ELECTRICAL AND STARTING SYSTEM
ALTERNATOR GP-CHARGINGELECTRICAL AND STARTING SYSTEM
ALTERNATOR GP-CHARGING#SEBP11540190
6N-5471: ALTERNATOR GP-CHARGING
6N5471 ALTERNATOR GROUP-24 Volt, 35 Ampere
Serial No. 24X353 to 24X386 inclusive and 25X888 to 25X1379 inclusive. 6N9294
Alternator parts are shown on Pages 72 and 72A. Note: 2P6140 Vee Belt Set,
includes 2 belts, is used
Serial No. 24X353 to 24X386 inclusive and 25X888 to 25X1379 inclusive. 6N9294
Alternator parts are shown on Pages 72 and 72A. Note: 2P6140 Vee Belt Set,
includes 2 belts, is used
Parts for your D5B TRACK-TYPE TRACTOR:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 9S-4146 | [1] | WIRE ASSEM. | |
| (Includes) | ||||
| 5P-5622 D | WIRE .165 m(6.5in.) | |||
| 2. | 2L-8069 | [1] | TERMINAL (large) | |
| 3. | 2L-8066 | [1] | TERMINAL (small) | |
| 4. | 6N-9294 RCY | [1] | ALTERNATOR GROUP | |
| (Separate Illustration) | ||||
| 5. | 8S-4183 | [1] | STRAP | |
| 6. | 2S-6735 | [1] | SPACER | |
| 7. | 0S-1585 | [2] | BOLT | |
| 8. | 8M-4791 | [3] | WASHER | |
| 9. | 5S-7609 | [1] | PULLEY | |
| 10. | 9S-1240 | [1] | NUT ASSEM. | |
| 11. | 7F-1866 | [1] | BOLT | |
| 12. | 7S-6723 | [1] | BRACKET | |
| 13. | 2D-2285 | [1] | BOLT | |
| 14. | 1D-4574 | [1] | BOLT | |
| R | REMFG PART MAY BE AVAILABLE | |||
| Y | SEPARATE ILLUSTRATION | |||
| C | INDICATES CHANGE | |||
| D | ORDER BY THE METER | |||
#SEBP11540191
6N-5471: ALTERNATOR GP-CHARGING
6N5471 ALTERNATOR GROUP-24 Volt, 35 Ampere
Serial No. 24X387-Up and 25X1380-Up. 6N9294 Alternator parts are shown
on Pages 72, 72A and 72B. Note: 2P6140 Vee Belt Set, includes 2 belts, is used
Serial No. 24X387-Up and 25X1380-Up. 6N9294 Alternator parts are shown
on Pages 72, 72A and 72B. Note: 2P6140 Vee Belt Set, includes 2 belts, is used
Parts for your D5B TRACK-TYPE TRACTOR:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 9S-4146 | [1] | WIRE ASSEM. | |
| (Includes) | ||||
| 5P-5622 D | WIRE .165 m(6.5in.) | |||
| 2. | 2L-8069 | [1] | TERMINAL (large) | |
| 3. | 2L-8066 | [1] | TERMINAL (small) | |
| 4. | 6N-9294 RY | [1] | ALTERNATOR GROUP | |
| 5. | 8S-4183 | [1] | STRAP | |
| 6. | 2S-6735 | [1] | SPACER | |
| 7. | 0S-1585 | [2] | BOLT | |
| 8. | 8M-4791 | [3] | WASHER | |
| 9. | 5S-7609 | [1] | PULLEY | |
| 10. | 9S-1240 | [1] | NUT ASSEM. | |
| 11. | 0S-1571 C | [1] | BOLT | |
| 12. | 8N-4198 C | [1] | BRACKET | |
| 13. | 0S-1619 C | [1] | BOLT | |
| 14. | 1D-4574 | [1] | BOLT | |
| 15. | 5M-2894 C | [1] | WASHER | |
| R | REMFG PART MAY BE AVAILABLE | |||
| Y | SEPARATE ILLUSTRATION | |||
| C | INDICATES CHANGE | |||
| D | ORDER BY THE METER | |||
#SEBP11540192
8S-4285: ALTERNATOR GP-CHARGING
8S4285 ALTERNATOR GROUP-24 Volt, 50 Ampere
Replaced by 8N1084 shown on Page 68A. Part of 9S9546 and 7N8133 Alternator
Arrangements listed on Pages 68 and 68A. 5S9088 Alternator parts are
shown on Pages 70 and 71. AN ATTACHMENT
Replaced by 8N1084 shown on Page 68A. Part of 9S9546 and 7N8133 Alternator
Arrangements listed on Pages 68 and 68A. 5S9088 Alternator parts are
shown on Pages 70 and 71. AN ATTACHMENT
Parts for your D5B TRACK-TYPE TRACTOR:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 1H-6936 | [1] | WIRE ASSEM. | |
| 5P-6021 D | WIRE .23 m(9in.) | |||
| 2. | 9F-5320 | [1] | TERMINAL (Alternator) | |
| 3. | 9F-9353 | [1] | TERMINAL (Ground) | |
| 4. | 5S-9088 RY | [1] | ALTERNATOR ASSEM. | |
| (Separate Illustration) | ||||
| 5. | 5S-7609 | [1] | PULLEY | |
| R | REMFG PART MAY BE AVAILABLE | |||
| Y | SEPARATE ILLUSTRATION | |||
| D | ORDER BY THE METER | |||
#SEBP11540193
5S-9088: ALTERNATOR GP
5S9088 ALTERNATOR ASSEMBLY-24 Volt, 50 Ampere-Part 1
Part of 8S4285 Alternator Group shown on Page 69
AN ATTACHMENT
Part of 8S4285 Alternator Group shown on Page 69
AN ATTACHMENT
Parts for your D5B TRACK-TYPE TRACTOR:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 9S-2260 | [1] | PLATE | |
| 2. | 9S-2544 | [4] | SCREW | |
| 3. | 8H-0878 | [6] | LOCKWASHER | |
| 4. | 9S-2438 | [2] | SCREW | |
| 5. | 7H-2079 | [7] | LOCKWASHER | |
| 6. | 9S-2255 | [1] | COVER | |
| 7. | 9S-2262 | [1] | GASKET | |
| 8. | 9S-2246 | [1] | LEAD ASSEM. | |
| 9. | 9S-9830 | [1] | SCREW | |
| 10. | 8F-1326 | [3] | WASHER | |
| 11. | 9B-7233 | [3] | LOCKWASHER (shake proof) | |
| 12. | 9S-9829 | [1] | SCREW ASSEM. | |
| 13. | 4B-2043 | [4] | NUT | |
| 14. | 7N-0129 C | [1] | REGULATOR ASSEM. | |
| 15. | 9S-2250 | [1] | GROMMET | |
| 16. | 9S-2542 | [1] | SCREW | |
| 17. | 9S-2437 | [5] | SCREW | |
| 18. | 9S-2389 | [1] | STUD ASSEM. | |
| 19. | 7N-0174 C | [1] | HOUSING ASSEM. | |
| (Includes) | ||||
| 20. | 9N-0943 | [1] | PLUG | |
| 21. | 5P-3418 | [1] | BEARING | |
| 22. | 9S-2396 | [1] | BUSHING | |
| 23. | 9S-2292 | [1] | HEAT SINK ASSEM. | |
| 24. | 9S-2300 | [4] | INSULATOR | |
| 25. | 9S-9830 | [4] | SCREW | |
| 9S-2247 | [4] | WASHER (spring) | ||
| 4B-4863 | [4] | WASHER (plain) | ||
| 26. | 9S-2007 | [3] | SCREW | |
| 27. | 9S-2301 | [1] | INSULATION | |
| 9S-2013 A | [1] | KIT (terminal relay) | ||
| (Consists of Bushing, "O" Ring and Hardware) | ||||
| 9S-2012 A | [1] | KIT (terminal output) | ||
| (Consists of Gaskets, Terminal and Hardware) | ||||
| 9S-2290 A | [1] | KIT (heat sink) | ||
| (Diode Junction Hardware) | ||||
| 9S-2291 A | [1] | KIT (heat sink) | ||
| (Positive Diode Hardware) | ||||
| A | NOT PART OF THIS GROUP | |||
| C | INDICATES CHANGE | |||
#SEBP11540194
5S-9088: ALTERNATOR GP
5S9088 ALTERNATOR ASSEMBLY-24 Volt, 50 Ampere-Part 2
Part of 8S4285 Alternator Group shown on Page 69
AN ATTACHMENT
Part of 8S4285 Alternator Group shown on Page 69
AN ATTACHMENT
Parts for your D5B TRACK-TYPE TRACTOR:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 5P-3419 C | [1] | RACE | |
| 2. | 9S-2248 | [1] | FIELD COIL AND SUPPORT ASSEM. | |
| 3. | 9S-2004 | [1] | STATOR ASSEM. | |
| 4. | 9S-2006 | [1] | INSULATOR | |
| 5. | 9S-2005 | [1] | GROMMET | |
| 6. | 9S-2014 | [3] | CLIP | |
| 7. | 9S-2302 | [1] | ROTOR ASSEM. | |
| 8. | 9S-2390 | [1] | RETAINER ASSEM. | |
| 9. | 9S-2391 | [1] | SEAL | |
| 10. | 9S-2256 | [1] | GASKET | |
| 11. | 9S-2261 | [1] | COLLAR | |
| 12. | 2F-5721 | [1] | BEARING | |
| 13. | 2P-5616 | [1] | FRAME | |
| 14. | 3B-4502 | [4] | LOCKWASHER | |
| 15. | 9S-2009 | [4] | BOLT | |
| 16. | 9S-2391 | [1] | SEAL | |
| 17. | 9S-2254 | [1] | COLLAR | |
| 18. | 9S-2252 | [1] | SLINGER | |
| 19. | 9S-2008 | [4] | SCREW | |
| 20. | 9S-2258 | [1] | FAN AND BAFFLE ASSEM. | |
| 21. | 7F-7621 | [1] | WASHER | |
| 22. | 2K-4821 | [1] | LOCKNUT | |
| C | INDICATES CHANGE | |||
#SEBP11540195
2P-1204: ALTERNATOR GP
2P1204 ALTERNATOR GROUP-24 Volt, 19 Ampere
Serial No. 24X1 to 24X352 inclusive and 25X1 to 25X887 inclusive
Part of 6N5471 Alternator Group shown on Page 69
Serial No. 24X1 to 24X352 inclusive and 25X1 to 25X887 inclusive
Part of 6N5471 Alternator Group shown on Page 69
Parts for your D5B TRACK-TYPE TRACTOR:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 031-0243 | [3] | SCREW | |
| 2. | 6N-3821 CJ | [1] | REGULATOR AS | |
| 3. | 009-8708 | [2] | BOOT-TERMINAL | |
| 4. | 2L-8076 | [1] | TERMINAL | |
| 5. | 2L-8077 | [1] | TERMINAL | |
| 6. | 1P-1091 | [1] | KIT-REGULATOR | |
| 7. | 1P-1145 | [1] | HOLDER AS-BRUSH | |
| 1P-1137 | [1] | HOLDER-BRUSH | ||
| 8. | 4B-2049 | [4] | NUT | |
| 3B-4502 | [4] | LOCKWASHER | ||
| 9. | 1P-1138 | [1] | TERMINAL AS | |
| 10. | 5S-4245 | [2] | SCREW-MACHINE | |
| 6B-4542 | [2] | LOCKWASHER | ||
| 11. | 4B-4274 | [1] | WASHER | |
| 12. | 1P-1130 | [1] | KIT-BRUSH (2 BRUSHES) | |
| 13. | 032-4000 | [4] | SCREW | |
| 14. | 2P-1714 | [1] | KIT-GASKET (4 GASKETS) | |
| 15. | 1P-1080 | [1] | KIT-RETAINER & SEAL | |
| 16. | 6N-6717 C | [1] | KIT-INSULATOR -TERM STUD | |
| 17. | 2P-1709 | [1] | RECTIFIER AS | |
| 18. | 2P-1719 | [1] | RECTIFIER AS (+) | |
| 2P-1720 | [1] | RECTIFIER AS (-) | ||
| 19. | 6N-1226 C | [1] | ROTOR AS | |
| 20. | 1B-8705 | [1] | KEY-WOODRUFF | |
| 21. | 3B-4502 | [10] | LOCKWASHER | |
| 22. | 6N-5255 C | [1] | HEAD AS | |
| 23. | 6D-9953 | [2] | PIN-SPRING | |
| 24. | 1B-5387 C | [1] | BALL BEARING | |
| 25. | 2P-1713 | [1] | KIT-RETAINER & SEAL | |
| 26. | 017-2311 | [3] | SCREW | |
| 27. | 9M-5520 | [1] | SCREW-TAPPING | |
| 28. | 3B-4511 | [1] | LOCKWASHER | |
| 29. | 1P-1131 | [1] | KIT-SHAFT PARTS | |
| (NUT & LOCKWASHER) | ||||
| 30. | 2L-0611 | [1] | BEARING-NEEDLE | |
| 31. | 1P-1134 | [1] | RACE-BRG INNER | |
| 32. | 6N-5257 C | [1] | KIT-FRAME SCREW (12 BOLTS) | |
| 33. | 6N-5254 C | [1] | HEAD AS | |
| 34. | 3B-4507 | [2] | LOCKWASHER 1CM(.43IN)ID | |
| 3B-4504 | [2] | LOCKWASHER .6CM(.25IN)ID | ||
| 35. | 1D-4718 | [2] | NUT-FULL 11MM(.437IN)ID | |
| 9M-1311 | [2] | NUT-JAM 6.35MM(.25IN)ID | ||
| 36. | 2H-6139 | [4] | LOCKWASHER | |
| 37. | 1P-1088 | [1] | KIT-BRUSH SPRING (2 BRUSH SPRINGS) | |
| 38. | 2P-6261 C | [2] | INSULATOR | |
| 39. | 7N-1806 C | [1] | BUSHING | |
| J-2P1698 ALTERNATOR AS | ||||
| (INCL ALL PARTS EXCEPT | ||||
| THOSE MARKED J) | ||||
| C | CHANGE FROM PREVIOUS TYPE | |||
#SEBP11540196
6N-9294: ALTERNATOR GP
6N9294 ALTERNATOR GROUP-24 Volt, 35 Ampere-Part 1
Serial No. 24X353 to 24X391 inclusive and 25X888 to 25X1515 inclusive
Part of 6N5471 Alternator Group shown on Page 68B and 69
Serial No. 24X353 to 24X391 inclusive and 25X888 to 25X1515 inclusive
Part of 6N5471 Alternator Group shown on Page 68B and 69
Parts for your D5B TRACK-TYPE TRACTOR:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 5P-6920 | [1] | BEARING | |
| 2. | 7N-7806 | [1] | COIL ASSEM. | |
| 3. | 7N-7804 | [1] | STRATOR ASSEM. | |
| 4. | 7N-7795 | [1] | COLLAR | |
| 5. | 7N-7810 | [1] | FRAME ASSEM. | |
| 6. | 5P-9514 | [1] | BEARING | |
| 7. | 9L-2140 | [1] | PLATE | |
| 8. | 9L-6782 | [1] | SHIELD | |
| 9. | 7N-7800 | [1] | ROTOR ASSEM. | |
| 10. | 2K-4821 | [1] | LOCKNUT | |
| 11. | 7F-7621 | [1] | WASHER | |
| 12. | 9L-6783 | [1] | COLLAR | |
| 13. | 9L-2139 | [1] | WASHER | |
| 14. | 9N-1210 | [1] | FAN ASSEM. | |
| 15. | 7N-9020 | [3] | SCREW ASSEM. | |
| 16. | 9L-2137 | [1] | RETAINER ASSEM. | |
| 17. | 7N-7122 C | [1] | RECTIFIER ASSEM. | |
| 18. | 9S-2396 | [1] | BUSHING | |
| 19. | 9S-2007 | [4] | SCREW | |
| 20. | 7N-7809 | [1] | PLATE | |
| 21. | 7N-7805 C | [1] | HOUSING | |
| 22. | 7N-9024 | [4] | BOLT | |
| C | INDICATES CHANGE | |||
#SEBP11540197
6N-9294: ALTERNATOR GP
6N9294 ALTERNATOR GROUP-24 Volt, 35 Ampere-Part 2
Serial No. 24X353 to 24X391 inclusive and 25X888 to 25X1515 inclusive
Part of 6N5471 Alternator Group shown on Pages 68B and 69
Serial No. 24X353 to 24X391 inclusive and 25X888 to 25X1515 inclusive
Part of 6N5471 Alternator Group shown on Pages 68B and 69
Parts for your D5B TRACK-TYPE TRACTOR:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 7N-7807 | [1] | TERMINAL KIT (output) | |
| (Includes Insulator, Screw, Washers, Lockwasher, Nut, & Adapter) | ||||
| 2. | 7N-7808 | [1] | TERMINAL KIT | |
| (Includes Stud, Bushings, Washers & Nut Assem.) | ||||
| 3. | 9L-6770 | [1] | CAP | |
| 4. | 8N-0740 | [5] | SCREW ASSEM. | |
| 5. | 7N-9022 | [2] | SCREW ASSEM. | |
| 9N-0938 | [2] | WASHER | ||
| 6. | 7N-9023 | [2] | SCREW ASSEM. | |
| 7. | 7N-7799 | [1] | REGULATOR ASSEM. | |
| 8. | 6N-1869 | [4] | NUT ASSEM. | |
| 9. | 7N-7811 | [1] | CONNECTOR | |
| 10. | 7N-9018 | [3] | SCREW ASSEM. | |
| 11. | 9N-1202 | [1] | DIODE ASSEM. | |
| 12. | 7N-7797 | [2] | INSULATOR | |
| 13. | 7N-9021 | [1] | SCREW ASSEM. | |
| 7N-7796 | [1] | BUSHING | ||
| 14. | 7N-7802 | [1] | CAPACITOR ASSEM. | |
| 3N-4082 | [1] | BRACKET | ||
| 15. | 7N-7798 | [1] | CONNECTOR | |
| 16. | 7N-7801 | [1] | CONNECTOR | |
#SEBP11540198
6N-9294: ALTERNATOR GP
6N9294 ALTERNATOR GROUP-24 Volt, 35 Ampere
Serial No. 24X392-Up and 25X1516-Up
Part of 6N5471 Alternator Group shown on Page 69
Serial No. 24X392-Up and 25X1516-Up
Part of 6N5471 Alternator Group shown on Page 69
Parts for your D5B TRACK-TYPE TRACTOR:
CATERPILLAR SIS#SEBP11540199
7N-9720: ALTERNATOR GP
7N9720 ALTERNATOR GROUP-Robert Bosch-24 Volt, 35 Ampere
Serial No. 24X392-Up and 25X1516-Up
Part of 6N9294 Alternator Group listed on Page 72B
Serial No. 24X392-Up and 25X1516-Up
Part of 6N9294 Alternator Group listed on Page 72B
Parts for your D5B TRACK-TYPE TRACTOR:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 9G-7551 | [1] | BEARING | |
| 2. | 9G-7548 | [1] | RING | |
| 3. | 9G-7558 | [1] | COIL ASSEM. | |
| 4. | 9G-7560 | [1] | ROTOR ASSEM. | |
| 5. | 9G-7553 | [1] | RING | |
| 6. | 9G-7562 | [1] | COVER ASSEM. | |
| 7. | 9G-7567 | [1] | REGULATOR ASSEM. | |
| 8. | 9G-7552 | [1] | BEARING | |
| 9. | 9G-7557 | [1] | SCREW ASSEM. | |
| 10. | 9G-7568 | [1] | FRAME ASSEM. | |
| 11. | 9G-7563 | [1] | DIODE ASSEM. | |
| 12. | 9G-7561 | [1] | STATOR ASSEM. | |
| 13. | 9G-7566 | [1] | FRAME | |
| 14. | 9G-7564 | [1] | FAN | |
| 15. | 9G-7549 | [1] | SPACER | |
| 16. | 2K-4821 | [1] | LOCKNUT | |
| [1] | WASHER | |||
| THE FOLLOWING REPAIR KITS ARE AVAILABLE: | ||||
| 9G-7554 | [1] | KIT (ground terminal) | ||
| (Includes nuts and lockwashers) | ||||
| 9G-7555 | [1] | KIT (output terminal) | ||
| (Includes nuts, washers and bushings) | ||||
| 9G-7556 | [1] | KIT (capacitor) | ||
| (Includes capacitor, screw, lockwasher and washer) | ||||
| 9G-7559 | [1] | KIT (relay terminal) | ||
| (Includes splice, tube, nut, terminal, lockwasher, washers, and bushing) | ||||
| 9G-7565 | [1] | KIT (regulator terminal) | ||
| (Includes nuts, lockwashers, washers and bushing) | ||||
Information:
ELECTRICAL AND STARTING SYSTEM
ALTERNATOR GP-CHARGING
Specifications
Systems Operation
Testing and Adjusting
Disassembly and Assembly


