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5N7232 GENERATOR GROUP-480 VOLT, 60 HERTZ-PART 1 OF 2-TYPE 1 GENERATOR SERIAL NO. 5ZA1-UP 5N9421-PAGE 402, 5N0653-PAGE 409 3516


GENERATORS
GENERATOR GP

GEN SET ENGINE 3516 GEN SET ENGINE 73Z
 3516 GENERATOR SET ENGINE 73Z00001-00173 SEBP1395 3516 73Z   (1982)

GENERATORS

GENERATOR GP
5N-8449 GENERATOR AR
5N-9549 GENERATOR AR
GENERATOR GP
5N-7232 GENERATOR GP
GENERATOR GP
5N-7232 GENERATOR GP
GENERATOR GP
5N-7232 GENERATOR GP
GENERATOR GP
5N-7232 GENERATOR GP
 

#SEBP13950870
 

5N-7232: GENERATOR GP

5N7232 GENERATOR GROUP-480 VOLT, 60 HERTZ-PART 1 OF 2-TYPE 1
GENERATOR SERIAL NO. 5ZA1-UP
5N9421-PAGE 402, 5N0653-PAGE 409
c302556 SEBP1395
5N7232 GENERATOR GP Parts scheme
  For full view, you need register

Parts for your 3516 GEN SET ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7P-5395 [1] SHACKLE ASSEM.  
2. 5N-5017 [1] COVER ASSEM.  
3. 2B-4602 [2] PLUG  
4. 5N-9483 [1] PANEL ASSEM.  
5. 5N-5014 [2] CHANNEL  
6. 8N-7864 [2] FILM (warning)  
7. 5N-9480 [1] COVER ASSEM.  
8. 5N-5016 [1] BAR ASSEM.  
9. 5N-9417 [2] CHANNEL  
10. 1W-9146 [1] COVER ASSEM.  
11. 5N-9490 [1] PANEL ASSEM.  
12. 5N-5010 [1] COVER ASSEM.  
13. 5N-5011 [1] COVER ASSEM.  
14. 3N-7323 [1] FAN VENT  
15. 5N-5101 [2] DEFLECTOR  
16. 5N-0676 [1] STATOR ASSEM.  
    (Includes)
  1W-9127 [1] CHANNEL  
17. 5N-9452 [18] CHANNEL  
18. 5N-0653 Y [1] ROTOR ASSEM.  
    (Separate Illustration)
19. 5N-5036 [2] RETAINER  
20. 5N-4998 [6] BRACKET ASSEM.  
21. 5N-9482 [1] BRACKET  
22. 5N-9151 [1] CORE ASSEM.  
23. 5N-5045 [1] COVER ASSEM.  
24. 5N-4997 [1] COVER  
25. 5N-9421 Y [1] EXCITER AND HEAT SINK ASSEM.  
    (Separate Illustration)
26. 1B-9575 [4] BOLT  
  5N-5003 [1] SPACER  
27. 8H-8769 [4] BOLT  
  9M-1974 [4] WASHER  
28. 6N-8744 [6] GROMMET ASSEM.  
29. 5M-5693 [6] WASHER  
30. 1A-9579 [6] BOLT  
31. 1H-4318 [6] GROMMET  
    THE FOLLOWING REPAIR KITS ARE AVAILABLE:
  5N-0677 [1] KIT (stator rewind)  
  5N-9468 [1] KIT (rotor balance weight)  
    (Includes balance weight & hardware)
  5N-5032 [1] KIT (generator hardware)  
  5N-4758 [1] KIT (lifting device)  
    (Includes shackle, lifting device and hardware)
  5N-9461 [1] KIT (connection)  
    (Includes hardware & strap)
  Y   SEPARATE ILLUSTRATION
 

#SEBP13950871
 

5N-7232: GENERATOR GP

5N7232 GENERATOR GROUP-480 VOLT, 60 HERTZ-PART 2 OF 2-TYPE 1
GENERATOR SERIAL NO. 5ZA1-UP
5N5103-PAGE 404
c302557 SEBP1395
5N7232 GENERATOR GP Parts scheme
  For full view, you need register

Parts for your 3516 GEN SET ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 5N-9423 [2] DOOR ASSEM.  
2. 3N-1964 [1] TRANSFORMER ASSEM.  
3. 5N-9158 [1] COVER  
4. 5N-9422 [2] BRACKET  
5. 5N-5103 J [1] REGULATOR ASSEM.  
6. 5N-9449 [4] MOUNT (shock)  
7. 5K-2856 [1] TERMINAL  
  5N-5087 [1] STRIP (marker)  
8. 5N-9420 [1] BRACKET ASSEM.  
9. 5N-4993 [2] TRANSFORMER  
10. 5N-4992 [1] BRACKET ASSEM.  
11. 5N-9159 [1] COVER  
  6L-6523 H [1] FILM (Instruction)  
  5N-9137 [1] WIRING DIAGRAM  
  H   NOT SHOWN
  J   SEPARATE ILLUSTRATION
 

#SEBP13950872
 

5N-7232: GENERATOR GP

5N7232 GENERATOR GROUP-PART 1 OF 2-TYPE 2
GENERATOR SERIAL NO. 5ZA1-UP
5N9421-PAGE 402, 5N0653-PAGE 409
c326658 SEBP1395
5N7232 GENERATOR GP Parts scheme
  For full view, you need register

Parts for your 3516 GEN SET ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 5N-9421 Y [1] EXCITER & HEAT SINK AS  
2. 4W-5656 C [1] COVER AS-COWL  
3. 5M-5693 [6] WASHER  
4. 6N-8744 [6] GROMMET AS  
5. 5N-9483 [1] PANEL AS  
6. 5N-5014 [2] CHANNEL  
7. 8N-7864 [2] FILM-WARNING (WARNING)  
8. 5N-9480 [1] COVER AS-TOP  
9. 4W-3482 C [1] BAR AS-BUS  
10. 5N-9417 [2] CHANNEL-SUPPORT  
11. 5N-9490 [1] PANEL AS  
12. 7N-0621 C [1] COVER AS-DRIP  
13. 4W-0848 C [1] SCREEN AS  
14. 5N-5010 [1] COVER AS (SCREEN)  
15. 5N-5101 [2] DEFLECTOR  
16. 3N-7323 [1] FAN-VENT (VENT)  
17. 5N-0676 [1] STATOR AS  
18. 1W-9127 [1] CHANNEL-RUBBER  
19. 5N-9452 [18] CHANNEL-RUBBER  
20. 5N-0653 Y [1] ROTOR AS  
21. 5N-5036 [2] RETAINER-BEARING  
22. 5N-4998 [6] BRACKET AS-COWL  
23. 4W-5779 C [1] BRACKET  
24. 5N-9151 [1] CORE AS-EXCITER  
   
25. 1B-9575 [4] BOLT  
26. 5N-5003 [1] SPACER  
27. 8H-8769 [4] BOLT  
28. 9M-1974 [4] WASHER  
29. 2B-4602 [2] PLUG-PIPE  
30. 1H-4318 [6] GROMMET  
31. 5N-4997 [1] COVER AS-COWL  
32. 5N-5011 [1] COVER AS  
33. 1A-9579 [6] BOLT  
    THE FOLLOWING REPAIR
    KITS ARE AVAILABLE:
  4W-5212 C [1] KIT-STATOR REWIND (STATOR REWIND)  
    (INCLUDES TOPSTICKS,
    SEPARATORS, LEADS, CELLS,
    SLEEVES & BUNDLES)
  5N-9468 [1] KIT-ROTOR BALANCE WEIGHT  
    (ROTOR BALANCE WEIGHT)
    (INCLUDES WEIGHTS,
    PLATES & HARDWARE)
  5N-5032 [1] KIT-GENERATOR HARDWARE (GEN. HARDWARE)  
  5N-4758 C [2] KIT-LIFTING (LIFTING DEVICE)  
    (INCLUDES SHACKLE,
    LIFTING DEVICE &
    HARDWARE)
  5N-9461 [1] KIT-CONNECTION (CONNECTION)  
  C   CHANGE FROM PREVIOUS TYPE
  Y   SEPARATE ILLUSTRATION
 

#SEBP13950873
 

5N-7232: GENERATOR GP

5N7232 GENERATOR GROUP-PART 2 OF 2-TYPE 2
GENERATOR SERIAL NO. 5ZA1-UP
5N5103-PAGE 404
c326659 SEBP1395
5N7232 GENERATOR GP Parts scheme
  For full view, you need register

Parts for your 3516 GEN SET ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 5N-9423 [2] DOOR AS  
2. 3N-1964 [1] TRANSFORMER AS  
3. 5N-9158 [1] COVER  
4. 5N-9422 [2] BRACKET  
5. 5N-9159 [1] COVER  
6. 5N-4992 [1] BRACKET AS  
7. 5N-5103 Y [1] REGULATOR AS  
8. 5N-9449 [4] MOUNT-SHOCK  
   
9. 5N-4993 [2] TRANSFORMER AS  
    (EXCITATION)
10. 5N-9420 [1] BRACKET AS  
11. 5N-5087 [1] STRIP (TERMINAL MARKER)  
  5K-2856 [1] TERMINAL STRIP (STRIP)  
  6L-6523 F [1] FILM-INSTRUCTION (INSTRUCTION)  
  F   NOT SHOWN
  Y   SEPARATE ILLUSTRATION
 

#SEBP13950874
 

5N-7232: GENERATOR GP

5N7232 GENERATOR GROUP-PART 1 OF 2-TYPE 3
GENERATOR SERIAL NO. 5ZA1-UP
5N9421-PAGE 402, 5N0653-PAGE 409
c326716 SEBP1395
5N7232 GENERATOR GP Parts scheme
  For full view, you need register

Parts for your 3516 GEN SET ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 5N-9421 Y [1] EXCITER & HEAT SINK AS  
2. 4W-5656 [1] COVER AS-COWL  
3. 5M-5693 [6] WASHER  
4. 6N-8744 [6] GROMMET AS  
5. 5N-8600 C [1] PANEL AS  
6. 5N-5014 [2] CHANNEL  
7. 8N-7864 [2] FILM-WARNING  
8. 5N-8601 C [1] COVER-TOP  
9. 4W-3482 [1] BAR AS-BUS  
10. 4W-1862 C [2] SUPPORT AS  
11. 5N-7156 C [1] PANEL AS  
12. 4W-1856 C [1] COVER AS  
13. 4W-0848 [1] SCREEN AS  
14. 4W-1855 C [2] SCREEN AS-COVER  
15. 5N-5101 [2] DEFLECTOR  
16. 3N-7323 [1] FAN-VENT  
17. 5N-0676 [1] STATOR AS  
18. 1W-9127 [1] CHANNEL-RUBBER  
19. 5N-9452 [18] CHANNEL-RUBBER  
20. 5N-0653 Y [1] ROTOR AS  
21. 5N-5036 [2] RETAINER-BEARING  
22. 5N-4998 [6] BRACKET AS-COWL  
23. 4W-5779 [1] BRACKET  
24. 5N-9151 [1] CORE AS-EXCITER  
25. 1B-9575 [4] BOLT  
26. 5N-5003 [1] SPACER  
27. 8H-8769 [4] BOLT  
28. 9M-1974 [4] WASHER  
29. 2B-4602 [2] PLUG-PIPE  
30. 1H-4318 [6] GROMMET  
31. 5N-4997 [1] COVER AS-COWL  
32. 1A-9579 [6] BOLT  
   
    THE FOLLOWING REPAIR
    KITS ARE AVAILABLE:
  4W-5212 [1] KIT-STATOR REWIND  
    (INCL TOPSTICKS,
    SEPARATORS, LEADS, CELLS,
    SLEEVES & BUNDLES)
  5N-9468 [1] KIT-ROTOR BALANCE WEIGHT  
    (INCL WEIGHTS,
    PLATES & HARDWARE)
  5N-5032 [1] KIT-GENERATOR HARDWARE (GENERATOR)  
  5N-4758 [2] KIT-LIFTING  
    (INCL SHACKLE,
    LIFTING DEVICE AND
    HARDWARE)
  5N-9461 [1] KIT-CONNECTION  
  C   CHANGE FROM PREVIOUS TYPE
  Y   SEPARATE ILLUSTRATION
 

#SEBP13950875
 

5N-7232: GENERATOR GP

5N7232 GENERATOR GROUP-PART 2 OF 2-TYPE 3
GENERATOR SERIAL NO. 5ZA1-UP
5N5103-PAGE 404
c326717 SEBP1395
5N7232 GENERATOR GP Parts scheme
  For full view, you need register

Parts for your 3516 GEN SET ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 5N-9423 [2] DOOR AS  
2. 3N-1964 [1] TRANSFORMER AS  
3. 5N-9158 [1] COVER  
4. 5N-9422 [2] BRACKET  
5. 5N-9159 [1] COVER  
6. 5N-4992 [1] BRACKET AS  
7. 5N-5103 Y [1] REGULATOR AS  
8. 5N-9449 [4] MOUNT-SHOCK  
9. 5N-4993 [2] TRANSFORMER AS  
    (EXCITATION)
10. 5N-9420 [1] BRACKET AS  
11. 5N-5087 [1] STRIP (TERMINAL MARKER)  
  5K-2856 [1] TERMINAL STRIP  
   
  6L-6523 F [1] FILM-INSTRUCTION  
  F   NOT SHOWN
  Y   SEPARATE ILLUSTRATION
 

#SEBP13950876
 

5N-7234: GENERATOR GP

5N7234 GENERATOR GROUP-480 VOLT, 60 HERTZ-PART 1 OF 2-TYPE 1
GENERATOR SERIAL NO. 5ZA1-UP
5N9421-PAGE 402, 5N0653-PAGE 409
c302561 SEBP1395
5N7234 GENERATOR GP Parts scheme
  For full view, you need register

Parts for your 3516 GEN SET ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7P-5395 [1] SHACKLE ASSEM.  
2. 5N-5017 [1] COVER ASSEM.  
3. 2B-4602 [2] PLUG  
4. 5N-9483 [1] PANEL ASSEM.  
5. 5N-5014 [2] CHANNEL  
6. 8N-7864 [2] FILM (warning)  
7. 5N-9480 [1] COVER ASSEM.  
8. 5N-5016 [1] BAR ASSEM.  
9. 5N-9417 [2] CHANNEL (support)  
10. 1W-9146 [1] COVER ASSEM.  
11. 5N-9490 [1] PANEL ASSEM.  
12. 5N-5010 [1] COVER ASSEM.  
13. 5N-5011 [1] COVER ASSEM.  
14. 3N-7323 [1] FAN-VENT  
15. 5N-5101 [2] DEFLECTOR  
16. 5N-0675 [1] STATOR ASSEM.  
  1W-9127 [1] CHANNEL  
17. 5N-9452 [18] CHANNEL  
18. 5N-0653 Y [1] ROTOR ASSEM.  
    (Separate Illustration)
19. 5N-5036 [2] RETAINER  
20. 5N-4998 [6] BRACKET ASSEM.  
21. 5N-9482 [1] BRACKET  
22. 5N-9151 [1] CORE ASSEM.  
23. 5N-5045 [1] COVER ASSEM.  
24. 5N-4997 [1] COVER  
25. 5N-9421 Y [1] EXCITER & HEAT SINK ASSEM.  
    (Separate Illustration)
26. 1B-9575 [4] BOLT  
  5N-5003 [1] SPACER  
27. 8H-8769 [4] BOLT  
  9M-1974 [4] WASHER  
28. 1B-2713 [4] BOLT  
  5P-0537 [4] WASHER  
29. 5N-9416 [1] STATOR ASSEM.  
30. 5N-4994 [1] ROTOR ASSEM.  
31. 1H-4318 [6] GROMMET  
32. 1A-9579 [6] BOLT  
33. 5M-5693 [6] WASHER  
34. 6N-8744 [6] GROMMET ASSEM.  
    THE FOLLOWING REPAIR KITS ARE AVAILABLE:
  5N-0677 [1] KIT (Stator Rewind)  
  5N-9468 [1] KIT (Rotor Balance Weight)  
    (Includes Balance Weights, Plates, & Hardware)
  5N-5032 [1] KIT (Generator Hardware)  
  5N-4758 [1] KIT (Lifting Device)  
    (Includes shackle, Lifting Device & Hardware)
  5N-9484 [1] KIT (Space Heater)  
    (Includes heaters, Brackets, Lead Group & Hardware)
  5N-9461 [1] KIT (Connection)  
    (Includes Straps, & Hardware)
  Y   SEPARATE ILLUSTRATION
 

#SEBP13950877
 

5N-7234: GENERATOR GP

5N7234 GENERATOR GROUP-480 VOLT, 60 HERTZ-PART 2 OF 2-TYPE 1
GENERATOR SERIAL NO. 5ZA1-UP
5N5100-PAGE 405
c302562 SEBP1395
5N7234 GENERATOR GP Parts scheme
  For full view, you need register

Parts for your 3516 GEN SET ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 5N-9423 [2] DOOR ASSEM.  
2. 3N-1964 [1] TRANSFORMER ASSEM.  
3. 5N-9158 [1] COVER  
4. 5N-9422 [2] BRACKET  
5. 5N-5100 J [1] REGULATOR ASSEM.  
6. 5N-9449 [4] MOUNT (shock)  
7. 3H-4647 [1] STRIP (terminal)  
  5N-2537 [1] STRIP (marker)  
8. 5N-9420 [1] BRACKET  
9. 6L-7575 [1] TERMINAL (strip)  
  3N-8763 [1] STRIP (terminal marker)  
10. 5N-4992 [1] BRACKET ASSEM.  
11. 5N-9159 [1] COVER  
  6L-6523 H [1] FILM (Instruction)  
  5N-5052 [1] WIRING DIAGRAM  
  H   NOT SHOWN
  J   SEPARATE ILLUSTRATION
 

#SEBP13950878
 

5N-7234: GENERATOR GP

5N7234 GENERATOR GROUP-PART 1 OF 2-TYPE 2
GENERATOR SERIAL NO. 5ZA1-UP
5N9421-PAGE 402, 5N0653-PAGE 409
c326662 SEBP1395
5N7234 GENERATOR GP Parts scheme
  For full view, you need register

Parts for your 3516 GEN SET ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 5N-9421 Y [1] EXCITER & HEAT SINK AS  
2. 4W-5656 C [1] COVER AS-COWL  
3. 4W-0848 C [1] SCREEN AS  
4. 1H-4318 [6] GROMMET  
5. 5N-9483 [1] PANEL AS  
6. 5N-5014 [2] CHANNEL  
7. 8N-7864 [2] FILM-WARNING (WARNING)  
8. 5N-9480 [1] COVER AS-TOP  
9. 4W-3482 C [1] BAR AS-BUS  
10. 5N-9417 [2] CHANNEL-SUPPORT (SUPPORT)  
11. 5N-9490 [1] PANEL AS  
12. 7N-0621 C [1] COVER AS-DRIP  
13. 5N-5010 [1] COVER AS  
14. 5N-5011 [1] COVER AS  
15. 5N-5101 [2] DEFLECTOR  
16. 3N-7323 [1] FAN-VENT (VENT)  
17. 5N-0675 [1] STATOR AS  
  1W-9127 [1] CHANNEL-RUBBER  
18. 5N-9452 [18] CHANNEL-RUBBER  
19. 5N-0653 Y [1] ROTOR AS  
20. 5N-5036 [2] RETAINER-BEARING  
21. 5N-4998 [6] BRACKET AS-COWL  
22. 4W-5779 C [1] BRACKET  
23. 1B-2713 [4] BOLT  
24. 5P-0537 [4] WASHER  
25. 5N-4994 [1] ROTOR AS-MAGNET  
26. 1B-9575 [4] BOLT  
  5N-5003 [1] SPACER  
27. 2B-4602 [2] PLUG-PIPE  
28. 5N-9416 [1] STATOR AS  
   
29. 5N-9151 [1] CORE AS-EXCITER  
30. 8H-8769 [4] BOLT  
  9M-1974 [4] WASHER  
31. 5M-5693 [6] WASHER  
32. 6N-8744 [6] GROMMET AS  
33. 1A-9579 [6] BOLT  
34. 5N-4997 [1] COVER AS-COWL  
    THE FOLLOWING REPAIR
    KITS ARE AVAILABLE:
  4W-5212 C [1] KIT-STATOR REWIND (STATOR REWIND)  
    (INCLUDES TOPSTICKS,
    SEPARATORS, LEADS, CELLS,
    SLEEVES & BUNDLES)
  5N-9468 [1] KIT-ROTOR BALANCE WEIGHT (ROTOR BALANCE WEIGHT)  
    (INCLUDES WEIGHTS, PLATES
    AND HARDWARE)
  5N-5032 [1] KIT-GENERATOR HARDWARE (GENERATOR HARDWARE)  
  5N-4758 C [2] KIT-LIFTING (LIFTING DEVICE)  
    (INCLUDES SHACKLE, LIFTING
    DEVICE & HARDWARE)
  5N-9461 [1] KIT-CONNECTION (CONNECTION)  
  5N-9484 [1] KIT-SPACE HEATER (SPACE HEATER)  
  C   CHANGE FROM PREVIOUS TYPE
  Y   SEPARATE ILLUSTRATION
 

#SEBP13950879
 

5N-7234: GENERATOR GP

5N7234 GENERATOR GROUP-PART 2 OF 2-TYPE 2
GENERATOR SERIAL NO. 5ZA1-UP
5N5100-PAGE 405
c326663 SEBP1395
5N7234 GENERATOR GP Parts scheme
  For full view, you need register

Parts for your 3516 GEN SET ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 5N-9423 [2] DOOR AS  
2. 3N-1964 [1] TRANSFORMER AS  
3. 5N-9158 [1] COVER  
4. 5N-9422 [2] BRACKET  
5. 5N-9159 [1] COVER  
6. 5N-4992 [1] BRACKET AS  
7. 5N-5100 Y [1] REGULATOR AS  
   
8. 5N-9449 [4] MOUNT-SHOCK  
9. 6L-7575 [1] TERMINAL-STRIP  
  3N-8763 [1] STRIP-MARKER  
10. 3H-4647 [1] STRIP  
  5N-2537 [1] STRIP  
11. 5N-9420 [1] BRACKET AS  
  6L-6523 F [1] FILM-INSTRUCTION (INSTRUCTION)  
  F   NOT SHOWN
  Y   SEPARATE ILLUSTRATION
 

Information:

General Service Information
Identification
CONTROL PANEL SR4 GENERATOR MOUNTED
Abbreviations
CONTROL PANEL SR4 GENERATOR MOUNTED
Symbols
CONTROL PANEL SR4 GENERATOR MOUNTED
How To Read Control Panel DC Schematics
CONTROL PANEL SR4 GENERATOR MOUNTED
Location Of Components
CONTROL PANEL SR4 GENERATOR MOUNTED
Standard Components
CONTROL PANEL SR4 GENERATOR MOUNTED
Optional Components
CONTROL PANEL SR4 GENERATOR MOUNTED
Energize To Run Engine System
CONTROL PANEL SR4 GENERATOR MOUNTED
Energize To Shut Off Engine System
CONTROL PANEL SR4 GENERATOR MOUNTED
Latching Fuel Solenoid System
CONTROL PANEL SR4 GENERATOR MOUNTED
Point To Point Wiring Diagrams
CONTROL PANEL SR4 GENERATOR MOUNTED
D.C. Schematic (JIC)
CONTROL PANEL SR4 GENERATOR MOUNTED
Wiring Diagram (Instrument Panel)
CONTROL PANEL SR4 GENERATOR MOUNTED
Wiring Diagram (Subpan Side One)
CONTROL PANEL SR4 GENERATOR MOUNTED
Wiring Diagram (Subpan Side Two)
CONTROL PANEL SR4 GENERATOR MOUNTED
Control Panel Wiring Harness
CONTROL PANEL SR4 GENERATOR MOUNTED
Customer/Contactor Wiring
CONTROL PANEL SR4 GENERATOR MOUNTED
Standby Generator Wiring Diagram
CONTROL PANEL SR4 GENERATOR MOUNTED
Identification
ELECTRONIC MODULAR CONTROL PANEL (SR-4 GENERATOR MOUNTED)
Location Of Components
ELECTRONIC MODULAR CONTROL PANEL (SR-4 GENERATOR MOUNTED)
Control Panel Operation
ELECTRONIC MODULAR CONTROL PANEL (SR-4 GENERATOR MOUNTED)
Optional Modules
ELECTRONIC MODULAR CONTROL PANEL (SR-4 GENERATOR MOUNTED)
Troubleshooting
ELECTRONIC MODULAR CONTROL PANEL (SR-4 GENERATOR MOUNTED)
Service Procedures
ELECTRONIC MODULAR CONTROL PANEL (SR-4 GENERATOR MOUNTED)
Identification
SR4 GENERATOR MOUNTED CONTROL PANEL
Abbreviations & Symbols
SR4 GENERATOR MOUNTED CONTROL PANEL
How To Read Control Panel DC Schematics
SR4 GENERATOR MOUNTED CONTROL PANEL
Components
SR4 GENERATOR MOUNTED CONTROL PANEL
Introduction
SR4 GENERATOR MOUNTED CONTROL PANEL
Automatic Start/Stop Control Panel
SR4 GENERATOR MOUNTED CONTROL PANEL
Manual Start/Stop Control Panel
SR4 GENERATOR MOUNTED CONTROL PANEL
Safety
SR4 GENERATOR MOUNTED CONTROL PANEL FOR SPARK IGNITED (SI) E
Identification
SR4 GENERATOR MOUNTED CONTROL PANEL FOR SPARK IGNITED (SI) E
Abbreviations
SR4 GENERATOR MOUNTED CONTROL PANEL FOR SPARK IGNITED (SI) E
Symbols
SR4 GENERATOR MOUNTED CONTROL PANEL FOR SPARK IGNITED (SI) E
Components
SR4 GENERATOR MOUNTED CONTROL PANEL FOR SPARK IGNITED (SI) E
Energize To Run Engine System
SR4 GENERATOR MOUNTED CONTROL PANEL FOR SPARK IGNITED (SI) E
Schematics And Wiring Diagrams
SR4 GENERATOR MOUNTED CONTROL PANEL FOR SPARK IGNITED (SI) E
SRCV Generator
SRCV GENERATOR (SELF-REGULATED CONSTANT VOLTAGE)
SRCV Exciter
SRCV GENERATOR (SELF-REGULATED CONSTANT VOLTAGE)
Generator Rewind Data
SRSE GENERATOR (STATICALLY REGULATED STATICALLY EXCITED)
Operation
FLOOR-STANDING SWITCHGEAR
Automatic Start-Stop
FLOOR-STANDING SWITCHGEAR
Alternating Current Components Troubleshooting
FLOOR-STANDING SWITCHGEAR
Automatic Start-Stop Troubleshooting
FLOOR-STANDING SWITCHGEAR
Engine News
Use FT1555 Generator Rotor Removal Tool To Remove And Install Rotor Assembly
1982/01/20
Make Sure Generator Leads Do Not Move Against Frame
1982/09/22
Extend Exciter Stator Life In Humid, Salty Environments
1986/02/01
New Voltage Regulators Used On SR-4 Generators
1987/03/01
New Electronic Modular Control Panel (SR-4 Generator Mounted)
1987/07/01
Product Support Literature Available For Electronic Modular Control Panels Used On SR4 Generators
1988/02/01
Bearing Information For SR 4 Generators
1990/08/01
New SR 4 Generator Rewind Data Available
1991/10/01
New Painting Procedure For SR4 Generators
1992/01/01
Proper Storage of Caterpillar Electric Set Generators{1404}
1994/01/01
Generator Maintenance Schedule Additions{4471,4450,1404}
1994/03/01
New Torque Specification and Alignment Information For SR4 Generators{1404,4450}
1994/03/01
SR4 Generator Bearing Update{4471}
1994/07/01
New Bearing Supports For SR4 Generators {4471}
1995/04/01
New Part Kits Available For SR4B Generators{4469}
1996/06/12
Corrections To Service Manual Module, SENR5359, SR4B Generator Service Manual{4450}
1998/10/01
Special Instruction, REHS0345, "Generator Service Literature Index" Is Available {4450}
1998/11/01
New Maintenance Information For Generators{4450}
1998/12/01
Use 152-7143 Cable Assembly For Flash-Programming Generator Status Control Module{4450}
1999/02/01
Special Instruction, REHS0345-01, "Generator Service Literature Index" Is Available{4450}
1999/04/01
Improved Rectifiers Increases Service Life {4473}
2003/06/01
Improved Rectifier Assembly Is Now Used {4465}
2005/10/10
Updated Cat EPD Alternator Failure Report Template Is Now Available for Cat Generator Sets {1404}
2011/05/25
Special Instruction
Installing the VR3 Voltage Regulator On SR4 Generators{4467}
Installing the VR3 Voltage Regulator On SR4 Generators{4467}
Replacing SR4 Generator Fault Light{4450}
Replacing SR4 Generator Fault Light{4450}
Cooling Air Filter Installation For 680 And 800 Frame Generators{7263}
Cooling Air Filter Installation For 680 And 800 Frame Generators{7263}
Replacing SR4 Generator Pre-Alarm Light{1404}
Replacing SR4 Generator Pre-Alarm Light{1404}
Removal Of 4P-6407 Film From The Generator Set Control (GSC) Of The Electronic Modular Control Panel II (EMCP II){4490, 7451}
Removal Of 4P-6407 Film From The Generator Set Control (GSC) Of The Electronic Modular Control Panel II (EMCP II){4490, 7451}
Series Boost Attachment For SR-4 Generators{4468}
Series Boost Attachment For SR-4 Generators{4468}
Generator Service Literature Index{4450}
Generator Service Literature Index{4450}
Grounding Design Guide for Electric Power Generation Products {4450, 4459}
Grounding Design Guide for Electric Power Generation Products {4450, 4459}
Generator Bearing Service {4457}
Generator Bearing Service {4457}
Instructions for Installing AssetIQ<SUP>TM</SUP> for Commercial Generator Set Systems on Caterpillar and non-Caterpillar Products {4450, 7490}
Instructions for Installing AssetIQTM for Commercial Generator Set Systems on Caterpillar and non-Caterpillar Products {4450, 7490}
Technical Information Bulletin
Generator Lead Connections Can Rub Against The Terminal Box Or Each Other
Generator Lead Connections Can Rub Against The Terminal Box Or Each Other
Paralleling Generators To Utility Substations
Paralleling Generators To Utility Substations
Application of Thermally Conductive 4C-6715 Rectifier Silicone Kit when Installing 9Y-0916 Rectifier Assembly
Application of Thermally Conductive 4C-6715 Rectifier Silicone Kit when Installing 9Y-0916 Rectifier Assembly
Specifications
General Information
SR4 and SR4B Electric Power Generation Rewind Data
Generator Identification
SR4 and SR4B Electric Power Generation Rewind Data
Component Views
SR4 and SR4B Electric Power Generation Rewind Data
Connection Diagrams for Exciter
SR4 and SR4B Electric Power Generation Rewind Data
Connection Diagrams for Main Stator and Main Rotor
SR4 and SR4B Electric Power Generation Rewind Data
Winding Data for <B>5N-0001</B> Generator through <B>5N-0025</B> Generator
SR4 and SR4B Electric Power Generation Rewind Data
Winding Data for <B>102-2415</B> Generator through <B>108-3052</B> Generator
SR4 and SR4B Electric Power Generation Rewind Data
Winding Data for <B>109-1595</B> Generator through <B>109-3774</B> Generator
SR4 and SR4B Electric Power Generation Rewind Data
Winding Data for <B>5N-0027</B> Generator through <B>5N-0050</B> Generator
SR4 and SR4B Electric Power Generation Rewind Data
Winding Data for <B>5N-0051</B> Generator through <B>5N-0075</B> Generator
SR4 and SR4B Electric Power Generation Rewind Data
Winding Data for <B>5N-0076</B> Generator through <B>5N-0090</B> Generator
SR4 and SR4B Electric Power Generation Rewind Data
Winding Data for <B>5N-0431</B> Generator through <B>5N-7207</B> Generator
SR4 and SR4B Electric Power Generation Rewind Data
Winding Data for <B>111-8240</B> Generator through <B>112-1481</B> Generator
SR4 and SR4B Electric Power Generation Rewind Data
Winding Data for <B>115-5101</B> Generator through <B>121-6860</B> Generator
SR4 and SR4B Electric Power Generation Rewind Data
Winding Data for <B>121-6882</B> Generator through <B>123-3185</B> Generator
SR4 and SR4B Electric Power Generation Rewind Data
Winding Data for <B>129-1502</B> Generator through <B>129-5034</B> Generator
SR4 and SR4B Electric Power Generation Rewind Data
Winding Data for <B>5N-7208</B> Generator through <B>5N-7232</B> Generator
SR4 and SR4B Electric Power Generation Rewind Data
Winding Data for <B>5N-7233</B> Generator through <B>5N-7309</B> Generator
SR4 and SR4B Electric Power Generation Rewind Data
Winding Data for <B>130-0234</B> Generator through <B>130-7595</B> Generator
SR4 and SR4B Electric Power Generation Rewind Data
Winding Data for <B>5N-8891</B> Generator through <B>5N-8911</B> Generator
SR4 and SR4B Electric Power Generation Rewind Data
Winding Data for <B>5N-9081</B> Generator through <B>5N-9432</B> Generator
SR4 and SR4B Electric Power Generation Rewind Data
Winding Data for <B>4P-2236</B> Generator through <B>4P-9907</B> Generator
SR4 and SR4B Electric Power Generation Rewind Data
Winding Data for <B>4W-0183</B> Generator through <B>4W-9669</B> Generator
SR4 and SR4B Electric Power Generation Rewind Data
Winding Data for <B>7C-1601</B> Generator through <B>7C-9126</B> Generator
SR4 and SR4B Electric Power Generation Rewind Data
Winding Data for <B>7E-0097</B> Generator through <B>7E-9695</B> Generator
SR4 and SR4B Electric Power Generation Rewind Data
Winding Data for <B>7W-1877</B> Generator through <B>7W-8825</B> Generator
SR4 and SR4B Electric Power Generation Rewind Data
Winding Data for <B>9Y-0157</B> Generator through <B>9Y-0389</B> Generator
SR4 and SR4B Electric Power Generation Rewind Data
Winding Data for <B>9Y-0390</B> Generator through <B>9Y-0533</B> Generator
SR4 and SR4B Electric Power Generation Rewind Data
Winding Data for <B>9Y-1408</B> Generator through <B>9Y-9422</B> Generator
SR4 and SR4B Electric Power Generation Rewind Data
Terminology
SR4 and SR4B Electric Power Generation Rewind Data
Winding Data for 144-0469 Generator through 144-0583 Generator
SR4 and SR4B Electric Power Generation Rewind Data
Winding Data for 166-2651 Generator through 166-2689 Generator
SR4 and SR4B Electric Power Generation Rewind Data
Winding Data for 166-2691 Generator through 166-7187 Generator
SR4 and SR4B Electric Power Generation Rewind Data
Winding Data for 144-1811 Generator through 144-1951 Generator
SR4 and SR4B Electric Power Generation Rewind Data
Winding Data for 147-9437 Generator through 147-9497 Generator
SR4 and SR4B Electric Power Generation Rewind Data
Winding Data for 153-3081 Generator through 153-3098 Generator
SR4 and SR4B Electric Power Generation Rewind Data
Winding Data for 167-1351 Generator through 167-1354 Generator
SR4 and SR4B Electric Power Generation Rewind Data
Winding Data for 126-8022 Generator through 128-7424 Generator
SR4 and SR4B Electric Power Generation Rewind Data
Winding Data for 136-6580 Generator through 136-6609 Generator
SR4 and SR4B Electric Power Generation Rewind Data
Winding Data for 141-5534 Generator through 142-9900 Generator
SR4 and SR4B Electric Power Generation Rewind Data
Winding Data for 144-1666 Generator through 144-1766 Generator
SR4 and SR4B Electric Power Generation Rewind Data
Winding Data for 136-6610 Generator through 136-6641 Generator
SR4 and SR4B Electric Power Generation Rewind Data
Winding Data for 144-1964 Generator through 144-2088 Generator
SR4 and SR4B Electric Power Generation Rewind Data
Winding Data for 149-2447 Generator through 150-9152 Generator
SR4 and SR4B Electric Power Generation Rewind Data
Winding Data for 158-6410 Generator through 163-8546 Generator
SR4 and SR4B Electric Power Generation Rewind Data
Winding Data for 164-0975 Generator through 164-4946 Generator
SR4 and SR4B Electric Power Generation Rewind Data
Winding Data for 173-7078 Generator through 194-6563 Generator
SR4 and SR4B Electric Power Generation Rewind Data
Winding Data for 203-5749 Generator through 324-5120 Generator
SR4 and SR4B Electric Power Generation Rewind Data
Winding Data for 6I-0053 Generator through 6I-4860 Generator
SR4 and SR4B Electric Power Generation Rewind Data
Winding Data for 109-3776 Generator through 109-7874 Generator
SR4 and SR4B Electric Power Generation Rewind Data
Systems Operation
Systems Operation
SR4 GENERATOR (THREE PHASE FULL WAVE EXCITATION & REGULATION
Systems Operation
ELECTRONIC MODULAR CONTROL PANEL (EMCP)
Systems Operation
SRSE GENERATOR (STATICALLY REGULATED STATICALLY EXCITED)
Systems Operation
SR4 GENERATOR
Systems Operation
SR4 GENERATOR
Generator Operation
SR4B Generators
General Information
SR4B Generators
Component Descriptions
SR4B Generators
Glossary
SR4B Generators
Main Revolving Field Connections (All Except SR4B for 3500 Engines)
Connection Diagrams: SR4 and SR4B Generators, Voltage Regulators, Options
Options (All Except SR4B for 3500 Engines)
Connection Diagrams: SR4 and SR4B Generators, Voltage Regulators, Options
Main Revolving Field Connections (SR4B for 3500 Engines)
Connection Diagrams: SR4 and SR4B Generators, Voltage Regulators, Options
Options (SR4B for 3500 Engines)
Connection Diagrams: SR4 and SR4B Generators, Voltage Regulators, Options
General Information (All Except SR4B for 3500 Engines)
Connection Diagrams: SR4 and SR4B Generators, Voltage Regulators, Options
General Information (SR4B for 3500 Engines)
Connection Diagrams: SR4 and SR4B Generators, Voltage Regulators, Options
Generator Wiring Diagrams (SR4B for 3500 Engines)
Connection Diagrams: SR4 and SR4B Generators, Voltage Regulators, Options
Main Stator and Voltage Sensing Lead Connections (All Except SR4B for 3500 Engines)
Connection Diagrams: SR4 and SR4B Generators, Voltage Regulators, Options
Main Stator and Voltage Sensing Lead Connections (SR4B for 3500 Engines)
Connection Diagrams: SR4 and SR4B Generators, Voltage Regulators, Options
Oil Field Generator Connections (SR4)
Connection Diagrams: SR4 and SR4B Generators, Voltage Regulators, Options
Glossary
SR4 Generator with VR3 or VR4 Voltage Regulator
General Information
SR4 Generator with VR3 or VR4 Voltage Regulator
Component Descriptions
SR4 Generator with VR3 or VR4 Voltage Regulator
Generator Operation
SR4 Generator with VR3 or VR4 Voltage Regulator
Testing and Adjusting
Testing And Adjusting
SR4 GENERATOR (THREE PHASE FULL WAVE EXCITATION & REGULATION
Testing And Adjusting
ELECTRONIC MODULAR CONTROL PANEL (EMCP)
Testing And Adjusting
SRSE GENERATOR (STATICALLY REGULATED STATICALLY EXCITED)
Testing And Adjusting
SR4 GENERATOR
General Information
SR4B Generators
Troubleshooting
SR4B Generators
Generator Set - Test
SR4 Generator with VR3 or VR4 Voltage Regulator
Varistor - Test
SR4B Generators
Rotating Rectifier - Test
SR4B Generators
Winding - Test
SR4 Generator with VR3 or VR4 Voltage Regulator
Resistor - Test
SR4B Generators
Exciter Field - Flash
SR4 Generator with VR3 or VR4 Voltage Regulator
Generator - Dry
SR4 Generator with VR3 or VR4 Voltage Regulator
Insulation - Test
SR4B Generators
General Information
SR4 Generator with VR3 or VR4 Voltage Regulator
Troubleshooting
SR4 Generator with VR3 or VR4 Voltage Regulator
Rotating Rectifier - Test
SR4 Generator with VR3 or VR4 Voltage Regulator
Disassembly and Assembly
Generator
SR4 GENERATOR (THREE PHASE FULL WAVE EXCITATION & REGULATION
Rotor Assembly
SR4 GENERATOR (THREE PHASE FULL WAVE EXCITATION & REGULATION
Generator Bearing
SR4 GENERATOR (THREE PHASE FULL WAVE EXCITATION & REGULATION
Main Exciter Field
SR4 GENERATOR (THREE PHASE FULL WAVE EXCITATION & REGULATION
Bridge Rectifier And Exciter Armature
SR4 GENERATOR (THREE PHASE FULL WAVE EXCITATION & REGULATION
Permanent Magnet And Stator
SR4 GENERATOR (THREE PHASE FULL WAVE EXCITATION & REGULATION
Regulator Assembly
SR4 GENERATOR (THREE PHASE FULL WAVE EXCITATION & REGULATION
Disassembly And Assembly
SRSE GENERATOR (STATICALLY REGULATED STATICALLY EXCITED)
Alignment Of Single-Bearing Generators
SRSE GENERATOR (STATICALLY REGULATED STATICALLY EXCITED)
SRCR Generators
SRCR GENERATOR
Generator Covers
SRCR GENERATOR
Generator Drive Assembly
SRCR GENERATOR
Rotating Field
SRCR GENERATOR
Bearing Retainer And Brush Yoke Assembly
SRCR GENERATOR
Alignment Of Single Bearing Generators<BR> (Typical)
SRCR GENERATOR
Control Panel
SR4 GENERATOR
Generator Bearing<BR> (Outside Bearing Type RFA)
SR4 GENERATOR
Generator Bearing (Inside Bearing Type RFA)
SR4 GENERATOR
Generator Removal
SR4 GENERATOR
Alignment Of Single-Bearing Generators<BR> (Typical)
SR4 GENERATOR
Rotor Assembly
SR4 GENERATOR
Stator Assembly
SR4 GENERATOR
Coupling - Install
SR4B Generators
Coupling - Remove
SR4 Generator with VR3 or VR4 Voltage Regulator
Bearing - Remove and Install
SR4B Generators
Rotor - Remove and Install
SR4B Generators
Generator - Align
SR4B Generators
Generator - Install
SR4B Generators
Generator - Remove
SR4B Generators
Exciter - Remove and Install
SR4B Generators
Bearing - Remove and Install
SR4 Generator with VR3 or VR4 Voltage Regulator
Exciter - Remove and Install
SR4 Generator with VR3 or VR4 Voltage Regulator
Generator - Remove
SR4 Generator with VR3 or VR4 Voltage Regulator
Generator - Install
SR4 Generator with VR3 or VR4 Voltage Regulator
Generator - Align
SR4 Generator with VR3 or VR4 Voltage Regulator
Rotor - Remove and Install
SR4 Generator with VR3 or VR4 Voltage Regulator
Coupling - Remove
SR4 Generator with VR3 or VR4 Voltage Regulator
Service Magazine
Improved Procedure Can Be Used To Adjust Voltage Gain{4467}
1980/06/02
Use FT1555 Generator Rotor Removal Tool To Remove And Install Rotor Assembly{0626,0644,0665,4457}
1982/01/11
Make Sure Generator Leads Do Not Move Against Frame{4459}
1982/08/30
Use Care When Installing Circuit Boards In Regulators{4467}
1984/11/19
Extend Exciter Stator Life In Humid, Salty Environments{4453,4454,4450}
1986/02/03
New Voltage Regulators Used On SR-4 Generators{4450}
1987/03/16
New Electronic Modular Control Panel (SR-4 Generator Mounted){4450,7002}
1987/07/06
Product Support Literature Available For Electronic Modular Control Panels Used On SR4 Generators{0374,4450,7002}
1988/02/22
Fabricated Tester For Regulator-Exciter Control Assemblies Used On SR-4 And SRCR Generators{0652,4451,4452,4454,4467}
1979/11/26
Possible Overvoltage Conditions From Output Of VR3 Voltage Regulator {4467,4474}
1990/03/19
Availability Of Replacement SR4 Generators {4450}
1990/07/02
Bearing Information For SR 4 Generators{4471}
1990/07/23
New 4C6715 Silicone Compound Available For Components Where Centrifugal Force Is Present{4465,4466,4472,4473}
1990/11/19
New SR 4 Generator Rewind Data Available{4450}
1991/10/07
Procedure To Check 7C2700 Voltage Control Module{4450,4467}
1992/01/20
New Painting Procedure For SR4 Generators{4450}
1992/01/20
Special Instruction For Installing VR3 Voltage Regulator On SR4 Generators Now Available {4450}
1993/01/25
Preventive Maintenance To Reduce Risk Of Stator Failure{1404,4453}
1993/07/12
New Voltage Regulator Is Available{4467}
1993/08/09
Cleaning SR4 Generators {1404,4450}
1993/12/27
Use 142-5055 Insulation Tester Group To Measure And Check Insulation Resistance{4450,0785}
1998/03/23
Special Instruction, REHS0345, &quot;Generator Service Literature Index&quot; Is Available{4450}
1998/10/26
Special Instruction, REHS0345-01, &quot;Generator Service Literature Index&quot; Is Available {4450}
1999/04/12
New 155-5175 AC Current Probe For Generator Sets Now Available{1400,4450,0734,7002}
1999/05/24
A List Of Contacts For Caterpillar Product Support Is Available {1000, 4450, 7000}
2002/03/25

Caterpillar Parts SIS Catalog 3516 :

5N-9549 GENERATOR AR
5N-8449 GENERATOR AR
5N-8450 GENERATOR AR
5N-8451 GENERATOR AR
COVER GP-LIFT EYE PROTECTION
1W-9492 COVER GP-LIFT EYE PROTECTION
5N-8448 GENERATOR AR-POWER
INSTALLATION AR
8N-7151 INSTALLATION AR
5N-9328 GENERATOR AR
GENERATOR GP
5N-7232 GENERATOR GP
GENERATOR GP
5N-7232 GENERATOR GP
GENERATOR GP
5N-7232 GENERATOR GP
GENERATOR GP
5N-7232 GENERATOR GP
GENERATOR GP
5N-7232 GENERATOR GP
GENERATOR GP
5N-7234 GENERATOR GP
GENERATOR GP
5N-7234 GENERATOR GP
GENERATOR GP
5N-7234 GENERATOR GP

Truck sale:

 
719,892 
Caterpillar 3516, Stationary Generator Sets, Construction
- Stationary Generator Sets
TOROMONT POWER SYSTEMS
Caterpillar 3516, mobile generator sets, Construction
298,989 
Caterpillar 3516, mobile generator sets, Construction
- mobile generator sets
FINANZAUTO S.A.
Caterpillar PM3516, mobile generator sets, Construction
500,000 
Caterpillar PM3516, mobile generator sets, Construction
- mobile generator sets
FOLEY EQUIPMENT COMPANY
Caterpillar PM3516, mobile generator sets, Construction
500,000 
Caterpillar PM3516, mobile generator sets, Construction
- mobile generator sets
FOLEY EQUIPMENT COMPANY
Caterpillar 3516, Stationary Generator Sets, Construction
800,000 
Caterpillar 3516, Stationary Generator Sets, Construction
- Stationary Generator Sets
MACALLISTER MACHINERY CO., INC
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The names Cat, Caterpillar, John Deere, Komatsu, Volvo, Hitachi, Doosan, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
AVSpare.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only. Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.