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2W5803 CYLINDER HEAD GROUP-16 REQUIRED SERIAL NO. 25Z446 TO 25Z654 INCLUSIVE 2W5802-PAGE 18.03 3516 GEN SET ENGINE


BASIC ENGINE
CYLINDER HEAD GP
VALVE MECHANISM GP
LIFTING GP-ENGINE
VALVE MECHANISM GP

GEN SET ENGINE 3516 GEN SET ENGINE 25Z
 3516 GENERATOR SET ENGINE 25Z00001-00683 SEBP1390 3516 25Z   (1982)

BASIC ENGINE

CYLINDER HEAD GP
CYLINDER HEAD GP
8N-7173 CYLINDER HEAD GP
CYLINDER HEAD GP
8N-7172 CYLINDER HEAD GP
CYLINDER HEAD GP
2W-5803 CYLINDER HEAD GP
CYLINDER HEAD GP
7W-2234 CYLINDER HEAD GP
CYLINDER HEAD GP
2W-5802 CYLINDER HEAD GP
CYLINDER HEAD GP
7W-2233 CYLINDER HEAD GP
CYLINDER HEAD AS
4W-1900 CYLINDER HEAD AS
 

#SEBP13900030
 

2W-5803: CYLINDER HEAD GP

2W5803 CYLINDER HEAD GROUP-16 REQUIRED
SERIAL NO. 25Z446 TO 25Z654 INCLUSIVE
2W5802-PAGE 18.03
c334749 SEBP1390
2W5803 CYLINDER HEAD GP Parts scheme
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Parts for your 3516 GEN SET ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 5B-7890 [1] PLUG-PIPE  
2. 7N-1961 [6] BOLT  
3. 5P-8248 [8] WASHER-HARD  
4. 0L-2070 [2] BOLT  
  5M-2894 [2] WASHER  
5. 7N-1899 [1] GASKET-HEAD  
6. 7N-1901 [2] BOLT  
7. 2W-5802 YR [1] CYLINDER HEAD GP  
8. 8N-6862 [4] SEAL-WATER  
9. 8N-6863 [4] SEAL-WATER  
10. 4D-0514 CB [1] PLUG-PIPE  
  B   USE AS REQUIRED
  C   CHANGE FROM PREVIOUS TYPE
  R   REMFG PART MAY BE AVAILABLE
  Y   SEPARATE ILLUSTRATION
 

#SEBP13900031
 

7W-2234: CYLINDER HEAD GP

7W2234 CYLINDER HEAD GROUP
SERIAL NO. 25Z655-UP
7W2233-PAGE 18.04
c334647 SEBP1390
7W2234 CYLINDER HEAD GP Parts scheme
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Parts for your 3516 GEN SET ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 5B-7890 [1] PLUG-PIPE  
2. 7N-1961 [6] BOLT  
3. 5P-8248 [8] WASHER-HARD  
4. 0L-2070 [2] BOLT  
  5M-2894 [2] WASHER  
5. 7N-1899 [1] GASKET-HEAD  
6. 7N-1901 [2] BOLT  
7. 7W-2233 Y [1] CYLINDER HEAD GP  
8. 8N-6862 [4] SEAL-WATER  
9. 8N-6863 [4] SEAL-WATER  
10. 4D-0514 B [1] PLUG-PIPE  
  B   USE AS REQUIRED
  Y   SEPARATE ILLUSTRATION
 

#SEBP13900032
 

2W-5802: CYLINDER HEAD GP

2W5802 CYLINDER HEAD GROUP*R
SERIAL NO. 25Z446 TO 25Z654 INCLUSIVE
PART OF 2W5803 CYLINDER HEAD
FIELD REPLACEMENT FOR 2W5801 ORDER 4W1900
c316390 SEBP1390
2W5802 CYLINDER HEAD GP Parts scheme
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Parts for your 3516 GEN SET ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 2A-4429 C [8] LOCK-RETAINER  
2. 7N-7964 C [4] ROTOCOIL AS  
3. 7N-1903 [4] SPRING-VALVE INNER  
4. 7N-1904 [4] SPRING-VALVE OUTER  
5. 2W-2662 [4] WASHER  
6. 7N-1902 [2] DOWEL  
7. 2W-5801 [1] CYLINDER HEAD AS  
8. 9S-8002 [4] PLUG-O-RING  
  3J-7354 [4] SEAL-O-RING  
9. 3B-0623 [6] PLUG-CUP  
10. 3P-1896 [3] PLUG-CUP  
11. 1W-1801 [4] INSERT-VALVE SEAT  
12. 4D-0514 [1] PLUG-PIPE  
13. 7N-1819 [4] GUIDE-VALVE  
14. 4W-6802 [4] VALVE-EXHAUST & INLET  
  C   CHANGE FROM PREVIOUS TYPE
 

#SEBP13900033
 

7W-2233: CYLINDER HEAD GP

7W2233 CYLINDER HEAD GROUP
SERIAL NO. 25Z655-UP
PART OF 7W2234 CYLINDER HEAD
c334685 SEBP1390
7W2233 CYLINDER HEAD GP Parts scheme
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Parts for your 3516 GEN SET ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 2A-4429 [8] LOCK-RETAINER  
2. 7N-7964 [4] ROTOCOIL AS  
3. 7N-1903 [4] SPRING-VALVE INNER  
4. 7N-1904 [4] SPRING-VALVE OUTER  
5. 2W-2662 [4] WASHER  
6. 7W-1063 R [1] CYLINDER HEAD AS  
7. 7N-1902 [2] DOWEL  
8. 9S-8002 [4] PLUG-O-RING  
  3J-7354 [4] SEAL-O-RING  
9. 3B-0623 [7] PLUG-CUP  
10. 3B-0645 [5] PLUG-CUP  
11. 1W-1801 [4] INSERT-VALVE SEAT  
12. 7N-1819 [4] GUIDE-VALVE  
13. 4D-0514 [1] PLUG-PIPE  
14. 4W-1300 [4] VALVE-EXHAUST & INLET  
  R   REMFG PART MAY BE AVAILABLE
 

#SEBP13900034
 

4W-1900: CYLINDER HEAD AS

4W1900 CYLINDER HEAD ASSEMBLY*R
PART OF 7W0707 CYLINDER HEAD
AN ATTACHMENT
c344075 SEBP1390
4W1900 CYLINDER HEAD AS Parts scheme
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Parts for your 3516 GEN SET ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 2W-5801 [1] CYLINDER HEAD AS  
2. 9S-8002 [4] PLUG-O-RING  
  3J-7354 [4] SEAL-O-RING  
3. 3B-0623 [6] PLUG-CUP  
4. 3P-1896 [3] PLUG-CUP  
5. 1W-1801 [4] INSERT-VALVE SEAT  
6. 4D-0514 B [1] PLUG-PIPE  
7. 7N-1819 [4] GUIDE-VALVE  
8. 7N-1902 [2] DOWEL  
  B   USE AS REQUIRED
 

#SEBP13900035
 

7N-1858: VALVE MECHANISM GP

7N1858 VALVE MECHANISM GROUP-16 REQUIRED
SERIAL NO. 25Z1 TO 25Z465 INCLUSIVE
c301895 SEBP1390
7N1858 VALVE MECHANISM GP Parts scheme
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Parts for your 3516 GEN SET ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 5P-8289 [2] BOLT  
2. 1W-2422 C [1] SHAFT ASSEM.  
  1W-2421 C [1] DOWEL  
3. 7N-3413 [3] SCREW  
  3J-9196 [3] NUT  
4. 8N-7290 C [2] ARM ASSEM.  
    (Each Includes)
5. 8N-7197 [1] SOCKET  
6. 1W-6326 C [1] BEARING  
7. 8N-7289 C [1] ARM ASSEM.  
  1W-6326 C [1] BEARING  
8. 8N-7197 [1] SOCKET  
9. 2N-5842 [2] SCREW  
  9L-7712 [2] NUT  
10. 8N-7292 C [2] BRIDGE ASSEM.  
    (Each Includes)
11. 8N-7191 [1] SEAT  
12. 8F-8858 [3] BUTTON  
13. 9F-7707 [3] RING  
14. 1W-1372 C [1] BASE ASSEM.  
15. 8N-4387 [2] DOWEL  
16. 8N-3969 [1] GASKET  
17. 1A-5964 [2] BOLT  
18. 5M-2894 [6] WASHER  
19. 2J-0157 C [2] SEAL  
20. 2W-3256 C [3] LIFTER ASSEM.  
21. 7N-4782 [3] SPRING  
22. 7N-3431 [3] ROD  
23. 0S-1590 [4] BOLT  
  C   INDICATES CHANGE
 

#SEBP13900036
 

7N-1858: VALVE MECHANISM GP

7N1858 VALVE MECHANISM GROUP-16 REQUIRED
SERIAL NO. 25Z466-UP
c510210 SEBP1390
7N1858 VALVE MECHANISM GP Parts scheme
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Parts for your 3516 GEN SET ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 5P-8289 [2] BOLT-12 POINT HEAD  
2. 1W-2422 [1] SHAFT AS-ARMATURE  
  1W-2421 [1] DOWEL-HOLLOW  
3. 7N-3413 [3] SCREW-ADJUSTING  
  3J-9196 [3] NUT-JAM  
4. 8N-7290 [2] ARM AS-ROCKER  
    (EACH INCLUDES)
5. 8N-7197 [1] SOCKET-ARM  
6. 1W-6326 [1] BEARING  
7. 8N-7289 [1] ARM AS-ROCKER  
  1W-6326 [1] BEARING  
8. 8N-7197 [1] SOCKET-ARM  
9. 2N-5842 [2] SCREW  
  9L-7712 [2] NUT  
10. 8N-7292 [2] BRIDGE AS  
    (EACH INCLUDES)
11. 8N-7191 [1] SEAT-WEAR  
12. 8F-8858 [3] BUTTON  
13. 9F-7707 [3] RING-RETAINER  
14. 4W-7774 C [1] BASE AS-COVER  
15. 8N-4387 [2] DOWEL-HOLLOW  
16. 4W-7656 C [1] GASKET  
17. 0S-1590 [4] BOLT  
18. 5M-2894 [4] WASHER  
19. 2J-0157 [2] SEAL-O-RING  
20. 2W-3256 [3] LIFTER AS  
21. 7N-4782 [3] SPRING-LIFT GUIDE  
22. 7N-3431 [3] ROD-VALVE PUSH  
  C   CHANGE FROM PREVIOUS TYPE
 

#SEBP13900037
 

8N-7734: LIFTING GP

8N7734 LIFTING EYE GROUP
c602045 SEBP1390
8N7734 LIFTING GP Parts scheme
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Parts for your 3516 GEN SET ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 5P-8291 [4] BOLT  
2. 2B-2695 [4] BOLT  
  9N-0869 [4] WASHER  
3. 8N-2408 [2] CLIP  
4. 8N-2407 [2] CLIP  
5. 7N-2326 [2] EYE-LIFTING  
6. 7N-2328 [4] DOWEL  
7. 8N-8017 [4] BRACKET-LIFTING  
8. 6V-9995 [4] BOLT-12 POINT HD  
9. 5P-8248 [8] WASHER-HARD  
 

#SEBP13900038
 

7N-1855: COVER GP-VALVE MECHANISM

7N1855 VALVE MECHANISM COVER GROUP
SERIAL NO. 25Z1 TO 25Z567 INCLUSIVE
c236244 SEBP1390
7N1855 COVER GP-VALVE MECHANISM Parts scheme
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Parts for your 3516 GEN SET ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 9L-8925 [4] BOLT (31.75MM LONG)  
    -OR-
  1A-9579 C [4] BOLT (38.1MM LONG)  
  7H-3937 C [4] LOCKWASHER  
2. 7N-2407 [1] COVER  
3. 5P-5678 D SEAL (.8M)  
  C   CHANGE FROM PREVIOUS TYPE
  D   ORDER BY THE METER
 

#SEBP13900039
 

7N-1855: COVER GP-VALVE MECHANISM

7N1855 VALVE MECHANISM COVER GROUP
SERIAL NO. 25Z568-UP
c333550 SEBP1390
7N1855 COVER GP-VALVE MECHANISM Parts scheme
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Parts for your 3516 GEN SET ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 1A-9579 [4] BOLT  
  9M-1974 C [4] WASHER  
2. 2W-8894 C [1] COVER  
3. 4W-1596 C [1] SEAL-O-RING  
  C   CHANGE FROM PREVIOUS TYPE
 

Information:

Engine News
Use Caution During Replacement Of Damaged Nozzle Adapters Or Precombustion Chambers
1983/01/19
Engine Valve Stem "Use Again" Specifications
1983/03/16
Changes To Valve Clearance Settings
1983/04/27
Valve Damage Can Be Caused By Short Intervals Of Engine Operation In Very Cold Temperatures
1983/10/26
Crankshaft Positions For Injector Timing And Valve Clearance Settings
1983/11/30
Inspect Camshaft And Lifters After A Failure In The Valve Mechanism Area
1984/01/18
Check Cylinder Heads For Water Passage Plugs
1984/04/11
Improved Valve Mechanism Cover Group Has A New Valve Cover And Seal
1985/01/16
A New Book "Analyzing Diesel And Natural Gas Engine Valve Failures" Is Available
1985/03/01
Stronger Push Rod Used
1985/08/01
Engine Valve Lash And Fuel Injection Timing Adjustment Procedure
1985/09/01
Check Height Of Locating Dowels Before Installing Cylinder Head
1985/10/01
Checking Or Adjusting Valve Clearances
1986/01/01
Stronger Cylinder Heads Used
1986/02/01
Adjust Bridge Whenever Valve Clearance Adjustments Are Made
1986/04/01
Determining The Cause Of Glow Plug Tip Failures
1986/06/01
Beaded Cylinder Head Gasket Provides A Better Seal For Camshaft Compartment
1986/06/01
Valve Lash Adjustment Interval Is Changed
1986/07/01
Check Oil Drain Hole In 0R2671 or 0R2621 Remanufactured Cylinder Heads If Head Used With Breather
1986/11/01
Improved Injector Clamp Eliminates Interference With Bridge
1987/03/01
Material Changed In Exhaust and Inlet Valves
1987/05/01
Improvements To Prevent Oil Leakage At Cylinder Heads
1987/12/01
Silicone Water Seals Reinstated In Cylinder Heads
1988/08/01
New Rocker Arm Shaft Assembly and Bolts Used
1988/09/01
Improved Valve Lifter Assemblies; Better Insert Retention
1989/02/01
New Inlet/Exhaust Valve With Improved Valve Seat Angle, New Valve Guide, and New Cylinder Head Assemblies Groups With New Inlet Valve Seats
1990/03/01
Valve Lifters Can Be Removed Without Removing Cylinder Heads
1990/07/01
New Exhaust Valves Are Used In Caterpillar Remanufactured Cylinder Heads
1990/10/01
Improved 7W7730 Cylinder Head Gasket Provides Better Sealing Capability
1990/11/01
New Cylinder Head Gasket And Higher Cylinder Head Bolt Torque
1990/11/01
Be Sure To Check Inlet Valve Rotocoils After An Engine Overspeed{1109,1105}
1991/03/01
New Rotocoil Used In Cylinder Head Group; New Valve Stem Oil Shield Used In Locomotive Engine Cylinder Head Group{1109,1100}
1991/03/01
Taller Water Seals Used In Cylinder Head Groups
1992/08/01
Correct Identification Of Rocker Arm Assembly Components
1992/10/01
New Spacer Plate Gasket Provides Improved Sealing Around Push Rod Compartment
1992/11/01
New Cylinder Head Bolt Tightening Procedure
1992/12/01
Modifying Former 2W8888 Rocker Arm Shaft For Use With New 8T7581 Rocker Arm Shaft Bolt
1992/12/01
New Water Seals Used In Cylinder Head Groups; New Water Seal Assemblies And O-Ring Seals Used In Insert Kit
1993/02/01
Valve Seat Insert Removal Tools
1993/02/01
Use Molycoat Paste Lubricant On Cylinder Head Bolts
1993/07/01
New Cylinder Head Gasket Used
1993/09/01
Non-Counterbored Valve Guides Used{1104}
1994/03/01
Intake And Exhaust Valve Lash Increased{1105}
1994/07/01
New Cylinder Liner, Spacer Plate, Spacer Plate Gasket, And Cylinder Head Gasket Used {1216,1221,1124}
1994/09/01
New Exhaust Valve With Tapered Stem Used In Engine Cylinder Head Groups{1105}
1995/09/01
New Lifters Improve Roller-To-Camshaft Contact And New Bridges Provide Commonality With 3500B Engines {1102,1121,1209}
1996/08/19
New Rotocoil Assembly Used In Cylinder Head Groups{1109}
1996/12/18
Premachined Valve Seat Inserts And Precision Valve Guide Increase Valve Life {1103,1104}
1997/02/17
Improved Water Seal Reduces The Possibility Of Cylinder Head Joint Water Leaks {1100}
1998/01/20
New Valve Lash Adjusting Tool Group Released For All 3500 Engines {0600,1105,1121}
1998/09/01
Recommended Lubrication And Torque Procedure For Cylinder Head Bolts {1100}
1998/09/01
Use 155-1536 Valve Recession Tool Kit To Determine Valve Wear{1103}
1999/01/01
Bolts, Washers, And Spacers Grouped Into Fastener Groups In Engine Cylinder Head Groups{1100}
1999/02/01
Be Sure The Cylinder Head Bore For the Unit Injector Is Clean When the Unit Injector Is Replaced {1290}
1999/07/01
Correct Installation Of Valve Lifters On The Camshaft Is Very Important To Prevent Failures
1977/05/25
Tolerance Added To Valve Clearance Specifications
1978/01/18
Use Again Specifications For Valve Springs Are Changed
1978/03/01
The Oil Seals Have Been Removed From The Exhaust Valves {1100}
2000/12/01
New Water Seals Provide Increased Stability At Higher Temperatures {1100, 1124}
2002/12/01
New Maintenance Intervals for Valve Bridge and Valve Lash Adjustment {1102}
2003/01/01
New Cylinder Head Groups and Valve Mechanisms {1100, 1102, 1121, 1123}
2003/10/01
Oversized Valve Guides are Available {1104}
2005/01/31
Correction to Specifications "Cylinder Head Valves" {1108}
2005/03/21
Tightness of Bolted Joints with the Torque Turn Procedure {1101, 1202, 1203, 1218}
2005/04/11
An Improved Outer Valve Spring is Used {1100, 1108}
2006/01/02
A New Cylinder Head Gasket is Used {1124}
2006/07/24
Use the Correct Parts in the Valve Train {1100}
2007/01/22
Improved Valve Components Are Used {1100, 1108}
2008/12/22
New Exhaust Valves Are Used in Diesel 3500 Commercial Engines {1100, 1105}
2014/01/13
Cat<SUP>&reg;</SUP> Reman Announces the Availability of Remanufactured Cylinder Heads for 3500 and G3500 Engines {1100}
2015/06/26
A New Cylinder Liner Insert Is Now Used On Certain 3500 Engines {1201, 1217}
A New Cylinder Liner Insert Is Now Used On Certain 3500 Engines {1201, 1217}
Special Instruction
Use Of The 1P7451 Valve Guide Honing Group{0673, 1104}
Use Of The 1P7451 Valve Guide Honing Group{0673, 1104}
Installation Of Service Cylinder Head Assembly{1101}
Installation Of Service Cylinder Head Assembly{1101}
Installing Heli-Coil Inserts In Caterpillar Cylinder Heads{1117}
Installing Heli-Coil Inserts In Caterpillar Cylinder Heads{1117}
Use Of 6V4805 Valve Seat Insert Puller Group{0703}
Use Of 6V4805 Valve Seat Insert Puller Group{0703}
Repair Of Precombustion Chamber And Direct Injection Adapter Seating Surfaces{1101}
Repair Of Precombustion Chamber And Direct Injection Adapter Seating Surfaces{1101}
Use Of 6V9050 Exhaust Stud Removal Group{1100}
Use Of 6V9050 Exhaust Stud Removal Group{1100}
Determining the Cause of Fuel Dilution of Engine Oil {1101, 1124, 1251, 1280, 1290}
Determining the Cause of Fuel Dilution of Engine Oil {1101, 1124, 1251, 1280, 1290}
Testing for Excessive Cylinder Blowby in 3500 Engines{1000, 1100, 1223}
Testing for Excessive Cylinder Blowby in 3500 Engines{1000, 1100, 1223}
New Cylinder Head and Head Gasket Leak Test Procedure Available for 3500 Engines {1100, 1223}
New Cylinder Head and Head Gasket Leak Test Procedure Available for 3500 Engines {1100, 1223}
Service Letter-NACD
PRODUCT SUPPORT PROGRAM FOR REPAIRING AN OUTER VALVE SPRING FAILURE ON VARIOUS 3508, 3512, AND 3516 PETROLEUM ENGINES
PRODUCT SUPPORT PROGRAM FOR REPAIRING AN OUTER VALVE SPRING FAILURE ON VARIOUS 3508, 3512, AND 3516 PETROLEUM ENGINES
PRODUCT SUPPORT PROGRAM FOR REPAIRING AN OUTER VALVE SPRING FAILURE ON VARIOUS 3508, 3512 AND 3516 PETROLEUM ENGINES
PRODUCT SUPPORT PROGRAM FOR REPAIRING AN OUTER VALVE SPRING FAILURE ON VARIOUS 3508, 3512 AND 3516 PETROLEUM ENGINES
The Fuel Injector Bore Needs To Be Machined In The Cylinder Heads Of Certain 3508, 3512, And 3516 Engines
The Fuel Injector Bore Needs To Be Machined In The Cylinder Heads Of Certain 3508, 3512, And 3516 Engines
Certain 8N6862, 8N6863, 7E2867, And 7E2868 Water Seals Need To Be Removed From Parts Stock
Certain 8N6862, 8N6863, 7E2867, And 7E2868 Water Seals Need To Be Removed From Parts Stock
Remove All 8N6862 And 8N6863 Seals From Parts Stock
Remove All 8N6862 And 8N6863 Seals From Parts Stock
The Cylinder Heads Need To Be Inspected For Blockage In The Coolant Outlet On Certain 3508, 3508B, 3512, 3512B, 3516, 3516B, Engines; 777D And 793C Off Highway Trucks
The Cylinder Heads Need To Be Inspected For Blockage In The Coolant Outlet On Certain 3508, 3508B, 3512, 3512B, 3516, 3516B, Engines; 777D And 793C Off Highway Trucks
Product Improvement Program For Removing All 1944901 Valve Springs From Dealer Part Stock
Product Improvement Program For Removing All 1944901 Valve Springs From Dealer Part Stock
Service Letter-Australia
PRODUCT SUPPORT PROGRAM FOR REPAIRING AN OUTER VALVE SPRING FAILURE ON VARIOUS 3508, 3512, AND 3516 PETROLEUM ENGINES
PRODUCT SUPPORT PROGRAM FOR REPAIRING AN OUTER VALVE SPRING FAILURE ON VARIOUS 3508, 3512, AND 3516 PETROLEUM ENGINES
PRODUCT SUPPORT PROGRAM FOR REPAIRING AN OUTER VALVE SPRING FAILURE ON VARIOUS 3508, 3512 AND 3516 PETROLEUM ENGINES
PRODUCT SUPPORT PROGRAM FOR REPAIRING AN OUTER VALVE SPRING FAILURE ON VARIOUS 3508, 3512 AND 3516 PETROLEUM ENGINES
The Fuel Injector Bore Needs To Be Machined In The Cylinder Heads Of Certain 3508, 3512, And 3516 Engines
The Fuel Injector Bore Needs To Be Machined In The Cylinder Heads Of Certain 3508, 3512, And 3516 Engines
Certain 8N6862, 8N6863, 7E2867, And 7E2868 Water Seals Need To Be Removed From Parts Stock
Certain 8N6862, 8N6863, 7E2867, And 7E2868 Water Seals Need To Be Removed From Parts Stock
Remove All 8N6862 And 8N6863 Seals From Parts Stock
Remove All 8N6862 And 8N6863 Seals From Parts Stock
The Cylinder Heads Need To Be Inspected For Blockage In The Coolant Outlet On Certain 3508, 3508B, 3512, 3512B, 3516, 3516B, Engines; 777D And 793C Off Highway Trucks
The Cylinder Heads Need To Be Inspected For Blockage In The Coolant Outlet On Certain 3508, 3508B, 3512, 3512B, 3516, 3516B, Engines; 777D And 793C Off Highway Trucks
Product Improvement Program For Removing All 1944901 Valve Springs From Dealer Part Stock
Product Improvement Program For Removing All 1944901 Valve Springs From Dealer Part Stock
Service Letter-CFEL
PRODUCT SUPPORT PROGRAM FOR REPAIRING AN OUTER VALVE SPRING FAILURE ON VARIOUS 3508, 3512, AND 3516 PETROLEUM ENGINES
PRODUCT SUPPORT PROGRAM FOR REPAIRING AN OUTER VALVE SPRING FAILURE ON VARIOUS 3508, 3512, AND 3516 PETROLEUM ENGINES
PRODUCT SUPPORT PROGRAM FOR REPAIRING AN OUTER VALVE SPRING FAILURE ON VARIOUS 3508, 3512 AND 3516 PETROLEUM ENGINES
PRODUCT SUPPORT PROGRAM FOR REPAIRING AN OUTER VALVE SPRING FAILURE ON VARIOUS 3508, 3512 AND 3516 PETROLEUM ENGINES
The Fuel Injector Bore Needs To Be Machined In The Cylinder Heads Of Certain 3508, 3512, And 3516 Engines
The Fuel Injector Bore Needs To Be Machined In The Cylinder Heads Of Certain 3508, 3512, And 3516 Engines
Certain 8N6862, 8N6863, 7E2867, And 7E2868 Water Seals Need To Be Removed From Parts Stock
Certain 8N6862, 8N6863, 7E2867, And 7E2868 Water Seals Need To Be Removed From Parts Stock
Remove All 8N6862 And 8N6863 Seals From Parts Stock
Remove All 8N6862 And 8N6863 Seals From Parts Stock
The Cylinder Heads Need To Be Inspected For Blockage In The Coolant Outlet On Certain 3508, 3508B, 3512, 3512B, 3516, 3516B, Engines; 777D And 793C Off Highway Trucks
The Cylinder Heads Need To Be Inspected For Blockage In The Coolant Outlet On Certain 3508, 3508B, 3512, 3512B, 3516, 3516B, Engines; 777D And 793C Off Highway Trucks
Product Improvement Program For Removing All 1944901 Valve Springs From Dealer Part Stock
Product Improvement Program For Removing All 1944901 Valve Springs From Dealer Part Stock
Service Letter-CSARL
PRODUCT SUPPORT PROGRAM FOR REPAIRING AN OUTER VALVE SPRING FAILURE ON VARIOUS 3508, 3512, AND 3516 PETROLEUM ENGINES
PRODUCT SUPPORT PROGRAM FOR REPAIRING AN OUTER VALVE SPRING FAILURE ON VARIOUS 3508, 3512, AND 3516 PETROLEUM ENGINES
PRODUCT SUPPORT PROGRAM FOR REPAIRING AN OUTER VALVE SPRING FAILURE ON VARIOUS 3508, 3512 AND 3516 PETROLEUM ENGINES
PRODUCT SUPPORT PROGRAM FOR REPAIRING AN OUTER VALVE SPRING FAILURE ON VARIOUS 3508, 3512 AND 3516 PETROLEUM ENGINES
The Fuel Injector Bore Needs To Be Machined In The Cylinder Heads Of Certain 3508, 3512, And 3516 Engines
The Fuel Injector Bore Needs To Be Machined In The Cylinder Heads Of Certain 3508, 3512, And 3516 Engines
Certain 8N6862, 8N6863, 7E2867, And 7E2868 Water Seals Need To Be Removed From Parts Stock
Certain 8N6862, 8N6863, 7E2867, And 7E2868 Water Seals Need To Be Removed From Parts Stock
Remove All 8N6862 And 8N6863 Seals From Parts Stock
Remove All 8N6862 And 8N6863 Seals From Parts Stock
The Cylinder Heads Need To Be Inspected For Blockage In The Coolant Outlet On Certain 3508, 3508B, 3512, 3512B, 3516, 3516B, Engines; 777D And 793C Off Highway Trucks
The Cylinder Heads Need To Be Inspected For Blockage In The Coolant Outlet On Certain 3508, 3508B, 3512, 3512B, 3516, 3516B, Engines; 777D And 793C Off Highway Trucks
Product Improvement Program For Removing All 1944901 Valve Springs From Dealer Part Stock
Product Improvement Program For Removing All 1944901 Valve Springs From Dealer Part Stock
Service Letter-Americas
PRODUCT SUPPORT PROGRAM FOR REPAIRING AN OUTER VALVE SPRING FAILURE ON VARIOUS 3508, 3512, AND 3516 PETROLEUM ENGINES
PRODUCT SUPPORT PROGRAM FOR REPAIRING AN OUTER VALVE SPRING FAILURE ON VARIOUS 3508, 3512, AND 3516 PETROLEUM ENGINES
PRODUCT SUPPORT PROGRAM FOR REPAIRING AN OUTER VALVE SPRING FAILURE ON VARIOUS 3508, 3512 AND 3516 PETROLEUM ENGINES
PRODUCT SUPPORT PROGRAM FOR REPAIRING AN OUTER VALVE SPRING FAILURE ON VARIOUS 3508, 3512 AND 3516 PETROLEUM ENGINES
The Fuel Injector Bore Needs To Be Machined In The Cylinder Heads Of Certain 3508, 3512, And 3516 Engines
The Fuel Injector Bore Needs To Be Machined In The Cylinder Heads Of Certain 3508, 3512, And 3516 Engines
Certain 8N6862, 8N6863, 7E2867, And 7E2868 Water Seals Need To Be Removed From Parts Stock
Certain 8N6862, 8N6863, 7E2867, And 7E2868 Water Seals Need To Be Removed From Parts Stock
Remove All 8N6862 And 8N6863 Seals From Parts Stock
Remove All 8N6862 And 8N6863 Seals From Parts Stock
The Cylinder Heads Need To Be Inspected For Blockage In The Coolant Outlet On Certain 3508, 3508B, 3512, 3512B, 3516, 3516B, Engines; 777D And 793C Off Highway Trucks
The Cylinder Heads Need To Be Inspected For Blockage In The Coolant Outlet On Certain 3508, 3508B, 3512, 3512B, 3516, 3516B, Engines; 777D And 793C Off Highway Trucks
Product Improvement Program For Removing All 1944901 Valve Springs From Dealer Part Stock
Product Improvement Program For Removing All 1944901 Valve Springs From Dealer Part Stock
Service Letter-Brazil
The Fuel Injector Bore Needs To Be Machined In The Cylinder Heads Of Certain 3508, 3512, And 3516 Engines
The Fuel Injector Bore Needs To Be Machined In The Cylinder Heads Of Certain 3508, 3512, And 3516 Engines
Certain 8N6862, 8N6863, 7E2867, And 7E2868 Water Seals Need To Be Removed From Parts Stock
Certain 8N6862, 8N6863, 7E2867, And 7E2868 Water Seals Need To Be Removed From Parts Stock
Remove All 8N6862 And 8N6863 Seals From Parts Stock
Remove All 8N6862 And 8N6863 Seals From Parts Stock
Service Letter-Truck/Ag/Marine
The Fuel Injector Bore Needs To Be Machined In The Cylinder Heads Of Certain 3508, 3512, And 3516 Engines
The Fuel Injector Bore Needs To Be Machined In The Cylinder Heads Of Certain 3508, 3512, And 3516 Engines
Certain 8N6862, 8N6863, 7E2867, And 7E2868 Water Seals Need To Be Removed From Parts Stock
Certain 8N6862, 8N6863, 7E2867, And 7E2868 Water Seals Need To Be Removed From Parts Stock
Remove All 8N6862 And 8N6863 Seals From Parts Stock
Remove All 8N6862 And 8N6863 Seals From Parts Stock
Technical Information Bulletin
Installation Of New Cylinder Port Thermocouples
Installation Of New Cylinder Port Thermocouples
Machining Premachined Valve Seat Inserts
Machining Premachined Valve Seat Inserts
Failure of Reused Rotocoils in 3500 Engines{1100}
Failure of Reused Rotocoils in 3500 Engines{1100}
Broken Bolt Survey for all 3500 Engines{1100, 7553}
Broken Bolt Survey for all 3500 Engines{1100, 7553}
Incorrect Substitution of the 12 Point Cylinder Head Bolt on all G3500 and 3500 Engines {1100}
Incorrect Substitution of the 12 Point Cylinder Head Bolt on all G3500 and 3500 Engines {1100}
Specifications
Valve Rocker Arms, Lifters, And Bridges
SUPPLEMENT FOR UPRATED 3500 ENGINES
Cylinder Head Valves
3500 Generator Set Engines
Cylinder Head
3500 Generator Set Engines
Cylinder Head Valves
3500 Generator Set Engines
Cylinder Head
3500 Generator Set Engines
Cylinder Head
3500 Generator Set Engines
Tool Operating Manual
421-1011 Valve Recession Tool Group used on G3500 C, E, &amp; H Engines{0374, 0599, 0701, 0703, 1100}
421-1011 Valve Recession Tool Group used on G3500 C, E, & H Engines{0374, 0599, 0701, 0703, 1100}
{0374, 0599, 0629, 0632, 0700, 0701, 1100, 1101}
{0374, 0599, 0629, 0632, 0700, 0701, 1100, 1101}
M0088789: 550-9152 Gage Ring Assembly {0374, 0599, 0700, 0701, 0759, 1100, 1105}
M0088789: 550-9152 Gage Ring Assembly {0374, 0599, 0700, 0701, 0759, 1100, 1105}
Service Letter-China
PRODUCT SUPPORT PROGRAM FOR REPAIRING AN OUTER VALVE SPRING FAILURE ON VARIOUS 3508, 3512, AND 3516 PETROLEUM ENGINES
PRODUCT SUPPORT PROGRAM FOR REPAIRING AN OUTER VALVE SPRING FAILURE ON VARIOUS 3508, 3512, AND 3516 PETROLEUM ENGINES
PRODUCT SUPPORT PROGRAM FOR REPAIRING AN OUTER VALVE SPRING FAILURE ON VARIOUS 3508, 3512 AND 3516 PETROLEUM ENGINES
PRODUCT SUPPORT PROGRAM FOR REPAIRING AN OUTER VALVE SPRING FAILURE ON VARIOUS 3508, 3512 AND 3516 PETROLEUM ENGINES
The Fuel Injector Bore Needs To Be Machined In The Cylinder Heads Of Certain 3508, 3512, And 3516 Engines
The Fuel Injector Bore Needs To Be Machined In The Cylinder Heads Of Certain 3508, 3512, And 3516 Engines
Certain 8N6862, 8N6863, 7E2867, And 7E2868 Water Seals Need To Be Removed From Parts Stock
Certain 8N6862, 8N6863, 7E2867, And 7E2868 Water Seals Need To Be Removed From Parts Stock
Remove All 8N6862 And 8N6863 Seals From Parts Stock
Remove All 8N6862 And 8N6863 Seals From Parts Stock
The Cylinder Heads Need To Be Inspected For Blockage In The Coolant Outlet On Certain 3508, 3508B, 3512, 3512B, 3516, 3516B, Engines; 777D And 793C Off Highway Trucks
The Cylinder Heads Need To Be Inspected For Blockage In The Coolant Outlet On Certain 3508, 3508B, 3512, 3512B, 3516, 3516B, Engines; 777D And 793C Off Highway Trucks
Product Improvement Program For Removing All 1944901 Valve Springs From Dealer Part Stock
Product Improvement Program For Removing All 1944901 Valve Springs From Dealer Part Stock
Service Letter-Asia
PRODUCT SUPPORT PROGRAM FOR REPAIRING AN OUTER VALVE SPRING FAILURE ON VARIOUS 3508, 3512, AND 3516 PETROLEUM ENGINES
PRODUCT SUPPORT PROGRAM FOR REPAIRING AN OUTER VALVE SPRING FAILURE ON VARIOUS 3508, 3512, AND 3516 PETROLEUM ENGINES
PRODUCT SUPPORT PROGRAM FOR REPAIRING AN OUTER VALVE SPRING FAILURE ON VARIOUS 3508, 3512 AND 3516 PETROLEUM ENGINES
PRODUCT SUPPORT PROGRAM FOR REPAIRING AN OUTER VALVE SPRING FAILURE ON VARIOUS 3508, 3512 AND 3516 PETROLEUM ENGINES
The Fuel Injector Bore Needs To Be Machined In The Cylinder Heads Of Certain 3508, 3512, And 3516 Engines
The Fuel Injector Bore Needs To Be Machined In The Cylinder Heads Of Certain 3508, 3512, And 3516 Engines
Certain 8N6862, 8N6863, 7E2867, And 7E2868 Water Seals Need To Be Removed From Parts Stock
Certain 8N6862, 8N6863, 7E2867, And 7E2868 Water Seals Need To Be Removed From Parts Stock
Remove All 8N6862 And 8N6863 Seals From Parts Stock
Remove All 8N6862 And 8N6863 Seals From Parts Stock
The Cylinder Heads Need To Be Inspected For Blockage In The Coolant Outlet On Certain 3508, 3508B, 3512, 3512B, 3516, 3516B, Engines; 777D And 793C Off Highway Trucks
The Cylinder Heads Need To Be Inspected For Blockage In The Coolant Outlet On Certain 3508, 3508B, 3512, 3512B, 3516, 3516B, Engines; 777D And 793C Off Highway Trucks
Product Improvement Program For Removing All 1944901 Valve Springs From Dealer Part Stock
Product Improvement Program For Removing All 1944901 Valve Springs From Dealer Part Stock
Systems Operation
Cylinder Block, Liners and Heads
3500 Engines
Valve System Components
3500 Engines
Reuse And Salvage Guidelines
Reuse and Salvage for Cylinder Head Assemblies {1100, 1101, 1103, 1104, 1105, 1106, 1108, 1109, 1115, 1117, 1121, 1124, 1125}
Reuse and Salvage for Cylinder Head Assemblies {1100, 1101, 1103, 1104, 1105, 1106, 1108, 1109, 1115, 1117, 1121, 1124, 1125}
Reuse & Salvage for Valvetrain Components {1102, 1108, 1109, 1121, 1123}
Reuse & Salvage for Valvetrain Components {1102, 1108, 1109, 1121, 1123}
Using the 9U-5383 Vacuum Tester {0774, 0781, 1000, 1100}
Using the 9U-5383 Vacuum Tester {0774, 0781, 1000, 1100}
Information Release Memo
REMAN 3500 ENGINE CORE ACCEPTANCE CRITERIA REVISION AND OTHER RECENT PRODUCT IMPROVEMENTS
REMAN 3500 ENGINE CORE ACCEPTANCE CRITERIA REVISION AND OTHER RECENT PRODUCT IMPROVEMENTS
APPEARANCE CHANGE ON REMAN SHORT BLOCKS
APPEARANCE CHANGE ON REMAN SHORT BLOCKS
Service Letter-APD
PRODUCT SUPPORT PROGRAM FOR REPAIRING AN OUTER VALVE SPRING FAILURE ON VARIOUS 3508, 3512, AND 3516 PETROLEUM ENGINES
PRODUCT SUPPORT PROGRAM FOR REPAIRING AN OUTER VALVE SPRING FAILURE ON VARIOUS 3508, 3512, AND 3516 PETROLEUM ENGINES
PRODUCT SUPPORT PROGRAM FOR REPAIRING AN OUTER VALVE SPRING FAILURE ON VARIOUS 3508, 3512 AND 3516 PETROLEUM ENGINES
PRODUCT SUPPORT PROGRAM FOR REPAIRING AN OUTER VALVE SPRING FAILURE ON VARIOUS 3508, 3512 AND 3516 PETROLEUM ENGINES
The Fuel Injector Bore Needs To Be Machined In The Cylinder Heads Of Certain 3508, 3512, And 3516 Engines
The Fuel Injector Bore Needs To Be Machined In The Cylinder Heads Of Certain 3508, 3512, And 3516 Engines
Certain 8N6862, 8N6863, 7E2867, And 7E2868 Water Seals Need To Be Removed From Parts Stock
Certain 8N6862, 8N6863, 7E2867, And 7E2868 Water Seals Need To Be Removed From Parts Stock
Remove All 8N6862 And 8N6863 Seals From Parts Stock
Remove All 8N6862 And 8N6863 Seals From Parts Stock
The Cylinder Heads Need To Be Inspected For Blockage In The Coolant Outlet On Certain 3508, 3508B, 3512, 3512B, 3516, 3516B, Engines; 777D And 793C Off Highway Trucks
The Cylinder Heads Need To Be Inspected For Blockage In The Coolant Outlet On Certain 3508, 3508B, 3512, 3512B, 3516, 3516B, Engines; 777D And 793C Off Highway Trucks
Product Improvement Program For Removing All 1944901 Valve Springs From Dealer Part Stock
Product Improvement Program For Removing All 1944901 Valve Springs From Dealer Part Stock
Testing and Adjusting
Valve Lash and Valve Bridge Adjustment
3500 Engines
Valve Lash Check
3500 Engines
Cylinder Heads
3500 Engines
Disassembly and Assembly
Cylinder Head - Remove
3508, 3512 and 3516 Generator Set Engines
Cylinder Head - Disassemble
3508, 3512 and 3516 Generator Set Engines
Cylinder Head - Assemble
3508, 3512 and 3516 Generator Set Engines
Cylinder Head - Install
3508, 3512 and 3516 Generator Set Engines
Service Magazine
Vacuum Tester Checks For Leaks Between Valve Face and Seat{0651,1103,1105}
1982/09/06
New 6V7059 Micrometer Measures Liner Top Flange And Valve Lip {0653,1216,1105}
1982/11/29
Engine Valve Stem &quot;Use Again&quot; Specifications{0653,1105}
1983/02/28
Changes To Valve Clearance Settings{0374,1105,1250}
1983/04/25
Valve Damage Can Be Caused By Short Intervals Of Engine Operation In Very Cold Temperatures{1105,1208}
1983/10/17
Crankshaft Positions For Injector Timing And Valve Clearance Settings{0374,1104,1290}
1983/11/21
Check Cylinder Heads For Water Passage Plugs{1100,0374}
1984/03/12
Valve Lash Adjustment Not A Warranty Item {1102,1105}
1985/01/14
Engine Valve Lash And Fuel Injection Timing Adjustment Procedure {1100,1251}
1985/09/16
Check Height Of Locating Dowels Before Installing Cylinder Head{1201}
1985/10/07
Checking Or Adjusting Valve Clearances{1105,1208,1123}
1986/01/13
Stronger Cylinder Heads Used{1100}
1986/01/27
Adjust Bridge Whenever Valve Clearance Adjustments Are Made{1121,1105,1100}
1986/04/07
Beaded Cylinder Head Gasket Provides A Better Seal For Camshaft Compartment{1100}
1986/05/26
Determining The Cause Of Glow Plug Tip Failures{1053,1105,1412}
1986/06/02
Valve Lash Adjustment Interval Is Changed {1105}
1986/07/07
Check Oil Drain Hole In OR2671 Or OR2621 Remanufactured Cylinder Heads If Head Used With Breather{1100,1300,1317}
1986/10/27
Avoid Oil Contact With New Water Passage Seals Used In Cylinder Head Groups{1100}
1986/12/15
Correct Installation Of Valve Lifters On The Camshaft Is Very Important To Prevent Failures{1209}
1977/05/16
Tools Now Available To Ream And/Or Hone 0.500&quot; (12.70 mm) Diameter Valve Guides{0663}
1977/08/22
Salvage Of Cylinder Heads By Using Oversized Valve Guides And Valve Inserts {1104,1103}
1987/03/30
Material Changed In Exhaust and Inlet Valves{1105}
1987/04/20
Improvements To Prevent Oil Leakage At Cylinder Heads{1100,1221}
1987/11/23
Tolerance Added To Valve Clearance Specifications{1105,0374}
1978/01/16
Valve Damage Can Be Caused By Short Intervals Of Engine Operation In Very Cold Temperatures{1105,1208}
1978/01/30
Use Again Specifications For Valve Springs Are Changed{1108}
1978/03/06
New Socket In Valve Rocker Arms Provides Lubrication For Inlet Valve Seats {1103,1105,1123}
1988/04/25
Silicone Water Seals Reinstated In Cylinder Heads{1115,1300}
1988/08/01
A New Method To Clean And Polish Engine Valve Stems{0674,1105}
1979/05/28
Why Engines Are Damaged By Fuel Sulfur{1104,1216,1280,1318,1215}
1979/08/27
Fuel Sulfur-Your Diesel's Silent Enemy{0375,1280}
1979/12/17
Improved Valve Lifter Assemblies; Better Insert Retention{1112}
1989/02/13
New Inlet/Exhaust Valve With Improved Valve Seat Angle, New Valve Guide, New Cylinder Head Assemblies With New Inlet Valve Seats {1100,1103,1104,1105}
1990/02/26
Valve Lifters Can Be Removed Without Removing Cylinder Heads {1112}
1990/07/02
New Exhaust Valves Are Used In Caterpillar Remanufactured Cylinder Heads{1105,1101}
1990/10/08
New Cylinder Head Gasket And Higher Cylinder Head Bolt Torque{1124,1101}
1990/10/29
Improved 7W7730 Cylinder Head Gasket Provides Better Sealing Capability{1124}
1990/10/29
Be Sure To Check Inlet Valve Rotocoils After An Engine Overspeed{1109,1105}
1991/01/28
New Rotocoil Used In Cylinder Head Group; New Valve Stem Oil Shield Used In Locomotive Engine Cylinder Head Group{1109,1100}
1991/03/11
Taller Water Seals Used In Cylinder Head Groups {1115}
1992/08/10
New Spacer Plate Gasket Provides Improved Sealing Around Push Rod Compartment{1221}
1992/11/16
New Cylinder Head Bolt Tightening Procedure{1100}
1992/12/21
Modifying Former 2W8888 Rocker Arm Shaft For Use With New 8T7581 Rocker Arm Shaft Bolt{1102}
1992/12/21
Valve Seat Insert Removal Tools {0703,1103}
1993/02/15
New Water Seals Used In Cylinder Head Groups; New Water Seal Assemblies And O-Ring Seals Used In Insert Kit {1115}
1993/02/15
New Cylinder Head Gasket Used{1124}
1993/09/20
Quickly And Accurately Set Valve Lash{1105,0766}
1997/01/13
Use 155-1536 Valve Recession Tool Kit To Determine Valve Wear {1103}
1998/11/23
Use 155-8795 Crankshaft Gauge To Determine Distortion {1202}
1998/11/23

Caterpillar Parts SIS Catalog 3516 :

CYLINDER HEAD GP
8N-7172 CYLINDER HEAD GP
CYLINDER HEAD GP
8N-7173 CYLINDER HEAD GP
PISTON & ROD GP
8N-7952 PISTON & ROD GP
PISTON & ROD GP
4W-7573 PISTON & ROD GP
CAMSHAFT GP-SINGLE
4W-9716 CAMSHAFT GP-SINGLE
CAMSHAFT GP-DOUBLE
8N-0338 CAMSHAFT GP-DOUBLE
CAMSHAFT GP-DOUBLE
8N-0338 CAMSHAFT GP-DOUBLE
SEAL GP-CRANKSHAFT
7N-1854 SEAL GP-CRANKSHAFT
CYLINDER HEAD GP
7W-2234 CYLINDER HEAD GP
CYLINDER HEAD GP
2W-5802 CYLINDER HEAD GP
CYLINDER HEAD GP
7W-2233 CYLINDER HEAD GP
CYLINDER HEAD AS
4W-1900 CYLINDER HEAD AS
VALVE MECHANISM GP
7N-1858 VALVE MECHANISM GP
VALVE MECHANISM GP
7N-1858 VALVE MECHANISM GP
LIFTING GP
8N-7734 LIFTING GP
COVER GP-VALVE MECHANISM
7N-1855 COVER GP-VALVE MECHANISM

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MACALLISTER MACHINERY CO., INC
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