3208 GENERATOR SET ENGINE 30A00210-05099 ELECTRICAL AND STARTING SYSTEM Caterpillar SIS

GEN SET ENGINE 3208 GEN SET ENGINE 30A
3208 GENERATOR SET ENGINE 30A00210-05099 SEBP1385 3208 30A (1982)

Parts group 3208:

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ELECTRICAL AND STARTING SYSTEM

ALTERNATOR GP-CHARGING

4N-9313 ALTERNATOR GP-CHARGING

4N9313 ALTERNATOR GROUP-24 VOLT-35 AMPERE-LOW MOUNTED-TYPE 1
REPLACED BY 4W8943-PAGE 80B. 2N6398-PAGE 80
AN ATTACHMENT

4N-9313 ALTERNATOR GP-CHARGING

4N9313 ALTERNATOR GROUP-24 VOLT, 35 AMPERE-LOW MOUNTED-TYPE 2
REPLACED BY 4W8943-PAGE 80B. 2N6398-PAGE 80
AN ATTACHMENT

2N-6398 ALTERNATOR AS-CHARGING

2N6398 ALTERNATOR GP-24 VOLT, 35 AMPERE
PART OF 4N9313 ALTERNATOR
AN ATTACHMENT

7W-3862 ALTERNATOR GP-CHARGING

7W3862 ALTERNATOR GP-24 VOLT-35 AMPERE
NOT FOR USE WITH WATER PUMP DRIVE WITH R.H. LOW MOUNTED IDLER
7T2095-PAGE 80C. AN ATTACHMENT

4W-8943 ALTERNATOR GP-CHARGING

4W8943 ALTERNATOR GP-24 VOLT
7T2095-PAGE 80C
AN ATTACHMENT

7T-2095 ALTERNATOR GP-CHARGING

7T2095 ALTERNATOR GP-24 VOLT
PART OF 4W8943 & 7W3862 ALTERNATORS
AN ATTACHMENT

4P-8002 ALTERNATOR GP-CHARGING

4P8002 ALTERNATOR GP
24 VOLT, 35 AMPERE-FOR USE WITH RADIATOR & BLOWER FAN
6N9294-PAGE 80C.03
AN ATTACHMENT

7E-9044 ALTERNATOR GP-CHARGING

7E9044 ALTERNATOR GP-CHARGING
6N9294-PAGE 80C.03
24 VOLT, 35 AMPERE
NOT FOR USE WITH WATER PUMP DRIVE
AN ATTACHMENT

6N-9294 ALTERNATOR GP-CHARGING

6N9294 ALTERNATOR GP-CHARGING*R
24 VOLT, 35 AMPERE
PART OF 4P8002,7E9044 & 4P1998 ALTERNATORS
AN ATTACHMENT

7N-9720 ALTERNATOR GP-CHARGING

7N9720 ALTERNATOR GP-CHARGING
PART OF 6N9294 ALTERNATOR
24 VOLT, 25 AMPERE
AN ATTACHMENT

3T-6352 ALTERNATOR GP-CHARGING

3T6352 ALTERNATOR GP-CHARGING-PART 1 OF 2
24 VOLT, 35 AMPERE
PART OF 6N9294 ALTERNATOR
AN ATTACHMENT

3T-6352 ALTERNATOR GP-CHARGING

3T6352 ALTERNATOR GP-CHARGING-PART 2 OF 2
24 VOLT, 35 AMPERE
PART OF 6N9294 ALTERNATOR
AN ATTACHMENT

4P-1998 ALTERNATOR GP-CHARGING

4P1998 ALTERNATOR GP-CHARGING
24 VOLT, 35 AMPERE-NOT FOR USE WITH PUMP DRIVE
6N9294-PAGE 80C.03
AN ATTACHMENT

9G-4574 ALTERNATOR GP-CHARGING

9G4574 ALTERNATOR GP-CHARGING
24 VOLT, 35 AMPERE
PART OF 6N9294 ALTERNATOR
AN ATTACHMENT

BATTERY GP

7C-1976 BATTERY GP

7C1976 BATTERY GP
24 VOLT, 67 AMPERE - LOW MAINTENANCE. TYPE 1
FOR USE WITH BATTERY SUPPORT
AN ATTACHMENT

7C-1976 BATTERY GP

7C1976 BATTERY GP
24 VOLT, 67 AMPERE - LOW MAINTENANCE. TYPE 2
FOR USE WITH BATTERY SUPPORT
AN ATTACHMENT

7L-7871 BATTERY GP

7L7871 BATTERY GP-24 VOLT-172 AMPERE
AN ATTACHMENT

7L-7870 BATTERY GP

7L7870 BATTERY GP-24 VOLT-120 AMPERE
AN ATTACHMENT

7C-1900 BATTERY GP

7C1900 BATTERY GP-24 VOLT, 100 AMPERE - MAINTENANCE FREE
TYPE 1
FOR USE WITH BATTERY SUPPORT
AN ATTACHMENT

7C-1899 BATTERY GP

7C1899 BATTERY GP
24 VOLT, 66 AMPERE
AN ATTACHMENT

7C-1900 BATTERY GP

7C1900 BATTERY GP-24 VOLT, 100 AMPERE - MAINTENANCE FREE
TYPE 2
FOR USE WITH BATTERY SUPPORT
AN ATTACHMENT

7C-1977 BATTERY GP

7C1977 BATTERY GP
24 VOLT, 92 AMPERE, LOW MAINTENANCE
AN ATTACHMENT

7L-7872 BATTERY GP

7L7872 BATTERY GP-24 VOLT, 220 AMPERE
TYPE 2.
AN ATTACHMENT

7L-7872 BATTERY GP

7L7872 BATTERY GP-24 VOLT-220 AMPERE
TYPE 1.
AN ATTACHMENT

2W-3932 SUPPORT GP-BATTERY

2W3932 BATTERY SUPPORT GP
F/U/W BASE AS 2W4886-PG 64.02, 2W968-PG 96, 2W7905-PG 96A, 2W7907-PG 64.01
N/F/U/W LIFTING ARCH USED WITH 220 AMP HR BATTERY, ENCLOSURES,
OR 2W623 NARROW BASE. AN ATTACHMENT

9Y-5929 SUPPORT GP-BATTERY

9Y5929 SUPPORT GP-BATTERY
S/N 30A3263-UP
FUEL TANK BASE-FOR USE WITH ENGINE & GENERATOR BASE
NOT FOR USE WITH JUNCTION BOX
AN ATTACHMENT

9Y-6355 SUPPORT GP-BATTERY

9Y6355 SUPPORT GP-BATTERY
S/N 30A3263-UP
NON-FUEL TANK BASE-FOR USE WITH ENGINE & GENERATOR BASE
NOT FOR USE WITH JUNCTION BOX. AN ATTACHMENT

BATTERY CHARGERS

BATTERY CHARGERS-PART 1 OF 2
AN ATTACHMENT

BATTERY CHARGERS

BATTERY CHARGER-PART 2 OF 2
AN ATTACHMENT

BATTERY CHARGERS

BATTERY CHARGERS
WITH FAILURE ALARM
AN ATTACHMENT

7C-9141 BATTERY CHARGER

BATTERY CHARGERS
AN ATTACHMENT

BOX GP

2W-0972 JUNCTION BOX GP

2W0972 JUNCTION BOX GP-24 VOLT
PROVIDES A BOX WITH TERMINAL STRIP
FOR USAGE REFER TO 5N8487 CHART-PAGE 73A
AN ATTACHMENT

2W-8905 JUNCTION BOX GP

2W8905 JUNCTION BOX GP
TYPE 1. 4W9602-PAGE 73C.06
ENERGIZED TO RUN OIL PRESSURE, WATER, TEMPERATURE & OVERSPEED PROTECTION
REFER TO CHART 5N8487-PAGE 73A
AN ATTACHMENT

2W-8905 JUNCTION BOX GP

2W8905 JUNCTION BOX GP
TYPE 2
7W8005-PAGE 73C.01.02 ENERGIZED TO RUN-OIL PRESSURE, WATER
TEMPERATURE & OVERSPEED PROTECTION. AN ATTACHMENT

2W-8901 JUNCTION BOX GP

2W8901 JUNCTION BOX GP
TYPE 2
ENERGIZED TO SHUT OFF OIL PRESSURE, WATER TEMPERATURE
& OVERSPEED PROTECTION. AN ATTACHMENT

2W-8901 JUNCTION BOX GP

2W8901 JUNCTION BOX GP
TYPE 1
4W9601-PAGE 73C.08. ENERGIZED TO SHUT OFF OIL PRESSURE, WATER
TEMPERATURE & OVERSPEED PROTECTION. AN ATTACHMENT

7W-8005 JUNCTION BOX GP

7W8005 JUNCTION BOX GP
ALSO PART OF 2W8905 JUNCTION BOX. PROVIDES OIL PRESSURE, WATER
TEMPERATURE & OVERSPEED FAULT PROTECTION IN AN ENERGIZED-TO-
RUN MODE. AN ATTACHMENT

7W-8003 JUNCTION BOX GP

7W8003 JUNCTION BOX GP-PART 1 OF 2 - TYPE 1
ALSO PART OF 2W8903 JUNCTION BOX
PROVIDES OIL PRESSURE & WATER TEMPERATURE PROTECTION IN AN
ENERGIZED TO SHUT OFF ENGINE PROTECTION SYSTEM. AN ATTACHMENT

7W-8003 JUNCTION BOX GP

7W8003 JUNCTION BOX GP-PART 2 OF 2 - TYPE 1
ALSO PART OF 2W8903 JUNCTION BOX
PROVIDES OIL PRESSURE & WATER TEMPERATURE PROTECTION IN AN
ENERGIZED TO SHUT OFF ENGINE PROTECTION SYSTEM. AN ATTACHMENT

7W-8003 JUNCTION BOX GP

7W8003 JUNCTION BOX GP-PART 1 OF 2
TYPE 2
ALSO PART OF 2W8903 JUNCTION BOX. PROVIDES OIL PRESSURE & WATER
TEMPERATURE PROTECTION IN AN ENERGIZED TO SHUT OFF ENGINE PROTECTION
SYSTEM. AN ATTACHMENT

7W-8003 JUNCTION BOX GP

7W8003 JUNCTION BOX GP-PART 2 OF 2
TYPE 2
ALSO PART OF 2W8903 JUNCTION BOX. PROVIDES OIL PRESSURE & WATER
TEMPERATURE PROTECTION IN AN ENERGIZED TO SHUT OFF ENGINE
PROTECTION SYSTEM. AN ATTACHMENT

2W-8903 JUNCTION BOX GP

2W8903 JUNCTION BOX GP-PART 1 OF 2-TYPE 1
ENERGIZED TO SHUT OFF-OIL PRESSURE & WATER TEMPERATURE PROTECTION
AN ATTACHMENT

2W-8903 JUNCTION BOX GP

2W8903 JUNCTION BOX GP-PART 2 OF 2-TYPE 1
ENERGIZED TO SHUT OFF-OIL PRESSURE & WATER TEMPERATURE PROTECTION
AN ATTACHMENT

2W-8903 JUNCTION BOX GP

2W8903 JUNCTION BOX GP-PART 1 OF 2-TYPE 2
PROVIDES OIL PRESSURE, WATER TEMPERATURE PROTECTION IN AN ENERGIZED
TO SHUT OFF ENGINE PROTECTION SYSTEM
AN ATTACHMENT

2W-8903 JUNCTION BOX GP

2W8903 JUNCTION BOX GP-PART 2 OF 2-TYPE 2
PROVIDES OIL PRESSURE, WATER TEMPERATURE PROTECTION IN AN ENERGIZED
TO SHUT OFF ENGINE PROTECTION SYSTEM
AN ATTACHMENT

7W-8001 JUNCTION BOX GP

7W8001 JUNCTION BOX GP
PART OF 2W8901 JUNCTION BOX
AN ATTACHMENT

2W-8903 JUNCTION BOX GP

2W8903 JUNCTION BOX GP
TYPE 3
PROVIDES OIL PRESSURE & WATER TEMPERATURE PROTECTION IN AN
ENERGIZED TO SHUT OFF ENGINE PROTECTION SYSTEM. AN ATTACHMENT

2W-8907 JUNCTION BOX GP

2W8907 JUNCTION BOX GP-PART 1 OF 2
TYPE 1
ENERGIZED TO RUN-OIL PRESSURE & WATER TEMPERATURE PROTECTION
AN ATTACHMENT

2W-8907 JUNCTION BOX GP

2W8907 JUNCTION BOX GP-PART 2 OF 2
TYPE 1
ENERGIZED TO RUN-OIL PRESSURE & WATER TEMPERATURE PROTECTION
AN ATTACHMENT

2W-8907 JUNCTION BOX GP

2W8907 JUNCTION BOX GP-ENERGIZED TO RUN
OIL PRESSURE & WATER TEMPERATURE PROTECTION. TYPE 2
AN ATTACHMENT

4W-9602 JUNCTION BOX GP

4W9602 JUNCTION BOX GP-PART 1 OF 2 - TYPE 1
REPLACED BY 7W8005-PAGE 73C.01.02
PART OF 2W8905 & 7W8005 JUNCTION BOX. ENERGIZED TO RUN-SWITCH GEAR
AN ATTACHMENT

4W-9602 JUNCTION BOX GP

4W9602 JUNCTION BOX GP-PART 2 OF 2 - TYPE 1
REPLACED BY 7W8005-PAGE 73C.01.02
PART OF 2W8905 & 7W8005 JUNCTION BOX. ENERGIZED TO RUN-SWITCH GEAR
AN ATTACHMENT

4W-9602 JUNCTION BOX GP

4W9602 JUNCTION BOX GP-TYPE 2
REPLACED BY 7W8005-PAGE 73C.01.02
PART OF 2W8905 & 7W8005 JUNCTION BOX. ENERGIZED TO RUN-SWITCH GEAR
AN ATTACHMENT

4W-9601 JUNCTION BOX GP

4W9601 JUNCTION BOX GP-TYPE 1
ENERGIZED TO SHUT OFF ENGINE PROTECTION SYSTEM.
PART OF 2W8901 & 7W8801 JUNCTION BOXES
FOR USE WITH ELECTRIC SWITCH GEAR
AN ATTACHMENT

4W-9601 JUNCTION BOX GP

4W9601 JUNCTION BOX GP-TYPE 2
ENERGIZED TO SHUT OFF ENGINE PROTECTION SYSTEM.
PART OF 2W8901 & 7W8001 JUNCTION BOXES
FOR USE WITH ELECTRIC SWITCH GEAR
AN ATTACHMENT

7W-8007 JUNCTION BOX GP

7W8007 JUNCTION BOX GP-PART 1 OF 2
PART OF 2W8907 JUNCTION BOX
PROVIDES OIL PRESSURE & WATER TEMPERATURE PROTECTON IN AN
ENERGIZED TO RUN ENGINE PROTECTION SYSTEM. AN ATTACHMENT

7W-8007 JUNCTION BOX GP

7W8007 JUNCTION BOX GP-PART 2 OF 2
PART OF 2W8907 JUNCTION BOX
PROVIDES OIL PRESSURE & WATER TEMPERATURE PROTECTION IN AN
ENERGIZED TO RUN ENGINE PROTECTION SYSTEM. AN ATTACHMENT

2W-8685 JUNCTION BOX GP

2W8685 JUNCTION BOX GP
POWER DISTRIBUTION. TYPE 1
REFER TO 5N8487 CHART-PAGE 73A
AN ATTACHMENT

2W-8685 JUNCTION BOX GP

2W8685 JUNCTION BOX GP
POWER DISTRIBUTION. TYPE 2
REFER TO 5N8487 CHART-PAGE 73A
AN ATTACHMENT

7W-7999 JUNCTION BOX GP

7W7999 JUNCTION BOX GP
POWER DISTRIBUTION
REPLACED BY 9Y7380-PAGE 73C.10.01A
AN ATTACHMENT

9Y-7380 JUNCTION BOX GP

9Y7380 JUNCTION BOX GP
POWER DISTRIBUTION
AN ATTACHMENT

3N-6713 COVER AS-EXTENSION BOX

3N6713 COVER AS-EXTENSION BOX
GENERATOR S/N 6HA1-UP,6JA1-UP
AN ATTACHMENT

107-3056 BOX GP-EXTENSION TERMINAL

1073056 BOX GP-EXTENSION TERMINAL
GENERATOR S/N 9EF1-UP,3KJ1-UP
AN ATTACHMENT

106-1771 FASTENER GP-EXTENSION BOX

1061771 FASTENER GP-EXTENSION BOX
GENERATOR S/N 6HA1-UP,6JA1-UP,9BB1-UP,9EF1-UP,3KJ1-UP
REFER TO 4W8145 CHART-PAGE 97.05
AN ATTACHMENT

3N-5566 BOX GP-GENERATOR CONNECTION

3N5566 BOX GP-GENERATOR CONNECTION
GENERATOR S/N 6HA1-UP, 6JA1-UP
3N6710-PAGE 94.03
FOR USE WITH SR4 GENERATORS. AN ATTACHMENT

3N-5938 BOX GP-GENERATOR CONNECTION

3N5938 BOX GP-GENERATOR CONNECTION
GENERATOR S/N 6HA1-UP, 6JA1-UP & 9BB1-UP
3N5545-PAGE 94.03
NOT FOR USE WITH SERIES BOOST KIT. AN ATTACHMENT

3N-6710 BOX GP-EXTENSION TERMINAL

3N6710 BOX GP-EXTENSION TERMINAL
GENERATOR S/N 6HA1-UP,6JA1-UP
PART OF 3N5566 GENERATOR CONNECTION BOX
FOR SR4 GENERATOR RH MOUNTED. AN ATTACHMENT

3N-5545 BOX GP-EXTENSION TERMINAL

3N5545 BOX GP-EXTENSION TERMINAL
GENERATOR S/N 6HA1-UP, 6JA1-UP & 9BB1-UP
PART OF 3N5938 CONNECTION BOX-GENERATOR
AN ATTACHMENT

CIRCUIT BREAKER GP

7C-5024 MOUNTING GP-CIRCUIT BREAKER

7C5024 MOUNTING GP-CIRCUIT BREAKER
FOR USE WITH MOUNTING GP-CONTACTOR
AN ATTACHMENT

107-8517 SWITCH AS-AUXILIARY

1078517 SWITCH AS
GENERATOR S/N 3KJ1-UP,6HA1-UP,6JA1-UP,9BB1-UP,9EF1-UP
REFER TO 4W8145 CHART-PAGE 97.05
AN ATTACHMENT

7W-1689 FASTENER GP-BAR

7W1689 FASTENER GP
GENERATOR S/N 6JA1-UP, 9BB1-UP
FOR USE WITH 12 WIRE GENERATORS ONLY. FOR USE WITH CIRCUIT
BREAKERS ABOVE 1200 AMPS. AN ATTACHMENT

4W-8379 FASTENER GP-BAR

4W8379 FASTENER GP
LOW VOLTAGE-GENERATOR S/N 6HA1-UP
AN ATTACHMENT

4W-8378 FASTENER GP-BAR

4W8378 FASTENER GP
LOW VOLTAGE-GENERATOR S/N 6HA1-UP, 6JA1-UP
AN ATTACHMENT

7W-1688 FASTENER GP-BAR

7W1688 FASTENER GP
GENERATOR S/N 6JA1-UP, 9BB1-UP, 6HA1-UP
FOR USE WITH 12 WIRE GENERATOR, 600 AMP & BELOW CIRCUIT BREAKERS
REFER TO 4W8145 CHART-PAGE 97.05. AN ATTACHMENT

7W-1689 FASTENER GP-BAR

7W1689 FASTENER GP
GENERATOR S/N 6JA1-UP, 9BB1-UP
REFER TO 4W1845 CHART-PAGE 97.05. AN ATTACHMENT

7W-1688 FASTENER GP-BAR

7W1688 FASTENER GP
GENERATOR S/N 6HA1-UP, 6JA1-UP, 9BB1-UP
REFER TO 4W1845 CHART-PAGE 97.05. AN ATTACHMENT

104-4386 CIRCUIT BREAKER GP

1044386 CIRCUIT BREAKER GP
GENERATOR S/N 3KJ1-UP,6HA1-UP,6JA1-UP,9BB1-UP,9EF1-UP
REFER TO 4W8145 CHART-PAGE 97.05
AN ATTACHMENT

104-4387 CIRCUIT BREAKER GP

1044387 CIRCUIT BREAKER GP
GENERATOR S/N 3KJ1-UP,6HA1-UP,6JA1-UP,9BB1-UP,9EF1-UP
REFER TO 4W8145 CHART-PAGE 97.05
AN ATTACHMENT

104-4379 CIRCUIT BREAKER GP

1044379 CIRCUIT BREAKER GP
GENERATOR S/N 3KJ1-UP,6HA1-UP,6JA1-UP,9BB1-UP,9EF1-UP
REFER TO 4W8145 CHART-PAGE 97.05
AN ATTACHMENT

104-4380 CIRCUIT BREAKER GP

1044380 CIRCUIT BREAKER GP
GENERATOR S/N 3KJ1-UP,6HA1-UP,6JA1-UP,9BB1-UP,9EF1-UP
REFER TO 4W8145 CHART-PAGE 97.05
AN ATTACHMENT

104-4381 CIRCUIT BREAKER GP

1044381 CIRCUIT BREAKER GP
GENERATOR S/N 3KJ1-UP,6HA1-UP,6JA1-UP,9BB1-UP,9EF1-UP
REFER TO 4W8145 CHART-PAGE 97.05
AN ATTACHMENT

104-4382 CIRCUIT BREAKER GP

1044382 CIRCUIT BREAKER GP
GENERATOR S/N 3KJ1-UP,6HA1-UP,6JA1-UP,9BB1-UP,9EF1-UP
REFER TO 4W8145 CHART-PAGE 97.05
AN ATTACHMENT

104-4383 CIRCUIT BREAKER GP

1044383 CIRCUIT BREAKER GP
GENERATOR S/N 3KJ1-UP,6HA1-UP,6JA1-UP,9BB1-UP,9EF1-UP
REFER TO 4W8145 CHART-PAGE 97.05
AN ATTACHMENT

104-4384 CIRCUIT BREAKER GP

1044384 CIRCUIT BREAKER GP
GENERATOR S/N 3KJ1-UP,6HA1-UP,6JA1-UP,9BB1-UP,9EF1-UP
REFER TO 4W8145 CHART-PAGE 97.05
AN ATTACHMENT

104-4385 CIRCUIT BREAKER GP

1044385 CIRCUIT BREAKER GP
GENERATOR S/N 3KJ1-UP,6HA1-UP,6JA1-UP,9BB1-UP,9EF1-UP
REFER TO 4W8145 CHART-PAGE 97.05
AN ATTACHMENT

5N-2703 CHART-CIRCUIT BREAKER

5N2703 CIRCUIT BREAKER CHART
GENERATOR S/N 6HA1-UP
AN ATTACHMENT

5N-2703 CHART-CIRCUIT BREAKER

5N2703 CIRCUIT BREAKER CHART
GENERATOR S/N 6JA1-UP
AN ATTACHMENT

3N-7052 CHART-CIRCUIT BREAKER

3N7052 CIRCUIT BREAKER CHART
GENERATOR S/N 6HA1-UP
FOR USE WITH GENERATOR SET. AN ATTACHMENT

3N-7052 CHART-CIRCUIT BREAKER

3N7052 CIRCUIT BREAKER CHART
GENERATOR S/N 6JA1-UP
FOR USE WITH GENERATOR SET. AN ATTACHMENT

3N-7051 MOUNTING GP-CIRCUIT BREAKER

3N7051 CIRCUIT BREAKER MOUNTING GP
REPLACED BY 4W8214-PAGE 94.01
REFER TO 5N2703 & 3N7052 CHARTS-PAGES 92 & 93

4W-8214 MOUNTING GP-CIRCUIT BREAKER

4W8214 CIRCUIT BREAKER MOUNTING GP
GENERATOR S/N 6HA1-UP & 6JA1-UP
NOT FOR USE WITH TERMINAL STRIP CONNECTION GP
AN ATTACHMENT

4W-8215 MOUNTING GP-CIRCUIT BREAKER

4W8215 MOUNTING GP-CIRCUIT BREAKER
GENERATOR S/N 6HA1-UP AND 6JA1-UP
NOT FOR USE WITH CONNECTION GP-TERMINAL STRIP
AN ATTACHMENT

9Y-8051 MOUNTING GP-CIRCUIT BREAKER

9Y8051 MOUNTING GP-CIRCUIT BREAKER
FOR USE WITH 700A THRU 1200A CIRCUIT BREAKERS
AN ATTACHMENT

4W-8145 CHART-CIRCUIT BREAKER

4W8145 CHART-CIRCUIT BREAKER-PART 1 OF 5
AN ATTACHMENT

4W-8145 CHART-CIRCUIT BREAKER

4W8145 CHART-CIRCUIT BREAKER-PART 2 OF 5
AN ATTACHMENT

4W-8145 CHART-CIRCUIT BREAKER

4W8145 CHART-CIRCUIT BREAKER-PART 3 OF 5
AN ATTACHMENT

4W-8145 CHART-CIRCUIT BREAKER

4W8145 CHART-CIRCUIT BREAKER-PART 4 OF 5
AN ATTACHMENT

4W-8145 CHART-CIRCUIT BREAKER

4W8145 CHART-CIRCUIT BREAKER-PART 5 OF 5
AN ATTACHMENT

CONTACTOR GP

5N-8518 CONTACTOR GP

5N8518 CONTACTOR GP-TIME DELAY
OIL PRESSURE & WATER TEMPERATURE
FOR USAGE REFER TO 5N8487 CHART-PAGE 73A
AN ATTACHMENT

2W-0971 CONTACTOR GP

2W0971 TIME DELAY CONTACTOR GP-12 OR 24 VOLT-TYPE 1
FOR USAGE REFER TO 5N8487 CHART-PAGE 73A
AN ATTACHMENT

2W-3046 CONTACTOR GP

2W3046 TIME DELAY CONTACTOR GP-24 VOLT
FOR USAGE REFER TO 5N8487 CHART-PAGE 73A
AN ATTACHMENT

2W-0971 CONTACTOR GP

2W0971 TIME DELAY CONTACTOR GP-12 OR 24 VOLT-TYPE 2
FOR USAGE REFER TO 5N8487 CHART-PAGE 73A
AN ATTACHMENT

3N-9602 CONTACTOR GP

3N9602 CONTACTOR GP-OIL PRESSURE & WATER TEMPERATURE
AN ATTACHMENT

5N-9176 CONTACTOR GP

5N9176 CONTACTOR GP-OIL PRESSURE & WATER TEMPERATURE SHUT-OFF
TYPE 1
FOR USE WITH JUNCTION BOX
AN ATTACHMENT

2W-9129 CONTACTOR GP

2W9129 CONTACTOR GROUP-ALARM-OIL PRESSURE-WATER TEMPERATURE
FOR USE WITH 2W8901, 2W8903, 2W8905, 2W8907,
4W9601 & 4W9602 JUNCTION BOXES. AN ATTACHMENT

4P-5975 CONTACTOR GP

4P5975 CONTACTOR GP-WATER TEMPERATURE SHUT-OFF
AN ATTACHMENT

5N-9176 CONTACTOR GP

5N9176 CONTACTOR GP-OIL PRESSURE & TEMPERATURE SHUT-OFF
TYPE 2
FOR USE WITH JUNCTION BOX
AN ATTACHMENT

7W-5342 CONTACTOR GP-ALARM

7W5342 CONTACTOR GP-ALARM
TYPE 1
AN ATTACHMENT

7W-5342 CONTACTOR GP-ALARM

7W5342 CONTACTOR GP-ALARM
TYPE 2
2W8916-PAGE 74.04
AN ATTACHMENT

2W-8916 CONTACTOR AS-WATER TEMP ALARM

2W8916 CONTACTOR AS-WATER TEMPERATURE ALARM
FOR USE WITH AN ELECTRIC SAFETY SHUT-OFF SYSTEM
PART OF 7W5342 CONTACTOR-ALARM
AN ATTACHMENT

2W-1800 CONTACTOR GP-PREALARM

2W1800 PRE-ALARM CONTACTOR GP

5N-9233 CONTACTOR GP-OVERSPEED

5N9233 OVERSPEED CONTACTOR GP-TYPE 1
FOR USAGE REFER TO 5N8487 CHART-PAGE 73A
AN ATTACHMENT

5N-9233 CONTACTOR GP-OVERSPEED

5N9233 OVERSPEED CONTACTOR GP-TYPE 2
FOR USAGE REFER TO 5N8487 CHART-PAGE 73A
AN ATTACHMENT

5N-9233 CONTACTOR GP-OVERSPEED

5N9233 OVERSPEED CONTACTOR GP-TYPE 3
FOR USAGE REFER TO 5N8487 CHART-PAGE 73A
AN ATTACHMENT

4W-8994 MOUNTING GP-CONTACTOR

4W8994 CONTACTOR GROUP
AN ATTACHMENT

7C-1766 MOUNTING GP-CONTACTOR

7C1766 MOUNTING GP-CONTACTOR
FOR USE WITH ENCLOSURE
AN ATTACHMENT

7W-0034 MOUNTING GP-CONTACTOR

7W0034 MOUNTING GP-CONTACTOR
POWER DISTRIBUTION BOX. REFER CHART 5N8487 CHART-PAGE 73A
AN ATTACHMENT

7C-5023 MOUNTING GP-CONTACTOR

7C5023 MOUNTING GP-CONTACTOR
AN ATTACHMENT

ELECTRONICS GP-ENGINE

7C-6513 CONTROL GP-ELECTRONIC

7C6513 CONTROL GP-ELECTRONIC-TYPE 1
FOR USE WITH PACKAGE GENERATOR SETS
AN ATTACHMENT

7C-6513 CONTROL GP-ELECTRONIC

7C6513 CONTROL GP-ELECTRONIC
TYPE 2
FOR USE WITH PACKAGE GENERATOR SETS
AN ATTACHMENT

7C-6513 CONTROL GP-ELECTRONIC

7C6513 CONTROL GP-ELECTRONIC
TYPE 3
FOR USE WITH PACKAGE GENERATOR SETS
AN ATTACHMENT

9W-5566 CONTROL GP-ELECTRONIC

9W5566 CONTROL GP-ELECTRONIC*R
PART OF 7C6513 CONTROL
AN ATTACHMENT

9X-8203 CONTROL GP-ELECTRONIC

9X8203 CONTROL GP-ELECTRONIC
PART OF 7C6513 CONTROL
AN ATTACHMENT

9W-3577 CONTROL GP-ELECTRONIC

9W3577 CONTROL GP-ELECTRONIC-REMOTE 99*R
9W3574-PAGE 83B.02
PART OF 7C5296 PANEL
AN ATTACHMENT

9Y-2905 CONTROL GP-EMCP-ECM ELECTRONIC

9Y2905 CONTROL GP
TYPE 1
AN ATTACHMENT

9Y-2905 CONTROL GP-EMCP-ECM ELECTRONIC

9Y2905 CONTROL GP
TYPE 2
6V6153-PAGE 83B.05
AN ATTACHMENT

6V-6153 CONTROL GP-EMCP-ECM ELECTRONIC

6V6153 CONTROL GP-ELECTRONIC
PART OF 9Y2905 CONTROL
AN ATTACHMENT

CONTROL GP-VOLTAGE

5N-9174 CONTROL GP-VOLTAGE

5N9174 CONTROL GROUP-GOVERNOR-12 VOLT DC RELAY
FOR USE WITH 2W8901, 2W8903, 2W8905, 2W8907,
4W9601 & 4W9602 JUNCTION BOXES
AN ATTACHMENT

5N-9175 CONTROL GP-VOLTAGE

5N9175 CONTROL GP-32 VOLT DC RELAY
FOR USE 2W8901, 2W8903, 2W8905,2W8907,
4W9601, 4W9602 JUNCTION BOXES
AN ATTACHMENT

5N-1613 CONTROL GP-VOLTAGE-MANUAL

5N1613 CONTROL GP-MANUAL VOLTAGE
GENERATOR S/N 6HA1-UP & 6JA1-UP
AN ATTACHMENT

SENDER GP

1W-9061 SENDER GP-OIL COOLER

1W9061 SENDER GP-24 VOLT
S/N 30A1769-2014
ALSO AN ATTACHMENT

SENSOR GP

5N-9076 MAGNETIC PICKUP GP

5N9076 MAGNETIC PICKUP GP
{FOR USE WITH DIGITAL READ OUT TACHOMETER,SAE NO. 2 FLYWHEEL HOUSING}
{& 134 TOOTH FLYWHEEL RING GEAR. NOT REQUIRED WHEN A DUAL SPEED SWITCH}
{OR WOODWARD GOVERNOR IS INSTALLED. AN ATTACHMENT}

9W-5565 SENSOR GP-ELECTRONIC

9W5565 SENSOR GP-ELECTRONIC
TEMPERATURE/PRESSURE
PART OF 7C6513 CONTROL
AN ATTACHMENT

7W-3354 MAGNETIC PICKUP GP

7W3354 MAGNETIC PICKUP GROUP
2W8918-PAGE 84.02
REFER TO 5N8487 CHART-PAGE 73A
AN ATTACHMENT

2W-8918 MAGNETIC PICKUP AS

2W8918 MAGNETIC PICKUP ASSEMBLY
PART OF 7W3354 MAGNETIC PICKUP
AN ATTACHMENT

SHUTOFF GP

3T-3421 SOLENOID AS

3T3421 SOLENOID ASSEMBLY-24 VOLT
FIELD REPLACEMENT FOR 3T4704-PAGE 71B

4W-0888 SHUTOFF GP-ELECTRICAL

4W0888 ELECTRIC SHUT-OFF GROUP-24 VOLT-TYPE 2
6N9987-PAGE 71E
FOR USAGE REFER TO 5N8487 CHART-PAGE 73A
AN ATTACHMENT

4W-0888 SHUTOFF GP-ELECTRICAL

4W0888 ELECTRIC SHUT-OFF GROUP-24 VOLT-TYPE 1
6N9987-PAGE 71E
FOR USAGE REFER TO 5N8487 CHART-PAGE 73A
AN ATTACHMENT

4W-1688 SHUTOFF GP-ELECTRICAL

4W1688 ELECTRICAL SHUT-OFF GROUP-12 VOLT
6N9988-PAGE 71F
FOR USAGE REFER TO 5N8487 CHART-PAGE 73A
AN ATTACHMENT

4W-1689 SHUTOFF GP-ELECTRICAL

4W1689 ELECTRICAL SHUT-OFF GROUP-12 VOLT
FOR USAGE REFER TO 5N8487 CHART-PAGE 73A
AN ATTACHMENT

7N-8884 SOLENOID GP-SHUTOFF

7N8884 SOLENOID SHUT-OFF GP-24 VOLT
PART OF 6N9987 SOLENOID SHUT-OFF
AN ATTACHMENT

6N-9987 SOLENOID GP-SHUTOFF

6N9987 SOLENOID SHUT-OFF GP
24 VOLT. TYPE 1
PART OF 4W0888 ELECTRIC SHUT-OFF
AN ATTACHMENT

6N-9987 SOLENOID GP-SHUTOFF

6N9987 SOLENOID GP-SHUT-OFF
24 VOLT. TYPE 2
PART OF 4W0888 ELECTRIC SHUT-OFF
AN ATTACHMENT

6N-9988 SOLENOID GP-SHUTOFF

6N9988 SOLENOID GP-SHUT-OFF
12 VOLT
PART OF 4W1688 ELECTRIC SHUT-OFF
AN ATTACHMENT

6T-4126 SOLENOID GP-SHUTOFF

6T4126 SOLENOID GP-SHUT-OFF
24 VOLT
PART OF 6N9987 SOLENOID SHUT-OFF
AN ATTACHMENT

9N-1068 SOLENOID GP-SHUTOFF

9N1068 SOLENOID SHUT-OFF GP-12 VOLT
PART OF 6N9988 SHUT-OFF SOLENOID
AN ATTACHMENT

6N-3749 SOLENOID AS-SHUTOFF

6N3749 SOLENOID SHUT-OFF GP-12 VOLT
PART OF 6N9988 SOLENOID
AN ATTACHMENT

6T-4750 SOLENOID AS-SHUTOFF

6T4750 SOLENOID AS-SHUT-OFF
12 VOLT
PART OF 6N9988 SOLENOID SHUT-OFF
AN ATTACHMENT

6T-6122 SOLENOID AS-SHUTOFF

6T6122 SOLENOID AS-SHUTOFF
24 VOLT-TYPE 2
PART OF 6N9987 SOLENOID-SHUTOFF
AN ATTACHMENT

6T-6122 SOLENOID AS-SHUTOFF

6T6122 SOLENOID AS-SHUTOFF
24 VOLT. TYPE 1
PART OF 6N9987 SOLENOID-SHUTOFF
AN ATTACHMENT

5N-9234 SHUTOFF GP-ELECTRICAL

5N9234 SHUTOFF GP-ELECTRICAL
24 VOLT
PART OF 1W7362, 7C9666, 9Y6066, 4W5631 & 7W9221
PUMPS-GOVERNOR & FUEL INJECTION

SOLENOID GP

3T-3421 SOLENOID AS

3T3421 SOLENOID ASSEMBLY-24 VOLT
FIELD REPLACEMENT FOR 3T4704-PAGE 71B

7N-8884 SOLENOID GP-SHUTOFF

7N8884 SOLENOID SHUT-OFF GP-24 VOLT
PART OF 6N9987 SOLENOID SHUT-OFF
AN ATTACHMENT

6N-9987 SOLENOID GP-SHUTOFF

6N9987 SOLENOID SHUT-OFF GP
24 VOLT. TYPE 1
PART OF 4W0888 ELECTRIC SHUT-OFF
AN ATTACHMENT

6N-9987 SOLENOID GP-SHUTOFF

6N9987 SOLENOID GP-SHUT-OFF
24 VOLT. TYPE 2
PART OF 4W0888 ELECTRIC SHUT-OFF
AN ATTACHMENT

6N-9988 SOLENOID GP-SHUTOFF

6N9988 SOLENOID GP-SHUT-OFF
12 VOLT
PART OF 4W1688 ELECTRIC SHUT-OFF
AN ATTACHMENT

6T-4126 SOLENOID GP-SHUTOFF

6T4126 SOLENOID GP-SHUT-OFF
24 VOLT
PART OF 6N9987 SOLENOID SHUT-OFF
AN ATTACHMENT

9N-1068 SOLENOID GP-SHUTOFF

9N1068 SOLENOID SHUT-OFF GP-12 VOLT
PART OF 6N9988 SHUT-OFF SOLENOID
AN ATTACHMENT

6N-3749 SOLENOID AS-SHUTOFF

6N3749 SOLENOID SHUT-OFF GP-12 VOLT
PART OF 6N9988 SOLENOID
AN ATTACHMENT

6T-4750 SOLENOID AS-SHUTOFF

6T4750 SOLENOID AS-SHUT-OFF
12 VOLT
PART OF 6N9988 SOLENOID SHUT-OFF
AN ATTACHMENT

6T-6122 SOLENOID AS-SHUTOFF

6T6122 SOLENOID AS-SHUTOFF
24 VOLT-TYPE 2
PART OF 6N9987 SOLENOID-SHUTOFF
AN ATTACHMENT

6T-6122 SOLENOID AS-SHUTOFF

6T6122 SOLENOID AS-SHUTOFF
24 VOLT. TYPE 1
PART OF 6N9987 SOLENOID-SHUTOFF
AN ATTACHMENT

STARTING GP-AUTOMATIC

5N-8487 CHART-AUTOMATIC START/STOP

5N8487 AUTOMATIC START-STOP CHART-SHUT-OFF AND ALARM
AN ATTACHMENT

STARTING AID GP

7C-3267 STARTING AID GP-ETHER

7C3267 STARTING AID GP-ETHER
TYPE 1. S/N 30A1386-UP
FOR USE WITH REDCO CONTROL PANEL
AN ATTACHMENT

7C-3267 STARTING AID GP-ETHER

7C3267 STARTING AID GP-ETHER
TYPE 2. S/N 30A1386-UP
FOR USE WITH REDCO CONTROL PANEL
AN ATTACHMENT

4W-6855 STARTING AID GP-ETHER

4W6855 STARTING AID GP-ETHER
MOUNTED ON L.H. SIDE OF RADIATOR. REQUIRED 3 AMPS OF CURRENT AT 24 VOLTS
AN ATTACHMENT

STARTING MOTOR GP

4N-9312 STARTING MOTOR GP-ELECTRIC

4N9312 ELECTRIC STARTING MOTOR GP-24 VOLT
3T2652-PAGE 70
AN ATTACHMENT

3N-0519 STARTING MOTOR GP-ELECTRIC

3N0519 ELECTRIC STARTING MOTOR GP-24 VOLT
3T2652-PAGE 70
FOR USAGE REFER TO 5N8487-PAGE 73A
AN ATTACHMENT

7C-9069 STARTING MOTOR GP-ELECTRIC

7C9069 STARTING MOTOR GP-ELECTRIC
S/N 30A3263-UP. 24 VOLT-FOR USE WITH # 2 FLYWHEEL HOUSING
9G4339-PAGE 69.01
AN ATTACHMENT

9G-4339 STARTING MOTOR GP-ELECTRIC

9G4339 STARTING MOTOR GP-ELECTRIC
24 VOLT
S/N 30A3263-UP
PART OF 7C9069 STARTING MOTOR-ELECTRIC
FIELD REPLACEMENT FOR 7T0798-PAGE 71.02

3T-2652 STARTING MOTOR GP-ELECTRIC

3T2652 STARTING MOTOR GP-ELECTRIC*R
24 VOLT. TYPE 1
3T4704-PAGE 71B
PART OF 3N0519 & 4N9312 STARTING MOTORS-ELECTRIC
AN ATTACHMENT

3T-2652 STARTING MOTOR GP-ELECTRIC

3T2652 STARTING MOTOR GP-ELECTRIC-24 VOLT-TYPE 3*R
7T0798-PAGE 71.02, 8C3647-PAGE 71.08
PART OF 3N0519 & 4N9312 STARTING MOTORS
AN ATTACHMENT

3T-2652 STARTING MOTOR GP-ELECTRIC

3T2652 ELECTRIC STARTING MOTOR GP-24 VOLT-TYPE 2*R
7T0798-PAGE 71.02, 7T0799-PAGE 71.03
PART OF 3N0519 & 4N9312 ELECTRIC STARTING MOTOR
AN ATTACHMENT

7T-0798 STARTING MOTOR GP-ELECTRIC

7T0798 STARTING MOTOR GP-ELECTRIC
TYPE 1
PART OF 3T2652 ELECTRIC STARTING MOTOR
FOR FIELD REPLACEMENT OF 4N4517 ORDER 4N3181-PAGE 71.02.02 OR
9G4339-PAGE 69.01. AN ATTACHMENT

7T-0798 STARTING MOTOR GP-ELECTRIC

7T0798 STARTING MOTOR GP-ELECTRIC
TYPE 2
PART OF 3T2652 ELECTRIC STARTING MOTOR
FOR FIELD REPLACEMENT OF 4N4517 ORDER 4N3181 PAGE 71.02.02 OR
9G4339-PAGE 69.01. AN ATTACHMENT

4N-3181 STARTING MOTOR GP-ELECTRIC

4N3181 STARTING MOTOR GP-ELECTRIC
24 VOLT
PART OF 7T0798 STARTING MOTOR

3T-6305 STARTING MOTOR GP-ELECTRIC

3T6305 STARTING MOTOR GP-ELECTRIC
24 VOLT
FIELD REPLACEMENT ORDER 4N3181-PAGE 71.02.02

9X-4447 STARTING MOTOR GP-ELECTRIC

9X4447 STARTING MOTOR GP-ELECTRIC
24 VOLT
PART OF 4N3181 STARTING MOTOR

8C-3651 STARTING MOTOR GP-ELECTRIC

8C3651 STARTING MOTOR GP-ELECTRIC
24 VOLT
PART OF 4N3181 STARTING MOTOR

7T-0799 STARTING MOTOR GP-ELECTRIC

7T0799 STARTING MOTOR GP-ELECTRIC
24 VOLT . TYPE 1
3T4704-PAGE 71B
PART OF 3T2652 STARTING MOTOR-ELECTRIC
AN ATTACHMENT

7T-0799 STARTING MOTOR GP-ELECTRIC

7T0799 STARTING MOTOR GP-ELECTRIC
24 VOLT. TYPE 2
7T8854-PAGE 71A
PART OF 3T2652 STARTING MOTOR-ELECTRIC
AN ATTACHMENT

8C-3647 STARTING MOTOR GP-ELECTRIC

8C3647 STARTING MOTOR GP-ELECTRIC
24 VOLT
PART OF 3T2652 STARTING MOTOR
AN ATTACHMENT

7T-8854 SOLENOID AS-STARTING MOTOR

7T8854 SOLENOID ASSEMBLY-24 VOLT
PART OF 7T0799 ELECTRIC STARTING MOTOR
AN ATTACHMENT

3T-4704 SOLENOID AS-STARTING MOTOR

3T4704 SOLENOID ASSEMBLY-24 VOLT
FOR FIELD REPLACEMENT ORDER 3T3421-PAGE 71B
PART OF 3T2652 & 7T0799 ELECTRIC STARTING MOTOR
AN ATTACHMENT

SWITCH GP

2W-8910 SWITCH GP

2W8910 SWITCH GP-OIL STEP PROTECTION
FOR USE WITH 2W8901,2W8905,4W9601 & 4W9602 JUNCTION BOXES
AN ATTACHMENT

2W-6831 SWITCH GP

2W6831 SWITCH GP-OIL PRESSURE ALARM
FOR USE WITH 2W8901, 2W8903, 2W8905, 2W8907,
4W9601, 4W9602 JUNCTION BOXES
AN ATTACHMENT

2W-8911 SWITCH GP-STARTING AID

2W8911 SWITCH GP-STARTING AID
FOR USE WITH 2W8901, 2W8903, 2W8905, 2W8907,
4W9601, 4W9602 JUNCTION BOXES
AN ATTACHMENT

7W-8051 SWITCH GP

7W8051 SWITCH GP
PART OF 2W8903, 2W8901 & 2W8907 JUNCTION BOX
AN ATTACHMENT

9W-1077 SWITCH AS-START

9W1077 SWITCH AS-START
PART OF 5N9352 PANEL-INSTRUMENT
AN ATTACHMENT

9G-1480 SWITCH GP-HEAT START

9G1480 SWITCH GP-STARTER
PART OF 5N9352 PANEL-INSTRUMENT
AN ATTACHMENT

TRANSFORMER GP

7W-9833 KIT-TRANSFORMER ISOLATION

7W9833 TRANSFORMER KIT-ISOLATION
FIELD INSTALLATION

9Y-0359 TRANSFORMER GP-CURRENT

9Y0359 TRANSFORMER GP-CURRENT-SERIES BOOST
GENERATOR S/N 6JA1821-UP
FOR VR3 REGULATOR. NOT FOR USE GENERATOR CONNECTION BOX
AN ATTACHMENT

7W-1616 TRANSFORMER GP-CURRENT

7W1616 TRANSFORMER GP-CURRENT
S/N 6HA1064-UP & 6JA1-UP
PROVIDES A DROOP CURRENT TRANSFORMER GP WITH IRON & ASSEMBLY
INSTRUCTIONS FOR WYE CONNECTIONS. AN ATTACHMENT

4P-3844 TRANSFORMER GP-CURRENT

4P3844 TRANSFORMER GP-CURRENT
4P3905-PAGE 97.00.05, 6I3836-PAGE 90B.14
SERIES BOOST 440 FRAME
AN ATTACHMENT

4P-3847 TRANSFORMER GP-CURRENT

4P3847 TRANSFORMER GP-CURRENT
DROOP FOR USE WITH VR3 REGULATOR
AN ATTACHMENT

7W-1617 TRANSFORMER GP-CURRENT

7W1617 TRANSFORMER GP-CURRENT
S/N 6JA1-1820
PROVIDES DROOP TRANSFORMER & T8 WRAPPING PROCEDURES FOR
WYE CONNECTIONS. AN ATTACHMENT

9Y-3857 TRANSFORMER GP-CURRENT

9Y3857 TRANSFORMER GP-CURRENT
DROOP-WYE CONNECTION. S/N 6JA1821-UP
7C6979-PAGE 89V.04
FOR USE WITH GENERATOR WITH VR3 REGULATOR. AN ATTACHMENT

9Y-2940 TRANSFORMER GP-CURRENT

9Y2940 TRANSFORMER GP-CURRENT
DROOP-WYE CONNECTION. S/N 9BB830-UP
7C6979-PAGE 89V.04
FOR USE WITH GENERATOR WITH VR3 REGULATOR. AN ATTACHMENT

7C-6979 TRANSFORMER AS

7C6979 TRANSFORMER AS
S/N 6JA1821-UP & 9BB830-UP
PART OF 9Y3857 & 9Y2940 TRANSFORMERS
AN ATTACHMENT

TRANSFORMER-CURRENT

TRANSFORMER-CURRENT
GENERATOR S/N 9BB00579-UP

9Y-3883 TRANSFORMER GP-CURRENT

9Y3883 TRANSFORMER GP-CURRENT
SERIES BOOST. GENERATOR S/N 9BB830-UP
FOR USE WITH VR3 REGULATOR & 360 FRAME
AN ATTACHMENT

9Y-1711 MODULE AS-SERIES BOOST

9Y1711 MODULE AS
SERIES BOOST
GENERATOR S/N 9BB830-UP
PART OF 9Y3883 TRANSFORMER
AN ATTACHMENT

9Y-3856 TRANSFORMER AS

9Y3856 TRANSFORMER AS
SERIES BOOST
GENERATOR S/N 9BB830-UP
PART OF 9Y3883 TRANSFORMER. AN ATTACHMENT

9Y-3847 TRANSFORMER AS

9Y3847 TRANSFORMER AS
SERIES BOOST
GENERATOR S/N 6JA1821-UP
PART OF 9Y0359 TRANSFORMER. AN ATTACHMENT

9Y-3845 MODULE AS-SERIES BOOST

9Y3845 MODULE AS-BOOST
GENERATOR S/N 6JA1821-UP
PART OF 9Y0359 & 4P3844 TRANSFORMERS
AN ATTACHMENT

4P-3905 TRANSFORMER AS

4P3905 TRANSFORMER AS
PART OF 4P3844 TRANSFORMER

WIRING GP

4L-1192 WIRING GP

4L1192 WIRING GP
FOR USAGE REFER TO 5N8487 CHART-PAGE 73A
AN ATTACHMENT

8L-4849 WIRING GP

8L4849 WIRING GP
REFER TO 5N8487 CHART-PAGE 73A
AN ATTACHMENT

7C-9285 WIRING GP

7C9285 WIRING GP
AN ATTACHMENT

2W-8919 HARNESS GP-WIRING

2W8919 HARNESS GP-WIRING-PART 1 OF 2
TYPE 1. REPLACED BY 7C9285-PAGE 73.01
AN ATTACHMENT

2W-8919 HARNESS GP-WIRING

2W8919 HARNESS GP-WIRING-PART 2 OF 2
TYPE 1. REPLACED BY 7C9285-PAGE 73.01
AN ATTACHMENT

2W-8919 HARNESS GP-WIRING

2W8919 HARNESS GP-WIRING-PART 1 OF 2
TYPE 2. REPLACED BY 7C9285-PAGE 73.01
AN ATTACHMENT

2W-8919 HARNESS GP-WIRING

2W8919 HARNESS GP-WIRING-PART 2 OF 2
TYPE 2. REPLACED BY 7C9285-PAGE 73.01
AN ATTACHMENT

2W-8925 HARNESS GP-WIRING

2W8925 HARNESS GP-WIRING-GENERATOR INTERCONNECT
AN ATTACHMENT

2W-1767 HARNESS AS

2W1767 HARNESS ASSEMBLY-24 VOLT
PROVIDES A HARNESS FOR AUTOMATIC START-STOP
{FOR USE WITH OIL PRESSURE, WATER TEMPERATURE & OVERSPEED FOR}
{PACKAGE ELECTRIC SET.} AN ATTACHMENT

7C-9102 HARNESS AS-WIRING

7C9102 HARNESS AS-WIRING-PART 1 OF 2
PART OF 7C9285 WIRING
AN ATTACHMENT

7C-9102 HARNESS AS-WIRING

7C9102 HARNESS AS-WIRING-PART 2 OF 2
PART OF 7C9285 WIRING
AN ATTACHMENT

2W-6262 FASTENER GP

2W6262 FASTENER GROUP-ELECTRICAL WIRING HARNESS
REFER TO 5N8487 CHART-PAGE 73A
AN ATTACHMENT

7W-5084 FASTENER GP

7W5084 FASTENER GP-GENERATOR SET WIRING HARNESS
TYPE 1. REPLACED BY 7C9285-PAGE 73.01
AN ATTACHMENT

7W-5084 FASTENER GP

7W5084 FASTENER GP-GENERATOR SET WIRING HARNESS
TYPE 2. REPLACED BY 7C9285-PAGE 73.01
AN ATTACHMENT

5N-0363 CONVERSION GP-WIRING

5N0363 FASTENER GP-OVERSPEED PROTECTION CONVERSION
{FOR USE WITH 2W8901, 2W8903 & 4W9601 JUNCTION BOXES}
AN ATTACHMENT

7C-9284 FASTENER GP

7C9284 FASTENER GP
PART OF 7C9285 WIRING
AN ATTACHMENT

5N-9502 CONNECTION GP-ELECTRICAL

5N9502 ELECTRICAL CONNECTION GP
AN ATTACHMENT

5N-5576 CONNECTION GP-ELECTRICAL

5N5576 ELECTRICAL CONNECTION GP-TYPE 2
AN ATTACHMENT

5N-5576 CONNECTION GP-ELECTRICAL

5N5576 ELECTRICAL CONNECTION GP-TYPE 1
AN ATTACHMENT

7W-0920 CONNECTION GP-ELECTRICAL

7W0920 CONNECTION GP-ELECTRICAL
AN ATTACHMENT

5N-5576 CONNECTION GP-ELECTRICAL

5N5576 ELECTRICAL CONNECTION GP-TYPE 3
AN ATTACHMENT

105-7185 WIRING GP

1057185 WIRING GP
GENERATOR S/N 3KJ1-UP,6HA1-UP,6JA1-UP,9BB1-UP,9EF1-UP
REFER TO 4W8145 CHART-PAGE 97.05
AN ATTACHMENT

7W-0921 WIRING GP

7W0921 WIRING GP-SHUNT TRIP
GENERATOR S/N 6HA1-UP, 6JA1-UP
REFER TO 4W8145 CHART. AN ATTACHMENT

HEATER GP

4W-2673 MOUNTING GP-JACKET WTR HEATER

4W2673 JACKET WATER HEATER MOUNTING GROUP-TYPE 2
AN ATTACHMENT

4W-2673 MOUNTING GP-JACKET WTR HEATER

4W2673 JACKET WATER HEATER MOUNTING GROUP-TYPE 1
AN ATTACHMENT

7C-7706 MOUNTING GP-JACKET WTR HEATER

7C7706 MOUNTING GP-JACKET WATER HEATER
AN ATTACHMENT

9Y-5937 MOUNTING GP-JACKET WTR HEATER

9Y5937 MOUNTING GP-JACKET WATER HEATER
S/N 30A3263-UP
FOR USE WITH BATTERY SUPPORT
AN ATTACHMENT

7C-9005 HEATER GP-JACKET WATER

7C9005 HEATER GP-JACKET WATER
115-120 VOLT
AN ATTACHMENT

7C-7710 HEATER GP-JACKET WATER

7C7710 HEATER GP-JACKET WATER
120-240 VOLTS A/C
FOR USE WITH 7C7706 MOUNTING
AN ATTACHMENT

7C-9004 HEATER GP-JACKET WATER

7C9004 HEATER GP-JACKET WATER
230-240 VOLT
AN ATTACHMENT

Information:

(For parts list, see above)

ELECTRICAL AND STARTING SYSTEM

THERMOCOUPLE GP

Engine News

Field Installation Procedure For Stator Thermocouples and RTDs{7498,4453}
1995/08/01

ALARM GP

Service Magazine

Engine Shuts Down Immediately After Start-Up {7400}
1985/10/21

New Instruction Films (Decals) Available {7405,7451}
1985/11/04

Generator Sets Wired For Use With Customer-Supplied Switch Gear; Do Not Run Without Switch Gear{7002,7400}
1987/01/19

ALTERNATOR GP-CHARGING

Engine News

New Regulator And Field Coil Assemblies Used
1981/11/25

FT1808 Cable Permits Easier Use Of 6V2100 Multitach To Check Engine Or Alternator RPM
1984/01/18

Identification Of External Terminals On Alternators
1987/04/01

Remanufactured Heavy-Duty Starters And High-Amp Alternators
1987/06/01

8T5314 Socket Adapter Available To Correctly Install Alternator Pulley Nut
1988/01/01

Repair Parts Available for Alternator R-Terminal {1405}
2000/12/01

Harness Repair of Alternator R-Terminal Connector {1405}
2000/12/01

Recommendations for Battery Charging for Genset Usage {1401, 1406}
2008/06/30

Charging System Troubleshooting Guide Has Been Updated for All Engines {1406, 7569}
Charging System Troubleshooting Guide Has Been Updated for All Engines {1406, 7569}

Special Instruction

Upgrading Alternators To Include An Integrated Circuit Regulator{1405, 1410}
Upgrading Alternators To Include An Integrated Circuit Regulator{1405, 1410}

Assembly Of Fan Drive Pulley Assemblies{1359}
Assembly Of Fan Drive Pulley Assemblies{1359}

Charging System Troubleshooting {1406}
Charging System Troubleshooting {1406}

Procedure for Replacing Regulator Kit on All Engines {1405}
Procedure for Replacing Regulator Kit on All Engines {1405}

Procedure to Install Brush Holder Assembly to End Frame on All Engines {1405}
Procedure to Install Brush Holder Assembly to End Frame on All Engines {1405}

Specifications

Alternators And Regulators
3208 GENERATOR SET ENGINES

Alternator
DELCO REMY 20-SI SERIES ALTERNATOR

Alternator
HDB Series and M1 Series Heavy Duty Brushless Alternators

Alternator
N3 Series Brushless Alternators

Systems Operation

Systems Operation
DELCO REMY 20-SI SERIES ALTERNATOR

General Information
HDB Series and M1 Series Heavy Duty Brushless Alternators

Normal Operation
HDB Series and M1 Series Heavy Duty Brushless Alternators

Component Description
HDB Series and M1 Series Heavy Duty Brushless Alternators

General Information
N3 Series Brushless Alternators

Component Description
N3 Series Brushless Alternators

Normal Operation
N3 Series Brushless Alternators

Testing and Adjusting

Testing And Adjusting
DELCO REMY 20-SI SERIES ALTERNATOR

Field Winding - Test
HDB Series and M1 Series Heavy Duty Brushless Alternators

Capacitor - Test
HDB Series and M1 Series Heavy Duty Brushless Alternators

Stator - Test
HDB Series and M1 Series Heavy Duty Brushless Alternators

Rectifier - Test
HDB Series and M1 Series Heavy Duty Brushless Alternators

Residual Magnetism - Restore
N3 Series Brushless Alternators

Regulator - Test
HDB Series and M1 Series Heavy Duty Brushless Alternators

Field Winding - Test
N3 Series Brushless Alternators

Capacitor - Test
N3 Series Brushless Alternators

Rectifier - Test
N3 Series Brushless Alternators

Stator - Test
N3 Series Brushless Alternators

Regulator - Test
N3 Series Brushless Alternators

Troubleshooting

General Information
HDB Series and M1 Series Heavy Duty Brushless Alternators

Charging System
N3 Series Brushless Alternators

Disassembly and Assembly

Alternator
3208 GENERATOR SET ENGINE

Alternator
DELCO REMY 20-SI SERIES ALTERNATOR

Alternator - Disassemble - M1 Series Alternator (35 Amp)
HDB Series and M1 Series Heavy Duty Brushless Alternators

Alternator - Assemble - M1 Series Alternator (35 Amp)
HDB Series and M1 Series Heavy Duty Brushless Alternators

Alternator - Assemble - HDB Series Alternator
HDB Series and M1 Series Heavy Duty Brushless Alternators

Alternator - Disassemble - HDB Series Alternator
HDB Series and M1 Series Heavy Duty Brushless Alternators

Alternator - Assemble
N3 Series Brushless Alternators

Alternator - Disassemble
N3 Series Brushless Alternators

Service Magazine

New Regulator And Field Coil Assemblies Used{1410,1405}
1981/11/23

Engine Ground Straps Necessary To Prevent Electrical Discharge Damage To Crankshaft Bearings{1202,1203,1400,1405}
1982/06/21

Voltage Regulator Cross Reference Chart{1410,1405}
1985/07/01

Identification Of External Terminals On Alternators{1405,1406,1400}
1987/03/23

Alternator "R" Terminal Wire Assembly Available For Wiring Harness Repair{1408}
1987/05/04

Alternator/Generator Output Test On The Engine{1401,1404,1405,1406}
1987/05/04

Check Alternator Output Connection Prior To Machine Delivery{1405}
1987/05/18

Remanufactured Heavy-Duty Starters And High-Amp Alternators{1405,1453}
1987/05/25

Correct Torque Value For Alternator Drive Pulley Retaining Nut Is Important{1405}
1987/11/23

8T5314 Socket Adapter Available To Correctly Install Alternator Pulley Nut {0601}
1988/01/25

New 35-Ampere Alternator Used On Some Engines In Caterpillar Equipment{1405,1406}
1979/08/13

Voltage Regulator Can Cause Variable Ammeter Indications{1410,1401,1405,1406,7467}
1979/10/22

Repair Parts Available for Alternator R-Terminal {1405}
2000/10/02

Harness Repair of Alternator R-Terminal Connector {1405, 1408, 7553}
2000/10/02

Charging System Troubleshooting Guide Has Been Updated for All Machines {1406, 7569}
Charging System Troubleshooting Guide Has Been Updated for All Machines {1406, 7569}

BATTERY GP

Engine News

Incorrect Connection Of Battery Charger Can Open Circuit Breaker And Damage Woodward 2301 Governor Control
1986/04/01

Heavy-Duty Line Of Batteries Available To U.S. Dealers
1986/09/01

5P957 And 5P3514 Coolant And Battery Tester
1987/04/01

Be Sure Battery Cable To Starter Connection Has Correct Torque
1988/03/01

Safety Vent Caps For Caterpillar Batteries
1977/07/13

Recommendations for Battery Charging for Genset Usage {1401, 1406}
2008/06/30

New Procedure For Disconnecting The Battery Cables On Generator Sets {1401, 1402, 751B}
2009/10/23

Special Instruction

Installation of 7W2743 Speed Switch Assembly{7427}
Installation of 7W2743 Speed Switch Assembly{7427}

Use of the 4C6534 Speed Switch Calibration Harness{0781, 0785}
Use of the 4C6534 Speed Switch Calibration Harness{0781, 0785}

Retrofit Installation of Coolant Loss Sensor{1353, 1395, 7422, 7470}
Retrofit Installation of Coolant Loss Sensor{1353, 1395, 7422, 7470}

Use Of 6V3025 Battery Cable Repair Kit{0613, 1400}
Use Of 6V3025 Battery Cable Repair Kit{0613, 1400}

Battery Ratings And Cross Reference Chart{1401}
Battery Ratings And Cross Reference Chart{1401}

Battery Test Procedure {1401}
Battery Test Procedure {1401}

Service Letter-NACD

Certain 7N4160 Switch Groups And 9W1077 Switch Assemblies Need To Be Removed From Parts Stock
Certain 7N4160 Switch Groups And 9W1077 Switch Assemblies Need To Be Removed From Parts Stock

Service Letter-Australia

Service Letter-CFEL

Service Letter-CSARL

Service Letter-Americas

Service Letter-Brazil

Service Letter-Truck/Ag/Marine

Tool Operating Manual

M0077220 (NEHS1231) 115V & 230V Battery Chargers {1401, 751B}
M0077220 (NEHS1231) 115V & 230V Battery Chargers {1401, 751B}

Service Letter-China

Certain 7N4160 Switch Groups And 9W1077 Switch Assemblies Need To Be Removed From Parts Stock
Certain 7N4160 Switch Groups And 9W1077 Switch Assemblies Need To Be Removed From Parts Stock

Service Letter-Asia

Service Letter-APD

Testing and Adjusting

Charging System - Test
Electronic Modular Control Panel II (EMCP II) For MUI Engines

CID 168 FMI 3 Electrical System Voltage Above Normal - Test
Electronic Modular Control Panel II (EMCP II) For MUI Engines

CID 168 FMI 4 Electrical System Voltage Below Normal - Test
Electronic Modular Control Panel II (EMCP II) For MUI Engines

Service Magazine

Maintenance Free Batteries{1401}
1986/03/10

Incorrect Connection Of Battery Charger Can Open Circuit Breaker And Damage Woodward 2301 Governor Control{1400,1401,4450}
1986/03/24

Requirements For Shipping Wet Batteries In The U.S.{1401,7500}
1986/04/07

Heavy-Duty Line Of Batteries Available To U.S. Dealers{1400,1401}
1986/09/01

Safety Vent Caps For Caterpillar Batteries{1401}
1977/07/11

5P957 And 5P3514 Coolant And Battery Tester{0786,1395,1401}
1987/03/23

Identification Of External Terminals On Alternators{1405,1406,1400}
1987/03/23

Alternator "R" Terminal Wire Assembly Available For Wiring Harness Repair{1408}
1987/05/04

Alternator/Generator Output Test On The Engine{1401,1404,1405,1406}
1987/05/04

Testing The Starter On The Engine{1401,1450}
1987/05/04

Be Sure Battery Cable-To-Starter Connection Has Correct Torque{1453}
1988/03/14

Maintenance-Free Batteries Require Different Troubleshooting Procedures{1401}
1988/06/20

Revised Instructions For Installation of New Maintenance Free Batteries{1401,1400}
1988/12/12

Fuse And Wire Assembly Is Available For Protection Of Earlier 6N5906 Service Meters{7480}
1979/01/29

New 35-Ampere Alternator Used On Some Engines In Caterpillar Equipment{1405,1406}
1979/08/13

Voltage Regulator Can Cause Variable Ammeter Indications{1410,1401,1405,1406,7467}
1979/10/22

Two Plug Assemblies (Booster Cables) Are Available To Start Machines{1401,1453}
1979/11/05

Batteries Can Be Damaged If Too Much Vacuum Is Used During Electrolyte Fill{1401}
1979/11/26

High Performance Maintenance Free Battery Available{1401}
1989/01/16

Limitations On Engine Cranking Time{1453,1401}
1989/03/27

Preventive Maintenance For Batteries{1401}
1989/03/27

Causes And Effects Of Low Battery Voltage On Electric Starters{1401,1453,1467}
1989/04/24

Procedure For Replacing Batteries Or Battery Cables {1401,1402,1411}
1989/05/01

Procedure For Replacing Batteries, Battery Cables Or Disconnect Switches {1401,1402,1411}
1989/05/01

Special Instruction, "Battery Charging Rate And Time Tables," Available On Oil Resistant Paper{0374,1401}
1989/06/19

Improved 9W1077 Start Switch Assembly And 7N4160 Heat Start Switch Group{1416}
1990/12/10

New Battery Is Now Used as a Service Replacement for Certain Cat® Products {1401, 1926}
2014/04/24

BOX GP

Engine News

Improved Mounting Assembly For Speed Switch Contactor Group
1983/02/16

Relay Replacement Kits Available To Replace Relays In Engine Mounted Junction Box
1992/10/01

Special Instruction

Reconditioning of 2W8903 and/or 7W8003 Junction Box Groups{7426}
Reconditioning of 2W8903 and/or 7W8003 Junction Box Groups{7426}

Special Installation Instructions for the 379-3359 Speed Switch Assembly {1400, 1915, 7400, 7426, 7451}
Special Installation Instructions for the 379-3359 Speed Switch Assembly {1400, 1915, 7400, 7426, 7451}

Service Magazine

Shock Mounts Give Longer Life To 9F3099 Switch Assembly (Starter Relay){1426,1450}
1989/07/24

Relay Replacement Kits Available To Replace Relays In Engine Mounted Junction Box{1423,1422}
1992/11/09

CIRCUIT BREAKER GP

Engine News

Wiring Harness Conduit Component Sizes
1985/02/01

Incorrect Connection Of Battery Charger Can Open Circuit Breaker And Damage Woodward 2301 Governor Control
1986/04/01

Change Wiring To Prevent Low Oil Pressure Shutdown Immediately After Start-Up
1986/08/01

Obsolete Merlin Gerin CK and CM Frame Circuit Breaker Replacements Are Now Available {1420, 4461}
2012/06/25

Special Instruction

Replacement Of 5N1848, 5N1849 And 5N1850 A1 Module Regulator Assemblies{4467}
Replacement Of 5N1848, 5N1849 And 5N1850 A1 Module Regulator Assemblies{4467}

Service Letter-NACD

Circuit Breakers Need To Be Inspected On Certain 3208, 3304, 3304B, G3306, 3306, 3306B, 3406, 3406C, 3408B, 3408C, 3412, Generator Sets
Circuit Breakers Need To Be Inspected On Certain 3208, 3304, 3304B, G3306, 3306, 3306B, 3406, 3406C, 3408B, 3408C, 3412, Generator Sets

Service Letter-Australia

Service Letter-CFEL

Service Letter-CSARL

Service Letter-Americas

Service Letter-China

Service Letter-Asia

Service Letter-APD

Service Magazine

New Generators{4454,4457,4467}
1982/11/01

Incorrect Connection Of Battery Charger Can Open Circuit Breaker And Damage Woodward 2301 Governor Control{1400,1401,4450}
1986/03/24

Troubleshooting Solid State Suppressors{4467,4466,4450}
1986/04/07

Parts Information For VR3 Automatic Voltage Regulators{4467}
1987/11/09

Procedure To Check 7C2700 Voltage Control Module{4450,4467}
1992/01/20

CONTACTOR GP

Engine News

Rack Shut-Off Solenoid Can Be Removed And Engine Started When There Is An Emergency
1980/11/12

Improved Mounting Assembly For Speed Switch Contactor Group
1983/02/16

Relay Replacement Kits Available To Replace Relays In Engine Mounted Junction Box
1992/10/01

New Programmable Logic Control With In-Phase Monitor For Contactor Type Automatic Transfer Switches{4469}
1996/05/09

Special Instruction

Reconditioning of 2W8903 and/or 7W8003 Junction Box Groups{7426}
Reconditioning of 2W8903 and/or 7W8003 Junction Box Groups{7426}

Service Magazine

Improved Mounting Assembly For Speed Switch Contactor Group{7418}
1983/01/17

Shock Mounts Give Longer Life To 9F3099 Switch Assembly (Starter Relay){1426,1450}
1989/07/24

CONTROL GP-ELECTRONIC

Engine News

Remote Mounted Pressure Sensor Used In Temperature And Pressure Control Group In Electronic Modular Control Panel (ECMP)
1991/04/01

Unwanted Engine Shutdown Caused By "01" And/Or "04" Diagnostic; New "09" Diagnostic Available With 8T9881-8 Electronic Control Module (ECM)
1991/05/01

Special Instruction

Installation Procedure on Installing the Oil & Gas Asset IQTM System on All Caterpillar and Non-Caterpillar Diesel, Natural Gas, and Dynamic Gas Blending Engines {1000, 1408, 7620, 7960}
Installation Procedure on Installing the Oil & Gas Asset IQ^TM System on All Caterpillar and Non-Caterpillar Diesel, Natural Gas, and Dynamic Gas Blending Engines {1000, 1408, 7620, 7960}

Service Letter-NACD

Product Support Program For Replacing The Electronic Control Group (Temperature/Pressure) On Certain 3208, 3304, 3306, 3406, 3408, 3412, 3508, 3512, 3516, 3606 SI, And 3612 SI Generator Set Engines
Product Support Program For Replacing The Electronic Control Group (Temperature/Pressure) On Certain 3208, 3304, 3306, 3406, 3408, 3412, 3508, 3512, 3516, 3606 SI, And 3612 SI Generator Set Engines

Service Letter-Australia

Service Letter-CFEL

Service Letter-CSARL

Service Letter-Americas

Service Letter-Brazil

Service Letter-Truck/Ag/Marine

Service Letter-China

Service Letter-Asia

Service Letter-APD

Service Magazine

New Oil Pressure Switch Used With EMS Systems{7485}
1986/03/10

Remote Mounted Pressure Sensor Used In Temperature And Pressure Control Group In Electronic Modular Control Panel (ECMP){4490}
1991/04/08

Troubleshooting 04 Diagnostic Code On Electronic Modular Control Panels (EMCP){4490,4450}
1992/05/11

ELECTRONICS GP-ENGINE

Engine News

Incorrect Connection Of Battery Charger Can Open Circuit Breaker And Damage Woodward 2301 Governor Control
1986/04/01

Initial Start Of Engine Using An EGB29P Governor/Actuator After Filling With Oil
1987/05/01

New Software For Customer Communications Module (CCM){1920,1926}
1997/03/01

New Service Information Tool for CAT Dealers is Now Available {1000}
2002/06/01

A New Electronic Control Module Wash Out Process {1901, 1920}
A New Electronic Control Module Wash Out Process {1901, 1920}

New CAT Inspect Form Available for EMCP Troubleshooting and Inspection {0374, 4490, 7451, 7620}
New CAT Inspect Form Available for EMCP Troubleshooting and Inspection {0374, 4490, 7451, 7620}

Special Instruction

Instructions For EMCP II+ Field Retrofit Onto EMCP II Equipped Generator Sets{7490, 7451}
Instructions For EMCP II+ Field Retrofit Onto EMCP II Equipped Generator Sets{7490, 7451}

"A Series" Governor And Air/Fuel Ratio Control Response And Low Power Test{0374}
"A Series" Governor And Air/Fuel Ratio Control Response And Low Power Test{0374}

Installation Of Governor Spring Guide{1264}
Installation Of Governor Spring Guide{1264}

Instructions for Communicating With and Flashing the 10R-4085 Engine Electronic Control Gp and the 10R-1824 Engine Electronic Control Gp {1901, 1920}
Instructions for Communicating With and Flashing the 10R-4085 Engine Electronic Control Gp and the 10R-1824 Engine Electronic Control Gp {1901, 1920}

Diagnostic Code Information for Caterpillar ® Electronic Control {1901, 1927, 1948, 3168, 4348, 4802, 4808, 4810, 5511, 5701, 7490, 7494, 7601, 7602, 7610, 7610, 7610}
Diagnostic Code Information for Caterpillar ^® Electronic Control {1901, 1927, 1948, 3168, 4348, 4802, 4808, 4810, 5511, 5701, 7490, 7494, 7601, 7602, 7610, 7610, 7610}

Procedure to Flash the ADEM 3 Engine Electronic Control Gp {1901, 1920}
Procedure to Flash the ADEM 3 Engine Electronic Control Gp {1901, 1920}

Procedure to Install Fluid Property Sensor on All Caterpillar® and Non-Caterpillar Diesel Engines {1348, 1403, 1439}
Procedure to Install Fluid Property Sensor on All Caterpillar^® and Non-Caterpillar Diesel Engines {1348, 1403, 1439}

Information Release Memo

APPEARANCE CHANGE ON REMAN SHORT BLOCKS
APPEARANCE CHANGE ON REMAN SHORT BLOCKS

Testing and Adjusting

CID 590 FMI 9 Engine Electronic Control Module Abnormal Update - Test
Electronic Modular Control Panel II (EMCP II) For MUI Engines

Service Magazine

Updated Flash Procedure for All Caterpillar Products {1920, 7610, 7620}
2014/09/16

New Machine Software for Cat® Product Link Is Now Available on Certain Cat® Products {7490, 7606, 7610, 7620}
New Machine Software for Cat^® Product Link Is Now Available on Certain Cat^® Products {7490, 7606, 7610, 7620}

ELECTRONICS GP-POWER TRAIN

Special Instruction

Service Magazine

Updated Flash Procedure for All Caterpillar Products {1920, 7610, 7620}
2014/09/16

ELECTRONICS GP-IMPLEMENT

Special Instruction

Service Magazine

Updated Flash Procedure for All Caterpillar Products {1920, 7610, 7620}
2014/09/16

ELECTRONICS GP-MACHINE

Engine News

New CAT Inspect Form Available for EMCP Troubleshooting and Inspection {0374, 4490, 7451, 7620}
New CAT Inspect Form Available for EMCP Troubleshooting and Inspection {0374, 4490, 7451, 7620}

Special Instruction

Service Magazine

New Oil Pressure Switch Used With EMS Systems{7485}
1986/03/10

Updated Flash Procedure for All Caterpillar Products {1920, 7610, 7620}
2014/09/16

CONTROL GP-SPEED

Special Instruction

CONTROL GP-VOLTAGE

Upgrading Alternators To Include An Integrated Circuit Regulator{1405, 1410}
Upgrading Alternators To Include An Integrated Circuit Regulator{1405, 1410}

Service Magazine

New Regulator And Field Coil Assemblies Used{1410,1405}
1981/11/23

Voltage Regulator Cross Reference Chart{1410,1405}
1985/07/01

ELECTRICAL GP

Special Instruction

Installation of 7W2743 Speed Switch Assembly{7427}
Installation of 7W2743 Speed Switch Assembly{7427}

Installation of 3208T Remanufactured Engine for Industrial, Truck and Electrical Power Generation (EPG) Engines{1200}
Installation of 3208T Remanufactured Engine for Industrial, Truck and Electrical Power Generation (EPG) Engines{1200}

Use of the 4C6534 Speed Switch Calibration Harness{0781, 0785}
Use of the 4C6534 Speed Switch Calibration Harness{0781, 0785}

Retrofit Installation of Coolant Loss Sensor{1353, 1395, 7422, 7470}
Retrofit Installation of Coolant Loss Sensor{1353, 1395, 7422, 7470}

Operation And Maintenance Of 1P3060 Pyrometer Group{0776}
Operation And Maintenance Of 1P3060 Pyrometer Group{0776}

Battery Ratings And Cross Reference Chart{1401}
Battery Ratings And Cross Reference Chart{1401}

Service Letter-NACD

Certain 7N4160 Switch Groups And 9W1077 Switch Assemblies Need To Be Removed From Parts Stock
Certain 7N4160 Switch Groups And 9W1077 Switch Assemblies Need To Be Removed From Parts Stock

Service Letter-Australia

Service Letter-CFEL

Service Letter-CSARL

Service Letter-Americas

Service Letter-Brazil

Service Letter-Truck/Ag/Marine

Service Letter-China

Service Letter-Asia

Service Letter-APD

Service Magazine

Replacement Of Brush Holder Pins In Delco-Remy Electric Starting Motors{1453}
1982/06/28

Use FT1711 Light Table For Cylinder Liner Inspection {0652,1216}
1982/11/29

Tachometer Drive Is Now An Attachment{1166,1250,7450,7452,7487}
1985/08/12

Maintenance Free Batteries{1401}
1986/03/10

New Oil Pressure Switch Used With EMS Systems{7485}
1986/03/10

Requirements For Shipping Wet Batteries In The U.S.{1401,7500}
1986/04/07

Heavy-Duty Line Of Batteries Available To U.S. Dealers{1400,1401}
1986/09/01

Adjust Bosch Solenoid If Replaced Or Reinstalled{1407,1453}
1986/11/10

Check For Dirt Before Replacing Pyrometer Switch{1050,7466}
1986/12/15

Safety Vent Caps For Caterpillar Batteries{1401}
1977/07/11

12-Volt Starter Solenoid Available For 7T2265 And 7T2266 Starting Motors{1407}
1987/02/16

Polarity Connections And Use Of Service Meter Films When Service Meter Kits Are Installed{7480,7000}
1987/02/16

Check For Plugged Orifices In Mechanical Pressure Gauges{7450}
1987/03/02

Modification To Prevent Starter From Remaining Engaged With Flywheel After Engine Starts{1400,1450}
1987/03/16

5P957 And 5P3514 Coolant And Battery Tester{0786,1395,1401}
1987/03/23

Alternator "R" Terminal Wire Assembly Available For Wiring Harness Repair{1408}
1987/05/04

Testing The Starter On The Engine{1401,1450}
1987/05/04

Improved Start Switch Used{1416}
1987/05/25

Remanufactured Heavy-Duty Starters And High-Amp Alternators{1405,1453}
1987/05/25

Be Sure Battery Cable-To-Starter Connection Has Correct Torque{1453}
1988/03/14

Magnetic Switches (Starter Relays) Improved{1450}
1988/03/14

9G7641 Start Switch Is Improved{1416,1400}
1988/05/16

Maintenance-Free Batteries Require Different Troubleshooting Procedures{1401}
1988/06/20

Revised Instructions For Installation of New Maintenance Free Batteries{1401,1400}
1988/12/12

Fuse And Wire Assembly Is Available For Protection Of Earlier 6N5906 Service Meters{7480}
1979/01/29

Voltage Regulator Can Cause Variable Ammeter Indications{1410,1401,1405,1406,7467}
1979/10/22

Two Plug Assemblies (Booster Cables) Are Available To Start Machines{1401,1453}
1979/11/05

More Potting Material Now Used In 6N5906 Electric Service Meter{7480}
1979/11/26

Batteries Can Be Damaged If Too Much Vacuum Is Used During Electrolyte Fill{1401}
1979/11/26

High Performance Maintenance Free Battery Available{1401}
1989/01/16

Limitations On Engine Cranking Time{1453,1401}
1989/03/27

How To Troubleshoot A Short-To-Ground In Power Wiring{1400}
1989/03/27

Preventive Maintenance For Batteries{1401}
1989/03/27

Causes And Effects Of Low Battery Voltage On Electric Starters{1401,1453,1467}
1989/04/24

Procedure For Replacing Batteries Or Battery Cables {1401,1402,1411}
1989/05/01

Procedure For Replacing Batteries, Battery Cables Or Disconnect Switches {1401,1402,1411}
1989/05/01

Special Instruction, "Battery Charging Rate And Time Tables," Available On Oil Resistant Paper{0374,1401}
1989/06/19

New Digital Tachometers Available As Attachments{7462}
1990/06/18

Improved 9W1077 Start Switch Assembly And 7N4160 Heat Start Switch Group{1416}
1990/12/10

ELECTRONICS GP

Special Instruction

Cat® VIMS Converter Functionality {7610, 7620}
Cat^® VIMS Converter Functionality {7610, 7620}

2 Wire and 4 Wire Ethernet Repair Procedure on All Cat® Products {1408}
2 Wire and 4 Wire Ethernet Repair Procedure on All Cat^® Products {1408}

Service Magazine

"Maintenance Mode" in Product Link is Used to Prevent Codes From Being Transmitted When Performing Service to a Machine or Engine {7606}
2014/11/24

New Software Is Now Available for Cat® Product Link {7606, 7610, 7620}
New Software Is Now Available for Cat^® Product Link {7606, 7610, 7620}

Event Identification Number (EID) Above 60000 is Now Used on All Cat® Products {1400}
Event Identification Number (EID) Above 60000 is Now Used on All Cat^® Products {1400}

ENCLOSURE GP

Disassembly and Assembly

Control Panel Enclosure
3208 GENERATOR SET ENGINE

GLOW PLUG GP

Engine News

Determining The Cause Of Glow Plug Tip Failures
1986/06/01

Service Magazine

Determining The Cause Of Glow Plug Tip Failures{1053,1105,1412}
1986/06/02

HANDLE AS-PROPEL

Tee Handle Hexagonal Wrench In Rack Adjusting Tool Is Now Available For Parts Replacement
1979/09/10

IGNITION GP

Engine News

Explanation Of Differences In Timing Advance Information
1981/08/26

Service Magazine

Two, New Top Dead Center Magnetic Transducers Available{0651,0653,1214,1250}
1985/10/07

INDICATOR GP

Engine News

New Engine Timing Indicator Group Available
1986/07/01

Improved High Idle Display Of The 6V3100 And 8T5300/8T5301 Engine Timing Indicator Groups
1987/03/01

Special Instruction

Service Information And Use of 6V3100 Engine Timing Indicator Group{0782}
Service Information And Use of 6V3100 Engine Timing Indicator Group{0782}

Service Magazine

Service Information For Easier Use Of The 6V3100 Timing Indicator Group{0651,1250,1156,1157}
1982/10/11

Use Caterpillar 6V50 Engine Timing Indicator For Accurate Readings{0782,0785,0775}
1985/05/27

Check 5P7435 Tee Adapter Groups In The 6V3100 Engine Timing Indicator Groups{0782}
1985/06/03

New Engine Timing Indicator Group Available {0781,0782}
1986/07/07

Improved High Idle Display Of The 6V3100 And 8T5300/8T5301 Engine Timing Indicator Groups{0781}
1987/03/16

Four New Contact Points Added To 5P6524 Engine Timing Indicator Group{0653}
1978/08/07

LIGHTING GP

Special Instruction

Installation of Electric Starting Motors{1453}
Installation of Electric Starting Motors{1453}

Service Magazine

Replacement Of Brush Holder Pins In Delco-Remy Electric Starting Motors{1453}
1982/06/28

Use FT1711 Light Table For Cylinder Liner Inspection {0652,1216}
1982/11/29

Modification To Prevent Starter From Remaining Engaged With Flywheel After Engine Starts{1400,1450}
1987/03/16

Testing The Starter On The Engine{1401,1450}
1987/05/04

Magnetic Switches (Starter Relays) Improved{1450}
1988/03/14

Cranking Speeds Necessary To Start Diesel Engines{0374,1000,1450}
1979/09/24

MISCELLANEOUS INFORMATION

Engine News

Rack Shut-Off Solenoid Can Be Removed And Engine Started When There Is An Emergency
1980/11/12

Explanation Of Differences In Timing Advance Information
1981/08/26

Heavy-Duty Line Of Batteries Available To U.S. Dealers
1986/09/01

Parts Information For VR3 Automatic Voltage Regulators
1987/11/01

Potentiometer Can Be Used In Place Of Temperature Probe For Demonstration Of Electronic Modular Control Panel
1988/12/01

"Ugly's Electrical-References" SEBD0983, Now Available
1990/06/01

Remote Mounted Pressure Sensor Used In Temperature And Pressure Control Group In Electronic Modular Control Panel (ECMP)
1991/04/01

Unwanted Engine Shutdown Caused By "01" And/Or "04" Diagnostic; New "09" Diagnostic Available With 8T9881-8 Electronic Control Module (ECM)
1991/05/01

Wiring Harness Conduit Component Sizes {1408}
1995/02/01

Safety Vent Caps For Caterpillar Batteries
1977/07/13

Special Instruction

Battery Ratings And Cross Reference Chart{1401}
Battery Ratings And Cross Reference Chart{1401}

Service Letter-NACD

Certain 7N4160 Switch Groups And 9W1077 Switch Assemblies Need To Be Removed From Parts Stock
Certain 7N4160 Switch Groups And 9W1077 Switch Assemblies Need To Be Removed From Parts Stock

Service Letter-Australia

Certain 7N4160 Switch Groups And 9W1077 Switch Assemblies Need To Be Removed From Parts Stock
Certain 7N4160 Switch Groups And 9W1077 Switch Assemblies Need To Be Removed From Parts Stock

Service Letter-CFEL

Certain 7N4160 Switch Groups And 9W1077 Switch Assemblies Need To Be Removed From Parts Stock
Certain 7N4160 Switch Groups And 9W1077 Switch Assemblies Need To Be Removed From Parts Stock

Service Letter-CSARL

Certain 7N4160 Switch Groups And 9W1077 Switch Assemblies Need To Be Removed From Parts Stock
Certain 7N4160 Switch Groups And 9W1077 Switch Assemblies Need To Be Removed From Parts Stock

Service Letter-Americas

Certain 7N4160 Switch Groups And 9W1077 Switch Assemblies Need To Be Removed From Parts Stock
Certain 7N4160 Switch Groups And 9W1077 Switch Assemblies Need To Be Removed From Parts Stock

Service Letter-Brazil

Certain 7N4160 Switch Groups And 9W1077 Switch Assemblies Need To Be Removed From Parts Stock
Certain 7N4160 Switch Groups And 9W1077 Switch Assemblies Need To Be Removed From Parts Stock

Service Letter-Truck/Ag/Marine

Certain 7N4160 Switch Groups And 9W1077 Switch Assemblies Need To Be Removed From Parts Stock
Certain 7N4160 Switch Groups And 9W1077 Switch Assemblies Need To Be Removed From Parts Stock

Specifications

Ether Starting Aid
3208 GENERATOR SET ENGINE ATTACHMENTS

Alternator
DELCO REMY 20-SI SERIES ALTERNATOR

Service Letter-China

Certain 7N4160 Switch Groups And 9W1077 Switch Assemblies Need To Be Removed From Parts Stock
Certain 7N4160 Switch Groups And 9W1077 Switch Assemblies Need To Be Removed From Parts Stock

Service Letter-Asia

Certain 7N4160 Switch Groups And 9W1077 Switch Assemblies Need To Be Removed From Parts Stock
Certain 7N4160 Switch Groups And 9W1077 Switch Assemblies Need To Be Removed From Parts Stock

Systems Operation

Systems Operation
DELCO REMY 20-SI SERIES ALTERNATOR

ETS Introduction
Electric Protection System Energize-To-Shutoff (ETS) For Generator Set, Industrial and Marine Diesel Engines

ETR Component Descriptions
Electric Protection System Energize-To-Run For Generator Set, Industrial and Marine Diesel Engines

ETS Component Descriptions
Electric Protection System Energize-To-Shutoff (ETS) For Generator Set, Industrial and Marine Diesel Engines

ETS Junction Box-Switchgear Not Required (OP,WT,OS)
Electric Protection System Energize-To-Shutoff (ETS) For Generator Set, Industrial and Marine Diesel Engines

ETS Junction Box-Switchgear Required (OP,WT,OS)
Electric Protection System Energize-To-Shutoff (ETS) For Generator Set, Industrial and Marine Diesel Engines

ETS Junction Box-Switchgear Not Required (OP,WT)
Electric Protection System Energize-To-Shutoff (ETS) For Generator Set, Industrial and Marine Diesel Engines

Abbreviations and Symbols
Electric Protection System Energize-To-Run For Generator Set, Industrial and Marine Diesel Engines

Junction Box and Enclosure Group
Electric Protection System Energize-To-Shutoff (ETS) For Generator Set, Industrial and Marine Diesel Engines

ETR Junction Box-Switchgear Required (OP,WT,OS)
Electric Protection System Energize-To-Run For Generator Set, Industrial and Marine Diesel Engines

ETR Junction Box-Switchgear Not Required (OP,WT,OS)
Electric Protection System Energize-To-Run For Generator Set, Industrial and Marine Diesel Engines

ETR Junction Box-Switchgear Not Required (OP,WT)
Electric Protection System Energize-To-Run For Generator Set, Industrial and Marine Diesel Engines

ETR Introduction
Electric Protection System Energize-To-Run For Generator Set, Industrial and Marine Diesel Engines

Service Letter-APD

Certain 7N4160 Switch Groups And 9W1077 Switch Assemblies Need To Be Removed From Parts Stock
Certain 7N4160 Switch Groups And 9W1077 Switch Assemblies Need To Be Removed From Parts Stock

Testing and Adjusting

Testing And Adjusting
DELCO REMY 20-SI SERIES ALTERNATOR

General Testing and Adjusting Information
Electric Protection System Energize-To-Run For Generator Set, Industrial and Marine Diesel Engines

Disassembly and Assembly

Alternator
DELCO REMY 20-SI SERIES ALTERNATOR

Service Magazine

New Regulator And Field Coil Assemblies Used{1410,1405}
1981/11/23

Replacement Of Brush Holder Pins In Delco-Remy Electric Starting Motors{1453}
1982/06/28

New Generators{4454,4457,4467}
1982/11/01

New Seal Used On Governor Control Shaft{1264,1265}
1982/11/22

Improved Mounting Assembly For Speed Switch Contactor Group{7418}
1983/01/17

New Shutoff Solenoid Group Used{1259}
1983/03/21

Engine Will Not Restart Immediately After It Has Been Shut Down{7002,7421}
1984/02/13

Use Caterpillar 6V50 Engine Timing Indicator For Accurate Readings{0782,0785,0775}
1985/05/27

Voltage Regulator Cross Reference Chart{1410,1405}
1985/07/01

Two, New Top Dead Center Magnetic Transducers Available{0651,0653,1214,1250}
1985/10/07

Maintenance Free Batteries{1401}
1986/03/10

New Oil Pressure Switch Used With EMS Systems{7485}
1986/03/10

Incorrect Connection Of Battery Charger Can Open Circuit Breaker And Damage Woodward 2301 Governor Control{1400,1401,4450}
1986/03/24

Requirements For Shipping Wet Batteries In The U.S.{1401,7500}
1986/04/07

Troubleshooting Solid State Suppressors{4467,4466,4450}
1986/04/07

Three Element Speed Switch Replaces Dual Element Speed Switch{7418,7411,7410,7421}
1986/04/21

Change Wiring To Prevent Low Oil Pressure Shutdown Immediately After Start-Up {4450}
1986/07/28

Heavy-Duty Line Of Batteries Available To U.S. Dealers{1400,1401}
1986/09/01

Adjust Bosch Solenoid If Replaced Or Reinstalled{1407,1453}
1986/11/10

Check For Dirt Before Replacing Pyrometer Switch{1050,7466}
1986/12/15

Safety Vent Caps For Caterpillar Batteries{1401}
1977/07/11

Correct Adjustment Of Fuel Shut-Off Solenoid Shaft Can Prevent Failures{1259}
1977/08/08

Generator Sets Wired For Use With Customer-Supplied Switch Gear; Do Not Run Without Switch Gear{7002,7400}
1987/01/19

Modification To Prevent Starter From Remaining Engaged With Flywheel After Engine Starts{1400,1450}
1987/03/16

5P957 And 5P3514 Coolant And Battery Tester{0786,1395,1401}
1987/03/23

Identification Of External Terminals On Alternators{1405,1406,1400}
1987/03/23

Use Improved Heat Start Switch{1416}
1987/04/20

Products Equipped With Diagnostic Connectors Require Less Time For Electrical Troubleshooting{1400}
1987/05/04

Alternator "R" Terminal Wire Assembly Available For Wiring Harness Repair{1408}
1987/05/04

Alternator/Generator Output Test On The Engine{1401,1404,1405,1406}
1987/05/04

Testing The Starter On The Engine{1401,1450}
1987/05/04

Check Alternator Output Connection Prior To Machine Delivery{1405}
1987/05/18

Improved Start Switch Used{1416}
1987/05/25

Remanufactured Heavy-Duty Starters And High-Amp Alternators{1405,1453}
1987/05/25

Parts Information For VR3 Automatic Voltage Regulators{4467}
1987/11/09

Correct Torque Value For Alternator Drive Pulley Retaining Nut Is Important{1405}
1987/11/23

9G7641 Start Switch Is Improved{1416,1400}
1988/05/16

Maintenance-Free Batteries Require Different Troubleshooting Procedures{1401}
1988/06/20

Potentiometer Can Be Used In Place Of Temperature Probe For Demonstration Of Electronic Modular Control Panel {0315,7418}
1988/11/28

Revised Instructions For Installation of New Maintenance Free Batteries{1401,1400}
1988/12/12

New 35-Ampere Alternator Used On Some Engines In Caterpillar Equipment{1405,1406}
1979/08/13

Cranking Speeds Necessary To Start Diesel Engines{0374,1000,1450}
1979/09/24

Two Plug Assemblies (Booster Cables) Are Available To Start Machines{1401,1453}
1979/11/05

Batteries Can Be Damaged If Too Much Vacuum Is Used During Electrolyte Fill{1401}
1979/11/26

General Information -- Diesel Fuels In Cold Temperature Operation{1280}
1979/12/17

High Performance Maintenance Free Battery Available{1401}
1989/01/16

Limitations On Engine Cranking Time{1453,1401}
1989/03/27

How To Troubleshoot A Short-To-Ground In Power Wiring{1400}
1989/03/27

Preventive Maintenance For Batteries{1401}
1989/03/27

Causes And Effects Of Low Battery Voltage On Electric Starters{1401,1453,1467}
1989/04/24

Procedure For Replacing Batteries Or Battery Cables {1401,1402,1411}
1989/05/01

Special Instruction, "Battery Charging Rate And Time Tables," Available On Oil Resistant Paper{0374,1401}
1989/06/19

Shock Mounts Give Longer Life To 9F3099 Switch Assembly (Starter Relay){1426,1450}
1989/07/24

4C4213 Insulation Tester for Electrical Power Generation{0785}
1989/12/11

9W2126 Module (Relay Module){7490}
1990/03/12

Improved 9W1077 Start Switch Assembly And 7N4160 Heat Start Switch Group{1416}
1990/12/10

Remote Mounted Pressure Sensor Used In Temperature And Pressure Control Group In Electronic Modular Control Panel (ECMP){4490}
1991/04/08

Procedure To Check 7C2700 Voltage Control Module{4450,4467}
1992/01/20

Fuse Blocks Have Been Improved And Are Now Serviced{4450}
1992/03/02

New Spring Used In Governor Control Groups{1265}
1992/04/20

Troubleshooting 04 Diagnostic Code On Electronic Modular Control Panels (EMCP){4490,4450}
1992/05/11

Relay Replacement Kits Available To Replace Relays In Engine Mounted Junction Box{1423,1422}
1992/11/09

MODULE GP-SYSTEM COMMUNICATION

Engine News

Improved Data Logger Feature For Customer Communication Module{1926}
1999/04/01

MOTOR GP

Special Instruction

Installation of Electric Starting Motors{1453}
Installation of Electric Starting Motors{1453}

Service Magazine

Replacement Of Brush Holder Pins In Delco-Remy Electric Starting Motors{1453}
1982/06/28

REGULATOR GP-VOLTAGE

Engine News

Proper Termination Techniques May Increase VR3 Voltage Regulator Reliability {1410}
2003/10/01

Special Instruction

Upgrading Alternators To Include An Integrated Circuit Regulator{1405, 1410}
Upgrading Alternators To Include An Integrated Circuit Regulator{1405, 1410}

Service Magazine

New Regulator And Field Coil Assemblies Used{1410,1405}
1981/11/23

Voltage Regulator Cross Reference Chart{1410,1405}
1985/07/01

Voltage Regulator Can Cause Variable Ammeter Indications{1410,1401,1405,1406,7467}
1979/10/22

SENDER GP

Engine News

Remote Mounted Pressure Sensor Used In Temperature And Pressure Control Group In Electronic Modular Control Panel (ECMP)
1991/04/01

Special Instruction

Retrofit Installation of Coolant Loss Sensor{1353, 1395, 7422, 7470}
Retrofit Installation of Coolant Loss Sensor{1353, 1395, 7422, 7470}

Specifications

Sending Units For Engine Oil Pressure
3208 GENERATOR SET ENGINE ATTACHMENTS

Sending Units For Water Temperature
3208 GENERATOR SET ENGINE ATTACHMENTS

Service Magazine

New "Two Inch" Gauges, Indicator And Senders Available{7450}
1986/06/02

Remote Mounted Pressure Sensor Used In Temperature And Pressure Control Group In Electronic Modular Control Panel (ECMP){4490}
1991/04/08

SENSOR GP

Engine News

Remote Mounted Pressure Sensor Used In Temperature And Pressure Control Group In Electronic Modular Control Panel (ECMP)
1991/04/01

New Coolant Level Sensor Available {7422}
2001/02/01

Correction to Troubleshooting , "GSC CID 0190 - FMI 02" {1907}
2002/07/01

Improved Engine Oil Pressure Sensor Is Used on Certain Commercial Engines {1924}
2011/07/01

Special Instruction

Retrofit Installation of Coolant Loss Sensor{1353, 1395, 7422, 7470}
Retrofit Installation of Coolant Loss Sensor{1353, 1395, 7422, 7470}

Procedure to Test the Position Sensor of a Hydraulic Cylinder {1439, 7562}
Procedure to Test the Position Sensor of a Hydraulic Cylinder {1439, 7562}

Procedure to Install an Aftertreatment (Mechanical) Kit on All Caterpillar® Diesel Engines {108D, 108U, 1408, 1907, 1921, 1923, 7553}
Procedure to Install an Aftertreatment (Mechanical) Kit on All Caterpillar^® Diesel Engines {108D, 108U, 1408, 1907, 1921, 1923, 7553}

Specifications

Magnetic Pickup
3208 GENERATOR SET ENGINE ATTACHMENTS

Tool Operating Manual

Using the 453-3204 Pressure and Temperature Test Group{0374, 0599, 0706, 0708, 0709, 0731, 0732, 0738, 1408, 1439}
Using the 453-3204 Pressure and Temperature Test Group{0374, 0599, 0706, 0708, 0709, 0731, 0732, 0738, 1408, 1439}

Systems Operation

Sensors
Electronic Modular Control Panel II (EMCP II) For MUI Engines

Testing and Adjusting

Speed Sensor (Engine) - Adjust
Electronic Modular Control Panel II (EMCP II) For MUI Engines

Magnetic Pickup Test
Electric Protection System Energize-To-Run For Generator Set, Industrial and Marine Diesel Engines

CID 100 FMI 2 Pressure Sensor (Engine Oil) Incorrect Signal - Test
Electronic Modular Control Panel II (EMCP II) For MUI Engines

CID 100 FMI 3 Pressure Sensor (Engine Oil) Voltage Above Normal - Test
Electronic Modular Control Panel II (EMCP II) For MUI Engines

CID 100 FMI 4 Pressure Sensor (Engine Oil) Voltage Below Normal - Test
Electronic Modular Control Panel II (EMCP II) For MUI Engines

CID 110 FMI 2 Temperature Sensor (Engine Coolant) Incorrect Signal - Test
Electronic Modular Control Panel II (EMCP II) For MUI Engines

CID 110 FMI 3 Temperature Sensor (Engine Coolant) Voltage Above Normal - Test
Electronic Modular Control Panel II (EMCP II) For MUI Engines

CID 110 FMI 4 Temperature Sensor (Engine Coolant) Voltage Below Normal - Test
Electronic Modular Control Panel II (EMCP II) For MUI Engines

CID 111 FMI 3 Fluid Level Sensor (Engine Coolant) Voltage Above Normal - Test
Electronic Modular Control Panel II (EMCP II) For MUI Engines

CID 269 FMI 3 Sensor Power Supply Voltage Above Normal - Test
Electronic Modular Control Panel II (EMCP II) For MUI Engines

CID 269 FMI 4 Sensor Power Supply Voltage Below Normal - Test
Electronic Modular Control Panel II (EMCP II) For MUI Engines

Pulse Width Modulated (PWM) Sensor - Test
Electronic Modular Control Panel II (EMCP II) For MUI Engines

CID 190 FMI 2 Speed Sensor (Engine) Incorrect Signal - Test
Electronic Modular Control Panel II (EMCP II) For MUI Engines

CID 190 FMI 3 Speed Sensor (Engine) Voltage Above Normal - Test
Electronic Modular Control Panel II (EMCP II) For MUI Engines

Service Magazine

New Oil Pressure Switch Used With EMS Systems{7485}
1986/03/10

New "Two Inch" Gauges, Indicator And Senders Available{7450}
1986/06/02

Remote Mounted Pressure Sensor Used In Temperature And Pressure Control Group In Electronic Modular Control Panel (ECMP){4490}
1991/04/08

SHUTOFF GP

Engine News

Rack Shut-Off Solenoid Can Be Removed And Engine Started When There Is An Emergency
1980/11/12

New Shutoff Solenoid Group Used
1983/04/27

Correct Adjustment Of Fuel Shut-Off Solenoid Shaft Can Prevent Failures
1977/07/13

Special Instruction

Use Of FT1525 Alignment Pin, FT1526 Salvage Fixture And FT1698 Bearing Installation Tool For Reconditioning Of 3208 Governor Housings{1265, 1264}
Use Of FT1525 Alignment Pin, FT1526 Salvage Fixture And FT1698 Bearing Installation Tool For Reconditioning Of 3208 Governor Housings{1265, 1264}

Specifications

Shutoff Solenoids
3208 GENERATOR SET ENGINES

Disassembly and Assembly

Shutoff Housing, Check Valve And Bypass Valve
3208 GENERATOR SET ENGINE

Service Magazine

Fuel Shutoff Solenoid Seals Better {1259,1286}
1981/10/26

New Seal Used On Governor Control Shaft{1264,1265}
1982/11/22

Improved Mounting Assembly For Speed Switch Contactor Group{7418}
1983/01/17

New Shutoff Solenoid Group Used{1259}
1983/03/21

Three Element Speed Switch Replaces Dual Element Speed Switch{7418,7411,7410,7421}
1986/04/21

Correct Adjustment Of Fuel Shut-Off Solenoid Shaft Can Prevent Failures{1259}
1977/08/08

Potentiometer Can Be Used In Place Of Temperature Probe For Demonstration Of Electronic Modular Control Panel {0315,7418}
1988/11/28

New Spring Used In Governor Control Groups{1265}
1992/04/20

SOLENOID GP

Engine News

Rack Shut-Off Solenoid Can Be Removed And Engine Started When There Is An Emergency
1980/11/12

New Shutoff Solenoid Group Used
1983/04/27

12-Volt Starter Solenoid Available For 7T2265 And 7T2266 Starting Motors
1987/02/01

Adjust Bosch Solenoid If Replaced Or Reinstalled
1988/01/01

Magnetic Switches (Starter Relays) Improved
1988/03/01

Shock Mounts Give Longer Life To 9F3099 Switch Assembly (Starter Relay)
1989/08/01

Correct Adjustment Of Fuel Shut-Off Solenoid Shaft Can Prevent Failures
1977/07/13

Specifications

Starter Motor Solenoids
3208 GENERATOR SET ENGINES

Shutoff Solenoids
3208 GENERATOR SET ENGINES

Disassembly and Assembly

Shutoff Housing, Check Valve And Bypass Valve
3208 GENERATOR SET ENGINE

Service Magazine

Fuel Shutoff Solenoid Seals Better {1259,1286}
1981/10/26

New Shutoff Solenoid Group Used{1259}
1983/03/21

Adjust Bosch Solenoid If Replaced Or Reinstalled{1407,1453}
1986/11/10

Correct Adjustment Of Fuel Shut-Off Solenoid Shaft Can Prevent Failures{1259}
1977/08/08

12-Volt Starter Solenoid Available For 7T2265 And 7T2266 Starting Motors{1407}
1987/02/16

Magnetic Switches (Starter Relays) Improved{1450}
1988/03/14

Causes And Effects Of Low Battery Voltage On Electric Starters{1401,1453,1467}
1989/04/24

Shock Mounts Give Longer Life To 9F3099 Switch Assembly (Starter Relay){1426,1450}
1989/07/24

Relay Replacement Kits Available To Replace Relays In Engine Mounted Junction Box{1423,1422}
1992/11/09

SOLENOID GP-SHUTOFF

Fuel Shutoff Solenoid Seals Better {1259,1286}
1981/10/26

New Shutoff Solenoid Group Used{1259}
1983/03/21

Correct Adjustment Of Fuel Shut-Off Solenoid Shaft Can Prevent Failures{1259}
1977/08/08

STARTING AID GP

Engine News

Determining The Cause Of Glow Plug Tip Failures
1986/06/01

Specifications

Ether Starting Aid
3208 GENERATOR SET ENGINE ATTACHMENTS

Service Magazine

Determining The Cause Of Glow Plug Tip Failures{1053,1105,1412}
1986/06/02

General Information -- Diesel Fuels In Cold Temperature Operation{1280}
1979/12/17

STARTING AR

Special Instruction

Installation of Electric Starting Motors{1453}
Installation of Electric Starting Motors{1453}

Service Magazine

Engine Shuts Down Immediately After Start-Up {7400}
1985/10/21

Modification To Prevent Starter From Remaining Engaged With Flywheel After Engine Starts{1400,1450}
1987/03/16

Testing The Starter On The Engine{1401,1450}
1987/05/04

Magnetic Switches (Starter Relays) Improved{1450}
1988/03/14

Cranking Speeds Necessary To Start Diesel Engines{0374,1000,1450}
1979/09/24

STARTING MOTOR GP

General Service Information

Introduction
DELCO REMY CRANKING MOTORS 30-MT, 35-MT, 40-MT, 50-MT SERIES

Delco Remy
DELCO REMY CRANKING MOTORS 30-MT, 35-MT, 40-MT, 50-MT SERIES

Engine News

12-Volt Starter Solenoid Available For 7T2265 And 7T2266 Starting Motors
1987/02/01

Modification To Prevent Starter From Remaining Engaged With Flywheel After Engine Starts
1987/03/01

Testing The Starter On The Engine
1987/05/01

Remanufactured Heavy-Duty Starters And High-Amp Alternators
1987/06/01

Be Sure Battery Cable To Starter Connection Has Correct Torque
1988/03/01

Magnetic Switches (Starter Relays) Improved
1988/03/01

Shock Mounts Give Longer Life To 9F3099 Switch Assembly (Starter Relay)
1989/08/01

New Flywheel Ring Gear Available To Improve Starter Engagement
1990/04/01

A Special Instruction Is Available For Replacing Starting Motor Solenoids {1467}
2001/08/01

New Starting Motors Used {1453}
2002/05/01

Special Instruction

Installation of Electric Starting Motors{1453}
Installation of Electric Starting Motors{1453}

Caterpillar PRELUB® Diagnostics{1469}
Caterpillar PRELUB^® Diagnostics{1469}

Installation of New Shift Lever Assembly for All Starter Motors {1453}
Installation of New Shift Lever Assembly for All Starter Motors {1453}

Procedure to Install the Insulator on to Series Starters on All Engines {1453}
Procedure to Install the Insulator on to Series Starters on All Engines {1453}

Installation of Repair Kit-Solenoid Plunger Assembly on All Engines {1453}
Installation of Repair Kit-Solenoid Plunger Assembly on All Engines {1453}

Procedure to Install Terminal Kit on All Engines {1453}
Procedure to Install Terminal Kit on All Engines {1453}

Procedure to Install Brush Holder Assembly in All Engines {1453}
Procedure to Install Brush Holder Assembly in All Engines {1453}

Procedure to Replace Armature of Starter Motor On All Cat® Products {1408, 1450, 1453}
Procedure to Replace Armature of Starter Motor On All Cat^® Products {1408, 1450, 1453}

Procedure to Replace Commutator End (CE) Housing of Starter Motor On All Cat® Products {1408, 1450, 1453}
Procedure to Replace Commutator End (CE) Housing of Starter Motor On All Cat^® Products {1408, 1450, 1453}

Procedure to Replace Drive Assembly of Starter Motor On All Cat® Products {1453}
Procedure to Replace Drive Assembly of Starter Motor On All Cat^® Products {1453}

Specifications

Electric Starter Motors
3208 GENERATOR SET ENGINES

Starter Motor Solenoids
3208 GENERATOR SET ENGINES

Starter Magnetic Switch
3208 GENERATOR SET ENGINE ATTACHMENTS

Electric Starting Motor
RA1.2, R1.4, R2.0, R2.2, R2.5, R2.7, R3.0, R4.5 and R5.5 Series Reduction Starting Motors

Starting Motor
37-MT, 41-MT, and 42-MT Series Starting Motors

Systems Operation

General Information
RA1.2, R1.4, R2.0, R2.2, R2.5, R2.7, R3.0, R4.5 and R5.5 Series Reduction Starting Motors

Component Description
RA1.2, R1.4, R2.0, R2.2, R2.5, R2.7, R3.0, R4.5 and R5.5 Series Reduction Starting Motors

Normal Operation
RA1.2, R1.4, R2.0, R2.2, R2.5, R2.7, R3.0, R4.5 and R5.5 Series Reduction Starting Motors

General Information
37-MT, 41-MT, and 42-MT Series Starting Motors

Component Description
37-MT, 41-MT, and 42-MT Series Starting Motors

Normal Operation
37-MT, 41-MT, and 42-MT Series Starting Motors

Testing and Adjusting

Initial Troubleshooting Procedure
RA1.2, R1.4, R2.0, R2.2, R2.5, R2.7, R3.0, R4.5 and R5.5 Series Reduction Starting Motors

No Load - Test
RA1.2, R1.4, R2.0, R2.2, R2.5, R2.7, R3.0, R4.5 and R5.5 Series Reduction Starting Motors

Starting Motor - Troubleshoot
RA1.2, R1.4, R2.0, R2.2, R2.5, R2.7, R3.0, R4.5 and R5.5 Series Reduction Starting Motors

Component - Test
RA1.2, R1.4, R2.0, R2.2, R2.5, R2.7, R3.0, R4.5 and R5.5 Series Reduction Starting Motors

Engaged Starting Motor - Troubleshoot
Electronic Modular Control Panel II (EMCP II) For MUI Engines

No Load - Test
37-MT, 41-MT, and 42-MT Series Starting Motors

Brush and Brush Holder - Check
37-MT, 41-MT, and 42-MT Series Starting Motors

Pinion Clearance - Adjust
37-MT, 41-MT, and 42-MT Series Starting Motors

Starting Motor Solenoid - Test
37-MT, 41-MT, and 42-MT Series Starting Motors

Starting Motor Magnetic Switch - Test
Electronic Modular Control Panel II (EMCP II) For MUI Engines

Troubleshooting

Engine Does Not Crank with Starting Motor On and Pinion Engaging Ring Gear
37-MT, 41-MT, and 42-MT Series Starting Motors

Starting Motor Does Not Turn or Turns Slowly
37-MT, 41-MT, and 42-MT Series Starting Motors

General Information
37-MT, 41-MT, and 42-MT Series Starting Motors

Disassembly and Assembly

Starter
3208 GENERATOR SET ENGINE

General Information
RA1.2, R1.4, R2.0, R2.2, R2.5, R2.7, R3.0, R4.5 and R5.5 Series Reduction Starting Motors

Starting Motor - Assemble
RA1.2, R1.4, R2.0, R2.2, R2.5, R2.7, R3.0, R4.5 and R5.5 Series Reduction Starting Motors

Starting Motor - Disassemble
RA1.2, R1.4, R2.0, R2.2, R2.5, R2.7, R3.0, R4.5 and R5.5 Series Reduction Starting Motors

Starting Motor - Disassemble - 37-MT and 41-MT
37-MT, 41-MT, and 42-MT Series Starting Motors

General Information
37-MT, 41-MT, and 42-MT Series Starting Motors

Starting Motor - Assemble - 37-MT and 41-MT
37-MT, 41-MT, and 42-MT Series Starting Motors

Starting Motor - Disassemble - 42-MT
37-MT, 41-MT, and 42-MT Series Starting Motors

Starting Motor - Assemble - 42-MT
37-MT, 41-MT, and 42-MT Series Starting Motors

Service Magazine

Replacement Of Brush Holder Pins In Delco-Remy Electric Starting Motors{1453}
1982/06/28

New Start Switch Used {1416,1453}
1986/07/07

Adjust Bosch Solenoid If Replaced Or Reinstalled{1407,1453}
1986/11/10

12-Volt Starter Solenoid Available For 7T2265 And 7T2266 Starting Motors{1407}
1987/02/16

Modification To Prevent Starter From Remaining Engaged With Flywheel After Engine Starts{1400,1450}
1987/03/16

Testing The Starter On The Engine{1401,1450}
1987/05/04

Remanufactured Heavy-Duty Starters And High-Amp Alternators{1405,1453}
1987/05/25

Be Sure Battery Cable-To-Starter Connection Has Correct Torque{1453}
1988/03/14

Magnetic Switches (Starter Relays) Improved{1450}
1988/03/14

Two Plug Assemblies (Booster Cables) Are Available To Start Machines{1401,1453}
1979/11/05

Limitations On Engine Cranking Time{1453,1401}
1989/03/27

Causes And Effects Of Low Battery Voltage On Electric Starters{1401,1453,1467}
1989/04/24

Shock Mounts Give Longer Life To 9F3099 Switch Assembly (Starter Relay){1426,1450}
1989/07/24

New Flywheel Ring Gear Available To Improve Starter Engagement{1158,1454}
1990/04/02

0R5207 Remanufactured Starter May Not Fit In Some Applications{1453}
1993/11/29

SWITCH GP

Engine News

Improved Mounting Assembly For Speed Switch Contactor Group
1983/02/16

Three Element Speed Switch Replaces Dual Element Speed Switch
1986/05/01

New Start Switch Used
1986/07/01

Check For Dirt Before Replacing Pyrometer Switch
1987/01/01

Magnetic Switches (Starter Relays) Improved
1988/03/01

Shock Mounts Give Longer Life To 9F3099 Switch Assembly (Starter Relay)
1989/08/01

Improved 9W1077 Start Switch Assembly And 7N4160 Heat Start Switch Group
1990/12/01

New Programmable Logic Control With In-Phase Monitor For Contactor Type Automatic Transfer Switches{4469}
1996/05/09

New Push Button Switch Is Now Available for Certain 3208 Gensets {1416, 7332, 7451}
2014/04/30

Special Instruction

Installation of 7W2743 Speed Switch Assembly{7427}
Installation of 7W2743 Speed Switch Assembly{7427}

Use of the 4C6534 Speed Switch Calibration Harness{0781, 0785}
Use of the 4C6534 Speed Switch Calibration Harness{0781, 0785}

Battery Ratings And Cross Reference Chart{1401}
Battery Ratings And Cross Reference Chart{1401}

Service Letter-NACD

Certain 7N4160 Switch Groups And 9W1077 Switch Assemblies Need To Be Removed From Parts Stock
Certain 7N4160 Switch Groups And 9W1077 Switch Assemblies Need To Be Removed From Parts Stock

Service Letter-Australia

Service Letter-CFEL

Service Letter-CSARL

Service Letter-Americas

Service Letter-Brazil

Service Letter-Truck/Ag/Marine

Specifications

Water Temperature Switch (7C5417, 7C5416 & 5N8596, 7C9364 And 9Y2895)
3208 GENERATOR SET ENGINE ATTACHMENTS

Water Temperature Switch ( 3N7442, 6N5899 & 8N1693)
3208 GENERATOR SET ENGINE ATTACHMENTS

Pressure Switches
3208 GENERATOR SET ENGINE ATTACHMENTS

Starter Magnetic Switch
3208 GENERATOR SET ENGINE ATTACHMENTS

Electronic Speed Switch
3208 GENERATOR SET ENGINE ATTACHMENTS

Service Letter-China

Certain 7N4160 Switch Groups And 9W1077 Switch Assemblies Need To Be Removed From Parts Stock
Certain 7N4160 Switch Groups And 9W1077 Switch Assemblies Need To Be Removed From Parts Stock

Service Letter-Asia

Service Letter-APD

Testing and Adjusting

Overspeed Verification Test
Electric Protection System Energize-To-Shutoff (ETS) For Generator Set, Industrial and Marine Diesel Engines

Overspeed Calibration
Electric Protection System Energize-To-Shutoff (ETS) For Generator Set, Industrial and Marine Diesel Engines

Crank Terminate Speed Calibration
Electric Protection System Energize-To-Shutoff (ETS) For Generator Set, Industrial and Marine Diesel Engines

Oil Step Speed Calibration
Electric Protection System Energize-To-Shutoff (ETS) For Generator Set, Industrial and Marine Diesel Engines

Diode Test
Electric Protection System Energize-To-Shutoff (ETS) For Generator Set, Industrial and Marine Diesel Engines

Engine Oil Pressure Switch Test
Electric Protection System Energize-To-Shutoff (ETS) For Generator Set, Industrial and Marine Diesel Engines

Water Temperature Contactor Switch Test
Electric Protection System Energize-To-Shutoff (ETS) For Generator Set, Industrial and Marine Diesel Engines

Service Magazine

Improved Mounting Assembly For Speed Switch Contactor Group{7418}
1983/01/17

Maintenance Free Batteries{1401}
1986/03/10

New Oil Pressure Switch Used With EMS Systems{7485}
1986/03/10

Requirements For Shipping Wet Batteries In The U.S.{1401,7500}
1986/04/07

Three Element Speed Switch Replaces Dual Element Speed Switch{7418,7411,7410,7421}
1986/04/21

New Start Switch Used {1416,1453}
1986/07/07

Heavy-Duty Line Of Batteries Available To U.S. Dealers{1400,1401}
1986/09/01

Check For Dirt Before Replacing Pyrometer Switch{1050,7466}
1986/12/15

Safety Vent Caps For Caterpillar Batteries{1401}
1977/07/11

Generator Sets Wired For Use With Customer-Supplied Switch Gear; Do Not Run Without Switch Gear{7002,7400}
1987/01/19

5P957 And 5P3514 Coolant And Battery Tester{0786,1395,1401}
1987/03/23

Use Improved Heat Start Switch{1416}
1987/04/20

Alternator/Generator Output Test On The Engine{1401,1404,1405,1406}
1987/05/04

Testing The Starter On The Engine{1401,1450}
1987/05/04

Improved Start Switch Used{1416}
1987/05/25

Magnetic Switches (Starter Relays) Improved{1450}
1988/03/14

9G7641 Start Switch Is Improved{1416,1400}
1988/05/16

Maintenance-Free Batteries Require Different Troubleshooting Procedures{1401}
1988/06/20

Revised Instructions For Installation of New Maintenance Free Batteries{1401,1400}
1988/12/12

Voltage Regulator Can Cause Variable Ammeter Indications{1410,1401,1405,1406,7467}
1979/10/22

Two Plug Assemblies (Booster Cables) Are Available To Start Machines{1401,1453}
1979/11/05

Batteries Can Be Damaged If Too Much Vacuum Is Used During Electrolyte Fill{1401}
1979/11/26

High Performance Maintenance Free Battery Available{1401}
1989/01/16

Limitations On Engine Cranking Time{1453,1401}
1989/03/27

Preventive Maintenance For Batteries{1401}
1989/03/27

Causes And Effects Of Low Battery Voltage On Electric Starters{1401,1453,1467}
1989/04/24

Procedure For Replacing Batteries Or Battery Cables {1401,1402,1411}
1989/05/01

Procedure For Replacing Batteries, Battery Cables Or Disconnect Switches {1401,1402,1411}
1989/05/01

Special Instruction, "Battery Charging Rate And Time Tables," Available On Oil Resistant Paper{0374,1401}
1989/06/19

Shock Mounts Give Longer Life To 9F3099 Switch Assembly (Starter Relay){1426,1450}
1989/07/24

Improved 9W1077 Start Switch Assembly And 7N4160 Heat Start Switch Group{1416}
1990/12/10

Relay Replacement Kits Available To Replace Relays In Engine Mounted Junction Box{1423,1422}
1992/11/09

Improved Procedure for Verifying the Operation of the Battery Disconnect System. {1411}
2009/05/04

TOOLS

Engine News

New Address For Repair Of Diagnostic Tools
1982/06/16

Make Set Point Measurements Easier With The 6V4060 Engine Set Point Indicator
1982/08/25

5P957 And 5P3514 Coolant And Battery Tester
1987/04/01

Two New Self-Powered Digital Tachometers And Signal Generator Available
1987/05/01

4C4213 Insulation Tester for Electrical Power Generation
1989/12/01

Caterpillar Electronic Technician (Cat ET) 2001B-Service Pack 1 Software Upgrade is Now Available {0785}
2002/02/01

2002A Service Pack 1 for Caterpillar Electronic Technician (Cat ET) is now available {0785}
2002/08/01

Special Instruction

Using The 6V4060 Engine Set Point Indicator Group{0781}
Using The 6V4060 Engine Set Point Indicator Group{0781}

Use of 8T5200 Signal Generator/Counter Group{0778, 0783, 0785}
Use of 8T5200 Signal Generator/Counter Group{0778, 0783, 0785}

Use of the 4C6534 Speed Switch Calibration Harness{0781, 0785}
Use of the 4C6534 Speed Switch Calibration Harness{0781, 0785}

Tool Operating Manual

NEHS1032: 538-5051 Communications Adapter 3 {0599, 0709, 1900, 4800, 7490, 7600}
NEHS1032: 538-5051 Communications Adapter 3 {0599, 0709, 1900, 4800, 7490, 7600}

NEHS1270 TesLite and LoadProCables {0374, 0599, 0709, 0734}
NEHS1270 TesLite and LoadProCables {0374, 0599, 0709, 0734}

Reuse And Salvage Guidelines

Guideline for Visual Inspection and Repair of Foam Wiring Harness {0649, 1408, 1408, 1408, 1408}
Guideline for Visual Inspection and Repair of Foam Wiring Harness {0649, 1408, 1408, 1408, 1408}

Troubleshooting

Service Tools
HDB Series and M1 Series Heavy Duty Brushless Alternators

Service Tools
37-MT, 41-MT, and 42-MT Series Starting Motors

Service Magazine

New Address For Repair Of Diagnostic Tools{0650}
1982/06/14

6V6124 Calibration Coil Available To Calibrate And Check 6V4910 AC/DC Clamp-On Ammeter{0651}
1982/06/28

Make Set Point Measurements Easier With The 6V4060 Engine Set Point Indicator{0651}
1982/08/16

Use Caterpillar 6V50 Engine Timing Indicator For Accurate Readings{0782,0785,0775}
1985/05/27

Two, New Top Dead Center Magnetic Transducers Available{0651,0653,1214,1250}
1985/10/07

5P957 And 5P3514 Coolant And Battery Tester{0786,1395,1401}
1987/03/23

Two New Self-Powered Digital Tachometers And Signal Generator Available {7462}
1987/05/11

Revised Instructions For Installation of New Maintenance Free Batteries{1401,1400}
1988/12/12

4C4213 Insulation Tester for Electrical Power Generation{0785}
1989/12/11

Diagnostic Cables and Harnesses Are Available {0785}
2000/12/25

A New Communication Adapter Cable As Is Now Available For Certain Cat Products {0785}
A New Communication Adapter Cable As Is Now Available For Certain Cat Products {0785}

VALVE GP

Compression Ratio Increased On Remanufactured OR1094 & OR1095 Engines To Reduce Amount Of White Smoke On Cold Weather Start-Ups{1000,1254,1290}
1991/09/30

Date Code On 7000 Series Fuel Injection Nozzles; New Seals Used In 7000 Series Fuel Injection Nozzles{1254}
1994/05/23

WIRING GP

Engine News

FT1808 Cable Permits Easier Use Of 6V2100 Multitach To Check Engine Or Alternator RPM
1984/01/18

Wiring Harness Conduit Component Sizes
1985/02/01

Change Wiring To Prevent Low Oil Pressure Shutdown Immediately After Start-Up
1986/08/01

Be Sure Battery Cable To Starter Connection Has Correct Torque
1988/03/01

Fuse Blocks Have Been Improved And Are Now Serviced
1992/03/01

Wiring Harness Conduit Component Sizes {1408}
1995/02/01

Correction to The Pocket Guide, SEBD0402 Is Available as a Reference for Routing and Installing Wire Harness Assemblies {1408}
2000/11/01

Improved Engine Oil Pressure Sensor Is Used on Certain Commercial Engines {1924}
2011/07/01

New Ferrite Bead and Relay Harness Is Now Available For Certain Generator Sets Equipped With PL421 {4450, 7606}
2013/11/04

Special Instruction

Installation of 7W2743 Speed Switch Assembly{7427}
Installation of 7W2743 Speed Switch Assembly{7427}

Use of the 4C6534 Speed Switch Calibration Harness{0781, 0785}
Use of the 4C6534 Speed Switch Calibration Harness{0781, 0785}

Retrofit Installation of Coolant Loss Sensor{1353, 1395, 7422, 7470}
Retrofit Installation of Coolant Loss Sensor{1353, 1395, 7422, 7470}

Battery Ratings And Cross Reference Chart{1401}
Battery Ratings And Cross Reference Chart{1401}

Cross-Reference for Electrical Connectors {7553}
Cross-Reference for Electrical Connectors {7553}

Removal and Installation of the 126-1774 Endbell Cover {7553}
Removal and Installation of the 126-1774 Endbell Cover {7553}

Grounding Design Guide for Electric Power Generation Products {4450, 4459}
Grounding Design Guide for Electric Power Generation Products {4450, 4459}

Guidelines for Routing and Installing Wire Harness Assemblies {1408, 7553}
Guidelines for Routing and Installing Wire Harness Assemblies {1408, 7553}

Repair Procedure for Damaged Harness Wiring {1408}
Repair Procedure for Damaged Harness Wiring {1408}

Procedure to Properly Tighten the Nuts on the Solenoid Studs on Electronic Unit Injectors (EUI){1290, 1408, 1900}
Procedure to Properly Tighten the Nuts on the Solenoid Studs on Electronic Unit Injectors (EUI){1290, 1408, 1900}

Service Letter-NACD

Certain 7N4160 Switch Groups And 9W1077 Switch Assemblies Need To Be Removed From Parts Stock
Certain 7N4160 Switch Groups And 9W1077 Switch Assemblies Need To Be Removed From Parts Stock

Service Letter-Australia

Service Letter-CFEL

Service Letter-CSARL

Service Letter-Americas

Service Letter-Brazil

Service Letter-Truck/Ag/Marine

Technical Information Bulletin

Testing The Function Of The 3E6477 Relay Assembly (24 Volt)
Testing The Function Of The 3E6477 Relay Assembly (24 Volt)

Tool Operating Manual

Service Letter-China

Certain 7N4160 Switch Groups And 9W1077 Switch Assemblies Need To Be Removed From Parts Stock
Certain 7N4160 Switch Groups And 9W1077 Switch Assemblies Need To Be Removed From Parts Stock

Service Letter-Asia

Reuse And Salvage Guidelines

Guideline for Visual Inspection and Repair of Foam Wiring Harness {0649, 1408, 1408, 1408, 1408}
Guideline for Visual Inspection and Repair of Foam Wiring Harness {0649, 1408, 1408, 1408, 1408}

Service Letter-APD

Certain 7N4160 Switch Groups And 9W1077 Switch Assemblies Need To Be Removed From Parts Stock
Certain 7N4160 Switch Groups And 9W1077 Switch Assemblies Need To Be Removed From Parts Stock

Testing and Adjusting

Electrical Connector - Inspect
Electronic Modular Control Panel II (EMCP II) For MUI Engines

Connector Contact Identification of Generator Set Control
Electronic Modular Control Panel II (EMCP II) For MUI Engines

Schematics and Wiring Diagrams
Electronic Modular Control Panel II (EMCP II) For MUI Engines

Reading DC Schematics
Electronic Modular Control Panel II (EMCP II) For MUI Engines

Service Magazine

Use FT1711 Light Table For Cylinder Liner Inspection {0652,1216}
1982/11/29

Wiring Harness Conduit Component Sizes{1400,1408}
1985/02/04

Maintenance Free Batteries{1401}
1986/03/10

New Oil Pressure Switch Used With EMS Systems{7485}
1986/03/10

Requirements For Shipping Wet Batteries In The U.S.{1401,7500}
1986/04/07

Determining The Cause Of Glow Plug Tip Failures{1053,1105,1412}
1986/06/02

Change Wiring To Prevent Low Oil Pressure Shutdown Immediately After Start-Up {4450}
1986/07/28

Heavy-Duty Line Of Batteries Available To U.S. Dealers{1400,1401}
1986/09/01

Safety Vent Caps For Caterpillar Batteries{1401}
1977/07/11

5P957 And 5P3514 Coolant And Battery Tester{0786,1395,1401}
1987/03/23

Alternator "R" Terminal Wire Assembly Available For Wiring Harness Repair{1408}
1987/05/04

Alternator/Generator Output Test On The Engine{1401,1404,1405,1406}
1987/05/04

Testing The Starter On The Engine{1401,1450}
1987/05/04

Be Sure Battery Cable-To-Starter Connection Has Correct Torque{1453}
1988/03/14

Maintenance-Free Batteries Require Different Troubleshooting Procedures{1401}
1988/06/20

Revised Instructions For Installation of New Maintenance Free Batteries{1401,1400}
1988/12/12

Fuse And Wire Assembly Is Available For Protection Of Earlier 6N5906 Service Meters{7480}
1979/01/29

Voltage Regulator Can Cause Variable Ammeter Indications{1410,1401,1405,1406,7467}
1979/10/22

Two Plug Assemblies (Booster Cables) Are Available To Start Machines{1401,1453}
1979/11/05

Batteries Can Be Damaged If Too Much Vacuum Is Used During Electrolyte Fill{1401}
1979/11/26

High Performance Maintenance Free Battery Available{1401}
1989/01/16

Limitations On Engine Cranking Time{1453,1401}
1989/03/27

How To Troubleshoot A Short-To-Ground In Power Wiring{1400}
1989/03/27

Preventive Maintenance For Batteries{1401}
1989/03/27

Causes And Effects Of Low Battery Voltage On Electric Starters{1401,1453,1467}
1989/04/24

Procedure For Replacing Batteries Or Battery Cables {1401,1402,1411}
1989/05/01

Procedure For Replacing Batteries, Battery Cables Or Disconnect Switches {1401,1402,1411}
1989/05/01

Special Instruction, "Battery Charging Rate And Time Tables," Available On Oil Resistant Paper{0374,1401}
1989/06/19

Improved 9W1077 Start Switch Assembly And 7N4160 Heat Start Switch Group{1416}
1990/12/10

Compression Ratio Increased On Remanufactured OR1094 & OR1095 Engines To Reduce Amount Of White Smoke On Cold Weather Start-Ups{1000,1254,1290}
1991/09/30

Fuse Blocks Have Been Improved And Are Now Serviced{4450}
1992/03/02

Correction to The Pocket Guide, SEBD0402, Is Available as a Reference for Routing and Installing Wire Harness Assemblies {1408}
2000/06/26

Harness Repair of Alternator R-Terminal Connector {1405, 1408, 7553}
2000/10/02

Dielectric Grease Should Not Be Used in Electrical Connectors {1408, 7553}
2000/10/09

PROTECTION GP-ENGINE

Testing and Adjusting

Troubleshooting the ETS Full Protection System (OP, WT, OS)
Electric Protection System Energize-To-Shutoff (ETS) For Generator Set, Industrial and Marine Diesel Engines

Troubleshooting the ETS Partial Protection System (OP, WT) - 3200-3400 Engines
Electric Protection System Energize-To-Shutoff (ETS) For Generator Set, Industrial and Marine Diesel Engines

General Troubleshooting Information
Electric Protection System Energize-To-Shutoff (ETS) For Generator Set, Industrial and Marine Diesel Engines

Electric Protection System Functional Test
Electric Protection System Energize-To-Shutoff (ETS) For Generator Set, Industrial and Marine Diesel Engines

Troubleshooting the ETR Full Protective System (OP, WT, OS)
Electric Protection System Energize-To-Run For Generator Set, Industrial and Marine Diesel Engines

Troubleshooting the ETR Partial Protection System (OP, WT)
Electric Protection System Energize-To-Run For Generator Set, Industrial and Marine Diesel Engines

CONNECTION GP

Service Magazine

Use Conductive Fasteners for Electrical Grounding on All Cat Products {7553}
Use Conductive Fasteners for Electrical Grounding on All Cat Products {7553}

RELAY GP

Engine News

Magnetic Switches (Starter Relays) Improved
1988/03/01

Shock Mounts Give Longer Life To 9F3099 Switch Assembly (Starter Relay)
1989/08/01

9W2126 Module (Relay Module)
1990/03/01

Relay Replacement Kits Available To Replace Relays In Engine Mounted Junction Box
1992/10/01

Systems Operation

Relay (Overvoltage)
Electronic Modular Control Panel II (EMCP II) For MUI Engines

Relay (Overcurrent)
Electronic Modular Control Panel II (EMCP II) For MUI Engines

Testing and Adjusting

Slave Relay Test
Electric Protection System Energize-To-Shutoff (ETS) For Generator Set, Industrial and Marine Diesel Engines

Time Delay Relay Verification Test
Electric Protection System Energize-To-Shutoff (ETS) For Generator Set, Industrial and Marine Diesel Engines

Service Magazine

Magnetic Switches (Starter Relays) Improved{1450}
1988/03/14

Shock Mounts Give Longer Life To 9F3099 Switch Assembly (Starter Relay){1426,1450}
1989/07/24

9W2126 Module (Relay Module){7490}
1990/03/12

Relay Replacement Kits Available To Replace Relays In Engine Mounted Junction Box{1423,1422}
1992/11/09

ELECTRONICS GP-MONITOR

Engine News

New CAT Inspect Form Available for EMCP Troubleshooting and Inspection {0374, 4490, 7451, 7620}
New CAT Inspect Form Available for EMCP Troubleshooting and Inspection {0374, 4490, 7451, 7620}

Special Instruction

Instructions For EMCP II+ Field Retrofit Onto EMCP II Equipped Generator Sets{7490, 7451}
Instructions For EMCP II+ Field Retrofit Onto EMCP II Equipped Generator Sets{7490, 7451}

Diesel Particulate Filter Monitoring System {108F, 7490}
Diesel Particulate Filter Monitoring System {108F, 7490}

Installation of the Fuel Consumption Monitoring System for All Commercial Diesel Engines {1250, 1400, 1900, 7490}
Installation of the Fuel Consumption Monitoring System for All Commercial Diesel Engines {1250, 1400, 1900, 7490}

Instructions for Installing AssetIQTM for Engine Systems on Caterpillar and non-Caterpillar Products {7490}
Instructions for Installing AssetIQ^TM for Engine Systems on Caterpillar and non-Caterpillar Products {7490}

Cat® VIMS Converter Functionality {7610, 7620}
Cat^® VIMS Converter Functionality {7610, 7620}

Service Magazine

Updated Flash Procedure for All Caterpillar Products {1920, 7610, 7620}
2014/09/16

New Inspection and Repair Procedure Is Now Available for Cat® Products Located in India Equipped with Product Link {7606}
2014/09/16

New Software Is Now Available for All Cat® Products With PL522 China System {7606, 7620}
2015/03/04

New Troubleshooting Procedure Is Now Available for all Cat® Products Equipped with PL321 VIMS (PL321 VSR) {7606}
2015/05/12

New Software Is Now Available for Cat® Product Link {7606, 7610, 7620}
New Software Is Now Available for Cat^® Product Link {7606, 7610, 7620}

HEATER GP

Engine News

Fuel Heaters Are Now Available For Field Installation
1980/01/09

Troubleshooting Of Jacket Water Heaters
1986/01/01

Horizontally Mounted Jacket Water Heater Now Used
1987/05/01

Identification Of Jacket Water Heater Elements
1988/11/01

A New Thermostat for the Jacket Water Heater {1383}
2006/09/11

Special Instruction

Installation Of 9N3829 Jacket Water Heater Group{1383}
Installation Of 9N3829 Jacket Water Heater Group{1383}

Specifications

Jacket Water Heaters (7C9007 And 7C9006)
3208 GENERATOR SET ENGINE ATTACHMENTS

Jacket Water Heaters (7C7710)
3208 GENERATOR SET ENGINE ATTACHMENTS

Service Magazine

Fuel Heaters Are Now Available For Field Installation {1296}
1980/01/07

Troubleshooting Of Jacket Water Heaters{1383}
1985/12/16

Horizontally Mounted Jacket Water Heater Now Used {1383}
1987/05/11

How To Identify Failures To Electric Jacket Water Heaters{1383}
1988/04/18

Identification Of Jacket Water Heater Elements{1383}
1988/11/07

General Information -- Diesel Fuels In Cold Temperature Operation{1280}
1979/12/17

ELECTRONICS GP-WORK TOOL

Special Instruction

Service Magazine

Updated Flash Procedure for All Caterpillar Products {1920, 7610, 7620}
2014/09/16

ELECTRONICS GP-COMMUNICATION

Engine News

New Ferrite Bead and Relay Harness Is Now Available For Certain Generator Sets Equipped With PL421 {4450, 7606}
2013/11/04

Troubleshooting SIM Cards On Product Links 522 and 523 For All Generator Sets {7606}
2014/05/23

A New Electronic Control Module Wash Out Process {1901, 1920}
A New Electronic Control Module Wash Out Process {1901, 1920}

Special Instruction

Installation Instructions For Product Link 101 Inline Timer{7602}
Installation Instructions For Product Link 101 Inline Timer{7602}

Installation Procedure for Product Link PL421 Retrofit for Generator Sets{7606}
Installation Procedure for Product Link PL421 Retrofit for Generator Sets{7606}

Release Notes for VisionLink and VisionLink Store for All Caterpillar Products {7606, 7620}
Release Notes for VisionLink and VisionLink Store for All Caterpillar Products {7606, 7620}

Installation Procedure of Cat Data Link (CDL) to J1939 Converter Kit on All Caterpillar Generator Sets with EMCP 4.2 Upgrade {0115}
Installation Procedure of Cat Data Link (CDL) to J1939 Converter Kit on All Caterpillar Generator Sets with EMCP 4.2 Upgrade {0115}

Service Magazine

New Flash File Software Is Used for Product Link 151/201 {7606, 7620}
2002/07/15

Improved VisionLink And VisionLink Store Software Are Now Available for All Caterpillar Products {7606, 7620}
Improved VisionLink And VisionLink Store Software Are Now Available for All Caterpillar Products {7606, 7620}

Updated Flash Procedure for All Caterpillar Products {1920, 7610, 7620}
2014/09/16

New Software Is Now Available for All Cat® Products With The Product Link PL421 or Product Link PL420 System {7606, 7620}
2014/12/10

New Software for Product Link PL522 Module Is Now Available for All Cat® Products {7606}
2014/08/08

New Battery Is Now Used as a Service Replacement for Certain Cat® Products {1401, 1926}
2014/04/24

Loss of Daily Reports May Be an Indicator of End of Life for the Product Link® ECM on PL321SR and PL321VSR Systems {7606}
2014/06/24

Capturing Engine Stop Messages and Idle Information on All Caterpillar Products Equipped with Product Link 522 {7606}
2014/07/25

Service Meter Adjustment Is Now Available in VisionLinkTM {7478, 7606}
2014/08/20

New Inspection and Repair Procedure Is Now Available for Cat® Products Located in India Equipped with Product Link {7606}
2014/09/16

"Maintenance Mode" in Product Link is Used to Prevent Codes From Being Transmitted When Performing Service to a Machine or Engine {7606}
2014/11/24

Revision to "Reports and Messages Not Available" Troubleshooting Procedure for Cat® Products with Cat® Product Link 121/321 {7606}
2014/12/24

Event Codes (E2131, E2132, or E2133) Appearing Occasionally with On-board Machine Systems with a PL321, or PL121 Satellite System Installed {7600, 7606}
2015/01/06

Procedure to Improve Reporting into VisionLink after Re-Registration of Product Link Systems PL121/321 {7606}
2015/03/17

New Software Is Now Available for All Cat® Products With PL522 China System {7606, 7620}
2015/03/04

New Software for Product Link PL522 Module Is Now Available for All Cat® Products {7606, 7620}
2015/06/26

New Troubleshooting Procedure Is Now Available for all Cat® Products Equipped with PL321 VIMS (PL321 VSR) {7606}
2015/05/12

New Product Link Software for PL300 Is Now Available for All Cat® Products {7606, 7620}
2015/09/11

ELECTRONICS GP-GENERATOR SET

Engine News

New EMCP 3.2/3.3 Software Is Now Available For Use On Certain Cat® Products {4490, 7620}
2014/11/14

Special Instruction

Service Magazine

Updated Flash Procedure for All Caterpillar Products {1920, 7610, 7620}
2014/09/16

METER GP-SERVICE

Service Meter Adjustment Is Now Available in VisionLinkTM {7478, 7606}
2014/08/20

HARNESS GP

Engine News

Wiring Harness Conduit Component Sizes
1985/02/01

Wiring Harness Conduit Component Sizes {1408}
1995/02/01

Special Instruction

Procedure to Replace Armature of Starter Motor On All Cat® Products {1408, 1450, 1453}
Procedure to Replace Armature of Starter Motor On All Cat^® Products {1408, 1450, 1453}

Tool Operating Manual

Reuse And Salvage Guidelines

Guideline for Visual Inspection and Repair of Foam Wiring Harness {0649, 1408, 1408, 1408, 1408}
Guideline for Visual Inspection and Repair of Foam Wiring Harness {0649, 1408, 1408, 1408, 1408}

Service Magazine

Wiring Harness Conduit Component Sizes{1400,1408}
1985/02/04

Alternator "R" Terminal Wire Assembly Available For Wiring Harness Repair{1408}
1987/05/04

Truck sale:

11,500

Caterpillar D3208EP, Construction
- Stationary Generator Sets
FOLEY EQUIPMENT COMPANY

CATERPILLAR 3208 1993
- STATIONARY - DIESEL
WAGNER EQUIPMENT CO
United States

CATERPILLAR 3208 2004
- STATIONARY GENERATOR SETS
EMPRESAS MATCO, S.A. DE C.V.
Sufragio Efectivo Norte 870 - Obregón -

USD $19,000

1998 CAT 3208

Galactic Liquidation LLC

1990 CAT 3208

Ken Porter Auctions
Carson, California

3208 GENERATOR SET ENGINE 30A00210-05099 ELECTRICAL AND STARTING SYSTEM Caterpillar SIS

Parts group 3208:

Information:

Truck sale:

Modal