RT80, RT100 TELESCOPIC MATERIAL HANDLER 1GJ00001-01207 (MACHINE) POWERED BY 3114T ENGINE POWER TRAIN Caterpillar SIS

Special Instruction

Accumulator Discharging and Charging Procedures {0738, 4263, 4264, 4331, 5077, 5077, 5081, 7474}
Accumulator Discharging and Charging Procedures {0738, 4263, 4264, 4331, 5077, 5077, 5081, 7474}

Decommissioning Procedure for Permanently Sealed Diaphragm Accumulators {5077}
Decommissioning Procedure for Permanently Sealed Diaphragm Accumulators {5077}

Tool and Specification Chart for Conventional Duo-Cone Seal Groups {0599, 7561}
Tool and Specification Chart for Conventional Duo-Cone Seal Groups {0599, 7561}

Installation of Conventional Duo-Cone Seals{7561}
Installation of Conventional Duo-Cone Seals{7561}

Installation of Inverted Duo-Cone Seals{7561}
Installation of Inverted Duo-Cone Seals{7561}

Service Letter-NACD

Service Letter Cancellation
Service Letter Cancellation

An Improved Final Drive Bolt Needs To Be Installed On The Front And Rear Axles Of Certain Rt80, Rt100, Th63, Th82 And Th83 Telehandlers
An Improved Final Drive Bolt Needs To Be Installed On The Front And Rear Axles Of Certain Rt80, Rt100, Th63, Th82 And Th83 Telehandlers

Service Letter-Australia

Service Letter Cancellation
Service Letter Cancellation

An Improved Final Drive Bolt Needs To Be Installed On The Front And Rear Axles Of Certain Rt80, Rt100, Th63, Th82 And Th83 Telehandlers
An Improved Final Drive Bolt Needs To Be Installed On The Front And Rear Axles Of Certain Rt80, Rt100, Th63, Th82 And Th83 Telehandlers

Service Letter-CFEL

Service Letter Cancellation
Service Letter Cancellation

An Improved Final Drive Bolt Needs To Be Installed On The Front And Rear Axles Of Certain Rt80, Rt100, Th63, Th82 And Th83 Telehandlers
An Improved Final Drive Bolt Needs To Be Installed On The Front And Rear Axles Of Certain Rt80, Rt100, Th63, Th82 And Th83 Telehandlers

Service Letter-CSARL

Service Letter Cancellation
Service Letter Cancellation

An Improved Final Drive Bolt Needs To Be Installed On The Front And Rear Axles Of Certain Rt80, Rt100, Th63, Th82 And Th83 Telehandlers
An Improved Final Drive Bolt Needs To Be Installed On The Front And Rear Axles Of Certain Rt80, Rt100, Th63, Th82 And Th83 Telehandlers

Service Letter-Americas

Service Letter Cancellation
Service Letter Cancellation

An Improved Final Drive Bolt Needs To Be Installed On The Front And Rear Axles Of Certain Rt80, Rt100, Th63, Th82 And Th83 Telehandlers
An Improved Final Drive Bolt Needs To Be Installed On The Front And Rear Axles Of Certain Rt80, Rt100, Th63, Th82 And Th83 Telehandlers

Technical Information Bulletin

Clarification Of Service Letter PI3136
Clarification Of Service Letter PI3136

Specifications

Differential And Drive Axle
RT80 AND RT100 TELESCOPIC MATERIAL HANDLERS POWER TRAIN

Service Letter-China

Service Letter Cancellation
Service Letter Cancellation

An Improved Final Drive Bolt Needs To Be Installed On The Front And Rear Axles Of Certain Rt80, Rt100, Th63, Th82 And Th83 Telehandlers
An Improved Final Drive Bolt Needs To Be Installed On The Front And Rear Axles Of Certain Rt80, Rt100, Th63, Th82 And Th83 Telehandlers

Service Letter-Asia

Service Letter Cancellation
Service Letter Cancellation

An Improved Final Drive Bolt Needs To Be Installed On The Front And Rear Axles Of Certain Rt80, Rt100, Th63, Th82 And Th83 Telehandlers
An Improved Final Drive Bolt Needs To Be Installed On The Front And Rear Axles Of Certain Rt80, Rt100, Th63, Th82 And Th83 Telehandlers

Reuse And Salvage Guidelines

Specifications for Inspection of Driveline Fasteners {3030, 3101, 3159, 3253, 3258, 3278, 4050}
Specifications for Inspection of Driveline Fasteners {3030, 3101, 3159, 3253, 3258, 3278, 4050}

Torque Converter, Divider, Drive Line, and Drive Axle Reuse and Salvage Manual Contents {0374, 3000, 3050, 3100, 3250, 3251, 3253, 3258}
Torque Converter, Divider, Drive Line, and Drive Axle Reuse and Salvage Manual Contents {0374, 3000, 3050, 3100, 3250, 3251, 3253, 3258}

Contamination Control Guidelines

Proper Oil Changing Procedures {1000, 1308, 1316, 1325, 1348, 3000, 3004, 3005, 3030, 3064, 3067, 3080, 3081, 4000, 4001, 4050, 4051, 5050, 5056, 5068, 5095}
Proper Oil Changing Procedures {1000, 1308, 1316, 1325, 1348, 3000, 3004, 3005, 3030, 3064, 3067, 3080, 3081, 4000, 4001, 4050, 4051, 5050, 5056, 5068, 5095}

Obtaining Oil Sample for Analysis {1302, 1348, 3030, 3080, 3278, 4011, 4070, 5050, 5056, 5095, 7542}
Obtaining Oil Sample for Analysis {1302, 1348, 3030, 3080, 3278, 4011, 4070, 5050, 5056, 5095, 7542}

Procedure for Filtering Final Drives, Rear Axles, and Differentials on Caterpillar Machines {0680, 0768, 3258, 3260, 4050}
Procedure for Filtering Final Drives, Rear Axles, and Differentials on Caterpillar Machines {0680, 0768, 3258, 3260, 4050}

Service Letter-APD

Service Letter Cancellation
Service Letter Cancellation

An Improved Final Drive Bolt Needs To Be Installed On The Front And Rear Axles Of Certain Rt80, Rt100, Th63, Th82 And Th83 Telehandlers
An Improved Final Drive Bolt Needs To Be Installed On The Front And Rear Axles Of Certain Rt80, Rt100, Th63, Th82 And Th83 Telehandlers

Disassembly and Assembly

Front & Rear Drive Axle
RT80 AND RT100 TELESCOPIC MATERIAL HANDLER POWER TRAIN

Planetary
RT80 AND RT100 TELESCOPIC MATERIAL HANDLER POWER TRAIN

Hub
RT80 AND RT100 TELESCOPIC MATERIAL HANDLER POWER TRAIN

Axle
RT80 AND RT100 TELESCOPIC MATERIAL HANDLER POWER TRAIN

Steering Tie Rods
RT80 AND RT100 TELESCOPIC MATERIAL HANDLER VEHICLE SYSTEMS

Steering Cylinder
RT80 AND RT100 TELESCOPIC MATERIAL HANDLER VEHICLE SYSTEMS

Steering Knuckles
RT80 AND RT100 TELESCOPIC MATERIAL HANDLER VEHICLE SYSTEMS

Service Magazine

C-V (U) Joint Life Extended Through Correct Operation Of The Differential Lock {3274,2453,3259,3260,3264}
1997/01/27

Telehandler Axles And Final Drives{3260,4074}
1998/03/09

Service Parts Are Now Available For Telehandler Steering Arm Groups {4305}
1999/09/13

Changes In Service Parts For Carden (Axle) Shaft Assemblies {3251,3259}
1999/10/11

Product Information Guide, SEBF1015, "Improving Component Durability" , "Final Drives and Differentials" is now available {3258, 3282, 4050}
2004/04/12

Special Instruction

Installation of Conventional Duo-Cone Seals{7561}
Installation of Conventional Duo-Cone Seals{7561}

Installation of Inverted Duo-Cone Seals{7561}
Installation of Inverted Duo-Cone Seals{7561}

Installation of Conventional Duo-Cone Seals{7561}
Installation of Conventional Duo-Cone Seals{7561}

Installation of Inverted Duo-Cone Seals{7561}
Installation of Inverted Duo-Cone Seals{7561}

Service Magazine

Differential Lock Kit Available {3258,3264}
1998/04/13

Special Instruction

"A Series" Governor And Air/Fuel Ratio Control Response And Low Power Test{0374}
"A Series" Governor And Air/Fuel Ratio Control Response And Low Power Test{0374}

Specifications

Transmission Hydraulic Control Group
POWER SHIFT TRANSMISSION FOR RT80 & RT100 TELESCOPIC MATERIA

Special Instruction

Hydraulic Cylinder Repair Process {7562}
Hydraulic Cylinder Repair Process {7562}

Hydraulic Cylinder Honing {7562}
Hydraulic Cylinder Honing {7562}

Reuse And Salvage Guidelines

Testing Hydraulic Cylinders Using the 188-3926 Caterpillar Cylinder Tester and the 9U-6803 Caterpillar Cylinder Tester {0784, 7562}
Testing Hydraulic Cylinders Using the 188-3926 Caterpillar Cylinder Tester and the 9U-6803 Caterpillar Cylinder Tester {0784, 7562}

Hydraulic Cylinder Repair Process {7562}
Hydraulic Cylinder Repair Process {7562}

Hydraulic Cylinder Honing {7562}
Hydraulic Cylinder Honing {7562}

Hydraulic Cylinder Seal Failure Analysis {7555, 7562}
Hydraulic Cylinder Seal Failure Analysis {7555, 7562}

Inspection and Salvage of Hydraulic Cylinder Components {7562}
Inspection and Salvage of Hydraulic Cylinder Components {7562}

Measuring Bores and Installing Seals in Standard and Oversized Hydraulic Cylinders {5100, 7562}
Measuring Bores and Installing Seals in Standard and Oversized Hydraulic Cylinders {5100, 7562}

Contamination Control Guidelines

Hydraulic Cylinder Honing {7562}
Hydraulic Cylinder Honing {7562}

Applied Failure Analysis

Hydraulic Cylinder Seal Failure Analysis {7555, 7562}
Hydraulic Cylinder Seal Failure Analysis {7555, 7562}

Bench Test Procedures

Testing Hydraulic Cylinders Using the 188-3926 Caterpillar Cylinder Tester and the 9U-6803 Caterpillar Cylinder Tester {0784, 7562}
Testing Hydraulic Cylinders Using the 188-3926 Caterpillar Cylinder Tester and the 9U-6803 Caterpillar Cylinder Tester {0784, 7562}

Service Magazine

Double Lip Wiper Seals Must Be Installed Properly {7562}
2002/12/09

A Rework Procedure Improves the Seal Assembly Performance in Hydraulic Cylinders on Cat Products {7562}
2010/04/30

Specifications

Differential And Drive Axle
RT80 AND RT100 TELESCOPIC MATERIAL HANDLERS POWER TRAIN

Tool Operating Manual

226-2380 Adjustable C-Hook Extension{0374, 0599, 0632, 0727, 1122, 3258, 4050, 4084, 4208, 7561}
226-2380 Adjustable C-Hook Extension{0374, 0599, 0632, 0727, 1122, 3258, 4050, 4084, 4208, 7561}

Reuse And Salvage Guidelines

Reusability of Drive Train Gears {3002, 3159, 3256, 4055}
Reusability of Drive Train Gears {3002, 3159, 3256, 4055}

Specifications for Inspection of Driveline Fasteners {3030, 3101, 3159, 3253, 3258, 3278, 4050}
Specifications for Inspection of Driveline Fasteners {3030, 3101, 3159, 3253, 3258, 3278, 4050}

Torque Converter, Divider, Drive Line, and Drive Axle Reuse and Salvage Manual Contents {0374, 3000, 3050, 3100, 3250, 3251, 3253, 3258}
Torque Converter, Divider, Drive Line, and Drive Axle Reuse and Salvage Manual Contents {0374, 3000, 3050, 3100, 3250, 3251, 3253, 3258}

Procedure to Machine Damaged Transmission and Differential Yokes {3030, 3253, 3258}
Procedure to Machine Damaged Transmission and Differential Yokes {3030, 3253, 3258}

Contamination Control Guidelines

Obtaining Oil Sample for Analysis {1302, 1348, 3030, 3080, 3278, 4011, 4070, 5050, 5056, 5095, 7542}
Obtaining Oil Sample for Analysis {1302, 1348, 3030, 3080, 3278, 4011, 4070, 5050, 5056, 5095, 7542}

Procedure for Filtering Final Drives, Rear Axles, and Differentials on Caterpillar Machines {0680, 0768, 3258, 3260, 4050}
Procedure for Filtering Final Drives, Rear Axles, and Differentials on Caterpillar Machines {0680, 0768, 3258, 3260, 4050}

Disassembly and Assembly

Differential Lock
RT80 AND RT100 TELESCOPIC MATERIAL HANDLER POWER TRAIN

Differential & Pinion
RT80 AND RT100 TELESCOPIC MATERIAL HANDLER POWER TRAIN

Service Magazine

Use Of Cat Oil In Differentials And Hubs{3258,4251}
1996/07/29

Procedure For Setting Up Differential Groups {3258}
1996/07/29

C-V (U) Joint Life Extended Through Correct Operation Of The Differential Lock {3274,2453,3259,3260,3264}
1997/01/27

New Bevel Gear Set For Telehandler Front And Rear Differential Groups Improves Service Life {3256}
1997/02/24

New Telehandler And Material Handler Differential Lock Parts Improve Service Life {3258,3264}
1997/02/24

Procedure For Setting Up Differential Groups {3258}
1998/04/13

Differential Lock Kit Available {3258,3264}
1998/04/13

Side Gear And Pinion Gear Improvements Within The Differential Assemblies{3258}
1998/06/15

Guidelines for setting up Differential Groups {3258}
2000/11/27

Tool Operating Manual

226-2380 Multi-Purpose Lifting Bracket Group{3258, 4050, 4084, 4208, 7561}
226-2380 Multi-Purpose Lifting Bracket Group{3258, 4050, 4084, 4208, 7561}

226-2380 Adjustable C-Hook Extension{0374, 0599, 0632, 0727, 1122, 3258, 4050, 4084, 4208, 7561}
226-2380 Adjustable C-Hook Extension{0374, 0599, 0632, 0727, 1122, 3258, 4050, 4084, 4208, 7561}

Reuse And Salvage Guidelines

Torque Converter, Divider, Drive Line, and Drive Axle Reuse and Salvage Manual Contents {0374, 3000, 3050, 3100, 3250, 3251, 3253, 3258}
Torque Converter, Divider, Drive Line, and Drive Axle Reuse and Salvage Manual Contents {0374, 3000, 3050, 3100, 3250, 3251, 3253, 3258}

Procedure to Machine Damaged Transmission and Differential Yokes {3030, 3253, 3258}
Procedure to Machine Damaged Transmission and Differential Yokes {3030, 3253, 3258}

Contamination Control Guidelines

Procedure for Filtering Final Drives, Rear Axles, and Differentials on Caterpillar Machines {0680, 0768, 3258, 3260, 4050}
Procedure for Filtering Final Drives, Rear Axles, and Differentials on Caterpillar Machines {0680, 0768, 3258, 3260, 4050}

Service Magazine

Product Information Guide, SEBF1015, "Improving Component Durability" , "Final Drives and Differentials" is now available {3258, 3282, 4050}
2004/04/12

Tool Operating Manual

M0074040: 509-5085 Lifting Tool Assembly {0374, 0599, 0629, 0632, 3023, 3159, 3160, 5363, 7000}
M0074040: 509-5085 Lifting Tool Assembly {0374, 0599, 0629, 0632, 3023, 3159, 3160, 5363, 7000}

Service Magazine

Improved 5P3000 Engine And Transmission Shipping Stand Assembly; Modification Available For Stands Already In Use{0640}
1977/04/25

Tool Operating Manual

345-1236 Lifting Bracket{0599, 0629, 0632, 6605}
345-1236 Lifting Bracket{0599, 0629, 0632, 6605}

Contamination Control Guidelines

Proper Oil Changing Procedures {1000, 1308, 1316, 1325, 1348, 3000, 3004, 3005, 3030, 3064, 3067, 3080, 3081, 4000, 4001, 4050, 4051, 5050, 5056, 5068, 5095}
Proper Oil Changing Procedures {1000, 1308, 1316, 1325, 1348, 3000, 3004, 3005, 3030, 3064, 3067, 3080, 3081, 4000, 4001, 4050, 4051, 5050, 5056, 5068, 5095}

Special Instruction

Guidelines for the Use of Clean Out Filters for the Hydraulic Oil System and for the Power Train Oil System{3067, 5068}
Guidelines for the Use of Clean Out Filters for the Hydraulic Oil System and for the Power Train Oil System{3067, 5068}

Service Letter-NACD

Certain 1R0751 Fuel Filters Need To Be Removed From Parts Stock And From Machines In Dealer Inventory Equipped With 3114 And 3116 Engines
Certain 1R0751 Fuel Filters Need To Be Removed From Parts Stock And From Machines In Dealer Inventory Equipped With 3114 And 3116 Engines

Service Letter-Australia

Service Letter-CFEL

Service Letter-CSARL

Service Letter-Americas

Service Letter-Brazil

Service Letter-Truck/Ag/Marine

Specifications

Transmission Filter Group
POWER SHIFT TRANSMISSION FOR RT80 & RT100 TELESCOPIC MATERIA

Service Letter-China

Certain 1R0751 Fuel Filters Need To Be Removed From Parts Stock And From Machines In Dealer Inventory Equipped With 3114 And 3116 Engines
Certain 1R0751 Fuel Filters Need To Be Removed From Parts Stock And From Machines In Dealer Inventory Equipped With 3114 And 3116 Engines

Service Letter-Asia

Contamination Control Guidelines

Proper Oil Changing Procedures {1000, 1308, 1316, 1325, 1348, 3000, 3004, 3005, 3030, 3064, 3067, 3080, 3081, 4000, 4001, 4050, 4051, 5050, 5056, 5068, 5095}
Proper Oil Changing Procedures {1000, 1308, 1316, 1325, 1348, 3000, 3004, 3005, 3030, 3064, 3067, 3080, 3081, 4000, 4001, 4050, 4051, 5050, 5056, 5068, 5095}

Service Letter-APD

Certain 1R0751 Fuel Filters Need To Be Removed From Parts Stock And From Machines In Dealer Inventory Equipped With 3114 And 3116 Engines
Certain 1R0751 Fuel Filters Need To Be Removed From Parts Stock And From Machines In Dealer Inventory Equipped With 3114 And 3116 Engines

Service Magazine

Color Coded Dust Caps for S·O·S Ports Will Be Available {7770}
2003/12/01

Optional High Efficiency Filters Are Now Available {3004, 5068}
2003/07/07

Understanding Transmission Filter Plugging Events {3004, 3067}
2007/04/02

New Oil Filters for all Cat Machines are Available {3004, 3067, 4295, 431F, 5068}
New Oil Filters for all Cat Machines are Available {3004, 3067, 4295, 431F, 5068}

Contamination Control Guidelines

Proper Oil Changing Procedures {1000, 1308, 1316, 1325, 1348, 3000, 3004, 3005, 3030, 3064, 3067, 3080, 3081, 4000, 4001, 4050, 4051, 5050, 5056, 5068, 5095}
Proper Oil Changing Procedures {1000, 1308, 1316, 1325, 1348, 3000, 3004, 3005, 3030, 3064, 3067, 3080, 3081, 4000, 4001, 4050, 4051, 5050, 5056, 5068, 5095}

Lift Truck Technical Bulletin

RT80/RT100 Gearbox Lubrication{3000}
1991/12/01

Specifications

Drop Gearbox
RT80 AND RT100 TELESCOPIC MATERIAL HANDLERS POWER TRAIN

Tool Operating Manual

M0074040: 509-5085 Lifting Tool Assembly {0374, 0599, 0629, 0632, 3023, 3159, 3160, 5363, 7000}
M0074040: 509-5085 Lifting Tool Assembly {0374, 0599, 0629, 0632, 3023, 3159, 3160, 5363, 7000}

Reuse And Salvage Guidelines

Reusability of Drive Train Gears {3002, 3159, 3256, 4055}
Reusability of Drive Train Gears {3002, 3159, 3256, 4055}

Specifications for Inspection of Driveline Fasteners {3030, 3101, 3159, 3253, 3258, 3278, 4050}
Specifications for Inspection of Driveline Fasteners {3030, 3101, 3159, 3253, 3258, 3278, 4050}

Disassembly and Assembly

Transmission & Transfer Gear Box
RT80 AND RT100 TELESCOPIC MATERIAL HANDLER POWER TRAIN

Transfer Gear Box & Transmission
RT80 AND RT100 TELESCOPIC MATERIAL HANDLER POWER TRAIN

Service Magazine

Spanner Wrench is Available for Ecology Drain Valves {1302, 1353, 1372, 5076, 5613}
2006/03/20

Tool Operating Manual

M0074040: 509-5085 Lifting Tool Assembly {0374, 0599, 0629, 0632, 3023, 3159, 3160, 5363, 7000}
M0074040: 509-5085 Lifting Tool Assembly {0374, 0599, 0629, 0632, 3023, 3159, 3160, 5363, 7000}

Reuse And Salvage Guidelines

Specifications for Inspection of Driveline Fasteners {3030, 3101, 3159, 3253, 3258, 3278, 4050}
Specifications for Inspection of Driveline Fasteners {3030, 3101, 3159, 3253, 3258, 3278, 4050}

Service Magazine

Inspection Marks On Bearings{7551,1230,1226,1203,1219,1227}
1982/05/03

Special Instruction

O-Rings - Radial, Fitting Assembly O-Rings and Other O-Ring Applications {0599, 0738, 4000, 4250, 4300, 5050, 5057, 7555}
O-Rings - Radial, Fitting Assembly O-Rings and Other O-Ring Applications {0599, 0738, 4000, 4250, 4300, 5050, 5057, 7555}

Reuse And Salvage Guidelines

Replacing Tubes In Housings That Are Installed With Mechanical Joints (Expanded and Welded) {3016, 3154, 4104, 4133, 5057}
Replacing Tubes In Housings That Are Installed With Mechanical Joints (Expanded and Welded) {3016, 3154, 4104, 4133, 5057}

Special Instruction

Hose and Coupling Assembly and Repair Process Guide{0684, 3016, 3103, 3154, 4133, 4257, 4304, 5057, 7554}
Hose and Coupling Assembly and Repair Process Guide{0684, 3016, 3103, 3154, 4133, 4257, 4304, 5057, 7554}

O-Rings - Radial, Fitting Assembly O-Rings and Other O-Ring Applications {0599, 0738, 4000, 4250, 4300, 5050, 5057, 7555}
O-Rings - Radial, Fitting Assembly O-Rings and Other O-Ring Applications {0599, 0738, 4000, 4250, 4300, 5050, 5057, 7555}

Specifications

Torque Converter Temperature Sending Unit
SUPPLEMENT FOR 3114 VEHICULAR ENGINE ATTACHMENTS FOR RT80 &

Service Magazine

Color Coded Dust Caps for S·O·S Ports Will Be Available {7770}
2003/12/01

Reuse And Salvage Guidelines

Replacing Tubes In Housings That Are Installed With Mechanical Joints (Expanded and Welded) {3016, 3154, 4104, 4133, 5057}
Replacing Tubes In Housings That Are Installed With Mechanical Joints (Expanded and Welded) {3016, 3154, 4104, 4133, 5057}

Lift Truck Technical Bulletin

RT80/RT100 Gearbox Lubrication{3000}
1991/12/01

Specifications

Torque Converter Temperature Sending Unit
SUPPLEMENT FOR 3114 VEHICULAR ENGINE ATTACHMENTS FOR RT80 &

Drop Gearbox
RT80 AND RT100 TELESCOPIC MATERIAL HANDLERS POWER TRAIN

Torque Converter And Transmission Mounting Group
POWER SHIFT TRANSMISSION FOR RT80 & RT100 TELESCOPIC MATERIA

Disassembly and Assembly

Transmission & Transfer Gear Box
RT80 AND RT100 TELESCOPIC MATERIAL HANDLER POWER TRAIN

Torque Converter
RT80 AND RT100 TELESCOPIC MATERIAL HANDLER POWER TRAIN

Transfer Gear Box & Transmission
RT80 AND RT100 TELESCOPIC MATERIAL HANDLER POWER TRAIN

Service Magazine

Improved 5P3000 Engine And Transmission Shipping Stand Assembly; Modification Available For Stands Already In Use{0640}
1977/04/25

Special Instruction

Rotating Group Adjustment Instructions for Bosch Rexroth Hydraulic Pumps and Motors {3203, 4351, 5058, 5070}
Rotating Group Adjustment Instructions for Bosch Rexroth Hydraulic Pumps and Motors {3203, 4351, 5058, 5070}

Test Specifications for Vane Cartridges{0784, 5058, 5070}
Test Specifications for Vane Cartridges{0784, 5058, 5070}

Tool Operating Manual

Replacing Sleeve Bearings in Tyrone Gear Pumps and Motors (Used on Series 7 and 8, Iron and Aluminum Housings){0738, 5061, 5073, 7551}
Replacing Sleeve Bearings in Tyrone Gear Pumps and Motors (Used on Series 7 and 8, Iron and Aluminum Housings){0738, 5061, 5073, 7551}

Reuse And Salvage Guidelines

Rotating Group Adjustment Instructions for Bosch Rexroth Hydraulic Pumps and Motors {3203, 4351, 5058, 5070}
Rotating Group Adjustment Instructions for Bosch Rexroth Hydraulic Pumps and Motors {3203, 4351, 5058, 5070}

Specifications and Reusability for Hydraulic Gear Pumps and Motors (Groups 1, 2, and 3) {5061, 5073}
Specifications and Reusability for Hydraulic Gear Pumps and Motors (Groups 1, 2, and 3) {5061, 5073}

Specifications and Reusability for Hydraulic Gear Pumps and Motors (Groups 4, 5, and 6) {5061, 5073}
Specifications and Reusability for Hydraulic Gear Pumps and Motors (Groups 4, 5, and 6) {5061, 5073}

General Reuse and Salvage Guideline for Hydraulic Piston Pumps and Motors {5058, 5070}
General Reuse and Salvage Guideline for Hydraulic Piston Pumps and Motors {5058, 5070}

Bench Test Procedures

Rotating Group Adjustment Instructions for Bosch Rexroth Hydraulic Pumps and Motors {3203, 4351, 5058, 5070}
Rotating Group Adjustment Instructions for Bosch Rexroth Hydraulic Pumps and Motors {3203, 4351, 5058, 5070}

Special Instruction

Instructions to Register the Retrofit and Submit Service Reporting {1000, 3000, 7000, 7570}
Instructions to Register the Retrofit and Submit Service Reporting {1000, 3000, 7000, 7570}

Reuse And Salvage Guidelines

Specifications for Inspection of Driveline Fasteners {3030, 3101, 3159, 3253, 3258, 3278, 4050}
Specifications for Inspection of Driveline Fasteners {3030, 3101, 3159, 3253, 3258, 3278, 4050}

Service Magazine

Improved Registration Process for Retrofit Products {1000, 3000, 7000, 7570}
2011/02/17

Special Instruction

Rotating Group Adjustment Instructions for Bosch Rexroth Hydraulic Pumps and Motors {3203, 4351, 5058, 5070}
Rotating Group Adjustment Instructions for Bosch Rexroth Hydraulic Pumps and Motors {3203, 4351, 5058, 5070}

Repair Process for Hydraulic Gear Pumps {5073}
Repair Process for Hydraulic Gear Pumps {5073}

Test Specifications for Vane Cartridges{0784, 5058, 5070}
Test Specifications for Vane Cartridges{0784, 5058, 5070}

Specifications

Transmission Oil Pump
POWER SHIFT TRANSMISSION FOR RT80 & RT100 TELESCOPIC MATERIA

Tool Operating Manual

Replacing Sleeve Bearings in Tyrone Gear Pumps and Motors (Used on Series 7 and 8, Iron and Aluminum Housings){0738, 5061, 5073, 7551}
Replacing Sleeve Bearings in Tyrone Gear Pumps and Motors (Used on Series 7 and 8, Iron and Aluminum Housings){0738, 5061, 5073, 7551}

Reuse And Salvage Guidelines

Rotating Group Adjustment Instructions for Bosch Rexroth Hydraulic Pumps and Motors {3203, 4351, 5058, 5070}
Rotating Group Adjustment Instructions for Bosch Rexroth Hydraulic Pumps and Motors {3203, 4351, 5058, 5070}

Repair Process for Hydraulic Gear Pumps {5073}
Repair Process for Hydraulic Gear Pumps {5073}

Specifications and Reusability for Hydraulic Gear Pumps and Motors (Groups 1, 2, and 3) {5061, 5073}
Specifications and Reusability for Hydraulic Gear Pumps and Motors (Groups 1, 2, and 3) {5061, 5073}

Specifications and Reusability for Hydraulic Gear Pumps and Motors (Groups 4, 5, and 6) {5061, 5073}
Specifications and Reusability for Hydraulic Gear Pumps and Motors (Groups 4, 5, and 6) {5061, 5073}

Removing and Installing Bushings and Pressure Plates in Hydraulic Gear Pumps {5073}
Removing and Installing Bushings and Pressure Plates in Hydraulic Gear Pumps {5073}

General Reuse and Salvage Guideline for Hydraulic Piston Pumps and Motors {5058, 5070}
General Reuse and Salvage Guideline for Hydraulic Piston Pumps and Motors {5058, 5070}

Bench Test Procedures

Rotating Group Adjustment Instructions for Bosch Rexroth Hydraulic Pumps and Motors {3203, 4351, 5058, 5070}
Rotating Group Adjustment Instructions for Bosch Rexroth Hydraulic Pumps and Motors {3203, 4351, 5058, 5070}

Bench Test Procedure for Gear Pumps {5073}
Bench Test Procedure for Gear Pumps {5073}

Special Instruction

Tool and Specification Chart for Conventional Duo-Cone Seal Groups {0599, 7561}
Tool and Specification Chart for Conventional Duo-Cone Seal Groups {0599, 7561}

Service Magazine

Final Drive Duo-Cone Seal Assembly Information Update {7561}
2009/01/26

Lift Truck Technical Bulletin

Transmission Drive Shaft Group Replacement{3253}
1994/07/08

Service Letter-NACD

An Improved Final Drive Bolt Needs To Be Installed On The Front And Rear Axles Of Certain Rt80, Rt100, Th63, Th82 And Th83 Telehandlers
An Improved Final Drive Bolt Needs To Be Installed On The Front And Rear Axles Of Certain Rt80, Rt100, Th63, Th82 And Th83 Telehandlers

Service Letter-Australia

Service Letter-CFEL

Service Letter-CSARL

Service Letter-Americas

Technical Information Bulletin

Clarification Of Service Letter PI3136
Clarification Of Service Letter PI3136

Specifications

Drive Shafts
RT80 AND RT100 TELESCOPIC MATERIAL HANDLERS POWER TRAIN

Service Letter-China

An Improved Final Drive Bolt Needs To Be Installed On The Front And Rear Axles Of Certain Rt80, Rt100, Th63, Th82 And Th83 Telehandlers
An Improved Final Drive Bolt Needs To Be Installed On The Front And Rear Axles Of Certain Rt80, Rt100, Th63, Th82 And Th83 Telehandlers

Service Letter-Asia

Reuse And Salvage Guidelines

Specifications for Inspection of Driveline Fasteners {3030, 3101, 3159, 3253, 3258, 3278, 4050}
Specifications for Inspection of Driveline Fasteners {3030, 3101, 3159, 3253, 3258, 3278, 4050}

Torque Converter, Divider, Drive Line, and Drive Axle Reuse and Salvage Manual Contents {0374, 3000, 3050, 3100, 3250, 3251, 3253, 3258}
Torque Converter, Divider, Drive Line, and Drive Axle Reuse and Salvage Manual Contents {0374, 3000, 3050, 3100, 3250, 3251, 3253, 3258}

Procedure to Machine Damaged Transmission and Differential Yokes {3030, 3253, 3258}
Procedure to Machine Damaged Transmission and Differential Yokes {3030, 3253, 3258}

Service Letter-APD

An Improved Final Drive Bolt Needs To Be Installed On The Front And Rear Axles Of Certain Rt80, Rt100, Th63, Th82 And Th83 Telehandlers
An Improved Final Drive Bolt Needs To Be Installed On The Front And Rear Axles Of Certain Rt80, Rt100, Th63, Th82 And Th83 Telehandlers

Disassembly and Assembly

Primary Drive Shaft & U-Joints
RT80 AND RT100 TELESCOPIC MATERIAL HANDLER POWER TRAIN

Secondary Drive Shaft & U-joints
RT80 AND RT100 TELESCOPIC MATERIAL HANDLER POWER TRAIN

Service Magazine

Transmission Drive Shaft Group Replacement {3253}
1994/06/06

New Service Parts For The Front And Rear Drive Shaft Groups For Improved Reliability{4074}
1996/11/18

C-V (U) Joint Life Extended Through Correct Operation Of The Differential Lock {3274,2453,3259,3260,3264}
1997/01/27

New Service Parts For The Front And Rear Drive Shaft Groups For Improved Reliability {4074}
1997/04/07

Telehandler Axles And Final Drives{3260,4074}
1998/03/09

Reuse And Salvage Guidelines

Torque Converter, Divider, Drive Line, and Drive Axle Reuse and Salvage Manual Contents {0374, 3000, 3050, 3100, 3250, 3251, 3253, 3258}
Torque Converter, Divider, Drive Line, and Drive Axle Reuse and Salvage Manual Contents {0374, 3000, 3050, 3100, 3250, 3251, 3253, 3258}

Filtration Times for Caterpillar Machine Fluid Compartments{0680, 0738, 0768, 3080, 5050, 5056, 5095}
Filtration Times for Caterpillar Machine Fluid Compartments{0680, 0738, 0768, 3080, 5050, 5056, 5095}

Contamination Control Guidelines

Proper Oil Changing Procedures {1000, 1308, 1316, 1325, 1348, 3000, 3004, 3005, 3030, 3064, 3067, 3080, 3081, 4000, 4001, 4050, 4051, 5050, 5056, 5068, 5095}
Proper Oil Changing Procedures {1000, 1308, 1316, 1325, 1348, 3000, 3004, 3005, 3030, 3064, 3067, 3080, 3081, 4000, 4001, 4050, 4051, 5050, 5056, 5068, 5095}

Filtration Times for Caterpillar Machine Fluid Compartments{0680, 0738, 0768, 3080, 5050, 5056, 5095}
Filtration Times for Caterpillar Machine Fluid Compartments{0680, 0738, 0768, 3080, 5050, 5056, 5095}

Service Magazine

243-3133 Quick Connect Coupler (Fluid Sampling) Provides A Coupler for Portable Particle Analyzers {0707, 0717, 0731, 0732, 0738}
2004/07/01

Truck Engine News

Single Purpose Fluid Sampling Valves and Dual Purpose Fluid Sampling Valves Require Different Quick Connect Couplers {0645, 7542}
2004/12/01

New Infrared Thermometer Has Narrow, 50:1 Target Ratio, Wide Temperature Range {0776, 1350, 3000, 4000, 4150, 4250}
2006/03/01

Engine News

Single Purpose Fluid Sampling Valves and Dual Purpose Fluid Sampling Valves Require Different Quick Connect Couplers {0645, 7542}
2004/12/01

Special Instruction

Use of 8T5200 Signal Generator/Counter Group{0778, 0783, 0785}
Use of 8T5200 Signal Generator/Counter Group{0778, 0783, 0785}

Test Specifications for Vane Cartridges{0784, 5058, 5070}
Test Specifications for Vane Cartridges{0784, 5058, 5070}

Rim Inspection Guidelines {4202, 4209}
Rim Inspection Guidelines {4202, 4209}

Hose Inspection Form {0374, 0599, 5057, 5057}
Hose Inspection Form {0374, 0599, 5057, 5057}

Tool Operating Manual

Using the 198-4240 Digital Pressure Indicator Group{0599, 0738, 0788, 1000, 3000, 4000, 5000, 6000}
Using the 198-4240 Digital Pressure Indicator Group{0599, 0738, 0788, 1000, 3000, 4000, 5000, 6000}

226-2380 Multi-Purpose Lifting Bracket Group{3258, 4050, 4084, 4208, 7561}
226-2380 Multi-Purpose Lifting Bracket Group{3258, 4050, 4084, 4208, 7561}

142-1664 Adjustable Lifting Bracket Group{0599, 0629, 0700, 0729, 0757, 1122}
142-1664 Adjustable Lifting Bracket Group{0599, 0629, 0700, 0729, 0757, 1122}

Base-Mounted Recirculating Parts Washers{0374, 0599, 0680, 0699, 0700}
Base-Mounted Recirculating Parts Washers{0374, 0599, 0680, 0699, 0700}

362-0960 Lifting Beam Assembly {0599, 0629, 0700, 0729, 0757, 1122}
362-0960 Lifting Beam Assembly {0599, 0629, 0700, 0729, 0757, 1122}

149-7173 Bearing Handling Bracket Assembly {0374, 0599, 0629, 0632, 4006, 4008, 7551}
149-7173 Bearing Handling Bracket Assembly {0374, 0599, 0629, 0632, 4006, 4008, 7551}

439-3938, 439-3939, 439-3940, 439-3941, 439-3942, 439-3943 Link Bracket Assemblies {0374, 0599, 0632, 0700, 7000}
439-3938, 439-3939, 439-3940, 439-3941, 439-3942, 439-3943 Link Bracket Assemblies {0374, 0599, 0632, 0700, 7000}

127-8458 Final Drive Disassembly and Assembly Bench {0374, 0599, 0722, 0727}
127-8458 Final Drive Disassembly and Assembly Bench {0374, 0599, 0722, 0727}

146-1738 Precision Borescope (Hawkeye){0599, 0614, 0644, 0701, 0706, 0708, 0727, 0738}
146-1738 Precision Borescope (Hawkeye){0599, 0614, 0644, 0701, 0706, 0708, 0727, 0738}

TT5000 to TT7000 Torque Turn Wrench Conversion{0374, 0599, 0602, 0677, 79NY}
TT5000 to TT7000 Torque Turn Wrench Conversion{0374, 0599, 0602, 0677, 79NY}

420-2048 Adjustable C-Frame Assembly{0629, 0632, 0738, 4000, 5050, 7000}
420-2048 Adjustable C-Frame Assembly{0629, 0632, 0738, 4000, 5050, 7000}

HVOF Identifier 396-9342 Group{0599, 0669, 0679, 7000}
HVOF Identifier 396-9342 Group{0599, 0669, 0679, 7000}

4-Inch Radial Hose Machine{0374, 0599, 0684, 0738, 5057}
4-Inch Radial Hose Machine{0374, 0599, 0684, 0738, 5057}

142-6893 Adjustable Lifting Bracket Group{0599, 0629, 0632, 0701, 0717, 1000, 4000, 7000}
142-6893 Adjustable Lifting Bracket Group{0599, 0629, 0632, 0701, 0717, 1000, 4000, 7000}

226-2380 Adjustable C-Hook Extension{0374, 0599, 0632, 0727, 1122, 3258, 4050, 4084, 4208, 7561}
226-2380 Adjustable C-Hook Extension{0374, 0599, 0632, 0727, 1122, 3258, 4050, 4084, 4208, 7561}

Procedures for Using the 212-1503 Portable Parts Washer{0374, 0599, 0680, 0699, 0700}
Procedures for Using the 212-1503 Portable Parts Washer{0374, 0599, 0680, 0699, 0700}

Using the 223-2105 Hose Cutting Machine{0374, 0599, 0678, 0684, 0708, 0738, 5057, 6060}
Using the 223-2105 Hose Cutting Machine{0374, 0599, 0678, 0684, 0708, 0738, 5057, 6060}

Crimping XT-3 ES and XT-5 S4G, MCSH, and MCSX Couplings Using 4C-3660, 4C-5052, 4C-5053, 9U-5792, or 9U-7261 Hose Machines{0374, 0599, 0684, 0738, 5057}
Crimping XT-3 ES and XT-5 S4G, MCSH, and MCSX Couplings Using 4C-3660, 4C-5052, 4C-5053, 9U-5792, or 9U-7261 Hose Machines{0374, 0599, 0684, 0738, 5057}

243-0765 Bench Model Hose Machine For Use With the 242-3567 Variable Crimp Die Bowl{0374, 0599, 0684, 0738, 5057}
243-0765 Bench Model Hose Machine For Use With the 242-3567 Variable Crimp Die Bowl{0374, 0599, 0684, 0738, 5057}

193-4124 Rear Wheel Bearing Preload Adjuster for 793 Off-Highway Trucks{0374, 0599, 0700, 0722, 0727, 0731}
193-4124 Rear Wheel Bearing Preload Adjuster for 793 Off-Highway Trucks{0374, 0599, 0700, 0722, 0727, 0731}

Using the 453-3204 Pressure and Temperature Test Group{0374, 0599, 0706, 0708, 0709, 0731, 0732, 0738, 1408, 1439}
Using the 453-3204 Pressure and Temperature Test Group{0374, 0599, 0706, 0708, 0709, 0731, 0732, 0738, 1408, 1439}

456-4449 Support Device{0374, 0599, 0629, 0632, 0700}
456-4449 Support Device{0374, 0599, 0629, 0632, 0700}

Installing 457-6030 (C3-290 Controller) on Hose Crimping Machines 233-8048, 286-4354, 286-4355, 275-6199, 286-4353, and 233-8038{0374, 0599, 0684, 0700, 0738, 5057}
Installing 457-6030 (C3-290 Controller) on Hose Crimping Machines 233-8048, 286-4354, 286-4355, 275-6199, 286-4353, and 233-8038{0374, 0599, 0684, 0700, 0738, 5057}

442-1750 Lifting Plate{0374, 0599, 0629, 0632, 0700, 1122}
442-1750 Lifting Plate{0374, 0599, 0629, 0632, 0700, 1122}

M0074040: 509-5085 Lifting Tool Assembly {0374, 0599, 0629, 0632, 3023, 3159, 3160, 5363, 7000}
M0074040: 509-5085 Lifting Tool Assembly {0374, 0599, 0629, 0632, 3023, 3159, 3160, 5363, 7000}

Base Mounted Recirculating Parts Washers {0374, 0599, 0680, 0699, 0700}
Base Mounted Recirculating Parts Washers {0374, 0599, 0680, 0699, 0700}

Reuse And Salvage Guidelines

Testing Hydraulic Cylinders Using the 188-3926 Caterpillar Cylinder Tester and the 9U-6803 Caterpillar Cylinder Tester {0784, 7562}
Testing Hydraulic Cylinders Using the 188-3926 Caterpillar Cylinder Tester and the 9U-6803 Caterpillar Cylinder Tester {0784, 7562}

Contamination Control Guidelines

Procedure for Filtering Final Drives, Rear Axles, and Differentials on Caterpillar Machines {0680, 0768, 3258, 3260, 4050}
Procedure for Filtering Final Drives, Rear Axles, and Differentials on Caterpillar Machines {0680, 0768, 3258, 3260, 4050}

Bench Test Procedures

Testing Hydraulic Cylinders Using the 188-3926 Caterpillar Cylinder Tester and the 9U-6803 Caterpillar Cylinder Tester {0784, 7562}
Testing Hydraulic Cylinders Using the 188-3926 Caterpillar Cylinder Tester and the 9U-6803 Caterpillar Cylinder Tester {0784, 7562}

Service Magazine

Extraction Tools For "Live Oil Sampling"{7770,0770,0781,0783,0784}
1988/04/18

Installation Of Valves For Live Oil Sampling{7770,0770,0781,0783,0784}
1988/06/06

Single Purpose Fluid Sampling Valves and Dual Purpose Fluid Sampling Valves Require Different Quick Connect Couplers {0645, 7542}
2004/12/01

Spanner Wrench is Available for Ecology Drain Valves {1302, 1353, 1372, 5076, 5613}
2006/03/20

Specifications

Torque Converter Temperature Sending Unit
SUPPLEMENT FOR 3114 VEHICULAR ENGINE ATTACHMENTS FOR RT80 &

Torque Converter And Transmission Mounting Group
POWER SHIFT TRANSMISSION FOR RT80 & RT100 TELESCOPIC MATERIA

Reuse And Salvage Guidelines

Reusability of Drive Train Gears {3002, 3159, 3256, 4055}
Reusability of Drive Train Gears {3002, 3159, 3256, 4055}

Transmission, Torque Converter and Relief Valve Bench Test Procedures Reference Manual Contents {3030, 3101, 3133}
Transmission, Torque Converter and Relief Valve Bench Test Procedures Reference Manual Contents {3030, 3101, 3133}

Specifications for Inspection of Driveline Fasteners {3030, 3101, 3159, 3253, 3258, 3278, 4050}
Specifications for Inspection of Driveline Fasteners {3030, 3101, 3159, 3253, 3258, 3278, 4050}

Torque Converter, Divider, Drive Line, and Drive Axle Reuse and Salvage Manual Contents {0374, 3000, 3050, 3100, 3250, 3251, 3253, 3258}
Torque Converter, Divider, Drive Line, and Drive Axle Reuse and Salvage Manual Contents {0374, 3000, 3050, 3100, 3250, 3251, 3253, 3258}

Thermal Spray Procedures for Transmission and Torque Converter Yokes {0599, 0679, 3001, 3030, 3101, 3160}
Thermal Spray Procedures for Transmission and Torque Converter Yokes {0599, 0679, 3001, 3030, 3101, 3160}

Bench Test Procedures

Transmission, Torque Converter and Relief Valve Bench Test Procedures Reference Manual Contents {3030, 3101, 3133}
Transmission, Torque Converter and Relief Valve Bench Test Procedures Reference Manual Contents {3030, 3101, 3133}

Disassembly and Assembly

Torque Converter
RT80 AND RT100 TELESCOPIC MATERIAL HANDLER POWER TRAIN

Reuse And Salvage Guidelines

Torque Converter, Divider, Drive Line, and Drive Axle Reuse and Salvage Manual Contents {0374, 3000, 3050, 3100, 3250, 3251, 3253, 3258}
Torque Converter, Divider, Drive Line, and Drive Axle Reuse and Salvage Manual Contents {0374, 3000, 3050, 3100, 3250, 3251, 3253, 3258}

Thermal Spray Procedures for Transmission and Torque Converter Yokes {0599, 0679, 3001, 3030, 3101, 3160}
Thermal Spray Procedures for Transmission and Torque Converter Yokes {0599, 0679, 3001, 3030, 3101, 3160}

Lift Truck Technical Bulletin

Transmission Drive Shaft Group Replacement{3253}
1994/07/08

Specifications

Transmission Oil Pump
POWER SHIFT TRANSMISSION FOR RT80 & RT100 TELESCOPIC MATERIA

Transmission Filter Group
POWER SHIFT TRANSMISSION FOR RT80 & RT100 TELESCOPIC MATERIA

Torque Converter And Transmission Mounting Group
POWER SHIFT TRANSMISSION FOR RT80 & RT100 TELESCOPIC MATERIA

Transmission Hydraulic Control Group
POWER SHIFT TRANSMISSION FOR RT80 & RT100 TELESCOPIC MATERIA

Transmission
POWER SHIFT TRANSMISSION FOR RT80 & RT100 TELESCOPIC MATERIA

Transmission Case Group
POWER SHIFT TRANSMISSION FOR RT80 & RT100 TELESCOPIC MATERIA

Transmission Control Group
POWER SHIFT TRANSMISSION FOR RT80 & RT100 TELESCOPIC MATERIA

Tool Operating Manual

M0074040: 509-5085 Lifting Tool Assembly {0374, 0599, 0629, 0632, 3023, 3159, 3160, 5363, 7000}
M0074040: 509-5085 Lifting Tool Assembly {0374, 0599, 0629, 0632, 3023, 3159, 3160, 5363, 7000}

Reuse And Salvage Guidelines

Reusability of Drive Train Gears {3002, 3159, 3256, 4055}
Reusability of Drive Train Gears {3002, 3159, 3256, 4055}

Transmission, Torque Converter and Relief Valve Bench Test Procedures Reference Manual Contents {3030, 3101, 3133}
Transmission, Torque Converter and Relief Valve Bench Test Procedures Reference Manual Contents {3030, 3101, 3133}

Specifications for Inspection of Driveline Fasteners {3030, 3101, 3159, 3253, 3258, 3278, 4050}
Specifications for Inspection of Driveline Fasteners {3030, 3101, 3159, 3253, 3258, 3278, 4050}

Transmission Reuse and Salvage Manual Contents {0374, 3030}
Transmission Reuse and Salvage Manual Contents {0374, 3030}

Procedure to Machine Damaged Transmission and Differential Yokes {3030, 3253, 3258}
Procedure to Machine Damaged Transmission and Differential Yokes {3030, 3253, 3258}

Thermal Spray Procedures for Clutch Piston Inside Diameter {0679, 3160, 3170}
Thermal Spray Procedures for Clutch Piston Inside Diameter {0679, 3160, 3170}

Thermal Spray Procedures for Transmission and Torque Converter Yokes {0599, 0679, 3001, 3030, 3101, 3160}
Thermal Spray Procedures for Transmission and Torque Converter Yokes {0599, 0679, 3001, 3030, 3101, 3160}

Contamination Control Guidelines

Proper Oil Changing Procedures {1000, 1308, 1316, 1325, 1348, 3000, 3004, 3005, 3030, 3064, 3067, 3080, 3081, 4000, 4001, 4050, 4051, 5050, 5056, 5068, 5095}
Proper Oil Changing Procedures {1000, 1308, 1316, 1325, 1348, 3000, 3004, 3005, 3030, 3064, 3067, 3080, 3081, 4000, 4001, 4050, 4051, 5050, 5056, 5068, 5095}

Obtaining Oil Sample for Analysis {1302, 1348, 3030, 3080, 3278, 4011, 4070, 5050, 5056, 5095, 7542}
Obtaining Oil Sample for Analysis {1302, 1348, 3030, 3080, 3278, 4011, 4070, 5050, 5056, 5095, 7542}

Bench Test Procedures

Transmission, Torque Converter and Relief Valve Bench Test Procedures Reference Manual Contents {3030, 3101, 3133}
Transmission, Torque Converter and Relief Valve Bench Test Procedures Reference Manual Contents {3030, 3101, 3133}

Disassembly and Assembly

Transmission & Transfer Gear Box
RT80 AND RT100 TELESCOPIC MATERIAL HANDLER POWER TRAIN

Transmission Control Valve
RT80 AND RT100 TELESCOPIC MATERIAL HANDLER POWER TRAIN

Transfer Gear Box & Transmission
RT80 AND RT100 TELESCOPIC MATERIAL HANDLER POWER TRAIN

Service Magazine

Improved 5P3000 Engine And Transmission Shipping Stand Assembly; Modification Available For Stands Already In Use{0640}
1977/04/25

Transmission Drive Shaft Group Replacement {3253}
1994/06/06

New Diagram For The ON/OFF Pattern Of Transmission Speed Solenoids{3174,3030}
1996/07/29

Spanner Wrench is Available for Ecology Drain Valves {1302, 1353, 1372, 5076, 5613}
2006/03/20

Improved Registration Process for Retrofit Products {1000, 3000, 7000, 7570}
2011/02/17

Truck Engine News

Single Purpose Fluid Sampling Valves and Dual Purpose Fluid Sampling Valves Require Different Quick Connect Couplers {0645, 7542}
2004/12/01

Engine News

Contamination Control Guidelines

Obtaining Oil Sample for Analysis {1302, 1348, 3030, 3080, 3278, 4011, 4070, 5050, 5056, 5095, 7542}
Obtaining Oil Sample for Analysis {1302, 1348, 3030, 3080, 3278, 4011, 4070, 5050, 5056, 5095, 7542}

Service Magazine

Color Coded Dust Caps for S·O·S Ports Will Be Available {7770}
2003/12/01

243-3133 Quick Connect Coupler (Fluid Sampling) Provides A Coupler for Portable Particle Analyzers {0707, 0717, 0731, 0732, 0738}
2004/07/01

Single Purpose Fluid Sampling Valves and Dual Purpose Fluid Sampling Valves Require Different Quick Connect Couplers {0645, 7542}
2004/12/01

Reuse And Salvage Guidelines

Transmission, Torque Converter and Relief Valve Bench Test Procedures Reference Manual Contents {3030, 3101, 3133}
Transmission, Torque Converter and Relief Valve Bench Test Procedures Reference Manual Contents {3030, 3101, 3133}

Bench Test Procedures

Specifications

Selector And Pressure Control Valve
POWER SHIFT TRANSMISSION FOR RT80 & RT100 TELESCOPIC MATERIA

Transmission Hydraulic Control Group
POWER SHIFT TRANSMISSION FOR RT80 & RT100 TELESCOPIC MATERIA

Disassembly and Assembly

Transmission Control Valve
RT80 AND RT100 TELESCOPIC MATERIAL HANDLER POWER TRAIN

Tool Operating Manual

149-7173 Bearing Handling Bracket Assembly {0374, 0599, 0629, 0632, 4006, 4008, 7551}
149-7173 Bearing Handling Bracket Assembly {0374, 0599, 0629, 0632, 4006, 4008, 7551}

193-4124 Rear Wheel Bearing Preload Adjuster for 793 Off-Highway Trucks{0374, 0599, 0700, 0722, 0727, 0731}
193-4124 Rear Wheel Bearing Preload Adjuster for 793 Off-Highway Trucks{0374, 0599, 0700, 0722, 0727, 0731}

Reuse And Salvage Guidelines

Specifications for Inspection of Driveline Fasteners {3030, 3101, 3159, 3253, 3258, 3278, 4050}
Specifications for Inspection of Driveline Fasteners {3030, 3101, 3159, 3253, 3258, 3278, 4050}

Contamination Control Guidelines

Proper Oil Changing Procedures {1000, 1308, 1316, 1325, 1348, 3000, 3004, 3005, 3030, 3064, 3067, 3080, 3081, 4000, 4001, 4050, 4051, 5050, 5056, 5068, 5095}
Proper Oil Changing Procedures {1000, 1308, 1316, 1325, 1348, 3000, 3004, 3005, 3030, 3064, 3067, 3080, 3081, 4000, 4001, 4050, 4051, 5050, 5056, 5068, 5095}

Obtaining Oil Sample for Analysis {1302, 1348, 3030, 3080, 3278, 4011, 4070, 5050, 5056, 5095, 7542}
Obtaining Oil Sample for Analysis {1302, 1348, 3030, 3080, 3278, 4011, 4070, 5050, 5056, 5095, 7542}

Special Instruction

Installation Guide for the Tire Monitoring System on Cat® and Non-Cat Equipment {4203, 7490}
Installation Guide for the Tire Monitoring System on Cat^® and Non-Cat Equipment {4203, 7490}

Rim Inspection Guidelines {4202, 4209}
Rim Inspection Guidelines {4202, 4209}

Service Letter-NACD

An Improved Final Drive Bolt Needs To Be Installed On The Front And Rear Axles Of Certain Rt80, Rt100, Th63, Th82 And Th83 Telehandlers
An Improved Final Drive Bolt Needs To Be Installed On The Front And Rear Axles Of Certain Rt80, Rt100, Th63, Th82 And Th83 Telehandlers

Service Letter-Australia

Service Letter-CFEL

Service Letter-CSARL

Service Letter-Americas

Tool Operating Manual

149-7173 Bearing Handling Bracket Assembly {0374, 0599, 0629, 0632, 4006, 4008, 7551}
149-7173 Bearing Handling Bracket Assembly {0374, 0599, 0629, 0632, 4006, 4008, 7551}

226-2380 Adjustable C-Hook Extension{0374, 0599, 0632, 0727, 1122, 3258, 4050, 4084, 4208, 7561}
226-2380 Adjustable C-Hook Extension{0374, 0599, 0632, 0727, 1122, 3258, 4050, 4084, 4208, 7561}

193-4124 Rear Wheel Bearing Preload Adjuster for 793 Off-Highway Trucks{0374, 0599, 0700, 0722, 0727, 0731}
193-4124 Rear Wheel Bearing Preload Adjuster for 793 Off-Highway Trucks{0374, 0599, 0700, 0722, 0727, 0731}

Service Letter-China

An Improved Final Drive Bolt Needs To Be Installed On The Front And Rear Axles Of Certain Rt80, Rt100, Th63, Th82 And Th83 Telehandlers
An Improved Final Drive Bolt Needs To Be Installed On The Front And Rear Axles Of Certain Rt80, Rt100, Th63, Th82 And Th83 Telehandlers

Service Letter-Asia

Service Letter-APD

Disassembly and Assembly

Wheel
RT80 AND RT100 TELESCOPIC MATERIAL HANDLER POWER TRAIN

Front & Rear Drive Axle
RT80 AND RT100 TELESCOPIC MATERIAL HANDLER POWER TRAIN

Axle
RT80 AND RT100 TELESCOPIC MATERIAL HANDLER POWER TRAIN

Service Magazine

Telehandler Axles And Final Drives{3260,4074}
1998/03/09

Maximum Allowable Tire Size Difference For Material Handlers And Telehandlers {4203}
1999/05/10

Changes In Service Parts For Carden (Axle) Shaft Assemblies {3251,3259}
1999/10/11

Change to Service Manual Modules for the Torque of Wheel Nuts {4201, 4208}
2000/08/14

Reuse And Salvage Guidelines

Procedure to Machine Damaged Transmission and Differential Yokes {3030, 3253, 3258}
Procedure to Machine Damaged Transmission and Differential Yokes {3030, 3253, 3258}

Thermal Spray Procedures for Transmission and Torque Converter Yokes {0599, 0679, 3001, 3030, 3101, 3160}
Thermal Spray Procedures for Transmission and Torque Converter Yokes {0599, 0679, 3001, 3030, 3101, 3160}

Service Magazine

Field Repair Of Cooler Cores Made Of Aluminium{1063,1374,1375}
1977/09/05

Contamination Control Guidelines

Proper Oil Changing Procedures {1000, 1308, 1316, 1325, 1348, 3000, 3004, 3005, 3030, 3064, 3067, 3080, 3081, 4000, 4001, 4050, 4051, 5050, 5056, 5068, 5095}
Proper Oil Changing Procedures {1000, 1308, 1316, 1325, 1348, 3000, 3004, 3005, 3030, 3064, 3067, 3080, 3081, 4000, 4001, 4050, 4051, 5050, 5056, 5068, 5095}

Reuse And Salvage Guidelines

Torque Converter, Divider, Drive Line, and Drive Axle Reuse and Salvage Manual Contents {0374, 3000, 3050, 3100, 3250, 3251, 3253, 3258}
Torque Converter, Divider, Drive Line, and Drive Axle Reuse and Salvage Manual Contents {0374, 3000, 3050, 3100, 3250, 3251, 3253, 3258}

Contamination Control Guidelines

Proper Oil Changing Procedures {1000, 1308, 1316, 1325, 1348, 3000, 3004, 3005, 3030, 3064, 3067, 3080, 3081, 4000, 4001, 4050, 4051, 5050, 5056, 5068, 5095}
Proper Oil Changing Procedures {1000, 1308, 1316, 1325, 1348, 3000, 3004, 3005, 3030, 3064, 3067, 3080, 3081, 4000, 4001, 4050, 4051, 5050, 5056, 5068, 5095}

Special Instruction

Installation of Conventional Duo-Cone Seals{7561}
Installation of Conventional Duo-Cone Seals{7561}

Installation of Inverted Duo-Cone Seals{7561}
Installation of Inverted Duo-Cone Seals{7561}

Service Letter-NACD

An Improved Final Drive Bolt Needs To Be Installed On The Front And Rear Axles Of Certain Rt80, Rt100, Th63, Th82 And Th83 Telehandlers
An Improved Final Drive Bolt Needs To Be Installed On The Front And Rear Axles Of Certain Rt80, Rt100, Th63, Th82 And Th83 Telehandlers

Service Letter-Australia

Service Letter-CFEL

Service Letter-CSARL

Service Letter-Americas

Tool Operating Manual

226-2380 Multi-Purpose Lifting Bracket Group{3258, 4050, 4084, 4208, 7561}
226-2380 Multi-Purpose Lifting Bracket Group{3258, 4050, 4084, 4208, 7561}

149-7173 Bearing Handling Bracket Assembly {0374, 0599, 0629, 0632, 4006, 4008, 7551}
149-7173 Bearing Handling Bracket Assembly {0374, 0599, 0629, 0632, 4006, 4008, 7551}

127-8458 Final Drive Disassembly and Assembly Bench {0374, 0599, 0722, 0727}
127-8458 Final Drive Disassembly and Assembly Bench {0374, 0599, 0722, 0727}

226-2380 Adjustable C-Hook Extension{0374, 0599, 0632, 0727, 1122, 3258, 4050, 4084, 4208, 7561}
226-2380 Adjustable C-Hook Extension{0374, 0599, 0632, 0727, 1122, 3258, 4050, 4084, 4208, 7561}

M0074040: 509-5085 Lifting Tool Assembly {0374, 0599, 0629, 0632, 3023, 3159, 3160, 5363, 7000}
M0074040: 509-5085 Lifting Tool Assembly {0374, 0599, 0629, 0632, 3023, 3159, 3160, 5363, 7000}

Service Letter-China

An Improved Final Drive Bolt Needs To Be Installed On The Front And Rear Axles Of Certain Rt80, Rt100, Th63, Th82 And Th83 Telehandlers
An Improved Final Drive Bolt Needs To Be Installed On The Front And Rear Axles Of Certain Rt80, Rt100, Th63, Th82 And Th83 Telehandlers

Service Letter-Asia

Reuse And Salvage Guidelines

Reusability of Drive Train Gears {3002, 3159, 3256, 4055}
Reusability of Drive Train Gears {3002, 3159, 3256, 4055}

Specifications for Inspection of Driveline Fasteners {3030, 3101, 3159, 3253, 3258, 3278, 4050}
Specifications for Inspection of Driveline Fasteners {3030, 3101, 3159, 3253, 3258, 3278, 4050}

Contamination Control Guidelines

Proper Oil Changing Procedures {1000, 1308, 1316, 1325, 1348, 3000, 3004, 3005, 3030, 3064, 3067, 3080, 3081, 4000, 4001, 4050, 4051, 5050, 5056, 5068, 5095}
Proper Oil Changing Procedures {1000, 1308, 1316, 1325, 1348, 3000, 3004, 3005, 3030, 3064, 3067, 3080, 3081, 4000, 4001, 4050, 4051, 5050, 5056, 5068, 5095}

Obtaining Oil Sample for Analysis {1302, 1348, 3030, 3080, 3278, 4011, 4070, 5050, 5056, 5095, 7542}
Obtaining Oil Sample for Analysis {1302, 1348, 3030, 3080, 3278, 4011, 4070, 5050, 5056, 5095, 7542}

Procedure for Filtering Final Drives, Rear Axles, and Differentials on Caterpillar Machines {0680, 0768, 3258, 3260, 4050}
Procedure for Filtering Final Drives, Rear Axles, and Differentials on Caterpillar Machines {0680, 0768, 3258, 3260, 4050}

Service Letter-APD

An Improved Final Drive Bolt Needs To Be Installed On The Front And Rear Axles Of Certain Rt80, Rt100, Th63, Th82 And Th83 Telehandlers
An Improved Final Drive Bolt Needs To Be Installed On The Front And Rear Axles Of Certain Rt80, Rt100, Th63, Th82 And Th83 Telehandlers

Service Magazine

Product Information Guide, SEBF1015, "Improving Component Durability" , "Final Drives and Differentials" is now available {3258, 3282, 4050}
2004/04/12

Final Drive Duo-Cone Seal Assembly Information Update {7561}
2010/04/15

RT80, RT100 TELESCOPIC MATERIAL HANDLER 1GJ00001-01207 (MACHINE) POWERED BY 3114T ENGINE POWER TRAIN Caterpillar SIS

Parts group RT80:

Information:

Truck sale: