2W0289 CYLINDER BLOCK GROUP-FIELD INSTALLATION-TYPE 2 SERIAL NO. 65Z1 TO 65Z598 INCLUSIVE PROVIDES SERVICE REPLACEMENT FOR 2W287-PAGE 10 3512

BASIC ENGINE

CYLINDER BLOCK GP

0. 2W-0289 CYLINDER B
1. 8N-9640 COVER GP-C
2. 8N-9640 COVER GP-C
3. 8N-9640 COVER GP-C

CRANKSHAFT GP

4. 8N-7103 CRANKSHAFT
5. 8N-7103 CRANKSHAFT
6. 8N-7103 CRANKSHAFT
7. 7N-1854 SEAL GP-CR
8. CRANKSHAFT

CAMSHAFT GP

9. 8N-7661 CAMSHAFT G
0. INFORMATION

INDUSTRIAL ENGINE 3512 INDUSTRIAL ENGINE 65Z
3512 INDUSTRIAL ENGINE 65Z00001-00601 SEBP1378 3512 65Z (1982)

BASIC ENGINE

CYLINDER BLOCK GP

2W-0287 CYLINDER BLOCK GP

2W-0289 CYLINDER BLOCK GP

8N-9640 COVER GP-CYLINDER BLOCK

#SEBP13780020

2W-0289: CYLINDER BLOCK GP

CYLINDER BLOCK GP

2W0289 CYLINDER BLOCK GROUP-FIELD INSTALLATION-TYPE 2
SERIAL NO. 65Z1 TO 65Z598 INCLUSIVE
PROVIDES SERVICE REPLACEMENT FOR 2W287-PAGE 10

c331012 SEBP1378

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Parts for your 3512 INDUSTRIAL ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	7N-2048	[14]	BEARING-CAMSHAFT
2.	5M-6213 B	[6]	PLUG
3.	7N-5641	[2]	PLUG-MANIFOLD
	5F-9657	[4]	SEAL-O-RING
4.	7H-3171	[24]	PLUG-PIPE
5.	2B-0858	[4]	PLUG-PIPE
6.	1B-5174	[2]	PLUG-PIPE
7.	2W-2940 C	[8]	PLUG-OIL MANIFOLD
	6V-3348 C	[8]	SEAL-O-RING
8.	2W-0288	[1]	CYLINDER BLOCK AS
9.	8N-8216	[7]	CAP-CRANKSHAFT BEARING
10.	5P-8288	[28]	BOLT
	5P-8248	[28]	WASHER-HARD
11.	7N-2042	[5]	PLUG
12.	8S-0768 C	[6]	SEAL-O-RING
13.	1W-5420 C	[1]	ADAPTER
	B		USE AS REQUIRED
	C		CHANGE FROM PREVIOUS TYPE

#SEBP13780021

8N-9640: COVER GP-CYLINDER BLOCK

COVER GP-CYLINDER BLOCK

8N9640 CYLINDER BLOCK COVER GROUP
SERIAL NO. 65Z1 TO 65Z591 INCLUSIVE

c228873 SEBP1378

8N9640 COVER GP-CYLINDER BLOCK Parts scheme

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Parts for your 3512 INDUSTRIAL ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	8N-9992	[11]	COVER
2.	0S-1594	[132]	BOLT
3.	5D-9344	[12]	SEAL
4.	8N-9993	[1]	COVER
5.	7N-3296	[1]	COVER
6.	0S-1595	[4]	BOLT
	5P-8245	[4]	WASHER
7.	5P-5819	[12]	SEAL
8.	5M-2894	[134]	WASHER
9.	3B-0551	[3]	PLUG
10.	7N-3298	[3]	COVER
11.	7N-4945	[3]	GASKET
12.	1N-2914	[12]	COVER
13.	0S-0509	[2]	BOLT
14.	8N-9991	[2]	PLATE ASSEM.
			(Each Includes)
	1T-0679	[1]	ROLLER

#SEBP13780022

8N-9640: COVER GP-CYLINDER BLOCK

COVER GP-CYLINDER BLOCK

8N9640 CYLINDER BLOCK COVER GROUP
SERIAL NO. 65Z592 TO 65Z598 INCLUSIVE

c322606 SEBP1378

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Parts for your 3512 INDUSTRIAL ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	8N-9992	[11]	COVER-CAMSHAFT
2.	0S-1594 C	[84]	BOLT
3.	2W-2072 C	[12]	SEAL-O-RING
4.	8N-9993	[1]	COVER-CAMSHAFT
5.	7N-3296	[1]	COVER
6.	0S-1595	[4]	BOLT
	5P-8245	[4]	WASHER
7.	2W-2073 C	[12]	SEAL-O-RING
8.	5M-2894 C	[132]	WASHER
9.	3B-0551	[3]	PLUG-PIPE
10.	7N-3298	[3]	COVER-BLOCK
11.	7N-4945	[3]	GASKET
12.	0L-1351 C	[48]	BOLT
13.	1N-2914	[12]	COVER-CYL BLOCK SIDE
	C		CHANGE FROM PREVIOUS TYPE

#SEBP13780023

8N-9640: COVER GP-CYLINDER BLOCK

COVER GP-CYLINDER BLOCK

8N9640 CYLINDER BLOCK COVER GROUP
SERIAL NO. 65Z599-UP

c413160 SEBP1378

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Parts for your 3512 INDUSTRIAL ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	8N-9992	[11]	COVER-CAMSHAFT
2.	0S-1594	[84]	BOLT
3.	2W-2072	[12]	SEAL-O-RING
4.	8N-9993	[1]	COVER-CAMSHAFT
5.	4W-5015 C	[1]	COVER
6.	0S-1595	[4]	BOLT
	5P-8245	[4]	WASHER
7.	2W-2073	[12]	SEAL-O-RING
8.	5M-2894	[132]	WASHER
9.	3B-0551	[3]	PLUG-PIPE
10.	7N-3298	[3]	COVER-BLOCK
11.	7N-4945	[3]	GASKET
12.	0L-1351	[48]	BOLT
13.	1N-2914	[12]	COVER-CYL BLOCK SIDE
	C		CHANGE FROM PREVIOUS TYPE

#SEBP13780024

8N-7103: CRANKSHAFT GP

CRANKSHAFT GP

8N7103 CRANKSHAFT GROUP
SERIAL NO. 65Z1 TO 65Z590 INCLUSIVE

c228874 SEBP1378

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Parts for your 3512 INDUSTRIAL ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	8N-7105	[1]	CRANKSHAFT ASSEM.
			(Includes)
2.	1N-3212	[36]	BOLT
	7N-2003	[24]	DOWEL
3.	8N-8331	[2]	PLATE (thrust)
4.	8N-8237	[7]	BEARING (crankshaft)
5.	7H-3171	[6]	PLUG

#SEBP13780025

8N-7103: CRANKSHAFT GP

CRANKSHAFT GP

8N7103 CRANKSHAFT GROUP
SERIAL NO. 65Z591 TO 65Z599 INCLUSIVE

c320504 SEBP1378

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Parts for your 3512 INDUSTRIAL ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	1W-5001 C	[1]	CRANKSHAFT AS.
2.	4W-6358	[36]	BOLT
	7N-2003	[24]	DOWEL
3.	2W-0646 C	[2]	PLATE (THRUST)
4.	4W-5704 C	[7]	BEARING (CRANKSHAFT)
5.	2W-2288 C	[6]	PLUG
	C		INDICATES CHANGE

#SEBP13780026

8N-7103: CRANKSHAFT GP

CRANKSHAFT GP

8N7103 CRANKSHAFT GROUP
SERIAL NO. 65Z600-UP

c413161 SEBP1378

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Parts for your 3512 INDUSTRIAL ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	7W-0214 RC	[1]	CRANKSHAFT AS
2.	4W-6358	[36]	BOLT - 12 PT HEAD
	7N-2003	[24]	DOWEL
3.	2W-2288 C	[6]	PLUG
4.	4W-5704	[7]	BEARING-MAIN
			(crankshaft)
5.	2W-0646 C	[2]	PLATE-THRUST
	C		INDICATES CHANGE
	R		REMFG PART MAY BE AVAILABLE

#SEBP13780027

7N-1854: SEAL GP-CRANKSHAFT

SEAL GP-CRANKSHAFT

7N1854 CRANKSHAFT SEAL GROUP

c534054 SEBP1378

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Parts for your 3512 INDUSTRIAL ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	1W-6977 L	[1]	SEAL GP-CRANKSHAFT
	1W-5204	[1]	ADAPTER-SEAL
2.	1W-6974 J	[1]	SEAL GP-CRANKSHAFT
	1W-5204	[1]	ADAPTER-SEAL
3.	1T-0416	[8]	BOLT
4.	3S-3074	[2]	SEAL-O-RING

			L - INSTALL IN FLYWHEEL
			HSG ON STD ROTATION
			ENGINES & IN FRONT HSG
			ON REVERSE ROTATION
			ENGINES

			J - INSTALL IN FRONT HSG
			ON STD ROTATION ENGINES
			& IN FLYWHEEL HSG ON
			REVERSE ROTATION ENGINES

#SEBP13780028

CRANKSHAFT BEARING REPLACEMENTS

SEBP13780028 SEBP1378

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Parts for your 3512 INDUSTRIAL ENGINE:

CATERPILLAR SIS

Part No	Qty	Parts name
		CYLINDER BLOCK NOT REBORED
		CRANKSHAFT GROUND FOR UNDERSIZE
		MAIN BEARING I.D. OF:

4W-5705	[7]	0.63 MM
4W-5706	[7]	1.27 MM

		CYLINDER BLOCK REBORED (.635 MM)
		(BEARING OVERSIZE O.D.)
		CRANKSHAFT GROUND FOR UNDERSIZE
		MAIN BEARING I.D. OF:

4W-5707	[7]	0 (STANDARD)
4W-5708	[7]	0.63 MM

#SEBP13780029

8N-7661: CAMSHAFT GP-DOUBLE

CAMSHAFT GP-DOUBLE

8N7661 CAMSHAFT GROUP
SERIAL NO. 65Z1 TO 65Z591 INCLUSIVE
ALSO AN ATTACHMENT.

c303993 SEBP1378

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Parts for your 3512 INDUSTRIAL ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	7N-3218	[2]	WASHER
2.	0L-1351	[4]	BOLT
3.	8N-7656	[1]	CAMSHAFT (rear L.H.)
4.	7N-3216	[2]	SPACER
5.	8N-7655	[1]	CAMSHAFT (front L.H.)
6.	4N-1650	[2]	DOWEL
7.	8N-7657	[1]	CAMSHAFT (front R.H.)
8.	5P-0076	[16]	BOLT
9.	8N-7658	[1]	CAMSHAFT (rear R.H.)

Information:

BASIC ENGINE

CYLINDER BLOCK GP

Engine News

In The Future, Oversize And Undersize Connecting Rod And Main Bearings Will Have Size Identification Marks In Metric Units
1980/07/09

6V3147 Main Bearing Wrench Now Available
1980/11/12

6V4133 Wedge Bracket Makes Cylinder Liner Removal Easier
1981/07/15

Inspection Marks On Bearings
1982/05/12

Use FT1711 Light Table For Cylinder Liner Inspection
1982/12/15

New 6V7059 Micrometer Measures Liner Top Flange And Valve Lip
1982/12/15

Procedure To Clean Oil Passages In Crankshafts And Cylinder Blocks
1983/05/25

Use Of Impact Wrench To Tighten Counterweight, Main Bearing Cap And Connecting Rod Bolts
1984/04/11

Crankcase Explosion Relief Valve Kit Available
1985/04/01

Substantial Price Reduction For Caterpillar Remanufactured Short Blocks
1985/06/01

Substantial Price Reduction For Caterpillar Remanufactured Short Blocks
1985/08/01

Check Height Of Locating Dowels Before Installing Cylinder Head
1985/10/01

Checking Or Adjusting Valve Clearances
1986/01/01

Cylinder Liner Seat Insert Available
1986/05/01

Main And Connecting Rod Bearing Part Numbers
1987/01/01

New Piston Oil Cooling Jet Assembly Used
1987/01/01

Wider Main Bearing Cap And Higher Torque On Cap Bolts
1988/08/01

New Piston Cooling Jets Used
1988/09/01

New Cylinder Blocks, Main Bearing Caps, And Main Bearing Cap Bolts Used
1989/04/01

New Viton Rubber Seals Used
1989/07/01

Stronger Spacer Plate Prevents Cracking
1989/08/01

Different Thread Lubricant Can Be Used On Connecting Rod, Main Bearing Cap And Counterweight Bolts
1989/11/01

New Cylinder Blocks And Crankshafts Used
1991/04/01

New Video Tape, SEVN1962, Shows Correct Procedures To Counterbore Top Deck Of Cylinder Block And Install Liner Insert
1991/08/01

New Spacer Plate Gasket Provides Improved Sealing Around Push Rod Compartment
1992/11/01

New Main Bearings Have Higher Fatigue Strength
1993/09/01

New O-ring Seal Used On Cylinder Block Covers
1993/10/01

New Cylinder Block Groups Have Additional Material Added To The Camshaft Bore Area
1993/11/01

New Cylinder Liner, Spacer Plate, Spacer Plate Gasket, And Cylinder Head Gasket Used {1216,1221,1124}
1994/09/01

New Cylinder Blocks Made From Stronger Alloy{1201}
1994/12/01

"Narrow Flange" Cylinder Liner Available For Service Repair {1216,1201}
1995/03/01

Improved Spacer Plate Provides Visual Indication Of Use Of "Wide Flange" Cylinder Liners {1221}
1995/05/01

Information For Ordering Replacement Cylinder Block For Engine{1201}
1995/06/01

New Liner Seat Inserts Allow Cylinder Blocks With Deeper Liner Seat Cracks To Be Salvaged{1201,1217}
1995/07/01

5P-8665 Liner Puller Group Changed To Accommodate Cylinder Liner With Larger Diameter Top Flange{1216}
1995/09/01

Premachined Valve Seat Inserts And Precision Valve Guide Increase Valve Life {1103,1104}
1997/02/17

Improved Cylinder Liner Has Longer Service Life{1216}
1997/05/01

New Spacer Plate Gasket Provides Improved Sealing {1221}
1998/09/01

New Spacer Plate Gasket Provides Improved Sealing{1221}
1998/10/01

Use 155-8795 Crankshaft Gauge To Determine Distortion And Bearing Alignment{1202}
1999/01/01

New Camshaft Cover Seal, Crankshaft Cover Seal, And Valve Cover Seal Help Prevent Oil Leaks {1107,1150,1200}
1999/06/01

5P8665 Cylinder Liner Puller Makes Liner Removal Easier And Faster
1978/01/18

Use New Main Bearings In Replacement Cylinder Blocks
1978/07/05

Change In Procedure To Check Main Bearing Clearance
1978/08/30

New Main Bearings Provide Improved Bearing Retention in the Cylinder Block {1203}
2001/09/01

New Cover Seals are Available {1107, 1201, 1210}
2007/03/26

New Cylinder Liner {1216}
2003/05/01

The Cylinder Block Has Changed {1201}
2003/10/01

Tools Ease the Removal and the Installation of Main Bearing Caps {0700, 0705}
2004/02/16

New Liner Seals Are Used and Inserts Are Available for All 3500 Engines {1201}
2010/06/25

A New Top Liner Seal Is Used on 3500 Engines {1201, 7555}
2010/12/16

A New Cylinder Head Gasket and Spacer Plate Are Used for Certain 3500 Locomotive Engines {1100, 1201, 7555}
2013/09/12

Calculating Cylinder Liner Projection for 3500, 3500B, 3500C, and G3500 Engines {1201, 1216}
2013/08/21

A New Oversized Cylinder Bore Liner Seal Insert Is Available for 3500 Engine Cylinder Block Salvage {1201, 7555}
2013/08/21

An Improved Inspection Process for Cylinder Liners Used in All 3500 Engines {1201, 1216}
2014/06/20

Cat® Reman Has Added New Cylinder Block Groups for Certain 3500 and G3500 Commercial Engines {1000, 1201}
2014/10/31

An Improved Process Is Used To Install Water Ferrule Inserts In All 3500 Engines {0705, 1201, 1217}
2014/12/05

A New Cylinder Liner Insert Is Now Used On Certain 3500 Engines {1201, 1217}
A New Cylinder Liner Insert Is Now Used On Certain 3500 Engines {1201, 1217}

A New Cylinder Head Spacer Plate Is Now Used on Certain 3500 Engines {1201, 1221}
A New Cylinder Head Spacer Plate Is Now Used on Certain 3500 Engines {1201, 1221}

Calculating Cylinder Liner Projection for 3500, 3500B, 3500C, and G3500 Engines {0705, 1216}
Calculating Cylinder Liner Projection for 3500, 3500B, 3500C, and G3500 Engines {0705, 1216}

Special Instruction

Using Caterpillar Cylinder Pack Pulling Tools{1239}
Using Caterpillar Cylinder Pack Pulling Tools{1239}

Pressure Lubrication Procedure for Remanufactured Engines and Short Blocks{1000, 1200, 1020}
Pressure Lubrication Procedure for Remanufactured Engines and Short Blocks{1000, 1200, 1020}

3306 Cylinder Head To Block Joint Repair Procedure{1124, 1101, 1201}
3306 Cylinder Head To Block Joint Repair Procedure{1124, 1101, 1201}

Ordering "Series B" Replacement Cylinder Blocks for 3500 Series Engines{1201}
Ordering "Series B" Replacement Cylinder Blocks for 3500 Series Engines{1201}

Use Of 5P8709 Tool Group For Alignment Of Piston Cooling Jets{1331}
Use Of 5P8709 Tool Group For Alignment Of Piston Cooling Jets{1331}

Installation Of 8N628 Service Replacement Bearing For Rear Of Injection Pump Camshaft In Sleeve Metering Fuel Injection Pump Housing{1253}
Installation Of 8N628 Service Replacement Bearing For Rear Of Injection Pump Camshaft In Sleeve Metering Fuel Injection Pump Housing{1253}

Installation Of 1N3574 Or 1N3576 Cylinder Block Service Group (Spacer Plate) As A Replacement For The Former Counterbored Cylinder Block{1201}
Installation Of 1N3574 Or 1N3576 Cylinder Block Service Group (Spacer Plate) As A Replacement For The Former Counterbored Cylinder Block{1201}

Installation Of Crankshaft Seals And Wear Sleeves{1203}
Installation Of Crankshaft Seals And Wear Sleeves{1203}

Use Of 1P4000 Line Boring Tool Group{0672, 1201, 1203}
Use Of 1P4000 Line Boring Tool Group{0672, 1201, 1203}

Installing Heli-Coil Inserts In Caterpillar Cylinder Heads{1117}
Installing Heli-Coil Inserts In Caterpillar Cylinder Heads{1117}

Pressure Lubrication Procedure For Remanufactured Engines And Short Blocks{1000, 1201}
Pressure Lubrication Procedure For Remanufactured Engines And Short Blocks{1000, 1201}

Use Of 8T0455 Cylinder Liner Projection Indicator Group{0760, 1216}
Use Of 8T0455 Cylinder Liner Projection Indicator Group{0760, 1216}

Inspection of Crankshaft Main Bearings{1203}
Inspection of Crankshaft Main Bearings{1203}

Cylinder Block Cleaning Procedure{1201}
Cylinder Block Cleaning Procedure{1201}

Installation Of 0R2554 Remanufactured Short Block Group{1200}
Installation Of 0R2554 Remanufactured Short Block Group{1200}

Using 5P4175 Boring Tool Group And 5P1618 Tool Arrangement{0672, 1200}
Using 5P4175 Boring Tool Group And 5P1618 Tool Arrangement{0672, 1200}

Reuse and Salvage for Cast Iron Cylinder Blocks {1201, 1201}
Reuse and Salvage for Cast Iron Cylinder Blocks {1201, 1201}

Installation of the 422-9537 Repair Kit {1233}
Installation of the 422-9537 Repair Kit {1233}

Parts to Replace in the Event of Hydraulic Lock or Piston to Valve Contact{1000, 1102, 1216, 1225, 1250, 1290}
Parts to Replace in the Event of Hydraulic Lock or Piston to Valve Contact{1000, 1102, 1216, 1225, 1250, 1290}

Using the 6V-7840 Deck Checking Tool Assembly {0701, 1201, 7225}
Using the 6V-7840 Deck Checking Tool Assembly {0701, 1201, 7225}

Use of the 352-6061 Liner Seal and the 8N-4707 Filler Band {1201, 1201, 7555}
Use of the 352-6061 Liner Seal and the 8N-4707 Filler Band {1201, 1201, 7555}

Testing for Excessive Cylinder Blowby in 3500 Engines{1000, 1100, 1223}
Testing for Excessive Cylinder Blowby in 3500 Engines{1000, 1100, 1223}

New Cylinder Head and Head Gasket Leak Test Procedure Available for 3500 Engines {1100, 1223}
New Cylinder Head and Head Gasket Leak Test Procedure Available for 3500 Engines {1100, 1223}

Cylinder Liner Projection and Head Bolt Torque Procedure for the 519-7297 Spacer Plate on Certain 3500 Engines {1100, 1201, 1221}
Cylinder Liner Projection and Head Bolt Torque Procedure for the 519-7297 Spacer Plate on Certain 3500 Engines {1100, 1201, 1221}

Service Letter-NACD

Cylinder Head Gasket And Spacer Deck Gasket Replacement In Various Gasket Kits
Cylinder Head Gasket And Spacer Deck Gasket Replacement In Various Gasket Kits

Product Support Program For Repairing Engines That Fail Due To Cracked Main Bearing Caps On Certain 3508, 3512 And 3516 Engines Used In Off-Highway Trucks, Track-Type Tractors, Hydraulic Excavators And Wheel Loaders Or Generator Set, Industrial, Marine, Locomotive, Marine, Auxiliary And Vehicular Applications
Product Support Program For Repairing Engines That Fail Due To Cracked Main Bearing Caps On Certain 3508, 3512 And 3516 Engines Used In Off-Highway Trucks, Track-Type Tractors, Hydraulic Excavators And Wheel Loaders Or Generator Set, Industrial, Marine, Locomotive, Marine, Auxiliary And Vehicular Applications

PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REPLACING THE CYLINDER LINERS IN CERTAIN 992G WHEEL LOADERS, 854G WHEEL TRACTORS, D11R TRACK TYPE TRACTORS, 777D, 777D HAA, 785C, 789C AND 793C OFF HIGHWAY TRUCKS, AND 3508, 3512, AND 3516 ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REPLACING THE CYLINDER LINERS IN CERTAIN 992G WHEEL LOADERS, 854G WHEEL TRACTORS, D11R TRACK TYPE TRACTORS, 777D, 777D HAA, 785C, 789C AND 793C OFF HIGHWAY TRUCKS, AND 3508, 3512, AND 3516 ENGINES

Service Letter-Australia

Cylinder Head Gasket And Spacer Deck Gasket Replacement In Various Gasket Kits
Cylinder Head Gasket And Spacer Deck Gasket Replacement In Various Gasket Kits

Service Letter-CFEL

Cylinder Head Gasket And Spacer Deck Gasket Replacement In Various Gasket Kits
Cylinder Head Gasket And Spacer Deck Gasket Replacement In Various Gasket Kits

Service Letter-CSARL

Cylinder Head Gasket And Spacer Deck Gasket Replacement In Various Gasket Kits
Cylinder Head Gasket And Spacer Deck Gasket Replacement In Various Gasket Kits

Service Letter-Americas

Cylinder Head Gasket And Spacer Deck Gasket Replacement In Various Gasket Kits
Cylinder Head Gasket And Spacer Deck Gasket Replacement In Various Gasket Kits

Service Letter-Brazil

Cylinder Head Gasket And Spacer Deck Gasket Replacement In Various Gasket Kits
Cylinder Head Gasket And Spacer Deck Gasket Replacement In Various Gasket Kits

Service Letter-Truck/Ag/Marine

Technical Information Bulletin

Documenting the Date Codes of the Bearings for 3500 and G3600 Engines{1202, 1225}
Documenting the Date Codes of the Bearings for 3500 and G3600 Engines{1202, 1225}

Cylinder Liner Serial Number Inspection on All 3500 Engines{1201, 1216}
Cylinder Liner Serial Number Inspection on All 3500 Engines{1201, 1216}

Specifications

Oil Cooler Bypass And Cooling Jet Sequence Valves
SUPPLEMENT FOR UPRATED 3500 ENGINES

Cylinder Liner
3500 Industrial Engines

Piston and Rings - Two-Piece Piston
3500 Industrial Engines

Piston and Rings
3500 Industrial Engines

Piston and Rings - One-Piece Piston
3500 Industrial Engines

Cylinder Block
3500 Industrial Engines

Connecting Rod
3500 Industrial Engines

Tool Operating Manual

9U7990 Counter Bore Tool Group for 3176, 3300 and 3400 Series Engines{1201}
9U7990 Counter Bore Tool Group for 3176, 3300 and 3400 Series Engines{1201}

Service Letter-China

Cylinder Head Gasket And Spacer Deck Gasket Replacement In Various Gasket Kits
Cylinder Head Gasket And Spacer Deck Gasket Replacement In Various Gasket Kits

Service Letter-Asia

Cylinder Head Gasket And Spacer Deck Gasket Replacement In Various Gasket Kits
Cylinder Head Gasket And Spacer Deck Gasket Replacement In Various Gasket Kits

Systems Operation

Cylinder Block, Liners and Heads
3500 Industrial Engines

Reuse And Salvage Guidelines

Reuse and Salvage for Cast Iron Cylinder Blocks {1201, 1201}
Reuse and Salvage for Cast Iron Cylinder Blocks {1201, 1201}

Reuse and Salvage for 3176, 3300, 3400 & C-Series Engine Cylinder Blocks {0670, 0672, 0761, 1201, 7225}
Reuse and Salvage for 3176, 3300, 3400 & C-Series Engine Cylinder Blocks {0670, 0672, 0761, 1201, 7225}

Inspection and Reconditioning Procedures of Main Bearing Bores in Cylinder Blocks {1201, 1202, 1224, 1224}
Inspection and Reconditioning Procedures of Main Bearing Bores in Cylinder Blocks {1201, 1202, 1224, 1224}

Reuse and Salvage for 3500 Engine Cylinder Blocks {0672, 0705, 0762, 1201, 1217}
Reuse and Salvage for 3500 Engine Cylinder Blocks {0672, 0705, 0762, 1201, 1217}

Inspection and Reuse Guideline of Cylinder Liners in Cat Engines {0761, 1201, 1213, 1216, 1216}
Inspection and Reuse Guideline of Cylinder Liners in Cat Engines {0761, 1201, 1213, 1216, 1216}

Using the 6V-7840 Deck Checking Tool Assembly {0701, 1201, 7225}
Using the 6V-7840 Deck Checking Tool Assembly {0701, 1201, 7225}

Cylinder Block Salvage Procedure Using Belzona® 1311 (Ceramic R Metal) {0700, 0701, 1000, 1201}
Cylinder Block Salvage Procedure Using Belzona® 1311 (Ceramic R Metal) {0700, 0701, 1000, 1201}

Cylinder Block Cleaning and Audit Procedure {0644, 0680, 0701}
Cylinder Block Cleaning and Audit Procedure {0644, 0680, 0701}

Information Release Memo

REMAN 3500 ENGINE CORE ACCEPTANCE CRITERIA REVISION AND OTHER RECENT PRODUCT IMPROVEMENTS
REMAN 3500 ENGINE CORE ACCEPTANCE CRITERIA REVISION AND OTHER RECENT PRODUCT IMPROVEMENTS

CAT REMAN ANNOUNCES THE RELEASE OF REMAN 3500 BARE BLOCKS FOR 3508, 3512, 3516 AND 3524 APPLICATIONS
CAT REMAN ANNOUNCES THE RELEASE OF REMAN 3500 BARE BLOCKS FOR 3508, 3512, 3516 AND 3524 APPLICATIONS

Service Letter-APD

Cylinder Head Gasket And Spacer Deck Gasket Replacement In Various Gasket Kits
Cylinder Head Gasket And Spacer Deck Gasket Replacement In Various Gasket Kits

Testing and Adjusting

Excessive Bearing Wear - Inspect
3500 Industrial Engines

Cylinder Liner Projection
3500 Industrial Engines

Cylinder Block
3500 Industrial Engines

Main Bearings
3500 Industrial Engines

Disassembly and Assembly

PISTON COOLING JETS, SERVICE METER
3500 INDUSTRIAL ENGINE

SPACER PLATES
3500 INDUSTRIAL ENGINE

CRANKSHAFT MAIN BEARINGS
3500 INDUSTRIAL ENGINE

CYLINDER LINERS
3500 INDUSTRIAL ENGINE

CAMSHAFT BEARINGS, CRANKSHAFT
3500 INDUSTRIAL ENGINE

Piston Cooling Jets
3500 INDUSTRIAL ENGINE

Spacer Plates
3500 INDUSTRIAL ENGINE

Crankshaft Main Bearings
3500 INDUSTRIAL ENGINE

Cylinder Liners
3500 INDUSTRIAL ENGINE

Camshaft Bearings
3500 INDUSTRIAL ENGINE

Service Magazine

6V3147 Main Bearing Wrench Now Available{1203,0612}
1980/11/10

Use Of A Flex-Hone For Cylinder Liner Reconditioning{0664,0674,1216}
1981/12/21

Use New Special Instruction To Install 5P6595 Insert In Cylinder Liner Seats{1216,0621}
1982/05/03

Inspection Marks On Bearings{7551,1230,1226,1203,1219,1227}
1982/05/03

Service Information For Easier Use Of The 6V3100 Timing Indicator Group{0651,1250,1156,1157}
1982/10/11

Use FT1711 Light Table For Cylinder Liner Inspection {0652,1216}
1982/11/29

New 6V7059 Micrometer Measures Liner Top Flange And Valve Lip {0653,1216,1105}
1982/11/29

Procedure To Clean Oil Passages In Crankshafts And Cylinder Blocks{0622,0675,1201,1202}
1983/05/16

Reuse Of Engine Bearings{1230}
1983/05/16

Reuse Of Engine Bearings{1230,1219,1203}
1983/11/21

Use Of Impact Wrench To Tighten Counterweight, Main Bearing Cap And Connecting Rod Bolts{1202,1203,1218,1219,1230}
1984/03/12

Improved Vibration Damper Guard Group Has Flexible Mounting{1205,1200}
1985/04/01

Crankcase Explosion Relief Valve Kit Available{1200,1233}
1985/04/08

New Camshafts Used In SAE Standard [CCW] Rotation Engines{1200,1210}
1985/04/22

Correct Installation Of Oil Sequence Valves{1304}
1985/04/22

Check Height Of Locating Dowels Before Installing Cylinder Head{1201}
1985/10/07

Cylinder Liner Seat Insert Available{1217,1200}
1986/05/12

Determining The Cause Of Glow Plug Tip Failures{1053,1105,1412}
1986/06/02

Bearing Failures On Engines Due To Lack Of Lubrication{1230,1219,1203,1202}
1986/09/08

New Indicator Instrument Group Available To Measure Crankcase Blowby And Radiator Air Velocity{0781,1200,1350}
1986/10/27

Main And Connecting Rod Bearing Part Numbers {1203,1219,1230}
1987/01/26

New Piston Oil Cooling Jet Assembly Used {1331}
1987/01/26

Cylinder Head Water Directors No Longer Needed In Direct Injection Engines {1115}
1987/03/09

Additional Guidelines For Using The 8T2700 Blowby/Air Flow Indicator Group {0781,1200,1350}
1987/07/20

Improvements To Prevent Oil Leakage At Cylinder Heads{1100,1221}
1987/11/23

5P8665 Cylinder Liner Puller Makes Liner Removal Easier And Faster{0621,1216}
1978/01/09

Use New Main Bearings In Replacement Cylinder Blocks{1203,1201}
1978/06/12

New Information On Reusable Cylinder Liners{1216}
1978/06/19

Change In Procedure To Check Main Bearing Clearance{1203}
1978/08/28

Large Engine Blowby Group Available To Measure Crankcase Blowby And Radiator Air Velocity{0781,1200,1350}
1988/06/20

Wider Main Bearing Cap And Higher Torque On Cap Bolts{1201}
1988/08/15

New Piston Cooling Jets Used{1331,1200}
1988/09/05

New Centering Rings For Oversized Main Bearings{0665,1230}
1979/06/04

New Specification For Installation Of Camshaft Front Bearing In Cylinder Block{1211}
1979/06/11

Improved Engine Design Uses Cylinder Block With Spacer Plate And New Crankshaft Thrust Plates{1000}
1979/07/02

Why Engines Are Damaged By Fuel Sulfur{1104,1216,1280,1318,1215}
1979/08/27

Pin Bore Is Now Offset (Not In The Center) .059" (1.5 mm) In The Piston To Stop Vibration Of The Cylinder Liners Which Can Cause Pitting On The Coolant Side Of The Cylinder Liners {1214,1216}
1979/09/10

Fuel Sulfur-Your Diesel's Silent Enemy{0375,1280}
1979/12/17

New Cylinder Blocks, Main Bearing Caps, And Main Bearing Cap Bolts Used{1201}
1989/04/03

New Viton Rubber Seals Used{1302,1307,1312,1306,1317,1200}
1989/07/10

Stronger Spacer Plate Prevents Cracking{1221,1350}
1989/07/24

Different Thread Lubricant Can Be Used On Connecting Rod, Main Bearing Cap And Counterweight Bolts{1203,1225,1231}
1989/11/06

Use Only Stainless Steel Cylinder Liner Shims To Salvage Damaged 4.75" Bore Cylinder Blocks{1201,1216,1217}
1990/11/19

Rear Gear (Cam Drive) Groups Improved{1206,1201,1212,7551,7552,7553}
1991/05/13

New Video Tape, SEVN1962, Shows Correct Procedures To Counterbore Top Deck Of Cylinder Block And Install Liner Insert {1201,0374,1216}
1991/07/22

New Steel Plunger Used In Oil Filter Relief Valve Plunger; Use 2P4005 Oil Filters Instead Of 1R0716 Oil Filters{1315,1318}
1992/07/13

Correction For Camshaft And Valve Seat Specifications{1210,1103}
1992/07/20

New Spacer Plate Gasket Provides Improved Sealing Around Push Rod Compartment{1221}
1992/11/16

Be Sure To Use Correct Cup Plugs On 0R2077, 0R2554, And 0R3258 Remanufactured Short Blocks{1200,1201}
1992/11/23

Cylinder Pack Puller Groups Improved {0705,1239}
1993/01/18

Valve Seat Insert Removal Tools {0703,1103}
1993/02/15

New Main Bearings Have Higher Fatigue Strength {1203,1200}
1993/10/04

New O-ring Seal Used On Cylinder Block Covers {1200}
1993/10/11

New Cylinder Block Groups Have Additional Material Added To The Camshaft Bore Area{1201}
1993/11/09

Tools Used To Remove And Install Both Sizes Of Camshaft Bearings In 3500B Engines{1211,0701}
1996/12/09

Use 155-1536 Valve Recession Tool Kit To Determine Valve Wear {1103}
1998/11/23

Use 155-8795 Crankshaft Gauge To Determine Distortion {1202}
1998/11/23

Tools Ease the Removal and the Installation of Main Bearing Caps {0700, 0705}
2004/02/16

An Improved Process Is Used To Install Water Ferrule Inserts In All 3500 Machine Engines {0705, 1201, 1217}
2014/12/05

Caterpillar Parts SIS Catalog 3512 :

2W-0289 CYLINDER BLOCK GP

2W-0287 CYLINDER BLOCK GP

2W-8245 CYLINDER BLOCK GP

2W-2943 CYLINDER BLOCK AS

2W-2944 CYLINDER BLOCK GP

8N-7052 CYLINDER BLOCK GP

8N-9640 COVER GP-CYLINDER BLOCK

8N-7103 CRANKSHAFT GP

7N-1854 SEAL GP-CRANKSHAFT

CRANKSHAFT BEARING REPLACEMENTS

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Caterpillar 3512, mobile generator sets, Construction
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Caterpillar 3512, mobile generator sets, Construction
- mobile generator sets
FINANZAUTO S.A.