-4136 M	[6]	BOLT (M10X1.5X25-MM)
15.	8T-4244 M	[8]	NUT (M12X1.75-THD)
	M		METRIC PART

#SEBC14900095

233-1119: LINES GP-AIR

LINES GP-AIR

233-1119 LINES GP-AIR -TURBOCHARGER, AIR CLEANER
S/N JGK1-UP
PART OF 222-8381 INSTALLATION AR-ENGINE

i02450399 SEBC1490

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Parts for your 324D FM EXCAVATOR:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	8T-4986	[3]	CLAMP-HOSE
2.	8T-4987	[1]	CLAMP-HOSE
3.	190-5791	[1]	ELBOW
4.	239-6686	[1]	TUBE AS
5.	239-6687	[1]	HOSE
6.	8T-4192 M	[2]	BOLT (M12X1.75X25-MM)
7.	8T-4223	[2]	WASHER-HARD (13.5X25.5X3-MM THK)
	M		METRIC PART

#SEBC14900096

272-4624: LINES GP-MUFFLER DRAIN

LINES GP-MUFFLER DRAIN

272-4624 LINES GP-MUFFLER DRAIN
S/N JGK1-UP
PART OF 222-8381 INSTALLATION AR-ENGINE

i02450603 SEBC1490

2724624 LINES GP-MUFFLER DRAIN Parts scheme

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Parts for your 324D FM EXCAVATOR:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	3S-2093	[1]	STRAP-CABLE
2.	5P-4961	[1]	CLAMP-HOSE
3.	178-6626	[1]	SUPPORT AS
4.	272-4625	[1]	TUBE AS
5.	171-9073	[1]	CLIP
6.	8T-4121	[1]	WASHER-HARD (11X21X2.5-MM THK)
7.	8T-4136 M	[1]	BOLT (M10X1.5X25-MM)
8.	5P-1442 E		HOSE (84-CM)
	E		ORDER BY THE CENTIMETER
	M		METRIC PART

#SEBC14900097

219-5840: MANIFOLD GP-EXHAUST

MANIFOLD GP-EXHAUST

219-5840 MANIFOLD GP-EXHAUST
S/N KHX1-UP
PART OF 240-1859 ENGINE AR-COMPLETE

i02485193 SEBC1490

2195840 MANIFOLD GP-EXHAUST Parts scheme

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Parts for your 324D FM EXCAVATOR:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	418-6781 M	[4]	STUD-TAPERLOCK (M10X1.5X40-MM)
2.	212-3664	[2]	MANIFOLD-EXHAUST (END)
3.	219-5855	[1]	MANIFOLD-EXHAUST (CENTER)
4.	272-1956	[6]	GASKET
5.	280-2072 C	[12]	SPACER (11X16X30-MM THK)
6.	278-8316 C	[12]	STUD-TAPERLOCK (M10X1.5-6 THD)
7.	9X-6620 CM	[12]	LOCKNUT (M10X1.5-THD)
8.	6V-5839 C	[12]	WASHER (11X21X2.5-MM THK)
	C		CHANGE FROM PREVIOUS TYPE
	M		METRIC PART

#SEBC14900098

222-8299: MUFFLER GP

MUFFLER GP

222-8299 MUFFLER GP
S/N JGK1-UP
PART OF 268-1880 ENGINE AR

i02451133 SEBC1490

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Parts for your 324D FM EXCAVATOR:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	1W-2431	[1]	CLAMP-BAND
	8T-0193	[1]	NUT-FULL (5/16-24-THD)
2.	7Y-1532	[1]	CLAMP AS
3.	7Y-1729	[1]	GASKET
4.	149-4741	[1]	WASHER (13.5X25.5X3-MM THK)
5.	183-8192	[1]	SUPPORT AS
6.	233-1254	[1]	MUFFLER AS
7.	255-2899	[1]	PIPE AS-TAIL
8.	266-6329	[1]	PIPE AS-EXHAUST
9.	266-6348	[1]	BRACKET AS
10.	149-0206 M	[2]	NUT-HEX (M12X1.75-THD)
11.	268-4770 M	[2]	BOLT (M12X1.75X60-MM)
12.	7S-8735	[1]	CLAMP
13.	7Y-1319	[2]	U-BOLT
14.	8T-4121	[10]	WASHER-HARD (11X21X2.5-MM THK)
15.	8T-4133 M	[9]	NUT (M10X1.5-THD)
16.	8T-4136 M	[2]	BOLT (M10X1.5X25-MM)
17.	8T-4185 M	[1]	BOLT (M10X1.5X50-MM)
18.	8T-4196 M	[7]	BOLT (M10X1.5X35-MM)
19.	8T-7934	[3]	WASHER-HARD (11X21X5-MM THK)
	M		METRIC PART

#SEBC14900099

250-7696: TURBOCHARGER GP

TURBOCHARGER GP

250-7696 TURBOCHARGER GP
S/N KHX1-UP
PART OF 254-3808 TURBOCHARGER GP

i02659423 SEBC1490

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Parts for your 324D FM EXCAVATOR:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	137-1602	[1]	CLAMP AS (TURBINE)
2.	158-6072	[1]	CLAMP AS (COMPRESSOR)
3.	161-6963	[2]	CLAMP
4.	261-9367 Y	[1]	CARTRIDGE GP-TURBOCHARGER
5.	5P-4536	[1]	ELBOW
6.	242-3360 E		HOSE (47-CM)
	E		ORDER BY THE CENTIMETER
	R		REMANUFACTURED PART MAY BE AVAILABLE
	Y		SEPARATE ILLUSTRATION

Information:

AIR INLET AND EXHAUST SYSTEM

MANIFOLD GP-INLET

Specifications

Inlet Manifold
C7 Engines for Caterpillar Built Machines

Testing and Adjusting

Inlet Manifold Pressure - Test
C7 Engines for Caterpillar Built Machines

Disassembly and Assembly

Inlet Manifold - Remove
C7
Engines for Caterpillar Built Machines

Inlet Manifold - Install
C7
Engines for Caterpillar Built Machines

Air Inlet Cover - Remove and Install - Air Inlet Heater
324D, 325D, 326D and 329D Excavators and 329D MHPU Mobile Hydraulic Power Unit C7 Engine Supplement

Air Inlet Cover - Remove and Install
324D and 325D Excavators Engine Supplement