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9K2591 FUEL TANK GROUP--110 U.S. Gallon (420 Liters) Serial No. 57U555-Up 816 LANDFILL COMPACTOR


FUEL SYSTEM
TANK GP-FUEL
ELECTRICAL AND STARTING SYSTEM
STARTING MOTOR GP
SWITCH GP

LANDFILL COMPACTOR 816 LANDFILL COMPACTOR 57U
 816 LANDFILL COMPACTOR 57U00497-UP (MACHINE) POWERED BY 3306 ENGINE SEBP1120 816 57U   (1972)

FUEL SYSTEM

TANK GP-FUEL
FUEL TANK GROUP
9K-2591 FUEL TANK GROUP
FUEL TANK GROUP
9K-2591 FUEL TANK GROUP
CAP GP-PROTECTION
1P-8678 CAP GP-PROTECTION
 

#SEBP11200170
 

9K-2591: FUEL TANK GROUP

9K2591 FUEL TANK GROUP--110 U.S. Gallon (420 Liters)
Serial No. 57U555-Up
c163813 SEBP1120
9K2591 FUEL TANK GROUP Parts scheme
  For full view, you need register

Parts for your 816 LANDFILL COMPACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 4B-5441 [1] CAP ASSEM.  
2. 4B-5949 [2] ELEMENT  
3. 4B-5423 [1] GASKET  
4. 3F-4134 [1] BAFFLE  
5. 3H-8389 [1] BOLT  
6. 7B-2002 [1] WASHER  
7. 2A-1763 [1] GASKET  
8. 3V-7033 C [1] PLUNGER  
9. 8H-3498 [1] STRAINER ASSEM.  
10. 8H-3497 [1] RING  
11. 1A-0458 C [3] BOLT  
  3B-4512 [3] LOCKWASHER  
12. 9K-2604 [1] TANK ASSEM.  
13. [1] FITTING  
14. 2B-5550 [3] WASHER  
16. 2B-7409 [1] PLUG  
  C   INDICATES CHANGE
 

#SEBP11200171
 

1P-8678: CAP GP-PROTECTION

1P8678 PROTECTION COVER GROUP--Fuel Tank Cap
Also part of 1V4660, 1V4661 and 4V3871 Vandalism Protection Arrangements
listed on Pages 232 and 233. AN ATTACHMENT
c207043 SEBP1120
1P8678 CAP GP-PROTECTION Parts scheme
  For full view, you need register

Parts for your 816 LANDFILL COMPACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 8S-7949 [1] PADLOCK GP  
  8M-0439 [2] KEY-MASTER  
2. 5S-7657 [1] FILTER-TANK CAP  
3. 2A-1763 [1] GASKET-CAP  
4. 4J-1105 [2] SHIM  
5. 3B-4615 C [2] PIN-COTTER  
6. 5F-9144 [1] SEAL-O-RING  
7. 1P-8680 [1] CAP-FUEL TANK  
8. 5S-7646 [1] LID-TANK CAP  
9. 8P-0668 C [1] COVER AS-TANK CAP  
10. 8F-9538 [1] SEAL-O-RING  
  C   CHANGE FROM PREVIOUS TYPE
 

#SEBP11200172
 

7S-3622: STARTING MOTOR GP-ELECTRIC

7S3622 STARTING MOTOR GROUP--24 Volt
4N3182 and 4N7752 Starting Motor parts are shown on Pages 65, 66, 67, 67A, 67B,
67C, 68 and 69
c203067 SEBP1120
7S3622 STARTING MOTOR GP-ELECTRIC Parts scheme
  For full view, you need register

Parts for your 816 LANDFILL COMPACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 4N-3182 C [1] MOTOR  
    - OR -
  4N-7752 Y [1] MOTOR  
    (Separate Illustration)
2. 7J-8902 C [3] BOLT  
  8D-5054 C [3] WASHER  
3. 4H-7869 [1] GASKET  
4. 9F-4337 [1] WIRE ASSEM.  
    (Includes)
  5P-0606 T WIRE 2.03 dm(8 in.)  
5. 9F-3068 [1] TERMINAL  
6. 7F-8032 [1] TERMINAL (ground)  
  C   INDICATES CHANGE
  Y   SEPARATE ILLUSTRATION
  T   ORDER BY THE DECIMETRE
 

#SEBP11200173
 

4N-3182: STARTING MOTOR GP-ELECTRIC

4N3182 ELECTRIC STARTING MOTOR GROUP--Delco-Remy--24 Volt--Part 1 of 3--Type 1
Part of 7S3622 Starting Motor Group shown on Page 64. 6N5123 Solenoid Switch parts are shown on Page 70
c155231 SEBP1120
4N3182 STARTING MOTOR GP-ELECTRIC Parts scheme
  For full view, you need register

Parts for your 816 LANDFILL COMPACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7F-4556 [4] BOLT  
2. 1L-4789 [4] LOCKWASHER  
3. 4M-1844 [1] FRAME ASSEM.  
4. 7S-9826 [1] PLUG  
5. 3S-2398 [1] BUSHING  
6. 2B-4602 [1] PLUG  
7. 9F-2547 [1] WICK  
8. 2L-8166 [1] WASHER  
9. 4M-1868 [1] ARMATURE ASSEM.  
10. 3L-3380 [1] BUSHING  
11. 4M-1839 [1] COIL ASSEM.  
12. 9H-3757 [2] WASHER  
13. 7F-3494 [1] WASHER  
14. 4M-1841 [1] CONNECTOR  
15. 1D-5117 [2] NUT  
16. 6N-5123 YC [1] SWITCH ASSEM.  
    (Separate Illustration)
17. 6H-3622 [4] SCREW ASSEM.  
18. 3B-4508 [1] LOCKWASHER  
19. 3F-0379 [8] SCREW  
20. 2N-3145 C [1] INSULATOR  
21. 4M-1831 [2] PLUG  
22. 4M-1832 [2] GASKET  
23. 1H-2629 [2] STRIP  
24. 8H-1141 [4] SHOE  
  C   INDICATES CHANGE
  Y   SEPARATE ILLUSTRATION
 

#SEBP11200174
 

4N-3182: STARTING MOTOR GP-ELECTRIC

4N3182 ELECTRIC STARTING MOTOR GROUP--Delco-Remy--24 Volt--Part 2 of 3--Type 1
Part of 7S3622 Starting Motor Group shown on Page 64
c200628 SEBP1120
4N3182 STARTING MOTOR GP-ELECTRIC Parts scheme
  For full view, you need register

Parts for your 816 LANDFILL COMPACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 4M-1849 [1] LEAD ASSEM.  
2. 4M-0189 [1] SEAL  
3. 7F-3529 [3] WASHER  
4. 8H-0878 [3] LOCKWASHER  
5. 4B-1221 [3] SCREW  
6. 4M-1846 [1] PLATE ASSEM.  
7. 7F-3525 [8] BUSHING  
8. 7F-4550 [1] PLATE  
9. 5H-6467 [2] SCREW  
10. 7H-2079 [8] LOCKWASHER  
11. 2L-6679 [2] PLATE  
12. 7F-4546 [4] HOLDER  
13. 7F-3522 [2] SCREW  
14. 7F-3512 [8] SPRING  
15. 4M-1891 [1] PLATE ASSEM.  
16. 7F-4549 [2] PLATE  
17. 4B-1311 [2] SCREW  
18. 7F-4545 [1] PLATE  
19. 3H-3697 [2] SCREW  
20. 2F-2860 [6] SCREW (.312" long)  
  4B-1220 [2] SCREW (.375" long)  
  3B-4501 [8] LOCKWASHER  
21. 4M-1845 [8] BRUSH ASSEM.  
22. 7F-3491 [2] WASHER  
23. 8F-9206 [1] SEAL  
26. 7F-3494 [1] WASHER  
27. 3B-4508 [2] LOCKWASHER  
28. 1D-5117 [1] NUT  
29. 1D-4719 [1] NUT  
    THE FOLLOWING REPAIR KIT IS AVAILABLE:
  3N-3763 C [1] KIT (insulator)  
    (Includes Insulator, Bushings and Washer)
  C   INDICATES CHANGE
 

#SEBP11200175
 

4N-3182: STARTING MOTOR GP-ELECTRIC

4N3182 ELECTRIC STARTING MOTOR GROUP--Delco-Remy--24 Volt--Part 3 of 3--Type 1
Part of 7S3622 Starting Motor Group shown on Page 64
c217034 SEBP1120
4N3182 STARTING MOTOR GP-ELECTRIC Parts scheme
  For full view, you need register

Parts for your 816 LANDFILL COMPACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 4M-1855 [1] PLUNGER ASSEM.  
2. 2S-4027 [1] WASHER  
3. 4M-1829 [1] BOOT  
4. 4M-1828 [1] RETAINER  
5. 9M-7609 [1] SPRING  
6. 4M-1827 [1] RETAINER  
7. 1H-1023 [1] SEAL  
8. 4M-1850 [1] HOUSING ASSEM.  
    (Includes)
9. 9F-2547 [1] WICK  
10. 2B-4602 [1] PLUG  
11. 1M-9968 [1] BUSHING  
12. 2F-6678 [1] SEAL  
13. 2H-3429 [2] RING  
14. 4L-2729 [1] WASHER  
15. 4M-1853 [1] LEVER ASSEM.  
16. 3F-2617 [1] NUT  
17. 4M-1832 [1] GASKET  
18. 4M-1831 [1] PLUG  
19. 1S-0297 [1] HOUSING ASSEM.  
    (Includes)
20. 4M-1896 [1] BUSHING  
21. 4M-1833 [5] SCREW 1.50 in. (38.10 mm) long  
  7M-0336 [1] SCREW .875 in. (22.23 mm) long  
22. 6N-3827 CA [1] DRIVE ASSEM. (480118)  
    - OR -
  2P-4708 C [1] DRIVE ASSEM. (1894213)  
    (Includes)
23. 9S-9771 [1] PINION  
24. 4M-1854 [1] SHAFT  
25. 2D-6392 [1] SEAL  
26. 7F-4556 [5] BOLT  
27. 1L-4789 [5] LOCKWASHER  
28. 4M-0189 [1] SEAL  
29. 1M-9971 [1] SPACER  
30. 4M-1851 [1] GASKET  
    THE FOLLOWING REPAIR KITS ARE AVAILABLE FOR 2P4708 DRIVE ASSEM.
  7N-6098 C [1] KIT (spring)  
    (Includes Cup and Spring)
  9S-9825 [1] KIT (Cup)  
    (Includes Cup and Washers)
  4S-9459 [1] KIT (washer)  
    (Includes Cup and Washers)
  A   NOT PART OF THIS GROUP
  C   INDICATES CHANGE
 

#SEBP11200176
 

4N-3182: STARTING MOTOR GP-ELECTRIC

4N3182 ELECTRIC STARTING MOTOR GROUP--Delco-Remy--24 Volt--Part 1 of 3--Type 2
Part of 7S3622 Starting Motor Group shown on Page 64. 4M1812 Switch parts are shown on Page 67D
c228186 SEBP1120
4N3182 STARTING MOTOR GP-ELECTRIC Parts scheme
  For full view, you need register

Parts for your 816 LANDFILL COMPACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7F-4556 [4] BOLT  
2. 1L-4789 [4] LOCKWASHER  
3. 4M-1844 [1] FRAME ASSEM.  
4. 7S-9826 [1] PLUG  
5. 9G-4100 C [1] BUSHING  
6. 2B-4602 [1] PLUG  
7. 9F-2547 [1] WICK  
8. 2L-8166 [1] WASHER  
9. 4M-1868 [1] ARMATURE ASSEM.  
10. 3L-3380 [1] BUSHING  
11. 4M-1839 [1] COIL ASSEM.  
12. 9N-3757 [2] WASHER  
13. 7F-3494 [1] WASHER  
14. 4M-1841 [1] CONNECTOR  
15. 1D-5117 [2] NUT  
16. 4M-1812 CY [1] SWITCH ASSEM.  
    (Separate Illustration)
17. 6H-3622 [4] SCREW ASSEM.  
18. 3B-4508 [1] LOCKWASHER  
19. 3F-0379 [8] SCREW  
20. 2N-3145 [1] INSULATOR  
21. 4M-1831 [2] PLUG  
22. 4M-1832 [2] GASKET  
23. 1H-2629 [2] STRIP  
24. 8H-1141 [4] SHOE  
  C   INDICATES CHANGE
  Y   SEPARATE ILLUSTRATION
 

#SEBP11200177
 

4N-3182: STARTING MOTOR GP-ELECTRIC

4N3182 ELECTRIC STARTING MOTOR GROUP--Delco-Remy--24 Volt--Part 2 of 3--Type 2
Part of 7S3622 Starting Motor Group shown on Page 64
c226220 SEBP1120
4N3182 STARTING MOTOR GP-ELECTRIC Parts scheme
  For full view, you need register

Parts for your 816 LANDFILL COMPACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 4M-1849 [1] LEAD ASSEM.  
2. 4M-0189 [1] SEAL  
3. 7F-3529 [3] WASHER  
4. 8H-0878 [3] LOCKWASHER  
5. 4B-1221 [3] SCREW  
6. 4M-1846 [1] PLATE ASSEM.  
7. 7F-3525 [8] BUSHING  
8. 7F-4550 [1] PLATE  
9. 5H-6467 [2] SCREW  
10. 7H-2079 [8] LOCKWASHER  
11. 2L-6679 [2] PLATE  
12. 7F-4546 [4] HOLDER  
13. 7F-3522 [2] SCREW  
14. 7F-3512 [8] SPRING  
15. 4M-1891 [1] PLATE ASSEM.  
16. 7F-4549 [2] PLATE  
17. 4B-1311 [2] SCREW  
18. 7F-4545 [1] PLATE  
19. 3H-3697 [2] SCREW  
20. 2F-2860 [6] SCREW (.312" long)  
  4B-1220 [2] SCREW (.375" long)  
  3B-4501 [8] LOCKWASHER  
21. 4M-1845 [8] BRUSH ASSEM.  
22. 7F-3491 [2] WASHER  
23. 8F-9206 [1] SEAL  
26. 7F-3494 [1] WASHER  
27. 3B-4508 [2] LOCKWASHER  
28. 1D-5117 [1] NUT  
29. 1D-4719 [1] NUT  
    THE FOLLOWING REPAIR KIT IS AVAILABLE:
  3N-3763 [1] KIT (insulator)  
    (Includes Insulator,Bushings and Washer)
 

#SEBP11200178
 

4N-3182: STARTING MOTOR GP-ELECTRIC

4N3182 ELECTRIC STARTING MOTOR GROUP--Delco-Remy--24 Volt--Part 3 of 3--Type 2
Part of 7S3622 Starting Motor Group shown on Page 64
c226221 SEBP1120
4N3182 STARTING MOTOR GP-ELECTRIC Parts scheme
  For full view, you need register

Parts for your 816 LANDFILL COMPACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 4M-1855 [1] PLUNGER ASSEM.  
2. 2S-4027 [1] WASHER  
3. 4M-1829 [1] BOOT  
4. 4M-1828 [1] RETAINER  
5. 9M-7609 [1] SPRING  
6. 4M-1827 [1] RETAINER  
7. 1H-1023 [1] SEAL  
8. 4M-1850 [1] HOUSING ASSEM.  
    (Includes)
9. 9F-2547 [1] WICK  
10. 2B-4602 [1] PLUG  
11. 1M-9968 [1] BUSHING  
12. 2F-6678 [1] SEAL  
13. 2H-3429 [2] RING  
14. 4L-2729 [1] WASHER  
15. 4M-1853 [1] LEVER ASSEM.  
16. 3F-2617 [1] NUT  
17. 4M-1832 [1] GASKET  
18. 4M-1831 [1] PLUG  
19. 1S-0297 [1] HOUSING ASSEM.  
    (Includes)
20. 4M-1896 [1] BUSHING  
21. 4M-1833 [5] SCREW 1.50 in.(38.10 mm) long  
  7M-0336 [1] SCREW .875 in.(22.23 mm) long  
22. 6N-3827 A [1] DRIVE ASSEM. (480118)  
    - OR -
  2P-4708 [1] DRIVE ASSEM. (1894213)  
    (Includes)
23. 9S-9771 [1] PINION  
24. 4M-1854 [1] SHAFT  
25. 2D-6392 [1] SEAL  
26. 7F-4556 [5] BOLT  
27. 1L-4789 [5] LOCKWASHER  
28. 4M-0189 [1] SEAL  
29. 1M-9971 [1] SPACER  
30. 4M-1851 [1] GASKET  
    THE FOLLOWING REPAIR KITS ARE AVAILABLE FOR 2P4708 DRIVE ASSEM.:
  7N-6098 [1] KIT (spring)  
    (Includes Cup and Spring)
  9S-9825 [1] KIT (cup)  
    (Includes Cup and Washers)
  4S-9459 [1] KIT (washer)  
    (Include Cup and Washers)
  A   NOT PART OF THIS GROUP
 

#SEBP11200179
 

4M-1812: SWITCH AS-SOLENOID

4M1812 SOLENOID SWITCH ASSEMBLY
Part of 4N3182 Electric Starting Motor Group shown on Page 67A
c228187 SEBP1120
4M1812 SWITCH AS-SOLENOID Parts scheme
  For full view, you need register

Parts for your 816 LANDFILL COMPACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7N-1269 C [1] TERMINAL & PLATE AS  
  4M-1834 [1] PLATE-TERMINAL  
2. 7F-4907 [1] STRIP-INSULATION  
3. 3H-3681 [2] NUT-FULL  
4. 3B-4508 [4] LOCKWASHER  
5. 3H-3680 [2] NUT-JAM  
6. 7F-3494 [2] WASHER-STUD  
7. 4M-1836 [2] INSULATOR  
8. 4M-1837 [2] BUSHING  
9. 7F-4906 [1] STUD-TERMINAL  
10. 4M-2800 [1] TERMINAL  
11. 7N-1271 [1] TERMINAL AS  
12. 4M-5274 [1] SCREW-MACHINE (HEX HEAD)  
  5P-9132 C [1] SCREW-WASHER HEAD (TRUSS HEAD)  
13. 1P-3879 [1] LEAD AS  
14. 4M-3217 [2] SCREW  
15. 9G-6770 C [1] CONTACT AS  
16. 4M-1813 [1] CASE & COIL AS  
17. 1F-0073 [2] CLAMP  
18. 4M-1815 [1] SPRING-CONTACT  
19. 9M-7657 [4] NUT-SEALING  
  9S-4489 [4] SCREW AS  
20. 9S-4490 [4] GASKET-PLATE  
  C   CHANGE FROM PREVIOUS TYPE
 

Information:

Tool Operating Manual
370-8568 Bulk Fuel Filtration Group 50 GPM Flow Rate{0599, 0680, 0706, 0782, 1250, 1280}
370-8568 Bulk Fuel Filtration Group 50 GPM Flow Rate{0599, 0680, 0706, 0782, 1250, 1280}
284-0413 Bulk Fuel Filtration Group 50 GPM Flow Rate{0680, 0782, 1250, 1280}
284-0413 Bulk Fuel Filtration Group 50 GPM Flow Rate{0680, 0782, 1250, 1280}
284-0415 Bulk Fuel Filtration Group 100 GPM Flow Rate{0680, 0782, 1250, 1280}
284-0415 Bulk Fuel Filtration Group 100 GPM Flow Rate{0680, 0782, 1250, 1280}
284-0416 Bulk Fuel Filtration Group 200 GPM Flow Rate{0599, 0680, 0706, 0782, 1250, 1280}
284-0416 Bulk Fuel Filtration Group 200 GPM Flow Rate{0599, 0680, 0706, 0782, 1250, 1280}
295-0048 Bulk Fuel Filtration Group 300 GPM Flow Rate{0374, 0599, 0680, 0706, 1250, 1261, 1280}
295-0048 Bulk Fuel Filtration Group 300 GPM Flow Rate{0374, 0599, 0680, 0706, 1250, 1261, 1280}
370-8569 Bulk Fuel Filtration Group 100 GPM Flow Rate{0599, 0680, 0706, 0782, 1250, 1280}
370-8569 Bulk Fuel Filtration Group 100 GPM Flow Rate{0599, 0680, 0706, 0782, 1250, 1280}
370-8571 Bulk Fuel Filtration Group 300 GPM Flow Rate{0599, 0680, 0706, 0782, 1250, 1280}
370-8571 Bulk Fuel Filtration Group 300 GPM Flow Rate{0599, 0680, 0706, 0782, 1250, 1280}
Service Magazine
Updated Fuel Tank Caps Are Now Available {1273}
2004/03/15
Updated Fuel Tank Caps are Now Available {1273}
2013/03/22
Welding On Fuel And Hydraulic Tanks {0353, 0679, 1273, 5056, 7000}
2005/12/19

Caterpillar Parts SIS Catalog 816 :

FUEL TANK GROUP
9K-2591 FUEL TANK GROUP
LINES GP-DRAIN
7N-3616 LINES GP-DRAIN
LINES GP-FUEL INJECTION
8N-9617 LINES GP-FUEL INJECTION
LINES GP-FUEL INJECTION
7N-4016 LINES GP-FUEL INJECTION
LINES GP-FUEL INJECTION
7N-4016 LINES GP-FUEL INJECTION
LINES GP-FUEL INJECTION
7N-4016 LINES GP-FUEL INJECTION
LINES GP-FUEL INJECTION
4N-8054 LINES GP-FUEL INJECTION
LINES GP-FUEL INJECTION
4N-8054 LINES GP-FUEL INJECTION
CAP GP-PROTECTION
1P-8678 CAP GP-PROTECTION
STARTING MOTOR GP-ELECTRIC
7S-3622 STARTING MOTOR GP-ELECTRIC
STARTING MOTOR GP-ELECTRIC
4N-3182 STARTING MOTOR GP-ELECTRIC
4N-3182 STARTING MOTOR GP-ELECTRIC
4N-3182 STARTING MOTOR GP-ELECTRIC
STARTING MOTOR GP-ELECTRIC
4N-3182 STARTING MOTOR GP-ELECTRIC
4N-3182 STARTING MOTOR GP-ELECTRIC
4N-3182 STARTING MOTOR GP-ELECTRIC

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