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1077591 CYLINDER HEAD AS Field Replacement For 1077590-Page 13.02 RT100 TELEHANDLER


BASIC ENGINE
CYLINDER HEAD GP
VALVE MECHANISM GP
GEAR GP
HOUSING GP-FRONT

TELEHANDLER RT100 TELEHANDLER 1GJ
 RT80, RT100 TELESCOPIC MATERIAL HANDLER 1GJ00001-01207 (MACHINE) POWERED BY 3114T ENGINE SEBN8601 RT100 1GJ   (1990)

BASIC ENGINE

CYLINDER HEAD GP
CYLINDER HEAD GP
7E-4211 CYLINDER HEAD GP
CYLINDER HEAD GP
7E-4212 CYLINDER HEAD GP
CYLINDER HEAD GP
7E-4212 CYLINDER HEAD GP
CYLINDER HEAD AS
107-7590 CYLINDER HEAD AS
CYLINDER HEAD AS
7E-4213 CYLINDER HEAD AS
CYLINDER HEAD AS
7E-4215 CYLINDER HEAD AS
CYLINDER HEAD AS
107-7591 CYLINDER HEAD AS
 

#SEBN86010020
 

107-7591: CYLINDER HEAD AS

1077591 CYLINDER HEAD AS
Field Replacement For 1077590-Page 13.02
c584097 SEBN8601
1077591 CYLINDER HEAD AS Parts scheme
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Parts for your RT100 TELEHANDLER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 107-7590 Y [1] CYLINDER HEAD AS  
2. 9Y-8848 [8] GUIDE-VALVE  
3. 9S-8003 [3] PLUG-O-RING  
4. 1J-9671 [3] SEAL-O-RING  
5. 2M-6471 [2] PLUG-CUP  
6. 4P-7750 [8] SEAL-VALVE STEM  
  Y   SEPARATE ILLUSTRATION
 

#SEBN86010021
 

4W-4866: MECHANISM GP-FUEL PUMP & VALVE

4W4866 MECHANISM GP-FUEL PUMP & VALVE
Type 1
7C6077-Page 17
Part of 7C5477 Engine Arrangement
c563793 SEBN8601
4W4866 MECHANISM GP-FUEL PUMP & VALVE Parts scheme
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Parts for your RT100 TELEHANDLER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7C-6077 Y [4] ROCKER ARM GP  
2. 3E-9412 [4] DOWEL-BUSHING  
3. 8T-8442 M [8] BOLT-SOCKET HEAD  
4. 7W-3989 [8] ARM AS-LIFTER  
5. 7E-6794 [4] ARM AS-INJECTOR  
6. 4P-7738 [2] SHAFT AS-LIFTER (EACH INCLUDES)  
  2D-6642 [2] BALL  
7. 7E-4199 [8] PUSHROD-VALVE  
8. 4P-8577 [4] ROD AS-INJECTOR  
9. 6V-5223 M [15] BOLT (M8X1.25X100MM)  
10. 7E-5984 [1] COVER  
11. 9X-6005 M [1] BOLT-LOCKING  
  M   METRIC PART
  Y   SEPARATE ILLUSTRATION
 

#SEBN86010022
 

4W-4866: MECHANISM GP-FUEL PUMP & VALVE

4W4866 MECHANISM GP-FUEL PUMP & VALVE
Type 2
1077722-Page 16.02
Part of 7C5477 Engine Arrangement
c722009 SEBN8601
4W4866 MECHANISM GP-FUEL PUMP & VALVE Parts scheme
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Parts for your RT100 TELEHANDLER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 107-7722 CY [4] ROCKER ARM GP  
2. 3E-9412 [4] DOWEL-BUSHING  
3. 8T-8442 M [8] BOLT-SOCKET HEAD  
4. 7W-3989 [8] ARM AS-LIFTER  
5. 7E-6794 [4] ARM AS-INJECTOR  
6. 4P-7738 [2] SHAFT AS-LIFTER  
    (EACH INCLUDES)
  2D-6642 [2] BALL  
7. 7E-4199 [8] PUSHROD-VALVE  
8. 4P-8577 [4] ROD AS-INJECTOR  
9. 6V-5223 M [15] BOLT  
10. 7E-5984 [1] COVER  
11. 9X-6005 M [1] BOLT-LOCKING  
  C   CHANGE FROM PREVIOUS TYPE
  M   METRIC PART
  Y   SEPARATE ILLUSTRATION
 

#SEBN86010023
 

107-7722: ROCKER ARM GP-VALVE

1077722 ROCKER ARM GP
Part Of 4W4866 Mechanism-Fuel Pump & Valve
c569674 SEBN8601
1077722 ROCKER ARM GP-VALVE Parts scheme
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Parts for your RT100 TELEHANDLER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 9Y-4832 [2] SCREW-VALVE ADJUSTING  
2. 2Y-5829 M [2] NUT  
3. 4P-7790 C [1] SHAFT AS-ARM  
4. 2D-6642 [1] BALL  
5. 7M-5130 [1] PIN  
6. 7W-4137 [1] SHAFT AS  
7. 0L-1026 [1] PLUG-CUP  
8. 7W-3983 [1] RING-RETAINER  
9. 9Y-1582 [1] BUTTON-ARM  
10. 6I-0924 C [2] ROCKER ARM AS  
11. 9Y-4973 [1] SCREW-INJECTION ADJUST  
12. 7W-4117 M [1] NUT  
13. 105-1776 [1] ARM AS-UNIT INJECTION  
14. Z [1] BEARING-SLEEVE  
15. Z [1] SOCKET-ARM  
16. 9Y-8534 C [1] SUPPORT-SHAFT  
  C   CHANGE FROM PREVIOUS TYPE
  M   METRIC PART
  Z   NOT SERVICED SEPARATELY
 

#SEBN86010024
 

7C-6077: ROCKER ARM GP-VALVE

7C6077 ROCKER ARM GP-VALVE
Type 1
Part Of 4W4866 Mechanism-Fuel Pump & Valve
c496549 SEBN8601
7C6077 ROCKER ARM GP-VALVE Parts scheme
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Parts for your RT100 TELEHANDLER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 9Y-4832 M [2] SCREW-VALVE ADJUSTING  
2. 2Y-5829 M [2] NUT  
3. 9Y-8532 [1] SHAFT AS-ARM  
4. 9Y-8533 [1] SUPPORT-SHAFT  
5. 7M-5130 [1] PIN  
6. 7W-4137 [1] SHAFT AS  
7. 0L-1026 [1] PLUG-CUP  
8. 7W-3983 [1] RING-RETAINER  
9. 9Y-1582 [1] BUTTON-ARM  
10. 7W-4338 [2] ARM AS-ROCKER  
11. 9Y-4973 [1] SCREW-INJECTION ADJUST  
12. 7W-4117 M [1] NUT  
13. 9Y-3222 [1] ARM AS-UNIT INJ  
14. Z [1] BEARING-SLEEVE  
15. Z [1] SOCKET-ARM  
16. 7E-7922 [1] SUPPORT AS-SHAFT  
  9Y-8533 [1] SUPPORT-SHAFT  
17. 8S-0527 [1] PLUG-CUP  
  M   METRIC PART
  Z   NOT SERVICED SEPARATELY
 

#SEBN86010025
 

7C-6077: ROCKER ARM GP-VALVE

7C6077 ROCKER ARM GP-VALVE
Type 2
Part Of 4W4866 Mechanism-Fuel Pump & Valve
c609077 SEBN8601
7C6077 ROCKER ARM GP-VALVE Parts scheme
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Parts for your RT100 TELEHANDLER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 9Y-4832 M [2] SCREW-VALVE ADJUSTMENT  
2. 2Y-5829 M [2] NUT  
3. 4P-7790 C [1] SHAFT AS-ARM  
4. 2D-6642 [1] BALL  
5. 7M-5130 [1] PIN  
6. 7W-4137 [1] SHAFT AS  
7. 0L-1026 [1] PLUG-CUP  
8. 7W-3983 [1] RING-RETAINER  
9. 9Y-1582 [1] BUTTON-ARM  
10. 6I-0924 C [2] ROCKER ARM AS  
11. 9Y-4973 [1] SCREW-INJECTION ADJUSTMENT  
12. 7W-4117 M [1] NUT  
13. 105-1776 [1] ARM AS-UNIT INJECTION  
14. Z [1] BEARING-SLEEVE  
15. Z [1] SOCKET-ARM  
16. 9Y-8534 [1] SUPPORT-SHAFT  
  C   CHANGE FROM PREVIOUS TYPE
  M   METRIC PART
  Z   NOT SERVICED SEPARATELY
 

#SEBN86010026
 

7W-7337: COVER GP-VALVE MECHANISM

7W7337 COVER GP-VALVE MECHANISM
Part of 7C5477 Engine Arrangement
c670561 SEBN8601
7W7337 COVER GP-VALVE MECHANISM Parts scheme
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Parts for your RT100 TELEHANDLER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 119-2950 [1] GASKET  
2. 119-2963 [1] COVER  
3. 6V-2315 M [10] BOLT (M6X1X35MM)  
4. 5P-0537 [10] WASHER (2MM THK)  
  M   METRIC PART
 

#SEBN86010027
 

7E-3756: GEAR GP-FRONT

7E3756 GEAR GP-FRONT
Part of 7C5477 Engine Arrangement
c598180 SEBN8601
7E3756 GEAR GP-FRONT Parts scheme
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Parts for your RT100 TELEHANDLER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 2W-8476 [1] GEAR AS-IDLER (50 TEETH)  
2. 2W-7566 [1] BEARING-SLEEVE  
3. 7E-3755 [1] GEAR AS-IDLER (43 TEETH)  
4. 7E-3346 [1] BEARING-SLEEVE  
5. 6V-5839 [1] WASHER (2.5MM THK)  
6. 7E-3345 [1] SHAFT-IDLER  
7. 2W-7565 [1] SHAFT-IDLER  
8. 6V-3822 M [3] BOLT (M10X1.50X35MM)  
9. 7X-3348 M [1] BOLT-LOCKING  
  M   METRIC PART
 

#SEBN86010028
 

7L-0002: HOUSING GP-FRONT

7L0002 HOUSING GP-FRONT
Part of 7C5477 Engine Arrangement
c531679 SEBN8601
7L0002 HOUSING GP-FRONT Parts scheme
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Parts for your RT100 TELEHANDLER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7E-6366 C [1] HOUSING-FRONT GEAR  
  1U-8846 B LIQUID GASKET  
2. 6V-5217 M [8] BOLT  
3. 9M-1974 [11] WASHER  
4. 6V-3918 M [3] BOLT  
5. 6V-8336 BM [6] BOLT  
6. 5P-8245 B [6] WASHER  
7. 6V-3918 BM [1] BOLT  
8. 9M-1974 B [1] WASHER  
  B   USE AS REQUIRED
  C   CHANGE FROM PREVIOUS TYPE
  M   METRIC PART
 

#SEBN86010029
 

7W-9847: COVER GP-FRONT

7W9847 COVER GP-FRONT
Part of 7C5477 Engine Arrangement
c675026 SEBN8601
7W9847 COVER GP-FRONT Parts scheme
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Parts for your RT100 TELEHANDLER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 8T-0100 MC [2] BOLT (M8X1.25X60MM)  
2. 106-7920 C [1] COVER AS-FRONT  
3. 6V-2317 MCB [12] BOLT (M8X1.25X30MM)  
4. 7W-6552 [1] GASKET  
  1U-8846 B GASKET-LIQUID  
  B   USE AS REQUIRED
  C   CHANGE FROM PREVIOUS TYPE
  M   METRIC PART
 

Information:

Special Instruction
Use Of The 1P7451 Valve Guide Honing Group{0673, 1104}
Use Of The 1P7451 Valve Guide Honing Group{0673, 1104}
Installing Heli-Coil Inserts In Caterpillar Cylinder Heads{1117}
Installing Heli-Coil Inserts In Caterpillar Cylinder Heads{1117}
Use Of 6V4805 Valve Seat Insert Puller Group{0703}
Use Of 6V4805 Valve Seat Insert Puller Group{0703}
Repair Of Precombustion Chamber And Direct Injection Adapter Seating Surfaces{1101}
Repair Of Precombustion Chamber And Direct Injection Adapter Seating Surfaces{1101}
Use Of 6V9050 Exhaust Stud Removal Group{1100}
Use Of 6V9050 Exhaust Stud Removal Group{1100}
Usage of Cylinder Head Gaskets{1124}
Usage of Cylinder Head Gaskets{1124}
Determining the Cause of Fuel Dilution of Engine Oil {1101, 1124, 1251, 1280, 1290}
Determining the Cause of Fuel Dilution of Engine Oil {1101, 1124, 1251, 1280, 1290}
Technical Information Bulletin
Correct Machining Of The 130-9004 Intake Valve Seat Insert
Correct Machining Of The 130-9004 Intake Valve Seat Insert
Tool Operating Manual
Operating Instructions for 155-1536 Valve Recession Tool Kit for all G3500 and 3500 Engines{0374, 0599, 0701, 0703, 0759, 0767}
Operating Instructions for 155-1536 Valve Recession Tool Kit for all G3500 and 3500 Engines{0374, 0599, 0701, 0703, 0759, 0767}
Operating Instructions for 148-2997 Valve Recession Tool Group Used On 3600, G3600, and C175 Engines{0374, 0599, 0701, 0703, 0759}
Operating Instructions for 148-2997 Valve Recession Tool Group Used On 3600, G3600, and C175 Engines{0374, 0599, 0701, 0703, 0759}
185-5321 Cylinder Head Lifting Hook Assembly{0599, 0632, 0703, 1101, 6459}
185-5321 Cylinder Head Lifting Hook Assembly{0599, 0632, 0703, 1101, 6459}
188-3922 Broken Exhaust Bolt and Stud Removal Group for 3114, 3116, 3126, 3126B, 3176, 3176B, C-10, and C12 Engines{0374, 0599, 0701, 0702, 0703}
188-3922 Broken Exhaust Bolt and Stud Removal Group for 3114, 3116, 3126, 3126B, 3176, 3176B, C-10, and C12 Engines{0374, 0599, 0701, 0702, 0703}
CRB Valve Spring Testers 8S-2263 and 4C-9496{0374, 0599, 0700, 0701, 1108}
CRB Valve Spring Testers 8S-2263 and 4C-9496{0374, 0599, 0700, 0701, 1108}
{0374, 0599, 0629, 0632, 0700, 0701, 1100, 1101}
{0374, 0599, 0629, 0632, 0700, 0701, 1100, 1101}
Reuse And Salvage Guidelines
Engine Valve Failure Modes{1100, 1105}
Engine Valve Failure Modes{1100, 1105}
Reuse and Salvage for Cylinder Head Assemblies {1100, 1101, 1103, 1104, 1105, 1106, 1108, 1109, 1115, 1117, 1121, 1124, 1125}
Reuse and Salvage for Cylinder Head Assemblies {1100, 1101, 1103, 1104, 1105, 1106, 1108, 1109, 1115, 1117, 1121, 1124, 1125}
Reuse & Salvage for Valvetrain Components {1102, 1108, 1109, 1121, 1123}
Reuse & Salvage for Valvetrain Components {1102, 1108, 1109, 1121, 1123}
Using the 9U-5383 Vacuum Tester {0774, 0781, 1000, 1100}
Using the 9U-5383 Vacuum Tester {0774, 0781, 1000, 1100}
Applied Failure Analysis
Engine Valve Failure Modes{1100, 1105}
Engine Valve Failure Modes{1100, 1105}
Testing and Adjusting
Engine Valve Lash - Inspect/Adjust
3114, 3116, and 3126 Engines
Disassembly and Assembly
Valve Cover
3114 ENGINE FOR RT80 & RT100 TELESCOPIC MATERIAL HANDLERS
Cylinder Head
3114 ENGINE FOR RT80 & RT100 TELESCOPIC MATERIAL HANDLERS
Valves
3114 ENGINE FOR RT80 & RT100 TELESCOPIC MATERIAL HANDLERS
Valve Guides
3114 ENGINE FOR RT80 & RT100 TELESCOPIC MATERIAL HANDLERS
Valve Seats
3114 ENGINE FOR RT80 & RT100 TELESCOPIC MATERIAL HANDLERS
Camshaft Bearings - Remove and Install
3114, 3116, and 3126 Engines for Caterpillar Built Machines
Cylinder Head - Remove
3114, 3116, and 3126 Engines for Caterpillar Built Machines
Cylinder Head - Install
3114, 3116, and 3126 Engines for Caterpillar Built Machines
Inlet and Exhaust Valves - Remove and Install
3114, 3116, and 3126 Engines for Caterpillar Built Machines
Unit Injector Sleeve - Install
3114, 3116, and 3126 Engines for Caterpillar Built Machines
Unit Injector Sleeve - Remove
3114, 3116, and 3126 Engines for Caterpillar Built Machines
Inlet and Exhaust Valve Seat Inserts - Remove and Install
3114, 3116, and 3126 Engines for Caterpillar Built Machines
Inlet and Exhaust Valve Guides - Remove and Install
3114, 3116, and 3126 Engines for Caterpillar Built Machines
Service Magazine
Vacuum Tester Checks For Leaks Between Valve Face and Seat{0651,1103,1105}
1982/09/06
New 6V7059 Micrometer Measures Liner Top Flange And Valve Lip {0653,1216,1105}
1982/11/29
Engine Valve Stem "Use Again" Specifications{0653,1105}
1983/02/28
Valve Damage Can Be Caused By Short Intervals Of Engine Operation In Very Cold Temperatures{1105,1208}
1983/10/17
Valve Lash Adjustment Not A Warranty Item {1102,1105}
1985/01/14
Determining The Cause Of Glow Plug Tip Failures{1053,1105,1412}
1986/06/02
Valve Lash Adjustment Interval Is Changed {1105}
1986/07/07
Correct Installation Of Valve Lifters On The Camshaft Is Very Important To Prevent Failures{1209}
1977/05/16
Tools Now Available To Ream And/Or Hone 0.500" (12.70 mm) Diameter Valve Guides{0663}
1977/08/22
Salvage Of Cylinder Heads By Using Oversized Valve Guides And Valve Inserts {1104,1103}
1987/03/30
Tolerance Added To Valve Clearance Specifications{1105,0374}
1978/01/16
Valve Damage Can Be Caused By Short Intervals Of Engine Operation In Very Cold Temperatures{1105,1208}
1978/01/30
Use Again Specifications For Valve Springs Are Changed{1108}
1978/03/06
A New Method To Clean And Polish Engine Valve Stems{0674,1105}
1979/05/28
Why Engines Are Damaged By Fuel Sulfur{1104,1216,1280,1318,1215}
1979/08/27
Fuel Sulfur-Your Diesel's Silent Enemy{0375,1280}
1979/12/17
New Valve Stem Seal Used On Inlet Valves And Added To Exhaust Valves {1105,1108}
1989/05/15
New Exhaust Valves Are Used In Caterpillar Remanufactured Cylinder Heads{1105,1101}
1990/10/08
Use 131-8362 Reamer Head For Reaming Seat In Injector Sleeves {1125,0703}
1999/08/17
Caterpillar Warranty Claims on Cylinder Head Valves {1105}
2005/10/03
Correct Procedures for Installing, Reaming and Coining Copper Sleeves {1100, 1101, 1713}
2008/04/07

Caterpillar Parts SIS Catalog RT100 :

CYLINDER HEAD AS
7E-4215 CYLINDER HEAD AS
CYLINDER HEAD AS
7E-4213 CYLINDER HEAD AS
CYLINDER HEAD AS
107-7590 CYLINDER HEAD AS
CYLINDER HEAD GP
7E-4212 CYLINDER HEAD GP
CYLINDER HEAD GP
7E-4212 CYLINDER HEAD GP
CYLINDER HEAD GP
7E-4211 CYLINDER HEAD GP
CAMSHAFT GP-SINGLE
4W-4865 CAMSHAFT GP-SINGLE
PISTON & ROD GP
7E-3429 PISTON & ROD GP
MECHANISM GP-FUEL PUMP & VALVE
4W-4866 MECHANISM GP-FUEL PUMP & VALVE
MECHANISM GP-FUEL PUMP & VALVE
4W-4866 MECHANISM GP-FUEL PUMP & VALVE
ROCKER ARM GP-VALVE
107-7722 ROCKER ARM GP-VALVE
ROCKER ARM GP-VALVE
7C-6077 ROCKER ARM GP-VALVE
ROCKER ARM GP-VALVE
7C-6077 ROCKER ARM GP-VALVE
COVER GP-VALVE MECHANISM
7W-7337 COVER GP-VALVE MECHANISM
GEAR GP-FRONT
7E-3756 GEAR GP-FRONT
HOUSING GP-FRONT
7L-0002 HOUSING GP-FRONT

Truck sale:

CATERPILLAR RT100 1995
$16,770 USD 
CATERPILLAR RT100 1995
- TELEHANDLER
FINNING (CANADA)
16830 107 Avenue NW - Edmonton - Alber
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The names Cat, Caterpillar, John Deere, Komatsu, Volvo, Hitachi, Doosan, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
AVSpare.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only. Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.