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3V9024 HARNESS ASSEMBLY Part of 3V5348 Travel Alarm Group shown on Page 74 215 EXCAVATOR


ELECTRICAL AND STARTING SYSTEM
WIRING GP
OPERATOR STATION
HORN GP
POWER TRAIN
BRAKE GP
DRIVE GP-FINAL

EXCAVATOR 215 EXCAVATOR 14Z
 215 EXCAVATOR 14Z00001-00648 (MACHINE) POWERED BY 3204 ENGINE SEBP1337 215 14Z   (1981)

ELECTRICAL AND STARTING SYSTEM

WIRING GP
HARNESS AS
5C-6960 HARNESS AS
LAMP GP
1M-1882 LAMP GP
HARNESS AS-WIRING
3V-9024 HARNESS AS-WIRING
 

#SEBP13370140
 

3V-9024: HARNESS AS-WIRING

3V9024 HARNESS ASSEMBLY
Part of 3V5348 Travel Alarm Group shown on Page 74
c215496 SEBP1337
3V9024 HARNESS AS-WIRING Parts scheme
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Parts for your 215 EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 2L-8065 [1] TERMINAL  
2. 2L-8075 [1] TERMINAL  
3. 6N-9587 [1] CONNECTOR (FEMALE)  
4. 2L-8079 [1] TERMINAL  
5. 2L-8077 [1] TERMINAL  
6. 5P-3175 [1] CONNECTOR AS  
   
    THE FOLLOWING WIRE
    IS AVAILABLE:
  5P-5623 BD WIRE  
  B   USE AS REQUIRED
  D   ORDER BY THE METER
 

#SEBP13370141
 

3V-4495: HORN GP-ELECTRIC

3V4495 ELECTRIC HORN GROUP
c228389 SEBP1337
3V4495 HORN GP-ELECTRIC Parts scheme
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Parts for your 215 EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7N-1138 [2] HORN ASSEM. (24 volt)  
    (Each Includes)
2. 5P-7848 C [2] NUT  
  1H-4393 [2] LOCKWASHER  
3. 8K-8630 [2] WIRE ASSEM.  
    (Each Includes)
  5P-5624 CH WIRE .180 m(7.09 in.)  
  2L-8075 [1] TERMINAL (no. 8 screw)  
4. 2L-8078 C [1] TERMINAL  
5. 0S-1617 [4] BOLT  
  3B-4505 [4] LOCKWASHER  
6. 1D-4716 [6] NUT  
7. 4K-0670 [1] SWITCH  
8. 0S-1615 [2] BOLT  
  1B-4330 [2] NUT  
  3B-4504 [2] LOCKWASHER  
  C   INDICATES CHANGE
  H   ORDER BY THE METER
 

#SEBP13370142
 

8V-5902: HORN GP-ELECTRIC

8V5902 ELECTRIC HORN GROUP--Field Installation
PROVIDES A LOUDER HORN
SEBP13370142 SEBP1337
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Parts for your 215 EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  7K-1181 [9] STRAP (TIE WRAP WIRES WHERE NEEDED)  
  0S-1621 U [2] BOLT  
  1K-6872 U [2] LOCKNUT  
  8V-5903 [2] HARNESS ASSEMBLY IN HORN GUARD  
  8V-5904 [1] GUARD ASSEMBLY (ON TOP OF HOOD & GUARD GROUP)  
  [1] HARNESS ASSEMBLY (HORN GUARD TO BACK OF CAB)  
  3T-3048 [1] CLIP ASSEMBLY (ATTACH TO HARNESS BEHIND CAB)  
  3T-6141 [1] HORN ASSEMBLY  
  8V-5908 [1] WIRE ASSEMBLY (HORN SWITCH TO BEHIND CAB)  
  0S-0509 V [2] BOLT  
  2K-4973 V [2] LOCKNUT  
  4D-1326 V [2] LOCKWASHER  
  4D-7794 V [1] CLIP  
  8V-5909 [1] ANGLE ASSEMBLY (WELDS TO HOOD & GUARD GROUP)  
  0S-1619 W [4] BOLT  
  2V-4387 W [8] SPACER  
  5P-1075 W [4] WASHER  
  2K-4973 W [4] LOCKNUT  
  U   HORN TO GUARD
  V   INSIDE GUARD ASSEMBLY
  W   RETAINING GUARD TO HOOD AND GU
 

#SEBP13370143
 

5C-5383: BRAKE GP-PARKING

5C5383 PARKING BRAKE GROUP--L.H.
Also part of 5C8860 Auxiliary Control Arrangements listed on Page 116A
c232458 SEBP1337
5C5383 BRAKE GP-PARKING Parts scheme
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Parts for your 215 EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 6A-6481 [1] PLATE  
2. 6A-6484 [2] SPRING  
3. 5C-6238 C [1] PISTON  
4. 2J-8163 [1] SEAL  
5. 5C-0857 [6] PLATE  
6. 6A-6483 [1] HUB  
7. 8F-9516 [1] SEAL  
8. 0S-1571 [6] BOLT  
  5M-2894 C [6] WASHER  
9. 6A-6486 [5] DISC  
10. 5J-8375 [1] SEAL  
11. 6A-6485 [1] RING  
12. 6J-1500 [1] SEAL  
13. 5C-5380 [1] HOUSING  
14. 0S-1589 [2] BOLT  
  5P-8247 C [2] WASHER  
15. 5C-0807 [2] RETAINER  
16. 8K-3584 [1] BREATHER  
17. 8B-4967 [1] SEAL  
18. 8J-1688 [1] SEAL  
19. 6A-6488 [1] RING  
20. 5C-5975 C [1] GUARD ASSEM.  
21. 0T-0102 C [4] BOLT  
  4B-4278 C [4] WASHER  
  C   INDICATES CHANGE
 

#SEBP13370144
 

5C-5384: BRAKE GP-PARKING

5C5384 PARKING BRAKE GROUP--R.H.
Also part of 5C8860 Auxiliary Control Arrangement listed on Page 116A
c233512 SEBP1337
5C5384 BRAKE GP-PARKING Parts scheme
  For full view, you need register

Parts for your 215 EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 6A-6481 [1] PLATE  
2. 6A-6484 [2] SPRING  
3. 5C-6238 C [1] PISTON  
4. 2J-8163 [1] SEAL  
5. 5C-0857 [6] PLATE  
6. 6A-6483 [1] HUB  
7. 8F-9516 [1] SEAL  
8. 0S-1571 [6] BOLT  
  5M-2894 C [6] WASHER  
9. 6A-6486 [5] DISC  
10. 5J-8375 [1] SEAL  
11. 6A-6485 [1] RING  
12. 6J-1500 [1] SEAL  
13. 5C-5381 [1] HOUSING  
14. 0S-1589 [2] BOLT  
  5P-8247 C [2] WASHER  
15. 5C-0807 [2] RETAINER  
16. 8K-3584 [1] BREATHER  
17. 8B-4967 [1] SEAL  
18. 8J-1688 [1] SEAL  
19. 6A-6488 [1] RING  
20. 5C-5975 C [1] GUARD ASSEM.  
21. 0T-0102 C [4] BOLT  
  4B-4278 C [4] WASHER  
  C   INDICATES CHANGE
 

#SEBP13370145
 

3V-9163: BRAKE GP-PARKING

3V9163 PARKING BRAKE GROUP--2 Required
Serial No. 14Z1--Up
Part of 7B9975 Undercarriage Frame Arrangement shown on Page 88B
AN ATTACHMENT
c220235 SEBP1337
3V9163 BRAKE GP-PARKING Parts scheme
  For full view, you need register

Parts for your 215 EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7S-8758 [1] SEAL  
2. 8K-0522 [1] BLOCK  
3. 8K-0524 [1] LOCK  
4. 2D-1691 [1] SEAL  
5. 8K-0507 [2] DISC  
6. 8K-0509 [3] PLATE  
7. 3V-8904 [1] ADAPTER  
8. 4F-7388 [1] SEAL  
9. 2B-0947 [6] BOLT  
  3B-4508 [6] LOCKWASHER  
10. 8K-0508 [2] SPRING  
11. 8K-0510 [2] RETAINER  
12. 5J-8400 [1] SEAL  
13. 5J-5150 [1] SEAL  
14. 5J-1731 [1] SEAL  
15. 8K-0523 [1] PISTON  
16. 4F-7387 [1] SEAL  
17. 8K-4352 [1] NUT  
18. 2V-0462 [1] PLATE  
19. 0S-1566 [2] BOLT  
20. 0L-2119 [2] WASHER  
21. 1J-6473 [2] RING  
22. 5F-3999 [1] SEAL  
23. 8K-0521 [1] HOUSING  
24. 8K-3584 [1] VALVE  
 

#SEBP13370146
 

5C-8695: FINAL DRIVE GP

5C8695 FINAL DRIVE GROUP--2 Required--Part 1 of 2
Serial No. 14Z1--Up
c237792 SEBP1337
5C8695 FINAL DRIVE GP Parts scheme
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Parts for your 215 EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 6A-6491 [1] HOUSING ASSEM.  
    (Includes)
2. 1A-3284 [1] DOWEL  
3. 2H-0930 [1] CONE  
4. 2H-0929 [1] CUP  
5. 9S-3581 [2] CUP  
6. 9S-3582 [2] CONE  
7. 6A-7539 [1] SPROCKET  
8. 5K-5288 R [1] SEAL GROUP  
    (Includes)
  5K-5129 [2] RING  
9. 7D-9766 [1] BOLT  
  8K-8517 [1] WASHER  
10. 0S-1587 [16] BOLT  
11. 3B-4508 [16] LOCKWASHER  
12. 3B-0551 [2] PLUG  
13. 2B-7556 [2] CORK (large)  
  2B-7557 [2] CORK (small)  
14. 5H-8624 [1] SEAL  
15. 5C-8694 [1] CARRIER ASSEM.  
    (Includes)
16. 2D-0604 [1] BUTTON  
17. 2K-0439 [1] BOLT  
  4K-0684 [1] WASHER  
18. 6A-7534 [1] RETAINER  
  6A-7535 [1] SHIM PACK  
19. 5C-8273 [1] ADAPTER  
20. 1D-4709 [12] BOLT  
  3B-4516 [12] LOCKWASHER  
21. 5C-8585 [1] RING  
22. 5C-9120 [6] WASHER 32.26mm (1.27 in.)I.D.  
  5C-9119 [6] WASHER 32.13mm (1.26 in.)I.D.  
23. 5C-8696 [3] BEARING  
24. 2A-1538 [12] BOLT  
  3B-4512 [12] LOCKWASHER  
25. 9K-1171 [1] CUP  
26. 8D-2256 [1] CONE  
27. 5C-5936 [1] GEAR (14 teeth)  
  R   REMFG PART MAY BE AVAILABLE
 

#SEBP13370147
 

5C-8695: FINAL DRIVE GP

5C8695 FINAL DRIVE GROUP--2 Required--Part 2
Serial No. 14Z1--Up
c237793 SEBP1337
5C8695 FINAL DRIVE GP Parts scheme
  For full view, you need register

Parts for your 215 EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 6A-6492 [1] COVER  
2. 5C-1834 [1] GEAR (13 teeth)  
3. 5C-8583 [1] GEAR (49 teeth)  
4. 5P-2545 [1] SEAL  
5. 5C-8587 [1] COVER  
6. 2P-1373 [1] CUP  
7. 2P-1374 [1] CONE  
8. 1A-0458 [12] BOLT  
  3B-4512 [12] LOCKWASHER  
9. 6A-7528 [1] SHIM PACK  
10. 5C-8584 [3] GEAR (planet-17 teeth)  
11. 5C-8582 [3] SHAFT  
12. 6A-7533 [1] GEAR (52 teeth)  
13. 5C-8586 [1] GEAR (14 teeth)  
14. 6A-4498 [1] SHIM PACK  
15. 0S-1585 [5] BOLT  
  3B-4508 [5] LOCKWASHER  
16. 8S-9152 [2] CONE  
17. 6A-4497 [1] CAGE  
18. 6A-7536 [1] PLUG ASSEM.  
    (Includes)
  2D-0604 [1] BUTTON  
19. 5M-7423 [1] SEAL  
20. 8S-9151 [2] CUP  
21. 8F-9516 [1] SEAL  
22. 6A-4495 [1] SHIM PACK  
23. 1A-2029 [5] BOLT  
  3B-4506 [5] LOCKWASHER  
24. 6A-4493 [1] CAGE  
25. 1H-7339 [1] SEAL  
26. 3B-5790 [1] CUP  
27. 6V-2323 [1] CONE  
28. 8B-4967 [1] SEAL  
29. 5C-0862 [1] CAGE  
30. 2H-4145 [1] SEAL  
31. 6A-4492 [1] SHIM PACK  
32. 5C-5937 [1] GEAR (53 teeth)  
 

#SEBP13370148
 

3V-5273: FINAL DRIVE GP

3V5273 FINAL DRIVE GROUP--Part 1 of 2
Serial No. 14Z1--Up
Part of 7V9975 Undercarriage Frame Arrangement listed on Page 88B
Note: Quantities shown are those required for both R.H. & L.H. Sides
AN ATTACHMENT
c227890 SEBP1337
3V5273 FINAL DRIVE GP Parts scheme
  For full view, you need register

Parts for your 215 EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 0S-1625 [42] BOLT  
  5P-8247 [42] WASHER  
2. 4B-2363 [2] PLUG  
  6F-4868 [2] GASKET  
3. 3V-8939 [1] COVER (R.H.)  
  3V-8940 [1] COVER (L.H.)  
4. 2B-7558 [16] CORK  
5. 2D-9190 [2] CUP  
  2D-9191 [2] CONE  
6. 3V-5379 [2] GEAR (43 & 10 teeth)  
7. 4V-9236 [2] PLATE  
8. 7F-6925 [2] RACE AND ROLLER ASSEM.  
9. 4V-9237 [2] WASHER  
10. 0S-1595 [12] BOLT  
11. 3V-5317 [2] GEAR (13 teeth)  
12. 6J-7855 [2] RING  
13. 3V-9439 [2] RETAINER ASSEM.  
    (Each Includes)
  0S-0599 [1] PLUG  
14. 8F-8882 C [2] SEAL  
15. 3P-8680 [4] CUP  
  3P-8681 [4] CONE  
16. 1L-8497 [2] RING  
17. 3V-9455 [2] BRACKET ASSEM.  
18. 0S-1587 [10] BOLT  
19. 5P-8245 C [22] WASHER  
20. 3V-8906 [2] COVER  
  3V-9110 [2] SHIM (use as required)  
21. 7L-3283 [2] CUP  
  1B-3990 [2] CONE  
22. 2D-8009 [2] SEAL  
23. 2H-3865 [2] PLUG  
24. 7M-7260 LIQUID GASKET  
  C   INDICATES CHANGE
 

#SEBP13370149
 

3V-5273: FINAL DRIVE GP

3V5273 FINAL DRIVE GROUP--Part 2 of 2
Serial No. 14Z1--Up
Part of 7V9975 Undercarriage Frame Arrangement listed on Page 88B
Note: Quantities shown are those required for both R.H. & L.H. Sides
AN ATTACHMENT
c227891 SEBP1337
3V5273 FINAL DRIVE GP Parts scheme
  For full view, you need register

Parts for your 215 EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 3V-5378 [2] GEAR (36 teeth)  
2. 8K-0577 [2] SPACER  
3. 8K-1749 [2] SHAFT  
4. 1J-2860 [2] CUP  
  1J-4757 [2] CONE  
5. 3V-5380 [2] GEAR (41 & 10 teeth)  
6. 1P-2695 [2] CUP  
  1P-2694 [2] CONE  
7. 1B-3994 C [2] CUP  
  1B-3993 C [2] CONE  
8. 8K-0487 [2] COVER  
  8K-1314 [2] SHIM (use as required)  
9. 2K-8257 [2] SEAL  
10. 0S-1587 [10] BOLT  
  5P-8245 [10] WASHER  
11. 1T-0132 [2] SEAL  
12. 8K-1754 [4] SPACER  
13. 3N-3095 [2] RING  
14. 2K-0439 [2] BOLT  
  4K-0684 [2] WASHER  
15. 8K-0709 [2] SHIM  
16. 8K-1755 [2] RETAINER  
17. 5P-9121 R [2] SEAL GROUP  
    (Each Includes)
  5P-9120 [1] RING  
18. 3V-5083 [2] SPROCKET  
19. 0S-1625 [14] BOLT  
  5P-8247 [14] WASHER  
20. 8K-1756 [2] CAGE  
21. 8K-1316 [2] SHIM  
22. 2P-1373 [2] CUP  
  2P-1374 [2] CONE  
  C   INDICATES CHANGE
  R   REMFG PART MAY BE AVAILABLE
 

Information:

Engine News
270-5051 Repair Kit (Electrical Connectors) Available for Repairs to Wiring Harnesses with Ampseal 16 and A4E 2 Connectors {0709, 1408}
2006/03/20
Bulk Wiring Harnesses Are Available for Use with Caterpillar Products {1408}
2010/05/13
Special Instruction
Cross-Reference for Electrical Connectors {7553}
Cross-Reference for Electrical Connectors {7553}
Circuit Breaker Harness Assembly {1420}
Circuit Breaker Harness Assembly {1420}
Service Of Machined Terminals And Service of Stamped and Formed Terminals{7553}
Service Of Machined Terminals And Service of Stamped and Formed Terminals{7553}
Installation and Operation of the Exhaust Monitor Used in All Diesel Particulate Filter (DPF) Retrofit Emissions Applications{1091, 1408, 7490, 7498}
Installation and Operation of the Exhaust Monitor Used in All Diesel Particulate Filter (DPF) Retrofit Emissions Applications{1091, 1408, 7490, 7498}
Tool Operating Manual
Using the 362-3555 Connector Repair Kit to Service Harnesses with Ampseal 16 Connectors{0685, 1408}
Using the 362-3555 Connector Repair Kit to Service Harnesses with Ampseal 16 Connectors{0685, 1408}
Using the U5MK1110 Ampseal Connector Kit for Wiring Harness Repairs on Perkins Engines{7553}
Using the U5MK1110 Ampseal Connector Kit for Wiring Harness Repairs on Perkins Engines{7553}
Using the U5MK1110 Ampseal Connector Kit for Wiring Harness Repairs on Perkins Engines{0374, 0599, 0701, 0709}
Using the U5MK1110 Ampseal Connector Kit for Wiring Harness Repairs on Perkins Engines{0374, 0599, 0701, 0709}
Using the 453-3204 Pressure and Temperature Test Group{0374, 0599, 0706, 0708, 0709, 0731, 0732, 0738, 1408, 1439}
Using the 453-3204 Pressure and Temperature Test Group{0374, 0599, 0706, 0708, 0709, 0731, 0732, 0738, 1408, 1439}
Reuse And Salvage Guidelines
Guideline for Visual Inspection and Repair of Foam Wiring Harness {0649, 1408, 1408, 1408, 1408}
Guideline for Visual Inspection and Repair of Foam Wiring Harness {0649, 1408, 1408, 1408, 1408}
Service Magazine
Dielectric Grease Should Not Be Used in Electrical Connectors {1408, 7553}
2012/05/04
Service of the Machined Terminals and the Stamped and Formed Terminals {7553}
2006/11/13
Updated Instruction For The Bypass Harness {0785, 1408}
2008/03/17
Bulk Wiring Harnesses Are Available for Use with Caterpillar Products {1408}
2012/03/05
Striped Wire Is Replaced With Improved Ink Jet Identification for Legacy (Parts Service) Wire harnesses {1408}
2012/06/08
Use Conductive Fasteners for Electrical Grounding on All Cat Products {7553, 7556}
2012/05/08
Information On Battery Cables and Wire Assemblies for Assembling at Dealer Site {4459}
2012/09/21

Caterpillar Parts SIS Catalog 215 :

ALARM GP-TRAVEL
3V-5348 ALARM GP-TRAVEL
STARTING AID GP-ETHER
5C-5181 STARTING AID GP-ETHER
STARTING AID GP-ETHER
5C-5181 STARTING AID GP-ETHER
LAMP GP
1M-1882 LAMP GP
LIGHTING GP
6A-7299 LIGHTING GP
LIGHTING GP-BOOM
6A-8420 LIGHTING GP-BOOM
LIGHTING GP-BOOM
5C-3653 LIGHTING GP-BOOM
STARTING MOTOR GP-ELECTRIC
3T-2756 STARTING MOTOR GP-ELECTRIC
HORN GP-ELECTRIC
3V-4495 HORN GP-ELECTRIC
8V-5902 HORN GP-ELECTRIC
BRAKE GP-PARKING
5C-5383 BRAKE GP-PARKING
BRAKE GP-PARKING
5C-5384 BRAKE GP-PARKING
BRAKE GP-PARKING
3V-9163 BRAKE GP-PARKING
FINAL DRIVE GP
5C-8695 FINAL DRIVE GP
FINAL DRIVE GP
5C-8695 FINAL DRIVE GP
FINAL DRIVE GP
3V-5273 FINAL DRIVE GP

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