ELECTRICAL AND STARTING SYSTEM
STARTING MOTOR GPSOLENOID GP
STARTING MOTOR GP
FUEL SYSTEM
CONTROL GP-FUEL RATIOELECTRICAL AND STARTING SYSTEM
STARTING MOTOR GPSWITCH GP
SHUTOFF GP
ELECTRICAL AND STARTING SYSTEM
STARTING MOTOR GP#SEBP13040550
3T-3421: SOLENOID AS-STARTING MOTOR
  3T3421 SOLENOID AS
24 VOLT
PROVIDES FIELD REPLACEMENT FOR 3T4704-PAGE 81.04
AN ATTACHMENT
24 VOLT
PROVIDES FIELD REPLACEMENT FOR 3T4704-PAGE 81.04
AN ATTACHMENT
Parts for your 3208 ENGINE - MACHINE:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments | 
|---|---|---|---|---|
| 1. | 9G-6770 | [1] | CONTACT ASSEM. | |
| 2. | 4M-1815 | [1] | SPRING | |
| 3. | 4M-5274 | [3] | SCREW | |
| 4. | 6T-1121 | [1] | GASKET | |
| 5. | 045-4065 | [4] | SCREW | |
| 4B-4274 | [8] | WASHER | ||
| 4B-2049 | [4] | NUT | ||
| 6. | 6T-1120 | [1] | BUSHING | |
| 7. | 6T-1119 | [1] | TERMINAL ASSEM. | |
| (Includes) | ||||
| 8. | 3H-3680 | [3] | NUT | |
| 4B-4280 | [3] | WASHER | ||
| 9F-4976 | [2] | LOCKWASHER | ||
| 9. | 4B-2049 | [3] | NUT | |
| 4B-4274 | [3] | WASHER | ||
| 3B-4502 | [2] | LOCKWASHER | ||
| 10. | 6T-0362 | [1] | INSULATOR | |
#SEBP13040551
3T-4704: SOLENOID AS-STARTING MOTOR
  3T4704 SOLENOID AS
24 VOLT. PART OF 3T2652 & 7T0799 STARTING MOTOR-ELECTRIC
FOR FIELD REPLACEMENT ORDER 3T3421-PAGE 81.04
AN ATTACHMENT
24 VOLT. PART OF 3T2652 & 7T0799 STARTING MOTOR-ELECTRIC
FOR FIELD REPLACEMENT ORDER 3T3421-PAGE 81.04
AN ATTACHMENT
Parts for your 3208 ENGINE - MACHINE:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments | 
|---|---|---|---|---|
| 1. | 9G-6770 | [1] | CONTACT AS | |
| 2. | 4M-1815 | [1] | SPRING-CONTACT | |
| 3. | 6V-8373 | [3] | SCREW-MACHINE (6-32X.187 IN) | |
| 4. | 7T-9123 | [1] | GASKET-PLATE | |
| 5. | 045-4065 | [4] | SCREW-MACHINE | |
| 4B-4274 | [8] | WASHER (1.2MM THK) | ||
| 4B-2049 | [4] | NUT | ||
| 6. | 6T-1120 | [1] | BUSHING-TERMINAL | |
| 7. | 6T-1119 | [1] | TERMINAL AS | |
| 8. | 8T-0328 | [3] | WASHER-HARD (1MM THK) | |
| 8F-1434 | [2] | LOCKWASHER (5MM ID) | ||
| 9. | 4B-2049 | [3] | NUT (10-32 THD) | |
| 7X-0562 | [6] | WASHER-HARD | ||
| 6V-8188 | [3] | NUT (1/2-13 THD) | ||
| 10. | 6T-0362 | [1] | INSULATOR | 
#SEBP13040552
3T-5068: SOLENOID AS
  3T5068 SOLENOID AS
12 VOLT
PART OF 3T2657 & 7T9255 STARTING MOTOR-ELECTRIC
AN ATTACHMENT
12 VOLT
PART OF 3T2657 & 7T9255 STARTING MOTOR-ELECTRIC
AN ATTACHMENT
Parts for your 3208 ENGINE - MACHINE:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments | 
|---|---|---|---|---|
| 1. | 4M-1815 | [1] | SPRING-CONTACT | |
| 2. | 4M-5274 | [3] | SCREW-MACHINE | |
| 3. | 6T-1121 | [1] | GASKET-TERMINAL PLATE | |
| 4. | 4B-2049 | [4] | NUT | |
| 5. | 4B-4274 | [8] | WASHER | |
| 6. | 045-4065 | [4] | SCREW-MACHINE | |
| 7. | 6T-1120 | [1] | BUSHING | |
| 8. | 9G-6770 | [1] | CONTACT AS | |
| 9. | 6T-1123 | [1] | TERMINAL AS | |
| 10. | 3H-3680 | [3] | NUT-JAM | |
| 11. | 4B-4280 | [3] | WASHER | |
| 12. | 9F-4976 | [2] | LOCKWASHER | |
| 13. | 4B-2049 | [3] | NUT | |
| 14. | 4B-4274 | [3] | WASHER | |
| 15. | 3B-4502 | [2] | LOCKWASHER | |
| 16. | 6T-0362 | [1] | INSULATOR | 
#SEBP13040553
7T-8854: SOLENOID AS-STARTING MOTOR
  7T8854 SOLENOID AS
24 VOLT
PART OF 7T0799 STARTING MOTOR-ELECTRIC
AN ATTACHMENT
24 VOLT
PART OF 7T0799 STARTING MOTOR-ELECTRIC
AN ATTACHMENT
Parts for your 3208 ENGINE - MACHINE:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments | 
|---|---|---|---|---|
| 1. | 9G-6770 | [1] | CONTACT AS | |
| 2. | 4M-1815 | [1] | SPRING-CONTACT | |
| 3. | 6V-8373 | [3] | SCREW-MACHINE | |
| 4. | 6T-1121 | [1] | GASKET-TERMINAL PLATE | |
| 5. | 045-4065 | [4] | SCREW-MACHINE | |
| 4B-4274 | [8] | WASHER | ||
| 6V-8378 | [4] | NUT | ||
| 6. | 6T-1120 | [1] | BUSHING | |
| 7. | 6T-1124 | [1] | TERMINAL AS | |
| 8. | 3H-3680 | [3] | NUT-JAM | |
| 4B-4280 | [3] | WASHER | ||
| 9F-4976 | [2] | LOCKWASHER | ||
| 9. | 4B-2049 | [3] | NUT | |
| 4B-4274 | [3] | WASHER | ||
| 3B-4502 | [2] | LOCKWASHER | ||
| 10. | 6T-0362 | [1] | INSULATOR | 
#SEBP13040554
1W-3769: SOLENOID GP-FUEL RATIO CONTROL
  1W3769 SOLENOID GP
AN ATTACHMENT
AN ATTACHMENT
Parts for your 3208 ENGINE - MACHINE:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments | 
|---|---|---|---|---|
| 1. | 6K-1972 | [1] | ELBOW-FLARED (1/4 NPT) | |
| 2. | 9N-6062 | [1] | TUBE AS-OIL | |
| 3. | 3N-1294 | [1] | ELBOW | |
| 4. | 1J-9671 | [2] | SEAL-O-RING (10.52MM ID) | |
| 5. | 9N-2508 | [1] | SOLENOID AS | |
| 6. | 5P-4939 | [1] | SCREW AS-MACHINE | |
| 7. | 9L-8715 | [1] | CLAMP | |
| 9L-8716 | [1] | CLAMP | ||
| 8. | 1W-2964 | [1] | TUBE AS | |
| 9. | 4S-6399 | [1] | CONNECTOR | |
| 10. | 3J-7352 | [1] | CONNECTOR (7/16-20 STR THD) | |
| 3J-7354 | [1] | SEAL-O-RING (8.92MM ID) | ||
| 11. | 8N-6680 | [3] | SCREEN AS | |
| 2D-6392 | [1] | SEAL-O-RING (6.07MM ID) | ||
| 12. | 6V-2380 | [3] | BOLT | |
| 3G-8612 | [3] | SPACER | ||
| 13. | 7W-6332 | [1] | COVER-DIAPHRAGM | |
| 14. | 9N-6059 | [1] | DIAPHRAGM | |
| 15. | 9N-6057 | [1] | PISTON-LIMITER | |
| 16. | 9N-6058 | [1] | COVER-OVERRIDE | |
| 17. | 6L-5766 | [1] | GASKET | 
#SEBP13040555
9L-3597: STARTING MOTOR GP-ELECTRIC
  9L3597 STARTING MOTOR GP-PART 1 OF 2
12 VOLT. ELECTRICAL
PART OF 2N9305 SOLENOID SWITCH
AN ATTACHMENT
12 VOLT. ELECTRICAL
PART OF 2N9305 SOLENOID SWITCH
AN ATTACHMENT
Parts for your 3208 ENGINE - MACHINE:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments | 
|---|---|---|---|---|
| 1. | 4M-1829 | [1] | BOOT-RUBBER | |
| 2. | 4M-0188 | [1] | WASHER | |
| 4M-1828 | [1] | RETAINER-SPRING | ||
| 3. | 9M-7606 | [1] | PLUNGER AS | |
| 4. | 9M-7609 | [1] | SPRING | |
| 5. | 4S-7899 | [1] | HOUSING AS-LEVER | |
| 6. | 2B-4602 | [1] | PLUG-PIPE | |
| 9F-2547 | [1] | WICK | ||
| 7. | 1M-9968 | [1] | BUSHING-BEARING | |
| 8. | 2F-6678 | [1] | SEAL-LIP TYPE | |
| 9. | 4M-1827 | [1] | RETAINER-SPRING | |
| 10. | 9M-7611 | [2] | RING-RETAINING | |
| 11. | 3F-2617 | [1] | NUT-SELF LOCKING | |
| 12. | 4M-1854 | [1] | SHAFT-LEVER | |
| 1H-1023 | [1] | SEAL-O-RING (9.38MM ID) | ||
| 2D-6392 | [1] | SEAL-O-RING (6.07MM ID) | ||
| 13. | 6N-3827 AC | [1] | DRIVE AS-MOTOR | |
| -OR- | ||||
| 2P-4708 CJ | [1] | DRIVE AS-MOTOR | ||
| 14. | 9S-9771 | [1] | PINION-DRIVE | |
| 15. | 4M-1851 | [1] | GASKET | |
| 16. | 4M-1853 | [1] | LEVER AS-SHIFT | |
| 17. | 4M-1833 | [1] | SCREW (1.50IN) | |
| 7M-0336 | [1] | SCREW (.86IN) | ||
| 18. | 4L-2729 | [1] | WASHER | |
| 19. | 1M-9971 | [1] | SPACER | |
| 20. | 7F-4806 | [2] | STRIP-INSULATION | |
| 21. | 8H-1141 | [4] | SHOE-POLE | |
| 22. | 5L-8731 | [1] | COIL AS | |
| 23. | 7L-6587 | [1] | ARMATURE AS | |
| 24. | 2N-3145 | [1] | INSULATOR-COIL | |
| 25. | 5L-8732 | [8] | BRUSH AS-MOTOR | |
| 26. | 4M-1844 | [1] | FRAME AS-END | |
| 7S-9826 | [1] | PLUG-EXPANSION | ||
| 27. | 2B-4602 | [1] | PLUG-PIPE | |
| 9F-2547 | [1] | WICK | ||
| 28. | 3S-2398 | [1] | BUSHING-END | |
| 29. | 2L-8166 | [1] | WASHER | |
| 30. | 4B-1220 | [3] | SCREW-MACHINE | |
| 8H-0878 | [3] | LOCKWASHER | ||
| 7F-3529 | [3] | WASHER-PLAIN | ||
| 31. | 4M-0189 | [2] | SEAL-O-RING | |
| 32. | 2F-2860 | [8] | SCREW-MACHINE | |
| 33. | 3L-3380 | [1] | BUSHING | |
| THE FOLLOWING REPAIR | ||||
| KITS ARE AVAILABLE: | ||||
| 7N-6098 CJ | [1] | KIT-SPRING CUP | ||
| (INCLUDES SPRINGS | ||||
| & RETAINER) | ||||
| 4S-9459 J | [1] | KIT-WASHER | ||
| (INCLUDES WASHERS | ||||
| & RETAINER) | ||||
| A | NOT PART OF THIS GROUP | |||
| C | CHANGE FROM PREVIOUS TYPE | |||
#SEBP13040556
9L-3597: STARTING MOTOR GP-ELECTRIC
  9L3597 STARTING MOTOR GP-PART 2 OF 2
12 VOLT. ELECTRICAL
7L6586-PAGE 85
PART OF 2N9305 SOLENOID SWITCH
AN ATTACHMENT
12 VOLT. ELECTRICAL
7L6586-PAGE 85
PART OF 2N9305 SOLENOID SWITCH
AN ATTACHMENT
Parts for your 3208 ENGINE - MACHINE:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments | 
|---|---|---|---|---|
| 1. | 7F-4545 | [1] | PLATE-BRUSH | |
| 2. | 5H-6467 | [2] | SCREW-MACHINE | |
| 3. | 7H-2079 | [8] | LOCKWASHER | |
| 7F-3525 | [8] | WASHER-BUSHING | ||
| 4. | 9M-7652 | [1] | PLATE AS-BRUSH | |
| 5. | 7F-4549 | [2] | PLATE-HOLDER | |
| 6. | 3H-3697 | [2] | SCREW-SPECIAL | |
| 7. | 3F-0379 C | [8] | SCREW-POLE SHOE | |
| 8. | 4M-1849 | [1] | LEAD AS | |
| 9. | 7F-4556 | [9] | BOLT | |
| 8H-3481 | [9] | LOCKWASHER | ||
| 10. | 7F-3491 | [2] | WASHER | |
| 11. | 1D-4719 | [1] | NUT | |
| 12. | 9F-4976 | [13] | LOCKWASHER | |
| 13. | 3H-3680 | [3] | NUT-JAM | |
| 14. | 4M-1846 | [1] | PLATE AS-BRUSH | |
| 7F-3512 | [8] | SPRING-BRUSH | ||
| 16. | 7F-4550 | [1] | PLATE-HOLDER | |
| 17. | 4B-1311 | [2] | SCREW-MACHINE | |
| 18. | 7F-4546 | [4] | HOLDER-BRUSH | |
| 19. | 7F-3522 | [2] | SCREW-HOLDER | |
| 20. | 2L-6679 | [2] | PLATE-INSULATOR | |
| 21. | 4M-1831 | [3] | PLUG-LEVER HOUSING | |
| 7L-2894 | [3] | GASKET | ||
| 22. | 3T-3419 | [1] | HOUSING AS-DRIVE | |
| 4M-1896 | [1] | BUSHING | ||
| 3T-3424 | [1] | PLUG-FELT | ||
| 3T-3423 | [1] | CUP | ||
| 23. | 7F-3494 | [2] | WASHER-STUD | |
| 24. | 9H-3757 | [2] | WASHER | |
| 25. | 4M-1841 | [1] | CONNECTOR | |
| 26. | 7L-6586 Y | [1] | SOLENOID AS | |
| 27. | 6H-3622 | [4] | SCREW-MACHINE | |
| THE FOLLOWING REPAIR | ||||
| KIT IS AVAILABLE: | ||||
| 3N-3763 | [1] | KIT-TERMINAL | ||
| (INCLS. INSULATOR, | ||||
| BUSHINGS & WASHERS) | ||||
| C | CHANGE FROM PREVIOUS TYPE | |||
| Y | SEPARATE ILLUSTRATION | |||
#SEBP13040557
4M-1812: SWITCH AS-SOLENOID
Parts for your 3208 ENGINE - MACHINE:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments | 
|---|---|---|---|---|
| 1. | 7N-1269 C | [1] | TERMINAL & PLATE AS | |
| 4M-1834 | [1] | PLATE-TERMINAL | ||
| 2. | 7F-4907 | [1] | STRIP-INSULATION | |
| 3. | 3H-3681 | [2] | NUT-FULL | |
| 4. | 3B-4508 | [4] | LOCKWASHER | |
| 5. | 3H-3680 | [2] | NUT-JAM | |
| 6. | 7F-3494 | [2] | WASHER-STUD | |
| 7. | 4M-1836 | [2] | INSULATOR | |
| 8. | 4M-1837 | [2] | BUSHING | |
| 9. | 7F-4906 | [1] | STUD-TERMINAL | |
| 10. | 4M-2800 | [1] | TERMINAL | |
| 11. | 7N-1271 | [1] | TERMINAL AS | |
| 12. | 4M-5274 | [1] | SCREW-MACHINE (HEX HEAD) | |
| 5P-9132 C | [1] | SCREW-WASHER HEAD (TRUSS HEAD) | ||
| 13. | 1P-3879 | [1] | LEAD AS | |
| 14. | 4M-3217 | [2] | SCREW | |
| 15. | 9G-6770 C | [1] | CONTACT AS | |
| 16. | 4M-1813 | [1] | CASE & COIL AS | |
| 17. | 1F-0073 | [2] | CLAMP | |
| 18. | 4M-1815 | [1] | SPRING-CONTACT | |
| 19. | 9M-7657 | [4] | NUT-SEALING | |
| 9S-4489 | [4] | SCREW AS | ||
| 20. | 9S-4490 | [4] | GASKET-PLATE | |
| C | CHANGE FROM PREVIOUS TYPE | |||
#SEBP13040558
5L-8735: SWITCH AS-SOLENOID
Parts for your 3208 ENGINE - MACHINE:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments | 
|---|---|---|---|---|
| 1. | 5L-9086 | [1] | TERMINAL AS | |
| 4M-1834 | [1] | PLATE-TERMINAL | ||
| 2. | 7F-4907 | [1] | STRIP-INSULATION | |
| 3. | 3H-3681 | [2] | NUT-FULL | |
| 4. | 9F-4976 C | [4] | LOCKWASHER | |
| 5. | 3H-3680 | [2] | NUT-JAM | |
| 6. | 7F-3494 | [2] | WASHER-STUD | |
| 7. | 4M-1836 | [2] | INSULATOR | |
| 8. | 4M-1837 | [2] | BUSHING | |
| 9. | 5L-9089 C | [1] | STUD (MOTOR) | |
| 10. | 4M-2800 | [1] | TERMINAL | |
| 11. | 5L-9088 C | [1] | STUD (BATTERY) | |
| 12. | 9S-4490 C | [1] | GASKET-PLATE | |
| 13. | 8H-4180 C | [4] | SCREW AS-MACHINE | |
| 14. | 4M-3217 | [2] | SCREW | |
| 15. | 4M-1814 | [1] | CONTACT AS | |
| 16. | 5L-9085 | [1] | CASE AS | |
| 17. | 1P-3879 C | [1] | LEAD AS | |
| 18. | 4M-1815 | [1] | SPRING-CONTACT | |
| 19. | 4M-5274 | [1] | SCREW-MACHINE (TRUSS HEAD) | |
| -OR- | ||||
| 5P-9132 C | [1] | SCREW-WASHER HEAD (HEX HEAD) | ||
| C | CHANGE FROM PREVIOUS TYPE | |||
#SEBP13040559
9N-0683: SHUTOFF GP-ELECTRICAL
  9N0683 SHUTOFF GP-ELECTRIC-12 VOLT
6N9988-PAGE 86.02. PART OF 1N3105, 1N3107, 2W9017, 4W5621, 4W5623, 4W5625,
7C2234, 7C4959, 7C9492, 7C9494, 7C9496, 7C9498, 9Y6444 PUMPS
FIELD REPLACEMENT FOR 7C9492, 4W5623, 7C9494 & 4W5625
6N9988-PAGE 86.02. PART OF 1N3105, 1N3107, 2W9017, 4W5621, 4W5623, 4W5625,
7C2234, 7C4959, 7C9492, 7C9494, 7C9496, 7C9498, 9Y6444 PUMPS
FIELD REPLACEMENT FOR 7C9492, 4W5623, 7C9494 & 4W5625
Information:
ELECTRICAL AND STARTING SYSTEM
 
STARTING MOTOR GP
 
General Service Information 
             
Engine News 
                                                                         
Special Instruction 
              
Installation of New Shift Lever Assembly for All Starter Motors {1453}
Installation of New Shift Lever Assembly for All Starter Motors {1453}
      Installation of New Shift Lever Assembly for All Starter Motors {1453}
Procedure to Install the Insulator on to Series Starters on All Engines {1453}
Procedure to Install the Insulator on to Series Starters on All Engines {1453}
      Procedure to Install the Insulator on to Series Starters on All Engines {1453}
Installation of Repair Kit-Solenoid Plunger Assembly on All Engines {1453}
Installation of Repair Kit-Solenoid Plunger Assembly on All Engines {1453}
      Installation of Repair Kit-Solenoid Plunger Assembly on All Engines {1453}
Procedure to Install Terminal Kit on All Engines {1453}
Procedure to Install Terminal Kit on All Engines {1453}
      Procedure to Install Terminal Kit on All Engines {1453}
Procedure to Install Brush Holder Assembly in All Engines {1453}
Procedure to Install Brush Holder Assembly in All Engines {1453}
      Procedure to Install Brush Holder Assembly in All Engines {1453}
Procedure to Replace Armature of Starter Motor On All Cat<SUP>®</SUP> Products {1408, 1450, 1453}
Procedure to Replace Armature of Starter Motor On All Cat® Products {1408, 1450, 1453}
      Procedure to Replace Armature of Starter Motor On All Cat® Products {1408, 1450, 1453}
Procedure to Replace Commutator End (CE) Housing of Starter Motor On All Cat<SUP>®</SUP> Products {1408, 1450, 1453}
Procedure to Replace Commutator End (CE) Housing of Starter Motor On All Cat® Products {1408, 1450, 1453}
      Procedure to Replace Commutator End (CE) Housing of Starter Motor On All Cat® Products {1408, 1450, 1453}
Procedure to Replace Drive Assembly of Starter Motor On All Cat<SUP>®</SUP> Products {1453}
Procedure to Replace Drive Assembly of Starter Motor On All Cat® Products {1453}
     Procedure to Replace Drive Assembly of Starter Motor On All Cat® Products {1453}
Specifications 
                   
Disassembly and Assembly 
                   
Service Magazine 
                    
Modification To Prevent Starter From Remaining Engaged With Flywheel After Engine Starts{1400,1450}
1987/03/16
                                                                                      1987/03/16
Caterpillar Parts SIS Catalog 3208 :
Truck sale:
CATERPILLAR 3208 2004
- STATIONARY GENERATOR SETS
EMPRESAS MATCO, S.A. DE C.V.
Sufragio Efectivo Norte 870 - Obregón -
- STATIONARY GENERATOR SETS
EMPRESAS MATCO, S.A. DE C.V.
Sufragio Efectivo Norte 870 - Obregón -
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 


