219-6487 LAMP GP-FLOOD 24-VOLT, 70-WATT PART OF 291-4807 LIGHTING GP-FLOOD, 282-3425, 282-3426 LIGHTING GP-SIGNAL FIELD REPLACEMENT FOR @@@@@254-8155@@@@@ 972K

ELECTRICAL AND STARTING SYSTEM

LIGHTING GP

0. 219-6487 LAMP GP-FL
1. 254-8155 LAMP GP-FL
2. 291-4807 LIGHTING G
3. 291-4807 LIGHTING G
4. 373-9592 LIGHTING G
5. 282-3425 LIGHTING G
6. 282-3426 LIGHTING G

SWITCH GP

7. 241-8368 SWITCH GP-
8. 158-6634 SWITCH GP-

WIRING GP

9. 375-9858 WIRING GP-
0. INFORMATION

WHEEL LOADER 972K WHEEL LOADER Z4W
348–6587 STEEL MILL ARRANGEMENT CUSTOM PRODUCT SUPPORT LITERATURE FOR THE 972K WHEEL LOADER Z4W00001-UP (MACHINE) SEBC1542 972K Z4W (2011)

ELECTRICAL AND STARTING SYSTEM

LIGHTING GP

219-6485 LAMP GP-FLOOD

219-6487 LAMP GP-FLOOD

254-8155 LAMP GP-FLOOD

291-4807 LIGHTING GP-FLOOD

373-9592 LIGHTING GP-FLOOD & SIGNAL

282-3425 LIGHTING GP-SIGNAL

282-3426 LIGHTING GP-SIGNAL

375-4003 GUARD GP-LIGHTING

#SEBC15420010

219-6487: LAMP GP-FLOOD

LAMP GP-FLOOD

219-6487 LAMP GP-FLOOD
24-VOLT, 70-WATT
PART OF 291-4807 LIGHTING GP-FLOOD, 282-3425, 282-3426 LIGHTING GP-SIGNAL
FIELD REPLACEMENT FOR @@@@@254-8155@@@@@

i01849659 SEBC1542

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Parts for your 972K WHEEL LOADER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	351-9918	[1]	LAMP-HALOGEN (24-VOLT, 70-WATT)
2.	8T-6912 M	[1]	BOLT (M8X1.25X50-MM)
3.	6V-9189 M	[1]	LOCKNUT (M8X1.25-THD)
4.	8T-4224	[2]	WASHER-HARD (8.8X16X2-MM THK)
5.	9X-4244	[2]	SCREW-SPECIAL (M4X1.79X25-MM)
6.	175-4291	[1]	BRACKET AS
7.	202-6614	[1]	LENS AS (FLOODLIGHT)
8.	175-4292	[1]	BODY AS
9.	164-7556	[1]	BRACKET (LAMP RETAINING)
	M		METRIC PART

#SEBC15420011

254-8155: LAMP GP-FLOOD

LAMP GP-FLOOD

254-8155 LAMP GP-FLOOD
24-VOLT, 70-WATT
PART OF 291-4807 LIGHTING GP-FLOOD
FIELD REPLACEMENT ORDER @@@@@219-6487@@@@@

i02697608 SEBC1542

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Parts for your 972K WHEEL LOADER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	351-9918	[1]	LAMP-HALOGEN (24-VOLT, 70-WATT)
2.	8T-4154 M	[1]	BOLT (M8X1.25X35-MM)
3.	5C-7261 M	[1]	NUT (M8X1.25-THD)
4.	8T-4224	[2]	WASHER-HARD (8.8X16X2-MM THK)
5.	9X-4244	[2]	SCREW-SPECIAL (M4X1.79X25-MM)
6.	202-6614	[1]	LENS AS
7.	175-4292	[1]	BODY AS
8.	164-7556	[1]	BRACKET (LAMP RETAINING)
9.	175-4291	[1]	BRACKET AS
	M		METRIC PART

#SEBC15420012

291-4807: LIGHTING GP-FLOOD

LIGHTING GP-FLOOD

291-4807 LIGHTING GP-FLOOD
PART OF 373-9582 CONFIGURATION AR
Type 1

i04156169 SEBC1542

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Parts for your 972K WHEEL LOADER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name	Comments
1.	219-6487 Y	[4]	LAMP GP-FLOOD (24-VOLT, 70-WATT)
	Y		SEPARATE ILLUSTRATION

#SEBC15420013

291-4807: LIGHTING GP-FLOOD

LIGHTING GP-FLOOD

291-4807 LIGHTING GP-FLOOD
PART OF 373-9582 CONFIGURATION AR
Type 2

i04896579 SEBC1542

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Parts for your 972K WHEEL LOADER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	254-8155 CY	[4]	LAMP GP-FLOOD (24-VOLT)
	C		CHANGE FROM PREVIOUS TYPE
	Y		SEPARATE ILLUSTRATION

#SEBC15420014

373-9592: LIGHTING GP-FLOOD & SIGNAL

LIGHTING GP-FLOOD & SIGNAL

373-9592 LIGHTING GP-FLOOD & SIGNAL
PART OF 348-6587 STEEL MILL AR

i04346871 SEBC1542

3739592 LIGHTING GP-FLOOD & SIGNAL Parts scheme

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Parts for your 972K WHEEL LOADER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	7K-1181	[2]	STRAP-CABLE
2.	219-6485 Y	[2]	LAMP GP-FLOOD (24-VOLT)
3.	246-7765	[2]	WIRE AS
4.	252-7165	[2]	LAMP GP-SIGNAL (24-VOLT)
			(EACH INCLUDES)
	8T-8729	[4]	PIN-CONNECTOR (16-GA TO 18-GA)
	102-8804	[1]	KIT-RECEPTACLE (4-PIN)
			(INCLUDES RECEPTACLE AS & WEDGE)
5.	282-3425 Y	[1]	LIGHTING GP-SIGNAL (TURN, LH)
6.	282-3426 Y	[1]	LIGHTING GP-SIGNAL (TURN, RH)
7.	365-8773	[2]	PLATE
8.	373-9140	[2]	BRACKET AS
9.	373-9283	[2]	GRID
10.	393-4966	[1]	HARNESS AS-LIGHTING (RH)
	8T-8737	[2]	PLUG-SEAL
	114-8843 E		SLEEVE-PLASTIC (60-CM)
	119-3662 E		TUBE-HEAT SHRINK (10.85-MM DIA)(13-CM)
	126-1766	[8]	SOCKET-CONNECTOR (14-GA TO 18-GA)
	155-2270	[4]	KIT-CONNECTING PLUG (2-PIN)
			(INCLUDES PLUG AS & WEDGE)
	230-5010	[1]	PLUG AS-CONNECTOR (6-PIN)
	264-7032	[1]	SEAL-CONNECTOR
11.	130-5300	[2]	CLIP
12.	130-5301	[2]	CLIP
13.	344-1199	[8]	WASHER-HARD (11X21X2.5-MM THK)
14.	5C-2890 M	[6]	NUT (M6X1-THD)
15.	8T-4121	[2]	WASHER-HARD (11X21X2.5-MM THK)
16.	8T-4136 M	[8]	BOLT (M10X1.5X25-MM)
17.	8T-4137 M	[2]	BOLT (M10X1.5X20-MM)
18.	8T-4223	[2]	WASHER-HARD (13.5X25.5X3-MM THK)
19.	8T-4244 M	[2]	NUT (M12X1.75-THD)
20.	8T-9471	[2]	GROMMET
21.	9X-2038	[16]	WASHER (7X19X2-MM THK)
22.	9X-2044 M	[16]	SCREW-TRUSS HEAD (M6X1X16-MM)
23.	9X-2045 M	[8]	SCREW-TRUSS HEAD (M6X1X20-MM)
24.	9X-7345	[2]	GROMMET
25.	9X-8256	[6]	WASHER (6.6X12X2-MM THK)
26.	2Q-0604 E		INSULATION (30-CM EACH)

			**STANDARD REMOVAL**
	313-9723 FJ	[1]	LIGHTING GP-FLOOD & SIGNAL
	E		ORDER BY THE CENTIMETER
	F		NOT SHOWN
	J		PART OF STANDARD LIGHTING GP-FLOOD
	M		METRIC PART
	Y		SEPARATE ILLUSTRATION

#SEBC15420015

282-3425: LIGHTING GP-SIGNAL

LIGHTING GP-SIGNAL

282-3425 LIGHTING GP-SIGNAL -TURN, LH
CUSTOM, WITH FLOODLIGHT
PART OF 373-9592 LIGHTING GP-FLOOD & SIGNAL

i03431788 SEBC1542

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Parts for your 972K WHEEL LOADER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	6N-7988	[1]	BODY AS-LAMP
	2P-7468	[1]	MOLDING
2.	7G-9319	[1]	LAMP-SEALED UNIT (24-VOLT, YELLOW)
3.	155-3955	[2]	BOSS
4.	219-6487 Y	[1]	LAMP GP-FLOOD (24-VOLT, 70-WATT)
5.	282-3443	[1]	SUPPORT AS (LH)
	7T-1099	[1]	LINK
	8T-3635 M	[1]	STUD-WELD (M12X1.75X34.93-MM)
	091-4537	[4]	BOSS-THREADED (M6X1-THD)
6.	298-4497	[1]	PLATE
7.	198-4765	[1]	WASHER-HARD (8.8X20X8-MM THK)
8.	5C-9553 M	[4]	BOLT (M6X1X16-MM)
9.	5P-1076	[1]	WASHER-HARD (13.5X30X4-MM THK)
10.	6V-8188	[1]	NUT (1/2-13-THD)
11.	9X-8256	[4]	WASHER (6.6X12X2-MM THK)
	M		METRIC PART
	Y		SEPARATE ILLUSTRATION

#SEBC15420016

282-3426: LIGHTING GP-SIGNAL

LIGHTING GP-SIGNAL

282-3426 LIGHTING GP-SIGNAL -TURN, RH
CUSTOM, WITH FLOODLIGHT
PART OF 373-9592 LIGHTING GP-FLOOD & SIGNAL

i03431781 SEBC1542

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Parts for your 972K WHEEL LOADER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	6N-7988	[1]	BODY AS-LAMP
	2P-7468	[1]	MOLDING
2.	7G-9319	[1]	LAMP-SEALED UNIT (24-VOLT, YELLOW)
3.	155-3955	[2]	BOSS
4.	219-6487 Y	[1]	LAMP GP-FLOOD (24-VOLT, 70-WATT)(FRONT, RH)
5.	282-3444	[1]	SUPPORT AS (RH)
	7T-1099	[1]	LINK
	8T-3635 M	[1]	STUD-WELD (M12X1.75X34.93-MM)
	091-4537	[4]	BOSS-THREADED (M6X1-THD)
6.	298-4497	[1]	PLATE
7.	198-4765	[1]	WASHER-HARD (8.8X20X8-MM THK)
8.	5C-9553 M	[4]	BOLT (M6X1X16-MM)
9.	5P-1076	[1]	WASHER-HARD (13.5X30X4-MM THK)
10.	6V-8188	[1]	NUT (1/2-13-THD)
11.	9X-8256	[4]	WASHER (6.6X12X2-MM THK)
	M		METRIC PART
	Y		SEPARATE ILLUSTRATION

#SEBC15420017

241-8368: SWITCH GP-MAGNETIC

SWITCH GP-MAGNETIC

241-8368 SWITCH GP-MAGNETIC -CURRENT MONITORING RELAY
24-VOLT
PART OF 395-3505 WIRING GP-CHASSIS

i02112812 SEBC1542

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Parts for your 972K WHEEL LOADER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	155-2270	[1]	KIT-CONNECTING PLUG (2-PIN)
			(INCLUDES PLUG AS, WEDGE & INTERFACE SEAL)
2.	4F-2294	[2]	NUT-JAM (5/16-24-THD)
3.	8T-8730	[2]	SOCKET-CONNECTOR (16-GA TO 18-GA)

#SEBC15420018

158-6634: SWITCH GP-TOGGLE

SWITCH GP-TOGGLE

158-6634 SWITCH GP-TOGGLE -GROUND LEVEL SHUTDOWN
PART OF 395-3505 WIRING GP-CHASSIS

i03114110 SEBC1542

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Parts for your 972K WHEEL LOADER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	6T-3631	[2]	NUT-HEX (15/32-32-THD)
2.	6T-3632	[1]	LOCKWASHER
3.	6T-3633	[1]	RING-LOCKING
4.	102-8804	[1]	KIT-RECEPTACLE (4-PIN)
			(INCLUDES RECEPTACLE AS & WEDGE)
5.	8T-8729	[3]	PIN-CONNECTOR (16-GA TO 18-GA)
6.	9G-3695	[1]	PLUG-SEAL
7.	455-6608	[1]	SWITCH-TOGGLE (STARTING AID)
8.	112-4550 E		SLEEVE (15-CM)
	E		ORDER BY THE CENTIMETER

#SEBC15420019

375-9858: WIRING GP-CAB

WIRING GP-CAB

375-9858 WIRING GP-CAB -STEEL MILL
CUSTOM
PART OF 373-9581 ELECTRICAL AR
Type 1

i04363361 SEBC1542

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Parts for your 972K WHEEL LOADER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	3E-5239	[1]	RELAY AS (24-VOLT)(TRANSMISSION OVERRIDE)
1A.	3E-5239	[1]	RELAY AS (24-VOLT)(TRANSMISSION INPUT)
1B.	3E-5239	[1]	RELAY AS (24-VOLT)(BACKUP ALARM)
1C.	3E-5239	[1]	RELAY AS (24-VOLT)(PARKING BRAKE)
1D.	3E-5239	[1]	RELAY AS (24-VOLT)(FORWARD SOLENOID DISCONNECT)
1E.	3E-5239	[1]	RELAY AS (24-VOLT)(FIRST SOLENOID DISCONNECT)
1F.	3E-5239	[1]	RELAY AS (24-VOLT)(REVERSE SOLENOID DISCONNECT)
1G.	3E-5239	[1]	RELAY AS (24-VOLT)(COMMON SOLENOID DISCONNECT)
2.	6I-1418	[3]	SPACER (8.2X12.7X28.7-MM THK)
3.	7K-1181	[27]	STRAP-CABLE
4.	8T-4205	[12]	WASHER-HARD (7.2X14.5X2-MM THK)
5.	8T-9655	[6]	MOUNT-ISOLATION
6.	128-4249	[1]	LOCKWASHER
7.	132-8487	[1]	NUT-RING
8.	192-1590 Y	[1]	CONTROL GP-UNPROGRAMMED (POWER TRAIN)
9.	200-1898	[2]	SUPPRESSOR-ARC
10.	211-0052	[1]	NUT (1-11/16-18-THD)
11.	249-1293	[1]	FILM-INSTRUCTION (ELECTRICAL POWER)
12.	249-5483	[1]	SWITCH AS-ROCKER (24-VOLT)(ENGINE SHUTDOWN)
13.	284-7623	[4]	SPACER (12.7X21X12-MM THK)
14.	308-3529	[1]	SWITCH AS-TOGGLE (TRANSMISSION OVERRIDE CONTROL)
	6T-3631	[2]	NUT-HEX (15/32-32-THD)
	6T-3632	[1]	LOCKWASHER
	6T-3633	[1]	RING-LOCKING
	8T-8729	[12]	PIN-CONNECTOR (16-GA TO 18-GA)
	230-4010	[1]	RECEPTACLE AS-CONNECTOR (12-PIN)
15.	315-3232	[1]	LAMP AS-INDICATOR (24-VOLT, GREEN)(PARKING BRAKE OVERRIDE)
	8T-8729	[2]	PIN-CONNECTOR (16-GA TO 18-GA)
	102-8802	[1]	KIT-RECEPTACLE (2-PIN)
			(INCLUDES RECEPTACLE AS & WEDGE)
16.	368-4538	[1]	SWITCH AS-ROCKER (POWER)
17.	375-9856	[1]	HARNESS AS-CAB
	3E-5519	[8]	PLUG AS-CONNECTOR (5-PIN)
	155-2270	[1]	KIT-CONNECTING PLUG (2-PIN)
	155-2271	[1]	KIT-CONNECTING PLUG (4-PIN)
	155-2270	[1]	KIT-CONNECTING PLUG (2-PIN)
	245-7434	[1]	KIT-CONNECTING PLUG (10-PIN)
			(EACH KIT-CONNECTING PLUG INCLUDES PLUG AS AND WEDGE)
18.	376-2327	[2]	BRACKET AS
			(EACH INCLUDES)
	6V-9632 M	[4]	NUT-WELD (M6X1-THD)
19.	376-3067	[1]	PLATE
20.	376-3099	[1]	GASKET
21.	376-9132	[1]	FILM-INFORMATION (TRANSMISSION CONTROL)
22.	376-9133	[1]	FILM-INFORMATION (ENGINE CONTROL)
23.	378-4319	[1]	BRACKET AS
	8T-3612 M	[3]	NUT-WELD (M8X1.25-THD)
24.	378-4320	[1]	BRACKET AS
	8T-3612 M	[3]	NUT-WELD (M8X1.25-THD)
25.	388-8723	[1]	BRACKET AS
	6V-9632 M	[1]	NUT-WELD (M6X1-THD)
26.	388-8724	[1]	COVER
27.	389-5719	[1]	COVER-CONSOLE
28.	389-8166	[1]	COVER-COLUMN
29.	103-6262	[4]	SCREW-MACHINE (4-40X0.63-IN)
30.	114-6658	[6]	WASHER (6.5X17X1-MM THK)
31.	127-2170 M	[3]	SCREW-TRUSS HEAD (M8X1.25X20-MM)
32.	274-7409	[3]	SCREW-TRUSS HEAD (M8X1.25X45-MM)
33.	3T-2662	[1]	CIRCUIT BREAKER AS (15-AMPERE, AUTOMATIC RESET)(PARKING BRAKE OVERRIDE)
	6V-8376	[2]	SCREW-MACHINE (8-32X0.25-IN)
	9B-7233	[2]	LOCKWASHER
34.	5M-2894	[6]	WASHER-HARD (10.2X18.5X2.5-MM THK)
35.	6V-4248 M	[6]	BOLT (M10X1.5X25-MM)
36.	6V-8225 M	[2]	NUT (M6X1-THD)
37.	6V-8490 M	[4]	BOLT (M6X1X25-MM)
38.	8T-4171 M	[8]	BOLT (M6X1X12-MM)
39.	9N-0869	[3]	WASHER-HARD (8.8X25.5X2-MM THK)
40.	9X-2043 M	[4]	SCREW-TRUSS HEAD (M6X1X14-MM)
41.	9X-8486	[2]	SCREW-MACHINE (8-32X0.75-IN)

			**STANDARD REMOVAL**
	296-3728 FJ	[1]	COVER-CONSOLE
	346-1063 FJ	[1]	PLATE
	346-1064 FJ	[1]	GASKET
	346-1059 FL	[1]	BRACKET AS
	296-3727 FN	[1]	COVER-COLUMN
	F		NOT SHOWN
	J		PART OF STANDARD CAB AR
	L		PART OF STANDARD WIRING GP-CAB
	M		METRIC PART
	N		PART OF STANDARD PANEL GP-INSTRUMENT
	R		REMFG PART MAY BE AVAILABLE
	Y		SEPARATE ILLUSTRATION

Information:

ELECTRICAL AND STARTING SYSTEM

LIGHTING GP

Operation and Maintenance Manual

High Intensity Discharge Lamp (HID) - Replace - If Equipped
966K and 972K Wheel Loaders

Special Instruction

Installation Instructions for 389-0291 Lighting Group Warning Beacon Kit {1431}
Installation Instructions for 389-0291 Lighting Group Warning Beacon Kit {1431}

Troubleshooting

MID 039 - CID 3064 - FMI 03
966K and 972K Wheel Loaders Machine Electronic Control System

MID 039 - CID 3064 - FMI 05
966K and 972K Wheel Loaders Machine Electronic Control System

MID 039 - CID 3064 - FMI 06
966K and 972K Wheel Loaders Machine Electronic Control System

MID 039 - CID 3065 - FMI 03
966K and 972K Wheel Loaders Machine Electronic Control System

MID 039 - CID 3065 - FMI 05
966K and 972K Wheel Loaders Machine Electronic Control System

MID 039 - CID 3065 - FMI 06
966K and 972K Wheel Loaders Machine Electronic Control System

MID 039 - CID 3068 - FMI 03
966K and 972K Wheel Loaders Machine Electronic Control System

MID 039 - CID 3068 - FMI 05
966K and 972K Wheel Loaders Machine Electronic Control System

MID 039 - CID 3068 - FMI 06
966K and 972K Wheel Loaders Machine Electronic Control System

MID 039 - CID 3070 - FMI 03
966K and 972K Wheel Loaders Machine Electronic Control System

MID 039 - CID 3070 - FMI 05
966K and 972K Wheel Loaders Machine Electronic Control System

MID 039 - CID 3070 - FMI 06
966K and 972K Wheel Loaders Machine Electronic Control System

MID 039 - CID 3071 - FMI 03
966K and 972K Wheel Loaders Machine Electronic Control System

MID 039 - CID 3071 - FMI 05
966K and 972K Wheel Loaders Machine Electronic Control System

MID 039 - CID 3071 - FMI 06
966K and 972K Wheel Loaders Machine Electronic Control System

MID 039 - CID 3072 - FMI 03
966K and 972K Wheel Loaders Machine Electronic Control System

MID 039 - CID 3072 - FMI 05
966K and 972K Wheel Loaders Machine Electronic Control System

MID 039 - CID 3072 - FMI 06
966K and 972K Wheel Loaders Machine Electronic Control System

MID 039 - CID 3073 - FMI 03
966K and 972K Wheel Loaders Machine Electronic Control System

MID 039 - CID 3073 - FMI 05
966K and 972K Wheel Loaders Machine Electronic Control System

MID 039 - CID 3073 - FMI 06
966K and 972K Wheel Loaders Machine Electronic Control System

MID 039 - CID 1052 - FMI 03
966K and 972K Wheel Loaders Machine Electronic Control System

MID 039 - CID 1052 - FMI 04
966K and 972K Wheel Loaders Machine Electronic Control System

MID 039 - CID 1052 - FMI 05
966K and 972K Wheel Loaders Machine Electronic Control System

Service Magazine

A New Halogen Lamp Is Now Available for Certain Cat Products {1434}
2011/06/29

New Lens Is Now Used On Head Lights Of Certain Wheel Loaders {1429}
2014/12/18

Improved Warning Beacon Lighting Gp Is Now Available {1431}
2014/01/07

Caterpillar Parts SIS Catalog 972K :

219-6485 LAMP GP-FLOOD

286-3807 ELECTRONICS GP-POWER TRAIN

373-9581 ELECTRICAL AR

192-1590 CONTROL GP-UNPROGRAMMED

248-3288 CIRCUIT BREAKER GP

132-1829 ALARM GP

348-6587 STEEL MILL AR

373-9579 PROTECTION AR-HEAT

254-8155 LAMP GP-FLOOD

291-4807 LIGHTING GP-FLOOD

373-9592 LIGHTING GP-FLOOD & SIGNAL

282-3425 LIGHTING GP-SIGNAL

282-3426 LIGHTING GP-SIGNAL

241-8368 SWITCH GP-MAGNETIC

158-6634 SWITCH GP-TOGGLE

Truck sale:

Caterpillar 972K
- Wheel Loaders
CARTER MACHINERY COMPANY, INC.

129,500

Caterpillar 972 K, Wheel Loaders, Construction
- Wheel Loaders
PETERSON CAT

110,000

Caterpillar 972K, Wheel Loaders, Construction
- Wheel Loaders
MACALLISTER MACHINERY CO., INC

109,900

Caterpillar 972K, Wheel Loaders, Construction
- Wheel Loaders
MICHIGAN CAT

Caterpillar 972K
- Wheel Loaders
HASTINGS DEERING (AUSTRALIA)