5N7234 GENERATOR GROUP-PART 1 OF 2-TYPE 3 GENERATOR SERIAL NO. 5ZA1-UP 5N9421-PAGE 402, 5N0653-PAGE 409 3516

GENERATORS

GENERATOR GP

0. 5N-7234 GENERATOR
1. 5N-7234 GENERATOR
2. 5N-7238 GENERATOR
3. 5N-7238 GENERATOR
4. 5N-7238 GENERATOR
5. 5N-7238 GENERATOR
6. 5N-7238 GENERATOR
7. 5N-7238 GENERATOR
8. 5N-7212 GENERATOR
9. 5N-7212 GENERATOR
0. INFORMATION

GEN SET ENGINE 3516 GEN SET ENGINE 73Z
3516 GENERATOR SET ENGINE 73Z00001-00173 SEBP1395 3516 73Z (1982)

GENERATORS

GENERATOR GP

5N-7234 GENERATOR GP

5N-7238 GENERATOR GP

#SEBP13950880

5N-7234: GENERATOR GP

GENERATOR GP

5N7234 GENERATOR GROUP-PART 1 OF 2-TYPE 3
GENERATOR SERIAL NO. 5ZA1-UP
5N9421-PAGE 402, 5N0653-PAGE 409

c326712 SEBP1395

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Parts for your 3516 GEN SET ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	5N-9421 Y	[1]	EXCITER & HEAT SINK AS
2.	4W-5656	[1]	COVER AS-COWL
3.	4W-0848	[1]	SCREEN AS
4.	1H-4318	[6]	GROMMET
5.	5N-8600 C	[1]	PANEL AS
6.	5N-5014	[2]	CHANNEL
7.	8N-7864	[2]	FILM-WARNING
8.	5N-8601 C	[1]	COVER-TOP
9.	4W-3482	[1]	BAR AS-BUS
10.	4W-1862 C	[2]	SUPPORT AS
11.	5N-7156 C	[1]	PANEL AS
12.	4W-1856 C	[1]	COVER AS
13.	4W-1855 C	[2]	SCREEN AS-COVER
14.	1A-9579	[6]	BOLT
15.	5N-5101	[2]	DEFLECTOR
16.	3N-7323	[1]	FAN-VENT
17.	5N-0675	[1]	STATOR AS
	1W-9127	[1]	CHANNEL-RUBBER
18.	5N-9452	[18]	CHANNEL-RUBBER
19.	5N-0653 Y	[1]	ROTOR AS
20.	5N-5036	[2]	RETAINER-BEARING
21.	5N-4998	[6]	BRACKET AS-COWL
22.	4W-5779	[1]	BRACKET
23.	1B-2713	[4]	BOLT
24.	5P-0537	[4]	WASHER
25.	5N-4994	[1]	ROTOR AS-MAGNET
26.	1B-9575	[4]	BOLT
	5N-5003	[1]	SPACER
27.	2B-4602	[2]	PLUG-PIPE
28.	5N-9416	[1]	STATOR AS
29.	5N-9151	[1]	CORE AS-EXCITER
30.	8H-8769	[4]	BOLT
	9M-1974	[4]	WASHER
31.	5M-5693	[6]	WASHER
32.	6N-8744	[6]	GROMMET AS
33.	5N-4997	[1]	COVER AS-COWL
			THE FOLLOWING REPAIR
			KITS ARE AVAILABLE:
	4W-5212	[1]	KIT-STATOR REWIND
			(INCL TOPSTICKS,
			SEPARATORS, LEADS, CELLS,
			SLEEVES & BUNDLES)
	5N-9468	[1]	KIT-ROTOR BALANCE WEIGHT
			(INCL WEIGHTS, PLATES
			AND HARDWARE)
	5N-5032	[1]	KIT-GENERATOR HARDWARE
	5N-4758	[2]	KIT-LIFTING
			(INCL SHACKLE, LIFTING
			DEVICE & HARDWARE)
	5N-9461	[1]	KIT-CONNECTION
	5N-9484	[1]	KIT-SPACE HEATER
	C		CHANGE FROM PREVIOUS TYPE
	Y		SEPARATE ILLUSTRATION

#SEBP13950881

5N-7234: GENERATOR GP

GENERATOR GP

5N7234 GENERATOR GROUP-PART 2 OF 2-TYPE 3
GENERATOR SERIAL NO. 5ZA1-UP
5N5100-PAGE 405

c326713 SEBP1395

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Parts for your 3516 GEN SET ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	5N-9423	[2]	DOOR AS
2.	3N-1964	[1]	TRANSFORMER AS
3.	5N-9158	[1]	COVER
4.	5N-9422	[2]	BRACKET
5.	5N-9159	[1]	COVER
6.	5N-4992	[1]	BRACKET AS
7.	5N-5100 Y	[1]	REGULATOR AS
8.	5N-9449	[4]	MOUNT-SHOCK
9.	6L-7575	[1]	TERMINAL-STRIP
	3N-8763	[1]	STRIP-MARKER (TERMINAL)
10.	3H-4647	[1]	STRIP (TERMINAL)
	5N-2537	[1]	STRIP (TERMINAL MARKER)
11.	5N-9420	[1]	BRACKET AS

	6L-6523 F	[1]	FILM-INSTRUCTION
	F		NOT SHOWN
	Y		SEPARATE ILLUSTRATION

#SEBP13950882

5N-7238: GENERATOR GP

GENERATOR GP

5N7238 GENERATOR GROUP-SIDE VIEW-PART 1 OF 2-TYPE 1
600 VOLT, 60 HERTZ AT 1200 RPM
GENERATOR SERIAL NO. 6LA1 TO 6LA646 INCLUSIVE
5N9421-PAGE 402, 5N0664-PAGE 409.02

c301765 SEBP1395

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Parts for your 3516 GEN SET ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	7P-5395	[1]	SHACKLE AS
2.	5N-5017	[1]	COVER AS-SHACKLE
3.	2B-4602	[2]	PLUG-PIPE
4.	5N-9483	[1]	PANEL AS
5.	5N-5014	[2]	CHANNEL (INSULATION)
6.	8N-7864	[2]	FILM-WARNING
7.	5N-9480	[1]	COVER AS-TOP
8.	5N-5016	[1]	BAR AS-BUS
9.	5N-9417	[2]	CHANNEL-SUPPORT
10.	3N-8794	[1]	COVER AS-ADAPTER
11.	5N-9490	[1]	PANEL AS
12.	5N-5010	[1]	COVER AS (TOP)
13.	5N-5011	[1]	COVER AS (BOTTOM)
14.	3N-7323	[1]	FAN-VENT
15.	5N-5101	[2]	DEFLECTOR
16.	5N-0661	[1]	STATOR AS
	1W-9127	[1]	CHANNEL-RUBBER
17.	5N-9452	[18]	CHANNEL-RUBBER
18.	5N-0664 Y	[1]	ROTOR AS
19.	6L-7575	[2]	TERMINAL-STRIP
20.	5N-4998	[6]	BRACKET AS-COWL
21.	5N-0663	[1]	BRACKET
22.	5N-0434	[1]	CORE AS-EXCITER
23.	5N-9421 Y	[1]	EXCITER & HEAT SINK AS
24.	1B-9575	[4]	BOLT
	5N-5003	[1]	SPACER
25.	8H-8769	[4]	BOLT
	9M-1974	[4]	WASHER

			THE FOLLOWING REPAIR
			KITS ARE AVAILABLE:
	5N-0662	[1]	KIT-STATOR REWIND
	5N-9468	[1]	KIT-ROTOR BALANCE WEIGHT
			(INCL WEIGHTS
			AND HARDWARE)
	5N-5032	[1]	KIT-GENERATOR HARDWARE (GENERATOR)
	5N-4758	[1]	KIT-LIFTING
			(INCL SHACKLE,
			LIFTING DEVICE
			AND HARDWARE)
	5N-9484	[1]	KIT-SPACE HEATER
	5N-9461	[1]	KIT-CONNECTION
	Y		SEPARATE ILLUSTRATION

#SEBP13950883

5N-7238: GENERATOR GP

GENERATOR GP

5N7238 GENERATOR GROUP-END VIEW-PART 2 OF 2-TYPE 1
600 VOLT, 60 HERTZ AT 1200 RPM
GENERATOR SERIAL NO. 6LA1 TO 6LA646 INCLUSIVE

c301766 SEBP1395

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Parts for your 3516 GEN SET ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	5N-9423	[2]	DOOR AS
2.	5N-9159	[1]	COVER
3.	5N-9158	[1]	COVER
4.	5N-9422	[2]	BRACKET
5.	6L-7575	[1]	TERMINAL-STRIP
	3N-8763	[1]	STRIP-MARKER
6.	3H-4647	[1]	STRIP (TERMINAL)
	5N-2537	[1]	STRIP (MARKER)
7.	5N-9420	[1]	BRACKET AS
8.	5N-4997	[1]	COVER AS-COWL
9.	5N-5045	[1]	COVER AS-COWL
10.	1H-4318	[6]	GROMMET
11.	6N-8744	[6]	GROMMET AS
12.	5M-5693	[6]	WASHER
13.	1A-9579	[6]	BOLT

	6L-6523 F	[1]	FILM-INSTRUCTION
	F		NOT SHOWN

#SEBP13950884

5N-7238: GENERATOR GP

GENERATOR GP

5N7238 GENERATOR GROUP-SIDE VIEW-PART 1 OF 2-TYPE 1
600 VOLT, 60 HERTZ AT 1200 RPM
GENERATOR SERIAL NO. 6LA647-UP
5N9421-PAGE 402, 5N0664-PAGE 409.02

c326937 SEBP1395

For full view, you need register

Parts for your 3516 GEN SET ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	5N-9421 Y	[1]	EXCITER & HEAT SINK AS.
2.	4W-5656 C	[1]	COVER AS.
3.	5M-5693	[6]	WASHER
4.	6N-8744	[6]	GROMMET AS.
5.	5N-9483	[1]	PANEL AS.
6.	5N-5014	[2]	CHANNEL
7.	8N-7864	[2]	FILM (WARNING)
8.	5N-9480	[1]	COVER AS.
9.	4W-3482 C	[1]	BAR AS.
10.	5N-9417	[2]	CHANNEL
11.	5N-9490	[1]	PANEL AS.
12.	3N-8794	[1]	COVER AS.
13.	4W-0848 C	[1]	SCREEN AS.
14.	5N-5010	[1]	COVER AS. (SCREEN)
15.	5N-5101	[2]	DEFLECTOR
16.	3N-7323	[1]	FAN (VENT)
17.	1A-9579	[6]	BOLT
18.	5N-0661	[1]	STATOR AS.
	1W-9127	[1]	CHANNEL
19.	5N-9452	[18]	CHANNEL
20.	5N-0664 Y	[1]	ROTOR AS.
21.	5N-5011	[1]	COVER AS.
22.	5N-4998	[6]	BRACKET AS.
23.	4W-6817 C	[1]	BRACKET
24.	5N-0434	[1]	CORE AS.
25.	1B-9575	[4]	BOLT
26.	5N-5003	[1]	SPACER
27.		[4]	BOLT
28.	9M-1974	[4]	WASHER
29.	2B-4602	[2]	PLUG
30.	1H-4318	[6]	GROMMET
31.	5N-4997	[1]	COVER AS.
	C		INDICATES CHANGE
	Y		SEPARATE ILLUSTRATION

#SEBP13950885

5N-7238: GENERATOR GP

GENERATOR GP

5N7238 GENERATOR GROUP-END VIEW-PART 2 OF 2-TYPE 1
600 VOLT, 60 HERTZ AT 1200 RPM
GENERATOR SERIAL NO. 6LA647-UP

c326938 SEBP1395

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Parts for your 3516 GEN SET ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	5N-9423	[2]	DOOR AS.
2.	5N-9420	[1]	BRACKET AS.
3.	5N-9158	[1]	COVER
4.	5N-9422	[2]	BRACKET
5.	5N-9159	[1]	COVER
6.	6L-7575	[2]	TERMINAL (STRIP)
7.	3N-8763	[1]	STRIP (MARKER)
8.	3H-4647	[1]	STRIP (TERMINAL)
9.	5N-2537	[1]	STRIP (MARKER)
	6L-6523 F	[1]	FILM (INSTRUCTION)
			THE FOLLOWING REPAIR KITS ARE AVAILABLE:
	4W-5208 C	[1]	KIT (STATOR REWIND)
			(INCLUDES TOPSTICKS, SEPARATORS, LEADS, CELLS, SLEEVES & BUNDLES)
	5N-9468	[1]	KIT (ROTOR BALANCE WT.)
			(INCLUDES WEIGHTS, PLATES & HARDWARE)
	5N-5032	[1]	KIT (GENERATOR HARDWARE)
	5N-4758 C	[2]	KIT (LIFTING DEVICE)
			(INCLUDES SHACKLES, LIFTING DEVICE & HARDWARE)
	5N-9484	[1]	KIT (SPACE HEATER)
	5N-9461	[1]	KIT (CONNECTION)
	C		INDICATES CHANGE
	F		NOT SHOWN

#SEBP13950886

5N-7238: GENERATOR GP

GENERATOR GP

5N7238 GENERATOR GROUP-SIDE VIEW-PART 1 OF 2-TYPE 2
600 VOLT, 60 HERTZ AT 1200 RPM
GENERATOR SERIAL NO. 6LA647-UP
5N9421-PAGE 402, 5N0630-PAGE 409.04.02

c326960 SEBP1395

For full view, you need register

Parts for your 3516 GEN SET ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	5N-9421 Y	[1]	EXCITER & HEAT SINK AS.
2.	4W-5656	[1]	COVER AS.
3.	5M-5693	[6]	WASHER
4.	6N-8744	[6]	GROMMET AS.
5.	5N-8600 C	[1]	PANEL AS.
6.	5N-5014	[2]	CHANNEL
7.	8N-7864	[2]	FILM (WARNING)
8.	5N-8601 C	[1]	COVER AS.
9.	4W-3482	[1]	BAR AS.
10.	4W-1862 C	[2]	SUPPORT AS.
11.	5N-7156 C	[1]	PANEL AS.
12.	7N-0621 C	[1]	COVER AS.
13.	4W-0848	[1]	SCREEN AS.
14.	4W-1855 C	[2]	SCREEN AS.
15.	5N-5101	[2]	DEFLECTOR
16.	3N-7323	[1]	FAN (VENT)
17.	1A-9579	[6]	BOLT
18.	5N-0661	[1]	STATOR AS.
	1W-9127	[1]	CHANNEL
19.	5N-9452	[18]	CHANNEL
20.	5N-0630 CY	[1]	ROTOR AS.
21.	5N-4997	[1]	COVER
22.	5N-4998	[6]	BRACKET AS.
23.	4W-6817	[1]	BRACKET
24.	5N-0434	[1]	CORE AS.
25.	1B-9575	[4]	BOLT
26.	5N-5003	[1]	SPACER
27.		[4]	BOLT
28.	9M-1974	[4]	WASHER
29.	2B-4602	[2]	PLUG
30.	1H-4318	[6]	GROMMET
	C		INDICATES CHANGE
	Y		SEPARATE ILLUSTRATION

#SEBP13950887

5N-7238: GENERATOR GP

GENERATOR GP

5N7238 GENERATOR GROUP-END VIEW-PART 2 OF 2-TYPE 2
600 VOLT, 60 HERTZ AT 1200 RPM
GENERATOR SERIAL NO. 6LA647-UP

c343323 SEBP1395

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Parts for your 3516 GEN SET ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	5N-9423	[2]	DOOR AS
2.	5N-9420	[1]	BRACKET AS
3.	5N-9158	[1]	COVER
4.	5N-9422	[2]	BRACKET
5.	5N-9159	[1]	COVER
6.	6L-7575	[2]	TERMINAL (STRIP)
7.	3N-8763	[1]	STRIP (MARKER)
8.	3H-4647	[1]	STRIP (TERMINAL)
9.	5N-2537	[1]	STRIP (MARKER)
	6L-6523 F	[1]	FILM (INSTRUCTION)
			THE FOLLOWING REPAIR KITS ARE AVAILABLE:
			(INCLUDES TOPSTICKS, SEPARATORS, LEADS, CELLS, SLEEVES & BUNDLES)
			(INCLUDES WEIGHTS PLATES & HARDWARE)
			(INCLUDES SHACKLES, LIFTING DEVICE & HARDWARE)
	C		INDICATES CHANGE
	F		NOT SHOWN

#SEBP13950888

5N-7212: GENERATOR GP

GENERATOR GP

5N7212 GENERATOR GROUP-3 PHASE-SIDE VIEW-PART 1 OF 2
GENERATOR SERIAL NO. 5YA1 TO 5YA619 INCLUSIVE
5N9421-PAGE 402, 5N9489-PAGE 409.03

c303375 SEBP1395

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Parts for your 3516 GEN SET ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	7P-5395	[1]	SHACKLE ASSEM.
2.	5N-5017	[1]	COVER ASSEM.
3.	2B-4602	[2]	PLUG
4.	5N-9483	[1]	PANEL ASSEM.
5.	5N-5014	[2]	CHANNEL
6.	8N-7864	[2]	FILM (warning)
7.	5N-9480	[1]	COVER ASSEM.
8.	5N-5016	[1]	BAR ASSEM.
9.	5N-9417	[2]	CHANNEL
10.	1W-9146	[1]	COVER ASSEM.
11.	5N-9490	[1]	PANEL ASSEM.
12.	5N-5010	[1]	COVER ASSEM.
13.	5N-5011	[1]	COVER ASSEM.
14.	3N-7323	[1]	FAN VENT
15.	5N-5101	[2]	DEFLECTOR
16.	5N-9474	[1]	STATOR ASSEM.
	1W-9127	[1]	CHANNEL
17.	5N-5099	[18]	CHANNEL
18.	5N-9489 Y	[1]	ROTOR ASSEM.
			(Separate Illustration)
19.	5N-5036	[2]	RETAINER
20.	5N-4998	[6]	BRACKET ASSEM.
21.	5N-9482	[1]	BRACKET
22.	5N-9151	[1]	CORE ASSEM.
23.	5N-5045	[1]	COVER ASSEM.
24.	5N-4997	[1]	COVER
25.	5N-9421 Y	[1]	EXCITER AND HEAT SINK ASSEM.
			(Separate Illustration)
26.	1B-9575	[4]	BOLT
	5N-5003	[1]	SPACER
27.	8H-8769	[4]	BOLT
	9M-1974	[4]	WASHER
			THE FOLLOWING REPAIR KITS ARE AVAILABLE:
	5N-9475	[1]	KIT (Stator Rewind)
	5N-9468	[1]	KIT (Rotor Balance Weight)
			(Includes such parts as balance weight & hardware)
	5N-5032	[1]	KIT (Generator Hardware)
	5N-4758	[1]	KIT (Lifting Device)
			(Includes shackle, lifting device and hardware)
	5N-9461	[1]	KIT (Connection)
			(Includes straps, bolts, nuts and lockwashers)
	Y		SEPARATE ILLUSTRATION

#SEBP13950889

5N-7212: GENERATOR GP

GENERATOR GP

5N7212 GENERATOR GROUP-3 PHASE-END VIEW-PART 2 OF 2
GENERATOR SERIAL NO. 5YA1 TO 5YA619 INCLUSIVE
5N5103-PAGE 404

c303376 SEBP1395

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Parts for your 3516 GEN SET ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	5N-9423	[2]	DOOR ASSEM.
2.	3N-1964	[1]	TRANSFORMER ASSEM.
3.	5N-9158	[1]	COVER
4.	5N-9422	[2]	BRACKET
	5N-5103 Y	[1]	REGULATOR ASSEM.
			(Separate Illustration)
6.	5N-9449	[4]	MOUNT (shock)
7.	5K-2856	[1]	TERMINAL
	5N-5087	[1]	STRIP (marker)
8.	5N-9420	[2]	BRACKET ASSEM.
9.	5N-4993	[2]	TRANSFORMER ASSEM.
10.	5N-4992	[1]	BRACKET ASSEM.
11.	5N-9159	[1]	COVER
	6L-6523 H	[1]	FILM (Instruction)
	H		NOT SHOWN
	Y		SEPARATE ILLUSTRATION

Information:

GENERATORS

GENERATOR GP

General Service Information

Identification
CONTROL PANEL SR4 GENERATOR MOUNTED

Abbreviations
CONTROL PANEL SR4 GENERATOR MOUNTED

Symbols
CONTROL PANEL SR4 GENERATOR MOUNTED

How To Read Control Panel DC Schematics
CONTROL PANEL SR4 GENERATOR MOUNTED

Location Of Components
CONTROL PANEL SR4 GENERATOR MOUNTED

Standard Components
CONTROL PANEL SR4 GENERATOR MOUNTED

Optional Components
CONTROL PANEL SR4 GENERATOR MOUNTED

Energize To Run Engine System
CONTROL PANEL SR4 GENERATOR MOUNTED

Energize To Shut Off Engine System
CONTROL PANEL SR4 GENERATOR MOUNTED

Latching Fuel Solenoid System
CONTROL PANEL SR4 GENERATOR MOUNTED

Point To Point Wiring Diagrams
CONTROL PANEL SR4 GENERATOR MOUNTED

D.C. Schematic (JIC)
CONTROL PANEL SR4 GENERATOR MOUNTED

Wiring Diagram (Instrument Panel)
CONTROL PANEL SR4 GENERATOR MOUNTED

Wiring Diagram (Subpan Side One)
CONTROL PANEL SR4 GENERATOR MOUNTED

Wiring Diagram (Subpan Side Two)
CONTROL PANEL SR4 GENERATOR MOUNTED

Control Panel Wiring Harness
CONTROL PANEL SR4 GENERATOR MOUNTED

Customer/Contactor Wiring
CONTROL PANEL SR4 GENERATOR MOUNTED

Standby Generator Wiring Diagram
CONTROL PANEL SR4 GENERATOR MOUNTED

Identification
ELECTRONIC MODULAR CONTROL PANEL (SR-4 GENERATOR MOUNTED)

Location Of Components
ELECTRONIC MODULAR CONTROL PANEL (SR-4 GENERATOR MOUNTED)

Control Panel Operation
ELECTRONIC MODULAR CONTROL PANEL (SR-4 GENERATOR MOUNTED)

Optional Modules
ELECTRONIC MODULAR CONTROL PANEL (SR-4 GENERATOR MOUNTED)

Troubleshooting
ELECTRONIC MODULAR CONTROL PANEL (SR-4 GENERATOR MOUNTED)

Service Procedures
ELECTRONIC MODULAR CONTROL PANEL (SR-4 GENERATOR MOUNTED)

Identification
SR4 GENERATOR MOUNTED CONTROL PANEL

Abbreviations & Symbols
SR4 GENERATOR MOUNTED CONTROL PANEL

How To Read Control Panel DC Schematics
SR4 GENERATOR MOUNTED CONTROL PANEL

Components
SR4 GENERATOR MOUNTED CONTROL PANEL

Introduction
SR4 GENERATOR MOUNTED CONTROL PANEL

Automatic Start/Stop Control Panel
SR4 GENERATOR MOUNTED CONTROL PANEL

Manual Start/Stop Control Panel
SR4 GENERATOR MOUNTED CONTROL PANEL

Safety
SR4 GENERATOR MOUNTED CONTROL PANEL FOR SPARK IGNITED (SI) E

Identification
SR4 GENERATOR MOUNTED CONTROL PANEL FOR SPARK IGNITED (SI) E

Abbreviations
SR4 GENERATOR MOUNTED CONTROL PANEL FOR SPARK IGNITED (SI) E

Symbols
SR4 GENERATOR MOUNTED CONTROL PANEL FOR SPARK IGNITED (SI) E

Components
SR4 GENERATOR MOUNTED CONTROL PANEL FOR SPARK IGNITED (SI) E

Energize To Run Engine System
SR4 GENERATOR MOUNTED CONTROL PANEL FOR SPARK IGNITED (SI) E

Schematics And Wiring Diagrams
SR4 GENERATOR MOUNTED CONTROL PANEL FOR SPARK IGNITED (SI) E

SRCV Generator
SRCV GENERATOR (SELF-REGULATED CONSTANT VOLTAGE)

SRCV Exciter
SRCV GENERATOR (SELF-REGULATED CONSTANT VOLTAGE)

Generator Rewind Data
SRSE GENERATOR (STATICALLY REGULATED STATICALLY EXCITED)

Operation
FLOOR-STANDING SWITCHGEAR

Automatic Start-Stop
FLOOR-STANDING SWITCHGEAR

Alternating Current Components Troubleshooting
FLOOR-STANDING SWITCHGEAR

Automatic Start-Stop Troubleshooting
FLOOR-STANDING SWITCHGEAR

Engine News

Use FT1555 Generator Rotor Removal Tool To Remove And Install Rotor Assembly
1982/01/20

Make Sure Generator Leads Do Not Move Against Frame
1982/09/22

Extend Exciter Stator Life In Humid, Salty Environments
1986/02/01

New Voltage Regulators Used On SR-4 Generators
1987/03/01

New Electronic Modular Control Panel (SR-4 Generator Mounted)
1987/07/01

Product Support Literature Available For Electronic Modular Control Panels Used On SR4 Generators
1988/02/01

Bearing Information For SR 4 Generators
1990/08/01

New SR 4 Generator Rewind Data Available
1991/10/01

New Painting Procedure For SR4 Generators
1992/01/01

Proper Storage of Caterpillar Electric Set Generators{1404}
1994/01/01

Generator Maintenance Schedule Additions{4471,4450,1404}
1994/03/01

New Torque Specification and Alignment Information For SR4 Generators{1404,4450}
1994/03/01

SR4 Generator Bearing Update{4471}
1994/07/01

New Bearing Supports For SR4 Generators {4471}
1995/04/01

New Part Kits Available For SR4B Generators{4469}
1996/06/12

Corrections To Service Manual Module, SENR5359, SR4B Generator Service Manual{4450}
1998/10/01

Special Instruction, REHS0345, "Generator Service Literature Index" Is Available {4450}
1998/11/01

New Maintenance Information For Generators{4450}
1998/12/01

Use 152-7143 Cable Assembly For Flash-Programming Generator Status Control Module{4450}
1999/02/01

Special Instruction, REHS0345-01, "Generator Service Literature Index" Is Available{4450}
1999/04/01

Improved Rectifiers Increases Service Life {4473}
2003/06/01

Improved Rectifier Assembly Is Now Used {4465}
2005/10/10

Updated Cat EPD Alternator Failure Report Template Is Now Available for Cat Generator Sets {1404}
2011/05/25

Special Instruction

Installing the VR3 Voltage Regulator On SR4 Generators{4467}
Installing the VR3 Voltage Regulator On SR4 Generators{4467}

Replacing SR4 Generator Fault Light{4450}
Replacing SR4 Generator Fault Light{4450}

Cooling Air Filter Installation For 680 And 800 Frame Generators{7263}
Cooling Air Filter Installation For 680 And 800 Frame Generators{7263}

Replacing SR4 Generator Pre-Alarm Light{1404}
Replacing SR4 Generator Pre-Alarm Light{1404}

Removal Of 4P-6407 Film From The Generator Set Control (GSC) Of The Electronic Modular Control Panel II (EMCP II){4490, 7451}
Removal Of 4P-6407 Film From The Generator Set Control (GSC) Of The Electronic Modular Control Panel II (EMCP II){4490, 7451}

Series Boost Attachment For SR-4 Generators{4468}
Series Boost Attachment For SR-4 Generators{4468}

Generator Service Literature Index{4450}
Generator Service Literature Index{4450}

Grounding Design Guide for Electric Power Generation Products {4450, 4459}
Grounding Design Guide for Electric Power Generation Products {4450, 4459}

Generator Bearing Service {4457}
Generator Bearing Service {4457}

Instructions for Installing AssetIQTM for Commercial Generator Set Systems on Caterpillar and non-Caterpillar Products {4450, 7490}
Instructions for Installing AssetIQ^TM for Commercial Generator Set Systems on Caterpillar and non-Caterpillar Products {4450, 7490}

Technical Information Bulletin

Generator Lead Connections Can Rub Against The Terminal Box Or Each Other
Generator Lead Connections Can Rub Against The Terminal Box Or Each Other

Paralleling Generators To Utility Substations
Paralleling Generators To Utility Substations

Application of Thermally Conductive 4C-6715 Rectifier Silicone Kit when Installing 9Y-0916 Rectifier Assembly
Application of Thermally Conductive 4C-6715 Rectifier Silicone Kit when Installing 9Y-0916 Rectifier Assembly

Specifications

General Information
SR4 and SR4B Electric Power Generation Rewind Data

Generator Identification
SR4 and SR4B Electric Power Generation Rewind Data

Component Views
SR4 and SR4B Electric Power Generation Rewind Data

Connection Diagrams for Exciter
SR4 and SR4B Electric Power Generation Rewind Data

Connection Diagrams for Main Stator and Main Rotor
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 5N-0001 Generator through 5N-0025 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 102-2415 Generator through 108-3052 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 109-1595 Generator through 109-3774 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 5N-0027 Generator through 5N-0050 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 5N-0051 Generator through 5N-0075 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 5N-0076 Generator through 5N-0090 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 5N-0431 Generator through 5N-7207 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 111-8240 Generator through 112-1481 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 115-5101 Generator through 121-6860 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 121-6882 Generator through 123-3185 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 129-1502 Generator through 129-5034 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 5N-7208 Generator through 5N-7232 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 5N-7233 Generator through 5N-7309 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 130-0234 Generator through 130-7595 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 5N-8891 Generator through 5N-8911 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 5N-9081 Generator through 5N-9432 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 4P-2236 Generator through 4P-9907 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 4W-0183 Generator through 4W-9669 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 7C-1601 Generator through 7C-9126 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 7E-0097 Generator through 7E-9695 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 7W-1877 Generator through 7W-8825 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 9Y-0157 Generator through 9Y-0389 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 9Y-0390 Generator through 9Y-0533 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 9Y-1408 Generator through 9Y-9422 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Terminology
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 144-0469 Generator through 144-0583 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 166-2651 Generator through 166-2689 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 166-2691 Generator through 166-7187 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 144-1811 Generator through 144-1951 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 147-9437 Generator through 147-9497 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 153-3081 Generator through 153-3098 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 167-1351 Generator through 167-1354 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 126-8022 Generator through 128-7424 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 136-6580 Generator through 136-6609 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 141-5534 Generator through 142-9900 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 144-1666 Generator through 144-1766 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 136-6610 Generator through 136-6641 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 144-1964 Generator through 144-2088 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 149-2447 Generator through 150-9152 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 158-6410 Generator through 163-8546 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 164-0975 Generator through 164-4946 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 173-7078 Generator through 194-6563 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 203-5749 Generator through 324-5120 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 6I-0053 Generator through 6I-4860 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 109-3776 Generator through 109-7874 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Systems Operation

Systems Operation
SR4 GENERATOR (THREE PHASE FULL WAVE EXCITATION & REGULATION

Systems Operation
ELECTRONIC MODULAR CONTROL PANEL (EMCP)

Systems Operation
SRSE GENERATOR (STATICALLY REGULATED STATICALLY EXCITED)

Systems Operation
SR4 GENERATOR

Generator Operation
SR4B Generators

General Information
SR4B Generators

Component Descriptions
SR4B Generators

Glossary
SR4B Generators

Main Revolving Field Connections (All Except SR4B for 3500 Engines)
Connection Diagrams: SR4 and SR4B Generators, Voltage Regulators, Options

Options (All Except SR4B for 3500 Engines)
Connection Diagrams: SR4 and SR4B Generators, Voltage Regulators, Options

Main Revolving Field Connections (SR4B for 3500 Engines)
Connection Diagrams: SR4 and SR4B Generators, Voltage Regulators, Options

Options (SR4B for 3500 Engines)
Connection Diagrams: SR4 and SR4B Generators, Voltage Regulators, Options

General Information (All Except SR4B for 3500 Engines)
Connection Diagrams: SR4 and SR4B Generators, Voltage Regulators, Options

General Information (SR4B for 3500 Engines)
Connection Diagrams: SR4 and SR4B Generators, Voltage Regulators, Options

Generator Wiring Diagrams (SR4B for 3500 Engines)
Connection Diagrams: SR4 and SR4B Generators, Voltage Regulators, Options

Main Stator and Voltage Sensing Lead Connections (All Except SR4B for 3500 Engines)
Connection Diagrams: SR4 and SR4B Generators, Voltage Regulators, Options

Main Stator and Voltage Sensing Lead Connections (SR4B for 3500 Engines)
Connection Diagrams: SR4 and SR4B Generators, Voltage Regulators, Options

Oil Field Generator Connections (SR4)
Connection Diagrams: SR4 and SR4B Generators, Voltage Regulators, Options

Glossary
SR4 Generator with VR3 or VR4 Voltage Regulator

General Information
SR4 Generator with VR3 or VR4 Voltage Regulator

Component Descriptions
SR4 Generator with VR3 or VR4 Voltage Regulator

Generator Operation
SR4 Generator with VR3 or VR4 Voltage Regulator

Testing and Adjusting

Testing And Adjusting
SR4 GENERATOR (THREE PHASE FULL WAVE EXCITATION & REGULATION

Testing And Adjusting
ELECTRONIC MODULAR CONTROL PANEL (EMCP)

Testing And Adjusting
SRSE GENERATOR (STATICALLY REGULATED STATICALLY EXCITED)

Testing And Adjusting
SR4 GENERATOR

General Information
SR4B Generators

Troubleshooting
SR4B Generators

Generator Set - Test
SR4 Generator with VR3 or VR4 Voltage Regulator

Varistor - Test
SR4B Generators

Rotating Rectifier - Test
SR4B Generators

Winding - Test
SR4 Generator with VR3 or VR4 Voltage Regulator

Resistor - Test
SR4B Generators

Exciter Field - Flash
SR4 Generator with VR3 or VR4 Voltage Regulator

Generator - Dry
SR4 Generator with VR3 or VR4 Voltage Regulator

Insulation - Test
SR4B Generators

General Information
SR4 Generator with VR3 or VR4 Voltage Regulator

Troubleshooting
SR4 Generator with VR3 or VR4 Voltage Regulator

Rotating Rectifier - Test
SR4 Generator with VR3 or VR4 Voltage Regulator

Disassembly and Assembly

Generator
SR4 GENERATOR (THREE PHASE FULL WAVE EXCITATION & REGULATION

Rotor Assembly
SR4 GENERATOR (THREE PHASE FULL WAVE EXCITATION & REGULATION

Generator Bearing
SR4 GENERATOR (THREE PHASE FULL WAVE EXCITATION & REGULATION

Main Exciter Field
SR4 GENERATOR (THREE PHASE FULL WAVE EXCITATION & REGULATION

Bridge Rectifier And Exciter Armature
SR4 GENERATOR (THREE PHASE FULL WAVE EXCITATION & REGULATION

Permanent Magnet And Stator
SR4 GENERATOR (THREE PHASE FULL WAVE EXCITATION & REGULATION

Regulator Assembly
SR4 GENERATOR (THREE PHASE FULL WAVE EXCITATION & REGULATION

Disassembly And Assembly
SRSE GENERATOR (STATICALLY REGULATED STATICALLY EXCITED)

Alignment Of Single-Bearing Generators
SRSE GENERATOR (STATICALLY REGULATED STATICALLY EXCITED)

SRCR Generators
SRCR GENERATOR

Generator Covers
SRCR GENERATOR

Generator Drive Assembly
SRCR GENERATOR

Rotating Field
SRCR GENERATOR

Bearing Retainer And Brush Yoke Assembly
SRCR GENERATOR

Alignment Of Single Bearing Generators (Typical)
SRCR GENERATOR

Control Panel
SR4 GENERATOR

Generator Bearing (Outside Bearing Type RFA)
SR4 GENERATOR

Generator Bearing (Inside Bearing Type RFA)
SR4 GENERATOR

Generator Removal
SR4 GENERATOR

Alignment Of Single-Bearing Generators (Typical)
SR4 GENERATOR

Rotor Assembly
SR4 GENERATOR

Stator Assembly
SR4 GENERATOR

Coupling - Install
SR4B Generators

Coupling - Remove
SR4 Generator with VR3 or VR4 Voltage Regulator

Bearing - Remove and Install
SR4B Generators

Rotor - Remove and Install
SR4B Generators

Generator - Align
SR4B Generators

Generator - Install
SR4B Generators

Generator - Remove
SR4B Generators

Exciter - Remove and Install
SR4B Generators

Bearing - Remove and Install
SR4 Generator with VR3 or VR4 Voltage Regulator

Exciter - Remove and Install
SR4 Generator with VR3 or VR4 Voltage Regulator

Generator - Remove
SR4 Generator with VR3 or VR4 Voltage Regulator

Generator - Install
SR4 Generator with VR3 or VR4 Voltage Regulator

Generator - Align
SR4 Generator with VR3 or VR4 Voltage Regulator

Rotor - Remove and Install
SR4 Generator with VR3 or VR4 Voltage Regulator

Coupling - Remove
SR4 Generator with VR3 or VR4 Voltage Regulator

Service Magazine

Improved Procedure Can Be Used To Adjust Voltage Gain{4467}
1980/06/02

Use FT1555 Generator Rotor Removal Tool To Remove And Install Rotor Assembly{0626,0644,0665,4457}
1982/01/11

Make Sure Generator Leads Do Not Move Against Frame{4459}
1982/08/30

Use Care When Installing Circuit Boards In Regulators{4467}
1984/11/19

Extend Exciter Stator Life In Humid, Salty Environments{4453,4454,4450}
1986/02/03

New Voltage Regulators Used On SR-4 Generators{4450}
1987/03/16

New Electronic Modular Control Panel (SR-4 Generator Mounted){4450,7002}
1987/07/06

Product Support Literature Available For Electronic Modular Control Panels Used On SR4 Generators{0374,4450,7002}
1988/02/22

Fabricated Tester For Regulator-Exciter Control Assemblies Used On SR-4 And SRCR Generators{0652,4451,4452,4454,4467}
1979/11/26

Possible Overvoltage Conditions From Output Of VR3 Voltage Regulator {4467,4474}
1990/03/19

Availability Of Replacement SR4 Generators {4450}
1990/07/02

Bearing Information For SR 4 Generators{4471}
1990/07/23

New 4C6715 Silicone Compound Available For Components Where Centrifugal Force Is Present{4465,4466,4472,4473}
1990/11/19

New SR 4 Generator Rewind Data Available{4450}
1991/10/07

Procedure To Check 7C2700 Voltage Control Module{4450,4467}
1992/01/20

New Painting Procedure For SR4 Generators{4450}
1992/01/20

Special Instruction For Installing VR3 Voltage Regulator On SR4 Generators Now Available {4450}
1993/01/25

Preventive Maintenance To Reduce Risk Of Stator Failure{1404,4453}
1993/07/12

New Voltage Regulator Is Available{4467}
1993/08/09

Cleaning SR4 Generators {1404,4450}
1993/12/27

Use 142-5055 Insulation Tester Group To Measure And Check Insulation Resistance{4450,0785}
1998/03/23

Special Instruction, REHS0345, "Generator Service Literature Index" Is Available{4450}
1998/10/26

Special Instruction, REHS0345-01, "Generator Service Literature Index" Is Available {4450}
1999/04/12

New 155-5175 AC Current Probe For Generator Sets Now Available{1400,4450,0734,7002}
1999/05/24

A List Of Contacts For Caterpillar Product Support Is Available {1000, 4450, 7000}
2002/03/25

Caterpillar Parts SIS Catalog 3516 :

5N-7234 GENERATOR GP

5N-7232 GENERATOR GP

5N-7234 GENERATOR GP

5N-7238 GENERATOR GP

5N-7212 GENERATOR GP

Truck sale:

719,892

Caterpillar 3516, Stationary Generator Sets, Construction
- Stationary Generator Sets
TOROMONT POWER SYSTEMS

298,989

Caterpillar 3516, mobile generator sets, Construction
- mobile generator sets
FINANZAUTO S.A.

500,000

Caterpillar PM3516, mobile generator sets, Construction
- mobile generator sets
FOLEY EQUIPMENT COMPANY

500,000

Caterpillar PM3516, mobile generator sets, Construction
- mobile generator sets
FOLEY EQUIPMENT COMPANY

800,000

Caterpillar 3516, Stationary Generator Sets, Construction
- Stationary Generator Sets
MACALLISTER MACHINERY CO., INC