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3G8122 CONTROL VALVE GROUP--4 Stem--Part 1 of 2 Serial No. 96L1748 to 96L2868 inclusive. 3G8123 Valve parts are shown on Page 136A. For Stick Crossover, Boom, Bucket & Right Track 215


HYDRAULIC SYSTEM
VALVE GP-CONTROL
VALVE GP
VALVE GP-CONTROL
VALVE GP-RELIEF
VALVE GP-CHECK & RELIEF

EXCAVATOR 215 EXCAVATOR 96L
 215 EXCAVATOR 96L00787-UP (MACHINE) POWERED BY 3304 ENGINE SEBP1166 215 96L   (1974)

HYDRAULIC SYSTEM

VALVE GP-CONTROL
CONTROL VALVE GROUP
8J-8610 CONTROL VALVE GROUP
8J-8610 CONTROL VALVE GROUP
VALVE GP-CONTROL
3G-8122 VALVE GP-CONTROL
3G-8122 VALVE GP-CONTROL
VALVE GP-CONTROL
3G-8122 VALVE GP-CONTROL
3G-8122 VALVE GP-CONTROL
 

#SEBP11660280
 

3G-8122: VALVE GP-CONTROL

3G8122 CONTROL VALVE GROUP--4 Stem--Part 1 of 2
Serial No. 96L1748 to 96L2868 inclusive. 3G8123 Valve parts are shown on Page
136A. For Stick Crossover, Boom, Bucket & Right Track
c224024 SEBP1166
3G8122 VALVE GP-CONTROL Parts scheme
  For full view, you need register

Parts for your 215 EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 4F-5192 [8] BOLT  
2. 3J-1907 [3] SEAL  
3. 8J-3596 [2] HOUSING  
4. 4J-0522 [5] SEAL  
5. 8J-3599 [2] SPRING  
6. 9S-4191 [2] PLUG 14.28 mm(.5265 in.) thread  
7. 9S-8004 [1] PLUG  
8. 9S-8001 [2] PLUG  
9. 4J-7533 [6] SEAL  
10. 9S-4180 [4] PLUG  
11. 9J-3622 [3] HOUSING  
12. 4F-7226 [12] BOLT  
13. 5J-8332 [3] SPRING  
14. 8J-4430 [4] HOUSING  
  1H-9696 [4] SEAL  
15. 7H-7954 [16] BOLT  
16. 5J-1808 [4] SEAL  
17. 9S-4188 [5] PLUG  
  4K-1388 [5] SEAL  
18. 0T-0772 [4] BOLT  
19. 8J-1575 [1] COVER  
  4J-0520 [1] SEAL  
20. 3G-8123 Y [1] VALVE GROUP  
    (Separate Illustration)
21. 8J-4431 [3] HOUSING  
22. 5B-9603 [16] BOLT  
23. 9F-2167 [8] SCREW  
24. 3G-4100 [1] HOUSING  
  Y   SEPARATE ILLUSTRATION
 

#SEBP11660281
 

3G-8122: VALVE GP-CONTROL

3G8122 CONTROL VALVE GROUP--4 Stem--Part 2 of 2
Serial No. 96L1748 to 96L2868 inclusive. 8J6798 Valve parts are shown on Page
138. For Stick Crossover, Boom Bucket--Right Track
c224025 SEBP1166
3G8122 VALVE GP-CONTROL Parts scheme
  For full view, you need register

Parts for your 215 EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 4F-5192 [8] BOLT  
2. 9J-3584 [4] SPRING  
3. 9J-7215 [2] HOUSING  
4. 5F-5835 [2] SPRING  
5. 4J-0522 [3] SEAL  
6. 8J-6798 Y [2] VALVE GROUP  
    (Separate Illustration)
7. 9J-3528 [1] HOUSING  
8. 0T-0768 [4] BOLT  
9. 7J-7852 [1] SPRING  
10. 9J-3493 [4] PLUG  
11. 7M-8485 [4] SEAL  
12. 9J-3517 [4] VALVE  
  Y   SEPARATE ILLUSTRATION
 

#SEBP11660282
 

3G-8122: VALVE GP-CONTROL

3G8122 CONTROL VALVE GROUP--4 Stem--Part 1 of 2
Serial No. 96L2869-Up. 3G8123 Valve parts are shown on Page 136A. For Stick
Crossover, Boom, Bucket & Right Track
c178029 SEBP1166
3G8122 VALVE GP-CONTROL Parts scheme
  For full view, you need register

Parts for your 215 EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 4F-5192 [8] BOLT  
2. 3J-1907 [3] SEAL  
3. 8J-3596 [2] HOUSING  
4. 4J-0522 [5] SEAL  
5. 8J-3599 [2] SPRING  
6. 9S-4191 [2] PLUG 14.28 mm(.5265 in.) thread  
7. 9S-8004 [1] PLUG  
8. 9S-8001 [2] PLUG  
9. 4J-7533 [6] SEAL  
10. 9S-4180 [4] PLUG  
11. 9J-3622 [3] HOUSING  
12. 4F-7226 [12] BOLT  
13. 5J-8332 [3] SPRING  
14. 8J-4430 [4] HOUSING  
  1H-9696 [4] SEAL  
15. 7H-7954 [16] BOLT  
16. 5J-1808 [4] SEAL  
17. 9S-4188 [5] PLUG  
  4K-1388 [5] SEAL  
18. 0T-0319 C [4] BOLT  
19. 5P-0047 C [1] COVER  
  1P-3703 C [1] SEAL  
20. 3G-8123 Y [1] VALVE GROUP  
    (Separate Illustration)
21. 8J-4431 [3] HOUSING  
22. 5B-9603 [16] BOLT  
23. 9F-2167 [8] SCREW  
24. 3G-4100 [1] HOUSING  
25. 5P-8244 C [4] WASHER  
26. 1P-5766 C [2] FLANGE  
  C   INDICATES CHANGE
  Y   SEPARATE ILLUSTRATION
 

#SEBP11660283
 

3G-8122: VALVE GP-CONTROL

3G8122 CONTROL VALVE GROUP--4 Stem--Part 2 of 2
Serial No. 96L2869-Up. 8J6798 Valve parts are shown on Page 138
For Stick Crossover, Boom, Bucket & Right Track
c178030 SEBP1166
3G8122 VALVE GP-CONTROL Parts scheme
  For full view, you need register

Parts for your 215 EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 4F-5192 [8] BOLT  
2. 9J-3584 [4] SPRING  
3. 9J-7215 [2] HOUSING  
4. 5F-5835 [2] SPRING  
5. 4J-0522 [3] SEAL  
6. 8J-6798 Y [2] VALVE GROUP  
    (Separate Illustration)
7. 9J-3528 [1] HOUSING  
8. 0T-0768 [4] BOLT  
9. 7J-7852 [1] SPRING  
10. 1U-1576 C [4] PLUG ASSEM.  
11. 7M-8485 [4] SEAL  
12. 9J-3517 [4] VALVE  
  C   INDICATES CHANGE
  Y   SEPARATE ILLUSTRATION
 

#SEBP11660284
 

8J-8609: BASIC VALVE GROUP

8J8609 BASIC VALVE GROUP
Serial No. 96L787 to 96L1747 inclusive
Part of 8J8610 Control Valve Group shown on Page 134
9J3620 and 9J7735 Valve parts are shown on Pages 138 & 139
c215499 SEBP1166
8J8609 BASIC VALVE GROUP Parts scheme
  For full view, you need register

Parts for your 215 EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 9J-3021 [3] SPRING (inner)  
2. 9J-3022 [3] SPRING (outer)  
3. 7F-5423 [12] SHIM (use as required)  
4. 6J-3197 [6] RETAINER  
5. 0T-0318 [3] BOLT  
6. 3B-4507 [4] LOCKWASHER  
  2S-0932 [4] WASHER  
7. 9J-3020 [6] RETAINER  
8. 9J-3620 Y [1] VALVE GROUP  
    (Separate Illustration)
9. 6D-6187 [4] SHIM .13 mm(.005 in.) thick  
10. 2J-5907 [1] BOLT  
11. 9J-3617 [2] RETAINER  
12. 9J-3616 [1] SPACER  
13. 9J-3582 [1] SPRING  
14. 0T-0841 [1] WASHER  
  2F-3012 [15] SHIM (use as required)  
15. 9J-7735 Y [2] VALVE GROUP  
    (Separate Illustration)
16. 7J-7853 [1] VALVE  
17. 6D-6189 C [4] SHIM .26 mm(.010 in.) thick  
18. 8J-6815 C [2] PLUG  
  C   INDICATES CHANGE
  Y   SEPARATE ILLUSTRATION
 

#SEBP11660285
 

3G-8123: VALVE GP

3G8123 BASIC VALVE GROUP
Serial No. 96L1748-Up. Part of 3G8122 Control Valve Group shown on Pages 135A & 135C
9J3620 & 9J7735 Valve parts are shown on Pages 138 & 139
c224026 SEBP1166
3G8123 VALVE GP Parts scheme
  For full view, you need register

Parts for your 215 EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 9J-3021 [3] SPRING (inner)  
2. 9J-3022 [2] SPRING (outer)  
3. 7F-5423 [8] SHIM (use as required)  
4. 6J-3197 [4] RETAINER  
5. 3L-0526 [3] BOLT  
6. 2S-0932 [4] WASHER  
7. 9J-3020 [4] RETAINER  
8. 9J-3620 Y [1] VALVE GROUP  
    (Separate Illustration)
9. 6D-6187 [8] SHIM .13 mm(.005 in.) thick  
  6D-6189 [8] SHIM .26 mm(.010 in.) thick  
10. 4F-7226 [1] BOLT  
11. 9J-3617 [4] RETAINER  
12. 9J-3616 [1] SPACER  
13. 9J-3582 [2] SPRING (outer)  
14. 0T-0841 [1] WASHER  
  2F-3012 [15] SHIM (use as required)  
15. 9J-7735 Y [2] VALVE GROUP  
    (Separate Illustration)
16. 7J-7853 [1] VALVE  
17. 8J-6815 [2] PLUG  
  Y   SEPARATE ILLUSTRATION
 

#SEBP11660286
 

3G-8133: VALVE GP

3G8133 BASIC VALVE GROUP
Serial No. 96L1748-Up. Part of 3G8125 Control Valve Group shown on Pages 133A & 133B
9J3620 & 9J7735 Valve parts are shown on Pages 138 & 139
c224028 SEBP1166
3G8133 VALVE GP Parts scheme
  For full view, you need register

Parts for your 215 EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 9J-3620 Y [2] VALVE GROUP  
    (Separate Illustration)
2. 7J-7853 [2] VALVE  
3. 9J-7735 Y [2] VALVE GROUP  
    (Separate Illustration)
4. 0T-0841 [2] WASHER  
  2F-3012 [30] SHIM (use as required)  
5. 9J-3617 [2] RETAINER  
6. 9J-3582 [1] SPRING  
7. 9J-3616 [2] SPACER  
8. 8J-6815 [2] PLUG  
9. 4F-7226 [2] BOLT  
10. 2S-0932 [4] WASHER  
11. 9J-3022 [2] SPRING (outer)  
12. 7F-5423 [14] SHIM (use as required)  
13. 6J-3197 [4] RETAINER  
14. 9J-3020 [4] RETAINER  
15. 3L-0526 [2] BOLT  
16. 6D-6187 [6] SHIM .13 mm(.005 in.) thick  
  6D-6189 [6] SHIM .26 mm(.010 in.) thick  
17. 9J-3021 [3] SPRING (inner)  
  Y   SEPARATE ILLUSTRATION
 

#SEBP11660287
 

9J-9298: BASIC VALVE GROUP

9J9298 BASIC VALVE GROUP
Serial No. 96L787 to 96L1747 inclusive
Part of 9J9299 Control Valve shown on Page 133
9J3620 & 9J7735 Valve parts are shown on Pages 138 & 139
c215500 SEBP1166
9J9298 BASIC VALVE GROUP Parts scheme
  For full view, you need register

Parts for your 215 EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 9J-3620 Y [2] VALVE GROUP  
    (Separate Illustration)
2. 7J-7853 [2] VALVE  
3. 9J-7735 Y [2] VALVE GROUP  
    (Separate Illustration)
4. 0T-0841 [2] WASHER  
  2F-3012 [30] SHIM (use as required)  
5. 9J-3617 [2] RETAINER  
6. 9J-3582 [1] SPRING  
7. 9J-3616 [2] SPACER  
8. 8J-6815 C [4] PLUG  
9. 2J-5907 [2] BOLT  
10. 3B-4507 [4] LOCKWASHER  
  2S-0932 [4] WASHER  
11. 9J-3022 [3] SPRING (outer)  
  9J-3021 [3] SPRING (inner)  
12. 7F-5423 C [14] SHIM (use as required)  
13. 6J-3197 [6] RETAINER  
14. 9J-3020 [6] RETAINER  
15. 0T-0318 [2] BOLT  
16. 6D-6187 [4] SHIM .13 mm(.005 in.) thick  
  6D-6189 C [4] SHIM .26 mm(.010 in.) thick  
  C   INDICATES CHANGE
  Y   SEPARATE ILLUSTRATION
 

#SEBP11660288
 

8J-6798: VALVE GP-RELIEF

8J6798 VALVE GROUP--Pilot Operated
Part of 8J8610 & 3G8122 Control Valve Groups and 9J3393 Check and Relief Valve
Group shown on Pages 135, 135B, 135D & 169
c228940 SEBP1166
8J6798 VALVE GP-RELIEF Parts scheme
  For full view, you need register

Parts for your 215 EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 2M-9780 [1] SEAL  
2. 4D-9986 [1] SEAL  
3. 9J-2504 C [1] VALVE GROUP  
4. 8J-0323 [1] SEAT  
5. 3J-1907 [1] SEAL  
6. 8J-0331 [1] VALVE  
7. 8J-0322 [1] SPRING  
8. 5J-6153 J [6] SHIM .19mm(.0076 in.)thick  
9. 6J-8696 CJ [5] SHIM 1.22mm(.048 in.)thick  
  C   INDICATES CHANGE
  J   USE AS REQUIRED
 

#SEBP11660289
 

9J-3620: VALVE GP-CHECK & RELIEF

9J3620 VALVE GROUP
Part of 8J8609, 3G8123, 3G8133 & 9J9298 Basic Valve Groups, 5C2109 and 5C3580
Boom Check Valves and Lines shown on Pages 136, 136A, 136B, 137, 186 & 188
c211153 SEBP1166
9J3620 VALVE GP-CHECK & RELIEF Parts scheme
  For full view, you need register

Parts for your 215 EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 9S-8008 [1] PLUG  
2. 4J-5267 C [1] SEAL 2.5 mm(.984 in.) I.D.  
    -OR-
  3D-2824 C [1] SEAL 23.4 mm(.924 in.) I.D.  
3. 3J-1907 [1] SEAL  
4. 9J-3619 [1] VALVE GROUP  
5. 5J-6153 [6] SHIM 0.20 mm(.0076 in.) thick  
6. 6J-8696 [4] SHIM 1.22 mm(.048 in.) thick  
7. 8J-0322 [1] SPRING  
8. 8J-0331 [1] VALVE  
9. 8J-0323 [1] SEAT  
10. 5F-5835 [1] SPRING  
  C   INDICATES CHANGE
 

Information:

Tool Operating Manual
4C-9910 Portable Hydraulic Tester (Flow 125 GPM) {0599, 0784, 5050, 5057, 5095}
4C-9910 Portable Hydraulic Tester (Flow 125 GPM) {0599, 0784, 5050, 5057, 5095}
Service Magazine
The 6V-8633 Connector Has Changed {5057, 7553}
2005/11/28

Caterpillar Parts SIS Catalog 215 :

8J-8610 CONTROL VALVE GROUP
CONTROL VALVE GROUP
8J-8610 CONTROL VALVE GROUP
VALVE GP-CONTROL
3G-8125 VALVE GP-CONTROL
VALVE GP-CONTROL
3G-8125 VALVE GP-CONTROL
CONTROL VALVE GROUP
9J-9299 CONTROL VALVE GROUP
TANK GP-HYDRAULIC OIL
6A-4501 TANK GP-HYDRAULIC OIL
TANK GP-HYDRAULIC OIL
6A-4501 TANK GP-HYDRAULIC OIL
TRACK GP
5C-5584 TRACK GP
3G-8122 VALVE GP-CONTROL
VALVE GP-CONTROL
3G-8122 VALVE GP-CONTROL
3G-8122 VALVE GP-CONTROL
BASIC VALVE GROUP
8J-8609 BASIC VALVE GROUP
VALVE GP
3G-8123 VALVE GP
VALVE GP
3G-8133 VALVE GP
BASIC VALVE GROUP
9J-9298 BASIC VALVE GROUP
VALVE GP-RELIEF
8J-6798 VALVE GP-RELIEF

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