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8J8613 BOOM CYLINDER GROUP--114.3 mm (4.5 in.) Bore x 975.4 mm (38.4 in.) Stroke--2 Required Part of 5C4001 and 6A7280 Boom Arrangements listed on Page 192 AN ATTACHMENT 215


HYDRAULIC SYSTEM
CYLINDER GP
OPERATOR STATION
CAB GP

EXCAVATOR 215 EXCAVATOR 14Z
 215 EXCAVATOR 14Z00001-00648 (MACHINE) POWERED BY 3204 ENGINE SEBP1337 215 14Z   (1981)

HYDRAULIC SYSTEM

CYLINDER GP
CYLINDER GP-BOOM
8J-8613 CYLINDER GP-BOOM
CYLINDER GP-STICK
8J-8611 CYLINDER GP-STICK
CYLINDER GP-BUCKET
8J-8612 CYLINDER GP-BUCKET
 

#SEBP13370350
 

8J-8613: CYLINDER GP-BOOM

8J8613 BOOM CYLINDER GROUP--114.3 mm (4.5 in.) Bore x 975.4 mm (38.4 in.) Stroke--2 Required
Part of 5C4001 and 6A7280 Boom Arrangements listed on Page 192
AN ATTACHMENT
c229048 SEBP1337
8J8613 CYLINDER GP-BOOM Parts scheme
  For full view, you need register

Parts for your 215 EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 8J-6860 [4] SEAL ASSEM.  
2. 8J-6861 [2] BEARING ASSEM.  
3. 2J-0564 [1] NUT  
4. 6J-4175 [1] RING  
5. 8J-3747 [1] SEAL ASSEM.  
6. 8J-9908 [1] PISTON  
7. 2B-7408 [2] PLUG  
8. 3G-9682 C [1] STOP  
9. 8J-8877 R [1] CYLINDER ASSEM.  
10. 8J-3752 [1] RING (back-up)  
11. 1J-2859 [1] SEAL (O-ring)  
12. 1D-4585 [8] BOLT  
13. 8J-8874 [1] HEAD  
14. 5P-8247 C [8] WASHER  
15. 8J-8875 R [1] ROD  
16. 1J-3540 [1] SEAL  
17. 5J-8275 [1] SEAL  
18. 6J-6553 [1] SEAL  
  C   INDICATES CHANGE
  R   REMFG PART MAY BE AVAILABLE
 

#SEBP13370351
 

8J-8611: CYLINDER GP-STICK

8J8611 STICK CYLINDER GROUP--139.7 mm (5.5 in.) Bore x 1206.5 mm (47.5 in.) Stroke
Part of 5C4001 and 6A7280 Boom Arrangements listed on Page 192. AN ATTACHMENT
c229061 SEBP1337
8J8611 CYLINDER GP-STICK Parts scheme
  For full view, you need register

Parts for your 215 EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 8J-5919 [4] SEAL ASSEM.  
2. 8J-4411 [2] BEARING ASSEM.  
3. 8J-4417 [1] BOLT  
4. 9J-7189 [1] STOP  
5. 5J-8200 [1] SEAL  
6. 2J-7686 [1] NUT  
7. 8J-1690 [1] RING  
8. 8J-8767 [1] SEAL ASSEM.  
9. 8J-8771 [1] PISTON  
10. 6J-6736 [1] RING  
11. 3G-2829 [1] STOP  
12. 8J-8765 R [1] CYLINDER ASSEM.  
13. 8J-1689 [1] RING (back-up)  
14. 8J-1688 [1] SEAL (O-ring)  
15. 9J-3911 [1] HEAD  
16. 1D-4609 [6] BOLT  
17. 7F-5227 [2] BOLT  
18. 5P-8248 C [8] WASHER  
19. 2B-7408 [2] PLUG  
20. 8J-9218 R [1] ROD  
21. 4J-8981 [1] SEAL  
22. 5J-8350 [1] SEAL  
  C   INDICATES CHANGE
  R   REMFG PART MAY BE AVAILABLE
 

#SEBP13370352
 

8J-8612: CYLINDER GP-BUCKET

8J8612 BUCKET CYLINDER GROUP--114.3 mm (4.5 in.) Bore x 975.4 mm (38.4 in.) Stroke
Part of 6A7284 Bucket Linkage Arrangement listed on Page 201
AN ATTACHMENT
c233281 SEBP1337
8J8612 CYLINDER GP-BUCKET Parts scheme
  For full view, you need register

Parts for your 215 EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 8J-6860 [4] SEAL ASSEM.  
2. 8J-6861 [2] BEARING ASSEM.  
3. 8J-9992 [1] NUT  
4. 9J-7189 [1] STOP  
5. 5J-8200 [1] SEAL  
6. 2J-0564 [1] NUT  
7. 6J-4175 [1] RING  
8. 8J-3747 [1] SEAL ASSEM.  
9. 8J-9908 [1] PISTON  
10. 6J-6553 [1] RING  
11. 3G-2830 [1] STOP  
12. 8J-8873 R [1] CYLINDER ASSEM.  
13. 8J-3752 [1] RING (back-up)  
14. 1J-2859 [1] SEAL (O-ring)  
15. 8J-8874 [1] HEAD  
16. 1D-4585 [8] BOLT  
17. 8J-8871 [1] GUIDE  
18. 5P-8247 [8] WASHER  
19. 2B-7408 [2] PLUG  
20. 8J-9909 R [1] ROD  
21. 1J-3540 [1] SEAL  
22. 5J-8275 [1] SEAL  
 

#SEBP13370353
 

5V-7477: CAB GP

5V7477 CAB GROUP--Part 1 of 4
Serial No. 14Z1 to 14Z450 inclusive
Part of 5V7475 Cab Group shown on Page 170
c233542 SEBP1337
5V7477 CAB GP Parts scheme
  For full view, you need register

Parts for your 215 EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 5V-7476 [1] CAB ASSEM.  
    (Includes)
2. 7K-4201 [3] NUT  
  7K-6536 [6] RIVET  
3. 6D-4299 [5] NUT  
4. 5V-5492 [1] STRIP ASSEM.  
    (Includes)
  9F-6445 [4] NUT (weld)  
5. 3J-5169 [4] NUT (weld)  
6. 9F-2978 [20] NUT (weld)  
7. 9F-6445 [29] NUT (weld)  
8. 4K-9097 [4] NUT (weld)  
9. 2V-8412 [9] BOLT  
  4D-2303 [9] WASHER  
10. 2V-8918 [9] RIVNUT  
11. 2V-8410 [5] SPACER  
12. 2V-8652 [4] SPACER  
13. 6J-6478 [3] WASHER  
14. 1K-6865 [2] NUT (weld)  
15. 4K-9230 [2] NUT (weld)  
16. 3B-4977 [3] WASHER  
17. 3V-8970 [2] BOSS  
18. 3H-4776 [4] BOSS  
19. 1F-3856 [1] PIPE  
20. 5P-5969 H SEAL (Rear of Hinge of Door)  
21. 7K-4199 [3] THUMBSCREW  
  2R-2376 [3] WASHER (fastener)  
22. 5V-5494 [1] HINGE  
23. 4S-4465 [4] SCREW  
  1H-3338 [4] LOCKWASHER  
24. 0S-1594 [10] BOLT 25.4mm(1 in.)long  
25. 3V-1647 [1] LOCK ASSEM.  
26. 7B-2742 [4] BOLT  
  4B-4276 [4] WASHER  
27. 7H-2069 [2] BOLT  
  5V-5521 [2] WASHER  
  H   ORDER BY THE METER-USE AS REQU
 

#SEBP13370354
 

5V-7477: CAB GP

5V7477 CAB GROUP--Part 2 of 4
Serial No. 14Z1 to 14Z450 inclusive. Part of 5V7475 Cab Group shown on Page 170
4V9035 Windshield, 3V5137 Window, 3V1648 Fan and 3V1639 Wiper parts are shown
on Pages 172, 173, 174, 177 & 179
c233543 SEBP1337
5V7477 CAB GP Parts scheme
  For full view, you need register

Parts for your 215 EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 5D-8902 [2] BUMPER  
2. 4V-9035 Y [1] WINDSHIELD GROUP  
    (Separate Illustration)
3. 3V-5137 Y [1] WINDOW ASSEM.  
    (Separate Illustration)
4. 3V-1175 [1] PLATE ASSEM.  
5. 0S-0509 [4] BOLT  
  4B-4278 [4] WASHER  
6. 3V-8909 [1] PAD  
7. 5P-5943 JH SEAL  
8. 3V-8999 [1] PAD  
9. 5P-5768 JH SEAL  
  3V-1547 [1] GLASS  
10. 3V-1639 [1] WIPER GROUP  
11. 3V-1648 Y [1] FAN GROUP  
    (Separate Illustration)
12. 3V-8973 [1] WIRE ASSEM.  
    (Includes)
  5P-5623 J WIRE 3.47m(136.61 in.)  
  5P-5610 [1] CONNECTOR (male)  
  6N-9587 [1] CONNECTOR (female)  
  7K-4475 [1] TERMINAL  
13. 2D-9535 [1] GROMMET  
14. 9M-4192 [1] LAMP ASSEM.  
    (Includes)
  7N-9943 [1] LAMP  
  2F-2860 [2] SCREW  
  1S-3291 [1] DOOR ASSEM.  
15. 4B-1229 [3] SCREW  
  9F-5599 [3] LOCKWASHER  
  J   ORDER BY THE METER
  Y   SEPARATE ILLUSTRATION
  H   USE AS REQUIRED
 

#SEBP13370355
 

5V-7477: CAB GP

5V7477 CAB GROUP--Part 3 of 4
Serial No. 14Z1 to 14Z450 inclusive
Part of 5V7475 Cab Group shown on Page 170
c233544 SEBP1337
5V7477 CAB GP Parts scheme
  For full view, you need register

Parts for your 215 EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 3V-1736 [1] BLOCK  
2. 3V-1562 [1] HANDLE ASSEM.  
3. 8H-5429 [2] SCREW  
  9F-8125 [2] LOCKWASHER  
  3V-1551 [2] RING  
4. 5P-5939 H SEAL  
5. 3V-1549 [2] NUT (jam)  
6. 3V-1555 [2] STRIKER  
7. 1S-7443 [4] SCREW  
8. 1H-3338 [10] LOCKWASHER  
9. 3V-5013 [4] SHIM (use as required)  
10. 4V-8995 [1] STRIP  
11. 4V-8994 [1] STRIP  
12. 5S-7349 [6] BOLT  
  1A-8912 [6] WASHER  
13. 5P-5950 H SEAL  
14. 3V-1695 [20] SHIM (short)  
15. 4B-1308 [10] SCREW  
  7H-2079 [10] LOCKWASHER  
16. 3V-1493 [2] STRIP  
17. 4B-1266 [10] BOLT  
  3K-8909 [10] LOCKWASHER  
18. 3V-1557 [4] PLATE ASSEM.  
19. 3V-1563 [2] BRACKET ASSEM.  
20. 0L-0955 [2] SPRING  
  5F-6199 [2] BALL  
21. 3V-1559 [2] LATCH ASSEM.  
    (Each Includes)
22. 2B-5307 [1] DOWEL  
23. 7V-1141 [6] SHIM (long)  
  H   ORDER BY THE METER-USE AS REQU
 

#SEBP13370356
 

5V-7477: CAB GP

5V7477 CAB GROUP--Part 4 of 4
Serial No. 14Z1 to 14Z450 inclusive
Part of 5V7475 Cab Group shown on Page 170
8V434 Door parts are shown on Page 171
c233545 SEBP1337
5V7477 CAB GP Parts scheme
  For full view, you need register

Parts for your 215 EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 0S-1621 [6] BOLT  
  5V-5519 [6] WASHER  
2. 3V-1548 [1] GLASS (skylight)  
3. 0S-1624 [4] BOLT  
  5V-5520 [4] WASHER  
4. 5P-5768 H SEAL  
5. 7V-8087 [8] PLUG  
6. 8V-0434 Y [1] DOOR GROUP  
    (Separate Illustration)
7. 3V-1536 [1] ANGLE  
8. 9K-8415 [2] KEY  
9. 6V-1294 [1] STRIKER ASSEM.  
  4J-3915 [1] SHIM  
10. 3V-1804 [1] PLATE  
11. 3V-1803 [1] NOZZLE ASSEM.  
  1D-4717 [1] NUT  
12. 3J-5382 [2] SCREW  
13. 3V-1565 [1] GLASS  
14. 5P-5768 H SEAL  
15. 5P-6971 H SEAL (top of door)  
16. 7V-7363 [1] HOOK ASSEM.  
17. 4V-6981 [2] SCREW  
18. 7V-0355 [2] NUT  
19. 7L-2776 [5] SCREW  
20. 2B-2695 [4] BOLT  
21. 4V-9287 [1] PLATE  
22. 5P-5992 H HOSE 2.24m(88.19 in.)  
  H   ORDER BY THE METER-USE AS REQU
  Y   SEPARATE ILLUSTRATION
 

#SEBP13370357
 

8V-4238: CAB GP

8V4238 CAB GROUP--Part 1 of 4
Serial No. 14Z451--Up and 61Z1--Up
Part of 5V7475 Cab Group shown on Page 170
c300697 SEBP1337
8V4238 CAB GP Parts scheme
  For full view, you need register

Parts for your 215 EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 5V-7476 [1] CAB ASSEM.  
2. 7K-4201 [3] NUT  
  7K-6536 [6] RIVET  
3. 6D-4299 [5] NUT  
4. 5V-5492 [1] STRIP ASSEM.  
  9F-6445 [4] NUT (weld)  
5. 3V-1545 [1] PANEL ASSEM.  
  9F-2978 [4] NUT  
6. 3V-1525 [1] ANGLE ASSEM.  
  9F-2978 [2] NUT  
7. 4K-9230 [2] NUT  
8. 4K-9097 [4] NUT (weld)  
9. 2V-8412 [9] BOLT  
  4D-2303 [9] WASHER  
10. 2V-8918 [9] RIVNUT  
11. 2V-8410 [5] SPACER  
12. 2V-8652 [4] SPACER  
13. 6J-6478 [2] WASHER  
14. 9F-6445 [23] NUT (weld)  
15. 9F-2978 [26] NUT (weld)  
16. 3B-4977 [3] WASHER  
17. 3V-8970 [2] BOSS  
18. 3H-4776 [4] BOSS  
19. 1F-3856 [1] PIPE  
20. 5P-5969 H SEAL (Rear of Hinge of Door)  
21. 7K-4199 [3] THUMBSCREW  
  2R-2376 [3] WASHER (fastener)  
22. 5V-5494 [1] HINGE  
23. 4S-4465 [4] SCREW  
  1H-3338 [4] LOCKWASHER  
24. 0S-1594 [10] BOLT 25.4mm(1 in.)long  
25. 3V-1647 [1] LOCK ASSEM.  
26. 7B-2742 [4] BOLT  
  4B-4276 [4] WASHER  
27. 7H-2069 [2] BOLT  
  5V-5521 [2] WASHER  
  H   ORDER BY THE METER-USE AS REQU
 

#SEBP13370358
 

8V-4238: CAB GP

8V4238 CAB GROUP--Part 2 of 4
Serial No. 14Z451--Up and 61Z1--Up. Part of 5V7475 Cab Group shown on Page 170
4V9035 Windshield, 3V5137 Window, 8V2289 Wiper and 3V1648 Fan parts are shown
on Pages 172, 173, 174, 177A and 179B
c307347 SEBP1337
8V4238 CAB GP Parts scheme
  For full view, you need register

Parts for your 215 EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 5D-8902 [2] BUMPER-CONICAL  
2. 4V-9035 Y [1] WINDSHIELD GP  
3. 3V-5137 Y [1] WINDOW GP  
4. 3V-1175 [1] PLATE AS  
  3V-4641 [1] ROD  
5. 5P-7957 [1] LANYARD  
  9M-5733 [1] RIVET-POP  
6. 4B-1229 [3] SCREW  
7. 5P-5943 BD SEAL  
8. 9F-5599 [3] LOCKWASHER  
9. 5P-5768 BD SEAL  
  3V-1547 [1] WINDOW  
10. 8V-2289 Y [1] WIPER GP-WINDSHIELD  
11. 3V-1648 Y [1] FAN GP-DEFROSTING  
12. 3V-8973 [1] WIRE AS  
  5P-5623 B WIRE 3.42M(134.64IN.)  
  5P-5610 [1] CONNECTOR (MALE)  
  [1] CONNECTOR (FEMALE)  
  7K-4475 [1] CONNECTOR AS  
13. 2D-9535 [1] GROMMET  
14. 9M-4192 [1] LAMP AS-DOME  
  7N-9943 [1] LAMP-MINIATURE  
  2F-2860 [2] SCREW-MACHINE  
  1S-3291 [1] DOOR AS-LAMP  
15. 0S-0509 [4] BOLT  
  4B-4278 [4] WASHER  
  5P-7958 AF [1] SLEEVE  
  A   NOT PART OF THIS GROUP
  B   USE AS REQUIRED
  D   ORDER BY THE METER
  F   NOT SHOWN
  Y   SEPARATE ILLUSTRATION
 

#SEBP13370359
 

8V-4238: CAB GP

8V4238 CAB GROUP--Part 3 of 4
Serial No. 14Z451--Up and 61Z1--Up
Part of 5V7475 Cab Group shown on Page 170
c300699 SEBP1337
8V4238 CAB GP Parts scheme
  For full view, you need register

Parts for your 215 EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 3V-1736 [1] BLOCK  
2. 3V-1562 [1] HANDLE ASSEM.  
3. 8H-5429 [2] SCREW  
  9F-8125 [2] LOCKWASHER  
  3V-1551 [2] RING  
4. 5P-5939 HB SEAL  
5. 3V-1549 [2] NUT (jam)  
6. 3V-1555 [2] STRIKER  
7. 1S-7443 [4] SCREW  
8. 1H-3338 [10] LOCKWASHER  
9. 3V-5013 [4] SHIM (use as required)  
10. 4V-8995 [1] STRIP  
11. 4V-8994 [1] STRIP  
12. 5S-7349 [6] BOLT  
  4L-6457 [6] WASHER  
13. 5P-5969 HB SEAL  
14. 3V-1695 [20] SHIM (short)  
15. 4B-1308 [10] SCREW  
  7H-2079 [10] LOCKWASHER  
16. 3V-1493 [2] STRIP  
17. 4B-1266 [10] BOLT  
  3K-8909 [10] LOCKWASHER  
18. 3V-1557 [4] PLATE ASSEM.  
19. 3V-1563 [2] BRACKET ASSEM.  
20. 0L-0955 [2] SPRING  
  5F-6199 [2] BALL  
21. 3V-1559 [2] LATCH ASSEM.  
    (Each Includes)
22. 2B-5307 [1] DOWEL  
23. 7V-1141 [6] SHIM (long)  
  H   ORDER BY THE METER
  B   USE AS REQUIRED
 

Information:

Special Instruction
Installation of Double Lip Wiper Seal{7562}
Installation of Double Lip Wiper Seal{7562}
Technical Information Bulletin
Surface Finishes of Cylinder Bores{7562}
Surface Finishes of Cylinder Bores{7562}
Color Change for Cylinder Rod Seals (Wiper, U-Cup and Buffer){5100, 7555, 7562}
Color Change for Cylinder Rod Seals (Wiper, U-Cup and Buffer){5100, 7555, 7562}
Tool Operating Manual
Procedures for Using the 232-4686 Cylinder Washer Tank Group European Union Compliant{0374, 0599, 0680, 0738}
Procedures for Using the 232-4686 Cylinder Washer Tank Group European Union Compliant{0374, 0599, 0680, 0738}
1U-9001 and 1U-9002 Automatic Hone Tooling{0599, 0677, 0738, 7562, 7562}
1U-9001 and 1U-9002 Automatic Hone Tooling{0599, 0677, 0738, 7562, 7562}
Model HCS-40 Hydraulic Cylinder Servicer{0374, 0599, 0700, 0738, 7562}
Model HCS-40 Hydraulic Cylinder Servicer{0374, 0599, 0700, 0738, 7562}
4C-9910 Portable Hydraulic Tester (Flow 125 GPM) {0599, 0784, 5050, 5057, 5095}
4C-9910 Portable Hydraulic Tester (Flow 125 GPM) {0599, 0784, 5050, 5057, 5095}
Using the 265-4177, 265-4209 Service Tool Groups to Install Sensors in Position-Sensing Hydraulic Cylinders{0599, 0709, 0738, 1439, 7562, 7562}
Using the 265-4177, 265-4209 Service Tool Groups to Install Sensors in Position-Sensing Hydraulic Cylinders{0599, 0709, 0738, 1439, 7562, 7562}
Using the 9U-7868 and 9U-7869 Spanner Wrench to Remove and install Threaded Gland Cylinder Heads{0374, 0599, 0602, 0738}
Using the 9U-7868 and 9U-7869 Spanner Wrench to Remove and install Threaded Gland Cylinder Heads{0374, 0599, 0602, 0738}
Procedures for Using the 120-9143 Cylinder Washer Tank Group {0374, 0602, 0680, 0738}
Procedures for Using the 120-9143 Cylinder Washer Tank Group {0374, 0602, 0680, 0738}
Service Magazine
Procedure Now Available to Test the Position Sensor of a Hydraulic Cylinder {1439, 7562}
2012/10/04
Compatible Puller Stud and Hydraulic Cylinder Capacity Chart {0599, 7000, 7562}
2009/01/05
A Rework Procedure Improves the Seal Assembly Performance in Hydraulic Cylinders on Cat Products {7562}
2010/04/30

Caterpillar Parts SIS Catalog 215 :

LINES GP-BUCKET CYLINDER
6A-7295 LINES GP-BUCKET CYLINDER
LINES GP-STICK
6A-7294 LINES GP-STICK
LINES GP-STICK
6A-7293 LINES GP-STICK
LINES GP-BOOM CYLINDER
6A-7291 LINES GP-BOOM CYLINDER
LINES GP-BOOM
6A-7290 LINES GP-BOOM
LINES GP-BOOM
6A-7290 LINES GP-BOOM
LINES GP-BOOM
5C-3054 LINES GP-BOOM
LINES GP-BOOM
5C-3054 LINES GP-BOOM
CYLINDER GP-STICK
8J-8611 CYLINDER GP-STICK
CYLINDER GP-BUCKET
8J-8612 CYLINDER GP-BUCKET
CAB GP
5V-7477 CAB GP
CAB GP
5V-7477 CAB GP
CAB GP
5V-7477 CAB GP
CAB GP
5V-7477 CAB GP
CAB GP
8V-4238 CAB GP
CAB GP
8V-4238 CAB GP

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