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3G3883 CYLINDER GP-DOOR (CHGS 03, 04, 05, 06) 139.7MM (5.5") BORE X 679.5MM (26.75") STROKE TYPE 1 615


HYDRAULIC SYSTEM
CYLINDER GP
IMPLEMENTS
ELEVATOR GP
DRIVE GP

WHEEL SCRAPER 615 WHEEL SCRAPER 47Z
 615 ELEVATING SCRAPER 47Z00001-UP (MACHINE) SEBP1358 615 47Z   (1982)

HYDRAULIC SYSTEM

CYLINDER GP
CYLINDER GP-BOWL
3G-5679 CYLINDER GP-BOWL
CYLINDER GP-BOWL
3G-5679 CYLINDER GP-BOWL
CYLINDER GP-BOWL
3G-5679 CYLINDER GP-BOWL
CYLINDER GP-EJECTOR
3G-3892 CYLINDER GP-EJECTOR
CYLINDER GP-EJECTOR
3G-3892 CYLINDER GP-EJECTOR
CYLINDER GP-FLOOR
3G-3883 CYLINDER GP-FLOOR
CYLINDER GP-FLOOR
3G-3883 CYLINDER GP-FLOOR
 

#SEBP13580060
 

3G-3883: CYLINDER GP-FLOOR

3G3883 CYLINDER GP-DOOR (CHGS 03, 04, 05, 06)
139.7MM (5.5") BORE X 679.5MM (26.75") STROKE
TYPE 1
c408937 SEBP1358
3G3883 CYLINDER GP-FLOOR Parts scheme
  For full view, you need register

Parts for your 615 WHEEL SCRAPER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 3G-3882 [1] CYLINDER AS  
2. 3G-2791 [1] BEARING-SLEEVE  
3. 8J-6164 [1] BOLT-SELF LOCKING  
4. 5J-4988 [1] SEAL AS  
5. 3S-6162 [1] WASHER-HARD  
6. 6J-6553 C [1] SEAL-RING  
7. 3G-3878 [1] HEAD  
8. 2K-2961 [1] RING-BACK-UP  
9. 2H-9247 [1] SEAL-O-RING  
10. 1J-3540 [1] SEAL-LIP TYPE  
11. 5J-8275 [1] SEAL-U-CUP  
12. 3G-3877 [1] ROD AS  
13. 3G-2791 [1] BEARING-SLEEVE  
14. 3G-2789 [1] CROWN  
15. 3G-3880 [1] PISTON  
16. 3J-9026 [1] RING-WEAR  
   
    THE FOLLOWING REPAIR
    KIT IS AVAILABLE:
  8T-1494 C [1] KIT-HYD CYLINDER SEAL  
  C   CHANGE FROM PREVIOUS TYPE
 

#SEBP13580061
 

3G-3883: CYLINDER GP-FLOOR

3G3883 CYLINDER GP-DOOR (CHG 07)
139.7MM (5.5") BORE X 679.5MM (26.75") STROKE
TYPE 2
c475216 SEBP1358
3G3883 CYLINDER GP-FLOOR Parts scheme
  For full view, you need register

Parts for your 615 WHEEL SCRAPER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 3G-3882 [1] CYLINDER AS  
2. 3G-2791 [1] BEARING-SLEEVE  
3. 8J-6164 [1] BOLT-SELF LOCKING  
4. 5J-4988 [1] SEAL AS  
5. 3S-6162 [1] WASHER-HARD  
6. 6J-6553 [1] SEAL-RING  
7. 9T-8222 C [1] HEAD  
8. 2K-2961 [1] RING-BACK-UP  
9. 2H-9247 [1] SEAL-O-RING  
10. 1J-3540 [1] SEAL-LIP TYPE  
11. 5J-8275 [1] SEAL-U-CUP  
12. 3G-3877 [1] ROD AS  
13. 3G-2791 [1] BEARING-SLEEVE  
14. 3G-2789 [1] CROWN  
15. 3G-3880 [1] PISTON  
16. 3J-9026 [1] RING-WEAR  
17. 8T-7020 C [1] RING-WEAR  
   
    THE FOLLOWING REPAIR
    KIT IS AVAILABLE:
  8T-1494 [1] KIT-HYD CYLINDER SEAL  
  C   CHANGE FROM PREVIOUS TYPE
 

#SEBP13580062
 

2T-0044: FRAME GP-ELEVATOR

2T0044 FRAME GP-ELEVATOR
2T0046-PAGE 24, 2T0047-PAGE 25, & 2T0048-PAGE 26
c673062 SEBP1358
2T0044 FRAME GP-ELEVATOR Parts scheme
  For full view, you need register

Parts for your 615 WHEEL SCRAPER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 2T-0328 [1] FRAME AS  
2. 2T-0048 Y [2] IDLER GP  
3. 2T-0047 Y [2] IDLER GP  
4. 2T-0046 Y [2] IDLER GP  
5. 8F-4102 B [6] PLATE-SEAL  
6. 3G-7484 [2] BUSHING-TERMINAL  
7. 6G-5361 [2] ARM AS  
8. 3G-7485 [2] ARM AS  
9. 7X-0368 [2] BOLT  
10. 6V-8182 [2] NUT  
11. 8T-4994 [4] WASHER  
12. 7X-0418 [2] BOLT  
13. 6V-8190 [2] NUT  
14. 8T-5361 [4] WASHER  
15. 1D-6089 [8] BOLT  
16. 5P-8249 [8] WASHER  
17. 4B-5326 B [4] WASHER  
18. 7H-7539 [4] NUT-FULL  
19. 3S-7023 [4] WASHER  
20. 3G-8869 [2] LUG  
21. 2T-3919 [1] SUPPORT  
22. 3G-8868 [2] BAR  
  B   USE AS REQUIRED
  Y   SEPARATE ILLUSTRATION
 

#SEBP13580063
 

2T-0046: IDLER GP

2T0046 IDLER GP
PART OF 2T0044 FRAME-ELEVATOR
c500099 SEBP1358
2T0046 IDLER GP Parts scheme
  For full view, you need register

Parts for your 615 WHEEL SCRAPER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 3G-0954 [1] BEARING AS-ROLLER  
2. 3G-7482 [1] SLEEVE  
3. 7H-3579 [1] BOLT  
4. 3G-7483 [1] SHIELD  
5. 5L-4776 [1] SEAL-LIP TYPE  
6. 8J-9810 [1] GASKET  
7. 3S-7023 [1] WASHER  
8. 3B-8489 [1] FITTING-GREASE  
9. 3G-7489 [1] CAP  
10. 9B-7237 [4] BOLT  
  8T-4896 [4] WASHER-HARD  
 

#SEBP13580064
 

2T-0047: IDLER GP

2T0047 IDLER GP
PART OF 2T0044 FRAME-ELEVATOR
c236044 SEBP1358
2T0047 IDLER GP Parts scheme
  For full view, you need register

Parts for your 615 WHEEL SCRAPER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 030-0058 [1] BEARING AS-ROLLER  
2. 5L-4776 [1] SEAL-LIP TYPE  
3. 4H-2400 [1] BOLT  
4. 8J-6552 [1] CARRIER-BEARING  
5. 5K-9107 [4] BOLT-SELF LOCKING  
  5M-2894 [4] WASHER  
6. 3S-7023 [1] WASHER  
7. 3B-8489 [1] FITTING-GREASE  
8. 8J-6546 [1] CAP AS  
9. 8J-9810 [1] GASKET  
 

#SEBP13580065
 

2T-0048: IDLER GP

2T0048 IDLER GP
PART OF 2T0044 FRAME-ELEVATOR
c470850 SEBP1358
2T0048 IDLER GP Parts scheme
  For full view, you need register

Parts for your 615 WHEEL SCRAPER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 9W-7228 [1] SEAL GP-DUO-CONE  
2. 5P-9120 [1] RING-SEALING  
3. 8J-6560 [2] CAP-ROLLER  
4. 7H-3171 [2] PLUG-PIPE  
5. 8J-9823 [2] RING-RETAINING  
6. 8J-6556 [2] WASHER-THRUST  
7. 8J-6559 [1] SHAFT  
8. 8J-6557 [2] BEARING-IRON  
9. 7M-7410 [1] PLUG  
10. 2T-0242 [1] IDLER  
 

#SEBP13580066
 

2T-0052: GUARD GP-ELEVATOR

2T0052 GUARD GP-ELEVATOR
c540111 SEBP1358
2T0052 GUARD GP-ELEVATOR Parts scheme
  For full view, you need register

Parts for your 615 WHEEL SCRAPER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 2A-1538 [1] BOLT  
2. 2J-3506 [4] NUT-FULL  
  5P-8248 [4] WASHER-HARD  
3. 2T-0260 [1] GUARD AS  
4. 1A-0458 [3] BOLT  
 

#SEBP13580067
 

2T-0051: CHAIN & FLIGHT GP

2T0051 CHAIN & FLIGHT GP
c551085 SEBP1358
2T0051 CHAIN & FLIGHT GP Parts scheme
  For full view, you need register

Parts for your 615 WHEEL SCRAPER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 2T-0072 J [2] CHAIN AS  
    (EACH INCLUDES)
2. 2T-0076 C [1] LINK AS-OFF SET  
3. 2T-1137 C [1] PIN-LOCK  
4. 2T-1609 C [1] PIN  
5. 2T-0073 [18] LINK AS-ATTACHMENT  
6. 2T-1137 C [2] PIN-LOCK  
7. 2T-1609 C [2] PIN  
8. 2T-0290 [18] LINK AS-CONN  
9. 2T-1137 C [2] PIN-LOCK  
10. 2T-1609 C [2] PIN  
11. 2T-0075 [36] LINK AS-ROLLER  
12. 2T-3893 [18] FLIGHT AS  
13. 0S-1576 CJ [144] BOLT  
  6B-6683 CJ [144] NUT  
  5P-8247 CJ [288] WASHER-HARD  
   
    AVAILABLE REPAIR KIT(S):
   
  217-4882 AJ [1] KIT-CHAIN & SPROCKET  
  A   NOT PART OF THIS GROUP
  C   CHANGE FROM PREVIOUS TYPE
  J   KIT MARKED J INCLUDES PARTS MARKED J
 

#SEBP13580068
 

2T-0050: LINKAGE GP-ELEVATOR

2T0050 LINKAGE GP-ELEVATOR
c486568 SEBP1358
2T0050 LINKAGE GP-ELEVATOR Parts scheme
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Parts for your 615 WHEEL SCRAPER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 8J-7553 [2] BAR  
2. 0S-1585 [4] BOLT  
3. 5P-8245 [4] WASHER  
4. 3B-8489 [6] FITTING-GREASE  
5. 8J-6528 [2] PIN  
6. 7J-9396 B [4] SHIM (1.22MM THK)  
7. 7J-9397 B [4] SHIM (1.91MM THK)  
8. 7J-9398 B [12] SHIM (3.41MM THK)  
9. 0S-1589 [22] BOLT  
10. 3G-8856 [6] WASHER-SPECIAL  
11. 6G-5982 [2] RING  
12. 8J-6524 [2] BAR-RUB  
13. 1A-0458 [8] BOLT  
14. 5P-8248 [8] WASHER-HARD  
15. 8J-6530 [4] PLATE  
16. 2T-0185 [1] ARM AS (RH)  
  2T-0186 [1] ARM AS (LH)  
    (EACH ARM AS INCL)
17. 8J-6536 [1] BEARING  
18. 8J-6535 [1] BEARING  
19. 3B-8489 [1] FITTING-GREASE  
20. 1A-8537 [16] BOLT  
21. 5P-8247 [48] WASHER-HARD  
22. 1D-4720 [16] NUT  
23. 9J-2878 [2] SHAFT AS  
24. 2T-0187 [2] ARM AS  
    (EACH INCLUDES)
25. 3J-2373 [1] BEARING-SLEEVE  
26. 2T-0188 [2] SHAFT AS  
  B   USE AS REQUIRED
 

#SEBP13580069
 

2T-0045: DRIVE GP-ELEVATOR

2T0045 DRIVE GP-ELEVATOR
3G6249-PAGE 30, 6J3120-PAGE 32
2T2259 14-TOOTH SPROCKET IS AVAILABLE
c406888 SEBP1358
2T0045 DRIVE GP-ELEVATOR Parts scheme
  For full view, you need register

Parts for your 615 WHEEL SCRAPER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 2T-0241 [1] TUBE AS  
2. 3G-6249 Y [1] REDUCER GP-ELEVATOR SPEED  
3. 0S-1566 C [2] BOLT  
  5P-8247 [2] WASHER-HARD  
4. 3B-8490 C [1] FITTING-HYDRAULIC  
5. 1U-0655 [1] PLUG-PIPE  
6. 1U-0658 [1] HOUSING  
7. 6V-8248 C [1] BEARING AS-ROLLER  
8. 8D-3886 [1] RING-RETAINING  
9. 6B-1890 [1] SEAL-LIP TYPE  
10. 1U-0657 [1] SHAFT AS-STUB  
  8J-7893 [1] SLEEVE-WEAR  
11. 6J-3120 Y [1] MOTOR GP-VANE  
12. 1A-5183 [1] BOLT  
  9S-8752 C [1] NUT-FULL  
  5M-2894 [2] WASHER  
13. 5J-3822 C [1] PIN  
14. 2T-0249 CJ [2] SPROCKET  
15. 1D-4612 CJ [8] BOLT  
16. 1D-4610 J [8] BOLT  
  2J-3506 CJ [16] NUT-FULL  
  5P-8248 J [16] WASHER-HARD  
17. 2T-1287 C [1] BRACKET  
18. 2T-1289 C [1] BRACKET  
19. 5F-3999 C [1] SEAL-O-RING  
   
    AVAILABLE REPAIR KIT(S):
   
  217-4882 AJ [1] KIT-CHAIN & SPROCKET  
  A   NOT PART OF THIS GROUP
  C   CHANGE FROM PREVIOUS TYPE
  J   KIT MARKED J INCLUDES PARTS MARKED J
  Y   SEPARATE ILLUSTRATION
 

Information:

Special Instruction
Instructions for Installation of Oversize Hydraulic Cylinder Seals {7555, 7562}
Instructions for Installation of Oversize Hydraulic Cylinder Seals {7555, 7562}
Installation of Vented Buffer Seal Assembly, U-Cup Seal, and Double Lip Wiper Seal for Hydraulic Cylinders{7562}
Installation of Vented Buffer Seal Assembly, U-Cup Seal, and Double Lip Wiper Seal for Hydraulic Cylinders{7562}
Installation of Double Lip Wiper Seal{7562}
Installation of Double Lip Wiper Seal{7562}
Installation of Double Lip Wiper Seal{7562}
Installation of Double Lip Wiper Seal{7562}
Hydraulic Cylinder Repair Process {7562}
Hydraulic Cylinder Repair Process {7562}
Hydraulic Cylinder Honing {7562}
Hydraulic Cylinder Honing {7562}
Procedure to Test the Position Sensor of a Hydraulic Cylinder {1439, 7562}
Procedure to Test the Position Sensor of a Hydraulic Cylinder {1439, 7562}
Technical Information Bulletin
Surface Finishes of Cylinder Bores{7562}
Surface Finishes of Cylinder Bores{7562}
Color Change for Cylinder Rod Seals (Wiper, U-Cup and Buffer){5100, 7555, 7562}
Color Change for Cylinder Rod Seals (Wiper, U-Cup and Buffer){5100, 7555, 7562}
Specifications
Ejector Cylinder<BR> (3G3892)
615 SCRAPER HYDRAULIC SYSTEM
Floor Cylinder<BR> (3G3883)
615 SCRAPER HYDRAULIC SYSTEM
Bowl Cylinders<BR> (3G5679)
615 SCRAPER HYDRAULIC SYSTEM
Suspension Cylinder<BR> (3G7274)
615 WHEEL TRACTOR AXLE SUSPENSION
Tool Operating Manual
Procedures for Using the 232-4686 Cylinder Washer Tank Group European Union Compliant{0374, 0599, 0680, 0738}
Procedures for Using the 232-4686 Cylinder Washer Tank Group European Union Compliant{0374, 0599, 0680, 0738}
1U-9001 and 1U-9002 Automatic Hone Tooling{0599, 0677, 0738, 7562, 7562}
1U-9001 and 1U-9002 Automatic Hone Tooling{0599, 0677, 0738, 7562, 7562}
Model HCS-40 Hydraulic Cylinder Servicer{0374, 0599, 0700, 0738, 7562}
Model HCS-40 Hydraulic Cylinder Servicer{0374, 0599, 0700, 0738, 7562}
4C-9910 Portable Hydraulic Tester (Flow 125 GPM) {0599, 0784, 5050, 5057, 5095}
4C-9910 Portable Hydraulic Tester (Flow 125 GPM) {0599, 0784, 5050, 5057, 5095}
Using the 265-4177, 265-4209 Service Tool Groups to Install Sensors in Position-Sensing Hydraulic Cylinders{0599, 0709, 0738, 1439, 7562, 7562}
Using the 265-4177, 265-4209 Service Tool Groups to Install Sensors in Position-Sensing Hydraulic Cylinders{0599, 0709, 0738, 1439, 7562, 7562}
Using the 9U-7868 and 9U-7869 Spanner Wrench to Remove and install Threaded Gland Cylinder Heads{0374, 0599, 0602, 0738}
Using the 9U-7868 and 9U-7869 Spanner Wrench to Remove and install Threaded Gland Cylinder Heads{0374, 0599, 0602, 0738}
Procedures for Using the 120-9143 Cylinder Washer Tank Group {0374, 0602, 0680, 0738}
Procedures for Using the 120-9143 Cylinder Washer Tank Group {0374, 0602, 0680, 0738}
Reuse And Salvage Guidelines
Testing Hydraulic Cylinders Using the <NOBR>188-3926</NOBR> Caterpillar Cylinder Tester and the <NOBR> 9U-6803</NOBR> Caterpillar Cylinder Tester {0784, 7562}
Testing Hydraulic Cylinders Using the 188-3926 Caterpillar Cylinder Tester and the 9U-6803 Caterpillar Cylinder Tester {0784, 7562}
Reuse Guideline for Hydraulic Cylinder Position Sensor {5574, 5736}
Reuse Guideline for Hydraulic Cylinder Position Sensor {5574, 5736}
Hydraulic Cylinder Repair Process {7562}
Hydraulic Cylinder Repair Process {7562}
Hydraulic Cylinder Honing {7562}
Hydraulic Cylinder Honing {7562}
Hydraulic Cylinder Seal Failure Analysis {7555, 7562}
Hydraulic Cylinder Seal Failure Analysis {7555, 7562}
Inspection and Salvage of Hydraulic Cylinder Components {7562}
Inspection and Salvage of Hydraulic Cylinder Components {7562}
Measuring Bores and Installing Seals in Standard and Oversized Hydraulic Cylinders {5100, 7562}
Measuring Bores and Installing Seals in Standard and Oversized Hydraulic Cylinders {5100, 7562}
Machining the O-ring Groove into the Face of Oversized Bolted Head Hydraulic Cylinders {0677, 5100, 7562}
Machining the O-ring Groove into the Face of Oversized Bolted Head Hydraulic Cylinders {0677, 5100, 7562}
HVOF Identification and Polishing (Superfinishing){0674, 0679, 1000, 7000, 7562}
HVOF Identification and Polishing (Superfinishing){0674, 0679, 1000, 7000, 7562}
Thermal Spray Procedures for Hydraulic Cylinder Rods{0679, 7562, 7562}
Thermal Spray Procedures for Hydraulic Cylinder Rods{0679, 7562, 7562}
Contamination Control Guidelines
Hydraulic Cylinder Honing {7562}
Hydraulic Cylinder Honing {7562}
Applied Failure Analysis
Hydraulic Cylinder Seal Failure Analysis {7555, 7562}
Hydraulic Cylinder Seal Failure Analysis {7555, 7562}
Information Release Memo
PRODUCT LINE ADDITIONS: REMANUFACTURED CYLINDERS AND RODS
PRODUCT LINE ADDITIONS: REMANUFACTURED CYLINDERS AND RODS
Bench Test Procedures
Testing Hydraulic Cylinders Using the <NOBR>188-3926</NOBR> Caterpillar Cylinder Tester and the <NOBR> 9U-6803</NOBR> Caterpillar Cylinder Tester {0784, 7562}
Testing Hydraulic Cylinders Using the 188-3926 Caterpillar Cylinder Tester and the 9U-6803 Caterpillar Cylinder Tester {0784, 7562}
Disassembly and Assembly
Axle Suspension Cylinders
615 TRACTOR-SCRAPER VEHICLE SYSTEMS
Bowl Lift Cylinders Check Valves
615 TRACTOR-SCRAPER VEHICLE SYSTEMS
Bowl Lift Cylinders
615 TRACTOR-SCRAPER VEHICLE SYSTEMS
Floor Dump Cylinder
615 TRACTOR-SCRAPER VEHICLE SYSTEMS
Ejector Cylinder
615 TRACTOR-SCRAPER VEHICLE SYSTEMS
Service Magazine
Improved Bowl Cylinder Support Brackets And Stronger Welds {5303,6215}
1988/07/18
Stronger Welds Between Bowl Sides And Lift Cylinder Brackets; Reinforcement Blocks For 615 Scrapers{5303,6201}
1989/01/30
New U-Cup Seal And Spacer(s) Replace Cylinder Rod Packing Seal {5101,5102,5103,5104,5213,5223,5229,5265}
1996/06/10
New Assembly Instructions for Rod Seals on Hydraulic Cylinders are Available {7562}
2001/09/04
Correctly Assembling the Buffer Seal Will Prevent Failure of the U-Cup Seals {7562}
2001/07/30
Double Lip Wiper Seals Must Be Installed Properly {7562}
2002/12/09
Procedure Now Available to Test the Position Sensor of a Hydraulic Cylinder {1439, 7562}
2012/10/04
Compatible Puller Stud and Hydraulic Cylinder Capacity Chart {0599, 7000, 7562}
2011/10/17
A Rework Procedure Improves the Seal Assembly Performance in Hydraulic Cylinders on Cat Products {7562}
2010/04/30

Caterpillar Parts SIS Catalog 615 :

VALVE AS
3G-4796 VALVE AS
2T-0055 LINES GP-EJECTOR
LINES GP-EJECTOR
2T-0055 LINES GP-EJECTOR
2T-0055 LINES GP-EJECTOR
LINES GP-EJECTOR
2T-0055 LINES GP-EJECTOR
2T-0055 LINES GP-EJECTOR
LINES GP-EJECTOR
2T-0055 LINES GP-EJECTOR
CYLINDER GP-EJECTOR
3G-3892 CYLINDER GP-EJECTOR
CYLINDER GP-FLOOR
3G-3883 CYLINDER GP-FLOOR
FRAME GP-ELEVATOR
2T-0044 FRAME GP-ELEVATOR
IDLER GP
2T-0046 IDLER GP
IDLER GP
2T-0047 IDLER GP
IDLER GP
2T-0048 IDLER GP
GUARD GP-ELEVATOR
2T-0052 GUARD GP-ELEVATOR
CHAIN & FLIGHT GP
2T-0051 CHAIN & FLIGHT GP
LINKAGE GP-ELEVATOR
2T-0050 LINKAGE GP-ELEVATOR

Truck sale:

Caterpillar 615, Road Scraper, Construction
33,333 
Caterpillar 615, Road Scraper, Construction
- Road Scraper
N C MACHINERY CO.
Caterpillar 615, Road Scraper, Construction
19,500 
Caterpillar 615, Road Scraper, Construction
- Road Scraper
FOLEY, INC.
Caterpillar 615B, Road Scraper, Construction
55,000 
Caterpillar 615B, Road Scraper, Construction
- Road Scraper
TRACTOR & EQUIPMENT CO.
Caterpillar 615
 
Caterpillar 615
- Road Scraper
FOLEY, INC.
Caterpillar 615
 
Caterpillar 615
- Road Scraper
MICHIGAN CAT
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