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1W-1352 COVER GP-VALVE MECHANISM S/N 7EB1-99999; 6DC1-471 3204 ENGINE - MACHINE


BASIC ENGINE
VALVE MECHANISM GP
CRANKSHAFT GP
CYLINDER BLOCK GP
CYLINDER HEAD GP

ENGINE - MACHINE 3204 ENGINE - MACHINE 6DC
 3204 Industrial Engine 6DC00001-UP SEBP1443 3204 6DC   (2018)

BASIC ENGINE

VALVE MECHANISM GP
COVER GP-VALVE MECHANISM
1W-1352 COVER GP-VALVE MECHANISM
ROCKER ARM GP
1W-5719 ROCKER ARM GP
VALVE MECHANISM GP
1W-5720 VALVE MECHANISM GP
VALVE MECHANISM GP
1W-5720 VALVE MECHANISM GP
 

#SEBP14430010
 

1W-1352: COVER GP-VALVE MECHANISM

1W-1352 COVER GP-VALVE MECHANISM
S/N 7EB1-99999; 6DC1-471
i00196680 SEBP1443
1W1352 COVER GP-VALVE MECHANISM Parts scheme
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Parts for your 3204 ENGINE - MACHINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7C-7956 C [1] GASKET-VALVE COVER  
2. 1W-0953 [1] COVER-ARMATURE BASE  
3. 7C-7955 C [1] GASKET-COVER  
4. 9L-8925 C [8] BOLT (5/16-18X1.25-IN)  
5. 1W-1523 [1] BASE-VALVE MECHANISM COVER  
6. 9L-8402 [8] BOLT  
  C   CHANGE FROM PREVIOUS TYPE
 

#SEBP14430011
 

1W-9768: CRANKSHAFT GP

1W-9768 CRANKSHAFT GP
S/N 7EB1-99999; 6DC1-385
i00354596 SEBP1443
1W9768 CRANKSHAFT GP Parts scheme
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Parts for your 3204 ENGINE - MACHINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 1W-0036 [1] SEAL GP-CRANKSHAFT  
2. 1W-0312 [3] BEARING-MAIN  
3. 1W-0311 [2] BEARING-MAIN (INTERMEDIATE)  
4. 7N-9342 [2] PLATE-THRUST  
5. 9L-7735 [1] SEAL-LIP TYPE  
6. 1W-9771 [1] CRANKSHAFT AS  
7. 1W-9812 [1] GEAR (40-TEETH)  
  5H-2671 [1] KEY-WOODRUFF  
  R   REMFG PART MAY BE AVAILABLE
 

#SEBP14430012
 

7W-6273: CRANKSHAFT GP

7W-6273 CRANKSHAFT GP
S/N 6DC386-471
i00414390 SEBP1443
7W6273 CRANKSHAFT GP Parts scheme
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Parts for your 3204 ENGINE - MACHINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7W-3200 [1] SEAL GP-CRANKSHAFT  
2. 1W-0312 [3] BEARING-MAIN  
3. 1W-0311 [2] BEARING-MAIN (INTERMEDIATE)  
4. 7N-9342 [2] PLATE-THRUST  
5. 9L-7735 [1] SEAL-LIP TYPE  
6. 1W-9771 [1] CRANKSHAFT AS  
7. 1W-9812 [1] GEAR (40-TEETH)  
  5H-2671 [1] KEY-WOODRUFF  
  R   REMFG PART MAY BE AVAILABLE
 

#SEBP14430013
 

1W-4327: CYLINDER BLOCK AS

1W-4327 CYLINDER BLOCK AS
S/N 6DC444-471
PART OF 1W-4326 CYLINDER BLOCK GP
FIELD REPLACEMENT ORDER @@@@@ 2W-7902@@@@@, 2W-7901 KIT-CYLINDER BLOCK
i00196394 SEBP1443
1W4327 CYLINDER BLOCK AS Parts scheme
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Parts for your 3204 ENGINE - MACHINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 9L-8002 [2] DOWEL-HOLLOW  
2. 1M-3735 [1] DOWEL  
3. 9N-5246 [2] BEARING-CAMSHAFT  
4. 1A-2223 [1] DOWEL  
5. 4N-0098 [1] SHAFT-FUEL PUMP IDLER  
6. 4N-0952 [2] PLUG-CUP  
7. 4B-4845 [1] PLUG  
8. 8S-4740 [10] BOLT (9/16-12X5-IN)  
9. 6N-8146 [5] CAP-CRANKSHAFT BEARING  
10. 5M-6214 [6] PLUG-PIPE  
11. 3H-5552 [3] PLUG-CUP  
12. 3J-5390 [1] PLUG  
13. 4B-9782 [1] BALL  
14. 7M-4593 [4] PLUG  
15. 3F-0957 [2] DOWEL  
16. 1W-5920 C [1] BEARING-CAMSHAFT  
  C   CHANGE FROM PREVIOUS TYPE
 

#SEBP14430014
 

2W-7902: CYLINDER BLOCK AS

2W-7902 CYLINDER BLOCK AS
S/N 7EB1-99999; 6DC1-UP
FIELD REPLACEMENT FOR 1W-4327 CYLINDER BLOCK AS, 7N-4821 CYLINDER BLOCK AS, AND , WHEN USED WITH 2W7901 BLOCK KIT.
i00196408 SEBP1443
2W7902 CYLINDER BLOCK AS Parts scheme
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Parts for your 3204 ENGINE - MACHINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 9L-8002 [2] DOWEL-HOLLOW  
2. 1M-3735 [1] DOWEL  
3. 9N-5246 C [2] BEARING-CAMSHAFT  
4. 1A-2223 [1] DOWEL  
5. 4N-0098 [1] SHAFT-FUEL PUMP IDLER  
6. 4N-0952 [2] PLUG-CUP  
7. 4B-4845 [1] PLUG  
8. 8S-4740 [10] BOLT (9/16-12X5-IN)  
9. 6N-8146 [5] CAP-CRANKSHAFT BEARING  
10. 5M-6214 [5] PLUG-PIPE  
11. 3H-5552 [3] PLUG-CUP  
12. 3J-5390 [1] PLUG  
13. 4B-9782 [1] BALL  
14. 3F-0957 [2] DOWEL  
15. 1W-5920 [1] BEARING-CAMSHAFT  
  C   CHANGE FROM PREVIOUS TYPE
 

#SEBP14430015
 

7N-4821: CYLINDER BLOCK AS

7N-4821 CYLINDER BLOCK AS
S/N 7EB1-99999; 6DC1-UP
PART OF 6N-2390 CYLINDER BLOCK GP
FIELD REPLACEMENT ORDER @@@@@ 2W-7902@@@@@, 2W-7901 KIT-CYLINDER BLOCK
i00196834 SEBP1443
7N4821 CYLINDER BLOCK AS Parts scheme
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Parts for your 3204 ENGINE - MACHINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 9L-8002 [2] DOWEL-HOLLOW  
2. 1M-3735 C [1] DOWEL  
3. 9N-5246 C [2] BEARING-CAMSHAFT  
4. 1A-2223 [1] DOWEL  
5. 4N-0098 [1] SHAFT-FUEL PUMP IDLER  
6. 4N-0952 [2] PLUG-CUP  
7. 4B-4845 [1] PLUG  
8. 8S-4740 [10] BOLT (9/16-12X5-IN)  
9. 6N-8146 [5] CAP-CRANKSHAFT BEARING  
10. 5M-6214 [5] PLUG-PIPE  
11. 7N-0817 C [4] ORIFICE-COOLING JET  
12. 3H-5552 [3] PLUG-CUP  
13. 3J-5390 [1] PLUG  
14. 4B-9782 [1] BALL  
15. 3F-0957 C [2] DOWEL  
16. 1W-5920 [1] BEARING-CAMSHAFT  
17. 5M-6214 B [1] PLUG-PIPE  
  9N-6275 AFP SLEEVE-CYLINDER  
    P-FOR SALVAGE OF DAMAGED CYLINDER BORES IN CYLINDER BLOCK. QUANTITY TO BE DETERMINED BY USER
  A   NOT PART OF THIS GROUP
  B   USE AS REQUIRED
  C   CHANGE FROM PREVIOUS TYPE
  F   NOT SHOWN
  P  
 

#SEBP14430016
 

1W-4326: CYLINDER BLOCK GP

1W-4326 CYLINDER BLOCK GP
S/N 6DC444-471
i00196393 SEBP1443
1W4326 CYLINDER BLOCK GP Parts scheme
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Parts for your 3204 ENGINE - MACHINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 9S-4185 [1] PLUG  
  3K-0360 [1] SEAL-O-RING  
2. 4N-0996 [1] COVER  
  4N-0699 [1] GASKET  
3. 5M-2894 [1] WASHER-HARD (10.2X18.5X2.5-MM THK)  
4. 0S-1594 [1] BOLT (3/8-16X1-IN)  
5. 2P-2772 B [1] COVER  
  4N-0933 B [1] GASKET  
6. 0L-1351 B [2] BOLT (3/8-16X0.875-IN)  
7. 1W-4327 Y [1] CYLINDER BLOCK AS  
8. 0S-1594 B [1] BOLT (3/8-16X1-IN)  
9. 5M-2894 B [3] WASHER-HARD (10.2X18.5X2.5-MM THK)  
  B   USE AS REQUIRED
  Y   SEPARATE ILLUSTRATION
 

#SEBP14430017
 

6N-2390: CYLINDER BLOCK GP

6N-2390 CYLINDER BLOCK GP
S/N 7EB1-99999; 6DC1-443
i00406843 SEBP1443
6N2390 CYLINDER BLOCK GP Parts scheme
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Parts for your 3204 ENGINE - MACHINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7N-4821 Y [1] CYLINDER BLOCK AS  
2. 4N-0996 [1] COVER  
3. 4N-0699 [1] GASKET  
4. 0S-1594 [2] BOLT (3/8-16X1-IN)  
  5M-2894 [2] WASHER-HARD (10.2X18.5X2.5-MM THK)  
5. 9S-4185 C [1] PLUG  
  3K-0360 C [1] SEAL-O-RING  
  9N-6275 [1] SLEEVE-CYLINDER  
    (INCLUDES FORM SMHS7638, NOR FOR USE WITH OVERSIZE PISTIONS AND RINGS.)
  C   CHANGE FROM PREVIOUS TYPE
  Y   SEPARATE ILLUSTRATION
 

#SEBP14430018
 

7C-2296: CYLINDER HEAD AS

7C-2296 CYLINDER HEAD AS
S/N 6DC444-471
PART OF 7C-2320, 7C-3805 CYLINDER HEAD AS
i00196555 SEBP1443
7C2296 CYLINDER HEAD AS Parts scheme
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Parts for your 3204 ENGINE - MACHINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. Z [1] HEAD  
2. 8M-5860 [4] PLUG-CUP  
3. 9N-2837 [4] INSERT-VALVE SEAT (EXHAUST)  
4. 2N-8943 [4] INSERT-VALVE SEAT (INLET)  
  Z   NOT SERVICED SEPARATELY
 

#SEBP14430019
 

7C-2320: CYLINDER HEAD AS

7C-2320 CYLINDER HEAD AS
S/N 6DC444-471
FIELD REPLACEMENT FOR @@@@@ 7W-9390@@@@@
i00196556 SEBP1443
7C2320 CYLINDER HEAD AS Parts scheme
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Parts for your 3204 ENGINE - MACHINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 2B-0858 [1] PLUG-PIPE  
2. 9L-7657 [1] PLUG-CUP  
3. 5M-6213 [2] PLUG-PIPE  
4. 6H-1717 [2] BOLT (1/2-13X1.125-IN)  
5. 5P-8245 [2] WASHER-HARD (13.5X25.5X3-MM THK)  
6. 8F-6575 [4] PLUG-CUP  
7. 7C-2296 Y [1] CYLINDER HEAD AS  
  Y   SEPARATE ILLUSTRATION
 

Information:

Truck Engine News
Set Engine Valve Lash After Installing All Remanufactured Long Blocks {1102, 1121, 1123, 1209}
2012/10/08
Engine News
Use Caution During Replacement Of Damaged Nozzle Adapters Or Precombustion Chambers
1983/01/19
Improved Cylinder Head Gasket
1983/02/16
Engine Valve Stem "Use Again" Specifications
1983/03/16
Replacement Valve Guides Can Be Used To Recondition Cylinder Heads
1984/01/18
A New Book "Analyzing Diesel And Natural Gas Engine Valve Failures" Is Available
1985/03/01
Head Gasket Replacement Procedure
1985/08/01
Improved Cylinder Head Gasket
1986/03/01
Valve Lash Adjustment Interval Is Changed
1986/07/01
New Camshaft And Lifter Kits Available For Slipper Type Cam Followers (Valve Lifters)
1989/12/01
New Exhaust Valves Are Used In Caterpillar Remanufactured Cylinder Heads
1990/10/01
Clarify Usage Of Parts Service Cylinder Head Gaskets
1993/12/01
Correct Installation Of Valve Lifters On The Camshaft Is Very Important To Prevent Failures
1977/05/25
Tolerance Added To Valve Clearance Specifications
1978/01/18
Use Again Specifications For Valve Springs Are Changed
1978/03/01
Set Engine Valve Lash After Installing All Remanufactured Long Blocks {1102, 1121, 1123, 1209}
2012/10/08
Special Instruction
Installation of Head Gasket (With New Torque Procedure){1100}
Installation of Head Gasket (With New Torque Procedure){1100}
Installation Of Remanufactured Cylinder Head Groups{1101}
Installation Of Remanufactured Cylinder Head Groups{1101}
Using The 6V-7770 Valve Guide Kit And 6V-7755 Spring Seat Guide{670, 1104}
Using The 6V-7770 Valve Guide Kit And 6V-7755 Spring Seat Guide{670, 1104}
Creating Fuel Pump, and Fuel Nozzle Reference Parts for Checking Fuel Pump Test Stands and Nozzle Pop Testers{1254}
Creating Fuel Pump, and Fuel Nozzle Reference Parts for Checking Fuel Pump Test Stands and Nozzle Pop Testers{1254}
Use Of The 1P7451 Valve Guide Honing Group{0673, 1104}
Use Of The 1P7451 Valve Guide Honing Group{0673, 1104}
Installing Heli-Coil Inserts In Caterpillar Cylinder Heads{1117}
Installing Heli-Coil Inserts In Caterpillar Cylinder Heads{1117}
Use Of 6V4805 Valve Seat Insert Puller Group{0703}
Use Of 6V4805 Valve Seat Insert Puller Group{0703}
Repair Of Precombustion Chamber And Direct Injection Adapter Seating Surfaces{1101}
Repair Of Precombustion Chamber And Direct Injection Adapter Seating Surfaces{1101}
Installation Of Replacement Cylinder Head Groups (Non-Turbocharged){1101}
Installation Of Replacement Cylinder Head Groups (Non-Turbocharged){1101}
Use Of 6V9050 Exhaust Stud Removal Group{1100}
Use Of 6V9050 Exhaust Stud Removal Group{1100}
Installation Of Replacement Cylinder Head Assemblies{1101}
Installation Of Replacement Cylinder Head Assemblies{1101}
Installation Of Replacement Cylinder Head Groups (Turbocharged){1101}
Installation Of Replacement Cylinder Head Groups (Turbocharged){1101}
Specifications
Valves And Valve Springs
3204 Industrial Engines
Valve Cover And Base
3204 Industrial Engines
Valve Rocker Arms And Lifters
3204 Industrial Engines
Tool Operating Manual
Operating Instructions for 155-1536 Valve Recession Tool Kit for all G3500 and 3500 Engines{0374, 0599, 0701, 0703, 0759, 0767}
Operating Instructions for 155-1536 Valve Recession Tool Kit for all G3500 and 3500 Engines{0374, 0599, 0701, 0703, 0759, 0767}
Operating Instructions for 148-2997 Valve Recession Tool Group Used On 3600, G3600, and C175 Engines{0374, 0599, 0701, 0703, 0759}
Operating Instructions for 148-2997 Valve Recession Tool Group Used On 3600, G3600, and C175 Engines{0374, 0599, 0701, 0703, 0759}
CRB Valve Spring Testers 8S-2263 and 4C-9496{0374, 0599, 0700, 0701, 1108}
CRB Valve Spring Testers 8S-2263 and 4C-9496{0374, 0599, 0700, 0701, 1108}
Reuse And Salvage Guidelines
Reuse & Salvage for Valvetrain Components {1102, 1108, 1109, 1121, 1123}
Reuse & Salvage for Valvetrain Components {1102, 1108, 1109, 1121, 1123}
Information Release Memo
APPEARANCE CHANGE ON REMAN SHORT BLOCKS
APPEARANCE CHANGE ON REMAN SHORT BLOCKS
Disassembly and Assembly
Valve Cover
3204 Industrial Engines
Valve Cover Base
3204 Industrial Engines
Rocker Shaft Assembly And Push Rods
3204 Industrial Engines
Rocker Shaft Assembly
3204 Industrial Engines
Valve Lifters
3204 Industrial Engines
Service Magazine
Improved Cylinder Head Gasket{1101,1201}
1983/01/24
Engine Valve Stem "Use Again" Specifications{0653,1105}
1983/02/28
Valve Damage Can Be Caused By Short Intervals Of Engine Operation In Very Cold Temperatures{1105,1208}
1983/10/17
Replacement Valve Guides Can Be Used To Recondition Cylinder Heads{1104}
1983/12/19
Tune-Up Kit And Remanufactured Nozzles Available{1254,1074,1107}
1984/09/03
Valve Lash Adjustment Not A Warranty Item {1102,1105}
1985/01/14
Head Gasket Replacement Procedure{0350,1100}
1985/08/05
Valve Lash Adjustment Interval Is Changed {1105}
1986/07/07
Correct Installation Of Valve Lifters On The Camshaft Is Very Important To Prevent Failures{1209}
1977/05/16
Tools Now Available To Ream And/Or Hone 0.500" (12.70 mm) Diameter Valve Guides{0663}
1977/08/22
Tolerance Added To Valve Clearance Specifications{1105,0374}
1978/01/16
Valve Damage Can Be Caused By Short Intervals Of Engine Operation In Very Cold Temperatures{1105,1208}
1978/01/30
Use Again Specifications For Valve Springs Are Changed{1108}
1978/03/06
Engine Valve Springs Are Now Made Of Carbon Steel Alloy{1101,1108}
1979/02/19
A New Method To Clean And Polish Engine Valve Stems{0674,1105}
1979/05/28
Why Engines Are Damaged By Fuel Sulfur{1104,1216,1280,1318,1215}
1979/08/27
Fuel Sulfur-Your Diesel's Silent Enemy{0375,1280}
1979/12/17
New Camshaft And Lifter Kits Available For Slipper Type Cam Followers (Valve Lifters){1209,1210}
1989/12/11
New Exhaust Valves Are Used In Caterpillar Remanufactured Cylinder Heads{1105,1101}
1990/10/08
Oversize Fuel Pump Drive Idler Shaft Available To Salvage Cylinder Block{1206}
1994/10/03
Set Engine Valve Lash After Installing All Remanufactured Long Blocks {1102, 1121, 1123, 1209}
2012/10/08

Caterpillar Parts SIS Catalog 3204 :

CAMSHAFT GP
2W-1337 CAMSHAFT GP
BELT TIGHTENER GP
6N-7209 BELT TIGHTENER GP
BELT TIGHTENER GP
6N-7209 BELT TIGHTENER GP
AIR COMPRESSOR GP
8N-2051 AIR COMPRESSOR GP
AIR COMPRESSOR GP
1W-5824 AIR COMPRESSOR GP
1N-3512 AIR COMPRESSOR GP
7E-8639 ENGINE AR
7C-3265 ENGINE AR
CRANKSHAFT GP
1W-9768 CRANKSHAFT GP
CRANKSHAFT GP
7W-6273 CRANKSHAFT GP
CYLINDER BLOCK AS
1W-4327 CYLINDER BLOCK AS
CYLINDER BLOCK AS
2W-7902 CYLINDER BLOCK AS
CYLINDER BLOCK AS
7N-4821 CYLINDER BLOCK AS
CYLINDER BLOCK GP
1W-4326 CYLINDER BLOCK GP
CYLINDER BLOCK GP
6N-2390 CYLINDER BLOCK GP
CYLINDER HEAD AS
7C-2296 CYLINDER HEAD AS

Truck sale:

CAT 3204
USD $6,500 
CAT 3204

JJ Rebuilders
Medley, Florida
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