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BOOM ELECTRICAL HARNESS MODIFICATION S/N RT80 1GJ860-UP. RT100 1GJ893-UP RT100 TELEHANDLER


ELECTRICAL AND STARTING SYSTEM
WIRING GP
HYDRAULIC SYSTEM
CYLINDER GP
WORK TOOLS
CARRIAGE GP

TELEHANDLER RT100 TELEHANDLER 1GJ
 RT80, RT100 TELESCOPIC MATERIAL HANDLER 1GJ00001-01207 (MACHINE) POWERED BY 3114T ENGINE SEBN8601 RT100 1GJ   (1990)

ELECTRICAL AND STARTING SYSTEM

WIRING GP
FRAME LEVEL GROUP
081-5516 FRAME LEVEL GROUP
ROLLING HOSE GROUP
081-5728 ROLLING HOSE GROUP
BOOM ELECTRICAL HARNESS MODIFICATION
BOOM ELECTRICAL HARNESS MODIFICATION
ELECTRICAL GROUP - CHASSIS
6R-7742 ELECTRICAL GROUP - CHASSIS
ELECTRICAL GROUP - CHASSIS
6R-7742 ELECTRICAL GROUP - CHASSIS
ELECTRICAL GROUP - DASHPANEL
6R-8993 ELECTRICAL GROUP - DASHPANEL
 

#SEBN86010290
 

BOOM ELECTRICAL HARNESS MODIFICATION

BOOM ELECTRICAL HARNESS MODIFICATION
S/N RT80 1GJ860-UP. RT100 1GJ893-UP
c954340 SEBN8601
None BOOM ELECTRICAL HARNESS MODIFICATION Parts scheme
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Parts for your RT100 TELEHANDLER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 8Q-6843 [2] CLIP  
2. 1S-9593 [5] CABLE TIE  
3. 6D-2834 [1] CLAMP  
4. 8T-2400 M [1] BOLT  
5. 6V-9189 M [1] NUT  
6. 9M-1974 M [1] WASHER  
7. 4C-6390 E [50] HEAT SHRINK TUBE  
8. 8T-9022 [2] RTV SEALANT  
  E   ORDER BY THE CENTIMETER
  M   METRIC PART
 

#SEBN86010291
 

083-8024: COMPENSATING GROUP

838024 COMPENSATING GROUP
Part of 985888 3-Section Boom GP (With Compensating Cylinders)
838023 - PAGE 215.
c935824 SEBN8601
0838024 COMPENSATING GROUP Parts scheme
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Parts for your RT100 TELEHANDLER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 083-8023 QY [2] COMPENSATING CYLINDER GP  
2. 083-8034 [2] PIN AS  
3. 089-7338 [2] SLEEVE  
4. 8T-4195 M [2] BOLT  
5. 8T-4222 M [2] WASHER  
6. 083-8033 [2] PIN AS  
7. 089-7338 [2] SLEEVE  
8. 8T-4195 M [2] BOLT  
9. 8T-4222 M [2] WASHER  
  M   METRIC PART
  Y   SEPARATE ILLUSTRATION
  Q   NOT SERVICED
 

#SEBN86010292
 

083-8023: COMPENSATING CYLINDER GROUP

838023 COMPENSATING CYLINDER GROUP
985971 - PAGE 216 8Q5911 - PAGE 216.01
Part of 838024 Compensating Group
c935825 SEBN8601
0838023 COMPENSATING CYLINDER GROUP Parts scheme
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Parts for your RT100 TELEHANDLER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 098-5971 Y [1] COMPENSATING CYLINDER-TYPE 1  
    OR
  8Q-5911 Y [1] COMPENSATING CYLINDER-TYPE 2  
2. 3J-1907 [2] O RING  
3. 6V-8397 [2] O RING  
4. 6V-8724 [2] ELBOW  
  Y   SEPARATE ILLUSTRATION
 

#SEBN86010293
 

098-5971: COMPENSATING RAM GP

985971 COMPENSATING RAM GP
Part of 838023 Compensating Ram GP
TYPE 2
c935826 SEBN8601
0985971 COMPENSATING RAM GP Parts scheme
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Parts for your RT100 TELEHANDLER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 5I-0562 [1] CYLINDER AS  
2. 5I-0563 [1] PISTON ROD AS  
3. 5I-0564 [1] GLAND  
4. 5I-0565 [1] PISTON  
5. 5I-0566 [2] SPHERICAL BEARING  
  6R-7780 [1] SEAL KIT  
6. 5I-0567 [1] SEAL  
7. 5I-0568 [1] WIPER  
8. 5I-0569 [1] O RING  
9. 5I-0570 [1] RING  
10. 5I-0571 [1] SEAL  
11. 089-8160 [1] SEAL  
 

#SEBN86010294
 

8Q-5911: COMPENSATING CYLINDER

8Q5911 COMPENSATING CYLINDER
Part of 838023 Compensating Cylinder Gp
TYPE 2
c954341 SEBN8601
8Q5911 COMPENSATING CYLINDER Parts scheme
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Parts for your RT100 TELEHANDLER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 8Q-6003 [1] PISTON  
2. 8Q-5988 J [1] SEAL  
3. 8Q-6033 J [1] O RING  
4. 8Q-5986 J [2] SCREW  
5. 8Q-5990 [1] PISTON ROD  
6. 8Q-5991 [1] CYLINDER BARREL  
7. 8Q-5993 J [1] LOCK RING  
8. 8Q-5884 J [1] O RING  
9. 8Q-5994 J [1] BACK-UP RING  
10. 8Q-5995 J [1] SEAL  
11. 8Q-5992 [1] COVER  
12. 8Q-5996 J [1] O RING  
13. 8Q-5997 J [1] GUIDE RING  
14. 8Q-5998 J [1] WIPER  
15. 8Q-5939 [2] GREASE NIPPLE  
16. 8Q-5902 [1] WARNING LABEL  
17. [1] IDENTIFICATION LABEL  
18. 8Q-5987 [1] SPHERICAL BEARING  
  J   ITEMS INCLUDED IN 8Q6227 SEAL
 

#SEBN86010295
 

083-8625: CARRIAGE GP-STANDARD

838625 CARRIAGE GP-STANDARD
c935827 SEBN8601
0838625 CARRIAGE GP-STANDARD Parts scheme
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Parts for your RT100 TELEHANDLER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 083-8626 [1] FORK CARRIAGE AS  
2. 6V-9189 M [4] NYLOC NUT  
3. 7X-2538 MC [4] BOLT  
4. 081-6112 [2] SHAFT  
5. 081-6113 [4] COLLAR  
  C   INDICATES CHANGE
  M   METRIC PART
 

#SEBN86010296
 

000-6409: 838822

838822 CARRIAGE GP-FRAMERS
An Attachment
c935828 SEBN8601
0006409 838822 Parts scheme
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Parts for your RT100 TELEHANDLER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 6R-7762 [1] FRAMERS FORK CARRIAGE AS  
2. 7X-2538 M [4] BOLT  
3. 6V-9189 M [4] NYLOC NUT  
4. 081-6113 [4] COLLAR  
5. 084-4230 [2] SHAFT - FORK CARRIER  
  M   METRIC PART
 

#SEBN86010297
 

8I-3800: FORK CARRIAGE HOOK AS.

8I3800 FORK CARRIAGE HOOK AS.
An Attachment
c935829 SEBN8601
8I3800 FORK CARRIAGE HOOK AS. Parts scheme
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Parts for your RT100 TELEHANDLER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. Q [2] HOOK PLATE  
    WELD ON ITEMS
2. Q [2] PLATE  
    WELD ON ITEMS
  Q   NOT SERVICED
 

#SEBN86010298
 

8I-3664: ALTERNATIVE CARRIAGE GROUP

8I3664 ALTERNATIVE CARRIAGE GROUP
985853 - PAGE 224
An attachment
c935830 SEBN8601
8I3664 ALTERNATIVE CARRIAGE GROUP Parts scheme
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Parts for your RT100 TELEHANDLER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. Q [1] CARRIAGE  
2. 5I-0504 Q [2] PIN  
3. 5I-0506 [2] LEVER  
4. 089-7338 [2] SLEEVE  
5. 089-8186 [2] SHAFT  
6. 8T-4136 M [2] BOLT  
7. 8T-4222 M [2] WASHER  
8. 098-5851 [2] SPRING  
9. 098-5852 [2] TENSION PIN  
10. [2] PIN  
11. 098-5853 Y [2] PIN RETAINING AS.  
  M   METRIC PART
  Y   SEPARATE ILLUSTRATION
  Q   NOT SERVICED
 

#SEBN86010299
 

083-8669: ROTATE FORK CARRIAGE GROUP

838669 ROTATE FORK CARRIAGE GROUP
816164 - PAGE 221, 8Q2113 - PAGE 222, 8Q5908 - PAGE 221.01, 838605 - PAGE 222,
1185010 - PAGE 221.02
c935831 SEBN8601
0838669 ROTATE FORK CARRIAGE GROUP Parts scheme
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Parts for your RT100 TELEHANDLER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 3B-8489 [1] GREASE NIPPLE  
2. 6V-5223 M [4] BOLT  
3. 6V-9189 M [4] NYLOC NUT  
4. 081-6112 [2] SHAFT  
5. 081-6113 [4] COLLAR  
6. 081-6208 M [2] BUSH  
7. 083-8651 [1] FORK CARRIAGE AS.  
8. 8I-6294 C [2] BOOM WEAR PAD GP, INCLUDING;-  
  8I-4625 F [2] NUT-FLANGED  
  F [1] WEAR PAD  
9. 089-7342 B [1] SHIM  
10. 8T-4137 M [4] BOLT  
11. 3B-4636 [1] SPLIT PIN  
12. 081-6210 [2] THRUST WASHER  
13. 081-6212 M [1] NUT-SPECIAL  
14. 083-8649 [1] CARRIER AS.  
15. 7B-1331 Q [4] SPLIT PIN  
16. 3J-1907 [2] O RING  
17. 4J-5477 [2] O RING (ORFS)  
18. 081-6352 [2] ADAPTOR  
19. 081-5790 [1] PIN  
20. 081-6164 Y [1] HYD. RAM FORK ROTATE-TYPE 1  
    OR
  8Q-5908 Y [1] HYD. RAM FORK ROTATE-TYPE 2  
21. 084-4303 [1] PIN  
22. 8T-4167 M [4] WASHER  
23. 8Q-2113 Y [1] BOOM HYD. FORK ROT GP-TYPE 1  
    OR
  083-8605 QY [1] BOOM HYD. FORK ROT GP-TYPE 2  
    OR
  118-5010 QY [1] HYD PIP GP-FORK ROTATE- TYPE 3  
  B   USE AS REQUIRED
  Y   SEPARATE ILLUSTRATION
  M   METRIC PART
  Q   NOT SERVICED
  C   INDICATES CHANGE
 

Information:

Engine News
Correction to The Pocket Guide, SEBD0402 Is Available as a Reference for Routing and Installing Wire Harness Assemblies {1408}
2000/07/01
270-5051 Repair Kit (Electrical Connectors) Available for Repairs to Wiring Harnesses with Ampseal 16 and A4E 2 Connectors {0709, 1408}
2006/03/20
Bulk Wiring Harnesses Are Available for Use with Caterpillar Products {1408}
2010/05/13
Special Instruction
Retrofit Installation of Coolant Loss Sensor{1353, 1395, 7422, 7470}
Retrofit Installation of Coolant Loss Sensor{1353, 1395, 7422, 7470}
Battery Ratings And Cross Reference Chart{1401}
Battery Ratings And Cross Reference Chart{1401}
Cross-Reference for Electrical Connectors {7553}
Cross-Reference for Electrical Connectors {7553}
Circuit Breaker Harness Assembly {1420}
Circuit Breaker Harness Assembly {1420}
Ampseal 16 Connector Peripheral Seal Servicing{7553}
Ampseal 16 Connector Peripheral Seal Servicing{7553}
Service Of Machined Terminals And Service of Stamped and Formed Terminals{7553}
Service Of Machined Terminals And Service of Stamped and Formed Terminals{7553}
Installation and Operation of the Exhaust Monitor Used in All Diesel Particulate Filter (DPF) Retrofit Emissions Applications{1091, 1408, 7490, 7498}
Installation and Operation of the Exhaust Monitor Used in All Diesel Particulate Filter (DPF) Retrofit Emissions Applications{1091, 1408, 7490, 7498}
Guidelines for Routing and Installing Wire Harness Assemblies {1408, 7553}
Guidelines for Routing and Installing Wire Harness Assemblies {1408, 7553}
Repair Procedure for Damaged Harness Wiring {1408}
Repair Procedure for Damaged Harness Wiring {1408}
Installation Procedure for Product Link PL421 Retrofit{7606}
Installation Procedure for Product Link PL421 Retrofit{7606}
DRCP Connector Repair Service Instruction {1408, 7553}
DRCP Connector Repair Service Instruction {1408, 7553}
Tool Operating Manual
Using the 362-3555 Connector Repair Kit to Service Harnesses with Ampseal 16 Connectors{0685, 1408}
Using the 362-3555 Connector Repair Kit to Service Harnesses with Ampseal 16 Connectors{0685, 1408}
Using the U5MK1110 Ampseal Connector Kit for Wiring Harness Repairs on Perkins Engines{7553}
Using the U5MK1110 Ampseal Connector Kit for Wiring Harness Repairs on Perkins Engines{7553}
Using the U5MK1110 Ampseal Connector Kit for Wiring Harness Repairs on Perkins Engines{0374, 0599, 0701, 0709}
Using the U5MK1110 Ampseal Connector Kit for Wiring Harness Repairs on Perkins Engines{0374, 0599, 0701, 0709}
Using the 453-3204 Pressure and Temperature Test Group{0374, 0599, 0706, 0708, 0709, 0731, 0732, 0738, 1408, 1439}
Using the 453-3204 Pressure and Temperature Test Group{0374, 0599, 0706, 0708, 0709, 0731, 0732, 0738, 1408, 1439}
Reuse And Salvage Guidelines
Guideline for Visual Inspection and Repair of Foam Wiring Harness {0649, 1408, 1408, 1408, 1408}
Guideline for Visual Inspection and Repair of Foam Wiring Harness {0649, 1408, 1408, 1408, 1408}
Testing and Adjusting
Electric Starting System - Test
3114, 3116, and 3126 Engines
Electrical Connector - Inspect
Product Link - PL522/523
Wiring Harness (Open Circuit) - Test
Product Link - PL522/523
Wiring Harness (Short Circuit) - Test
Product Link - PL522/523
Electrical Connector - Inspect
Product Link 121S/300
Wiring Harness (Open Circuit) - Test
Product Link 121S/300
Wiring Harness (Short Circuit) - Test
Product Link 121S/300
Troubleshooting
MID 122 - CID 0269 - FMI 03
Product Link 121S/300
MID 122 - CID 0269 - FMI 04
Product Link 121S/300
Service Magazine
Use FT1711 Light Table For Cylinder Liner Inspection {0652,1216}
1982/11/29
Maintenance Free Batteries{1401}
1986/03/10
New Oil Pressure Switch Used With EMS Systems{7485}
1986/03/10
Requirements For Shipping Wet Batteries In The U.S.{1401,7500}
1986/04/07
Determining The Cause Of Glow Plug Tip Failures{1053,1105,1412}
1986/06/02
Heavy-Duty Line Of Batteries Available To U.S. Dealers{1400,1401}
1986/09/01
Safety Vent Caps For Caterpillar Batteries{1401}
1977/07/11
5P957 And 5P3514 Coolant And Battery Tester{0786,1395,1401}
1987/03/23
Alternator "R" Terminal Wire Assembly Available For Wiring Harness Repair{1408}
1987/05/04
Alternator/Generator Output Test On The Engine{1401,1404,1405,1406}
1987/05/04
Testing The Starter On The Engine{1401,1450}
1987/05/04
Be Sure Battery Cable-To-Starter Connection Has Correct Torque{1453}
1988/03/14
Maintenance-Free Batteries Require Different Troubleshooting Procedures{1401}
1988/06/20
Revised Instructions For Installation of New Maintenance Free Batteries{1401,1400}
1988/12/12
Fuse And Wire Assembly Is Available For Protection Of Earlier 6N5906 Service Meters{7480}
1979/01/29
Voltage Regulator Can Cause Variable Ammeter Indications{1410,1401,1405,1406,7467}
1979/10/22
Two Plug Assemblies (Booster Cables) Are Available To Start Machines{1401,1453}
1979/11/05
Batteries Can Be Damaged If Too Much Vacuum Is Used During Electrolyte Fill{1401}
1979/11/26
High Performance Maintenance Free Battery Available{1401}
1989/01/16
Limitations On Engine Cranking Time{1453,1401}
1989/03/27
How To Troubleshoot A Short-To-Ground In Power Wiring{1400}
1989/03/27
Preventive Maintenance For Batteries{1401}
1989/03/27
Causes And Effects Of Low Battery Voltage On Electric Starters{1401,1453,1467}
1989/04/24
Procedure For Replacing Batteries Or Battery Cables {1401,1402,1411}
1989/05/01
Procedure For Replacing Batteries, Battery Cables Or Disconnect Switches {1401,1402,1411}
1989/05/01
Procedure For Replacing Batteries, Battery Cables Or Disconnect Switches {1401,1402,1411}
1989/05/01
Special Instruction, "Battery Charging Rate And Time Tables," Available On Oil Resistant Paper{0374,1401}
1989/06/19
List Of Entertainment Radios For Earth Moving And Agriculture Equipment {7300}
1994/01/17
Wiring Harness Conduit Component Sizes {1408}
1995/02/13
Proper Operation Of 24 Volt Radios{7338}
1996/01/22
Cover Available For Frame Level Switch {7332,7314}
1996/08/26
Improved Boom Electrical Harness Routing For Increased Reliability{1408}
1996/10/21
Improved Boom Electrical Harness Routing For Increased Reliability {1408}
1996/12/30
Alternator Lamp Should Be Checked During Startup {1406}
1998/06/08
Caterpillar Service Technology Group (CSTG) Software Help Desk Changes {1920}
1999/08/17
Special Instruction, REHS0440 is Available for an Index of Electrical System Schematics {7566}
2000/04/10
Correction to The Pocket Guide, SEBD0402, Is Available as a Reference for Routing and Installing Wire Harness Assemblies {1408}
2000/10/23
Dielectric Grease Should Not Be Used in Electrical Connectors {1408, 7553}
2012/05/04
Service of the Machined Terminals and the Stamped and Formed Terminals {7553}
2006/11/13
Updated Instruction For The Bypass Harness {0785, 1408}
2008/03/17
Bulk Wiring Harnesses Are Available for Use with Caterpillar Products {1408}
2012/03/05
Striped Wire Is Replaced With Improved Ink Jet Identification for Legacy (Parts Service) Wire harnesses {1408}
2012/06/08
Use Conductive Fasteners for Electrical Grounding on All Cat Products {7553, 7556}
2012/05/08
Information On Battery Cables and Wire Assemblies for Assembling at Dealer Site {4459}
2012/09/21
Parts are Now Available to Make Jump Start Receptacle on Cat<SUP>&reg;</SUP> Product {1463}
2014/03/04
Comprehensive List of Electrical Repair and Troubleshooting Information Is Now Available for All CAT Machines {0374, 0709, 1400, 1408, 7490, 7553, 7610}
Comprehensive List of Electrical Repair and Troubleshooting Information Is Now Available for All CAT Machines {0374, 0709, 1400, 1408, 7490, 7553, 7610}

Caterpillar Parts SIS Catalog RT100 :

ROLLING HOSE GROUP
081-5728 ROLLING HOSE GROUP
WEAR PAD GROUP
098-5845 WEAR PAD GROUP
WEAR PAD GROUP
098-5843 WEAR PAD GROUP
PRESSURE BALANCE GROUP
8Q-2116 PRESSURE BALANCE GROUP
CETOP 3 CONTROL VALVE
089-7303 CETOP 3 CONTROL VALVE
AUXILIARY 2 SERVICE GROUP
083-8012 AUXILIARY 2 SERVICE GROUP
BOOM HYDRAULIC GROUP
083-8010 BOOM HYDRAULIC GROUP
BOOM RAISE RAM
8Q-5909 BOOM RAISE RAM
COMPENSATING GROUP
083-8024 COMPENSATING GROUP
COMPENSATING CYLINDER GROUP
083-8023 COMPENSATING CYLINDER GROUP
COMPENSATING RAM GP
098-5971 COMPENSATING RAM GP
COMPENSATING CYLINDER
8Q-5911 COMPENSATING CYLINDER
CARRIAGE GP-STANDARD
083-8625 CARRIAGE GP-STANDARD
838822
000-6409 838822
FORK CARRIAGE HOOK AS.
8I-3800 FORK CARRIAGE HOOK AS.
ALTERNATIVE CARRIAGE GROUP
8I-3664 ALTERNATIVE CARRIAGE GROUP

Truck sale:

CATERPILLAR RT100 1995
$16,770 USD 
CATERPILLAR RT100 1995
- TELEHANDLER
FINNING (CANADA)
16830 107 Avenue NW - Edmonton - Alber
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The names Cat, Caterpillar, John Deere, Komatsu, Volvo, Hitachi, Doosan, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
AVSpare.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only. Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.