4W3633 ENGINE AR-PART 1 OF 2 TURBOCHARGED - INGERSOLL-RAND 3204 INDUSTRIAL ENGINE

Part No	Qty	Parts name


		CENTRAL STRUCTURE

6N-9049 Y	[1]	CYLINDER BLOCK GP
1W-9768 Y	[1]	CRANKSHAFT GP
		-OR-
7W-6273 Y	[1]	CRANKSHAFT GP
2W-1040 Y	[4]	CONNECTING ROD & PISTON GP
2W-1337 Y	[1]	CAMSHAFT GP--SINGLE

		UPPER STRUCTURE

6N-2397 RY	[1]	CYLINDER HEAD GP
1W-5720 Y	[1]	VALVE MECHANISM GP
1W-1352 Y	[1]	VALVE MECHANISM COVER GP
1W-5554 Y	[1]	ENGINE LIFTING GP

		FRONT STRUCTURE

1W-1353 Y	[1]	FRONT HOUSING GP
4W-3181 Y	[1]	AUXILIARY DRIVE PULLEY GP
7N-0946 Y	[1]	ENGINE SUPPORT GP
6N-7207 Y	[1]	WATER PUMP DRIVE GP
1W-1355 Y	[1]	FRONT GEAR GP

		REAR STRUCTURE

4N-6458 Y	[1]	FLYWHEEL HOUSING GP
		S/N 2TB1-373
7N-1154 Y	[1]	FLYWHEEL HOUSING GP
		S/N 2TB374-99999 & 3PC1-UP


		LOWER STRUCTURE

6N-3052 Y	[1]	OIL PAN GP

		LUBRICATION SYSTEM

2W-2833 Y	[1]	OIL PUMP GP
8N-5930 Y	[1]	OIL FILTER GP
1W-7298 Y	[1]	BREATHER GP
R		REMFG PART MAY BE AVAILABLE
Y		SEPARATE ILLUSTRATION

#SEBP14440002

4W-3633: ENGINE AR

ENGINE AR

4W3633 ENGINE AR-PART 2 OF 2
TURBOCHARGED - INGERSOLL-RAND

SEBP14440002 SEBP1444

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Parts for your 3204 INDUSTRIAL ENGINE:

CATERPILLAR SIS

Part No	Qty	Parts name


		COOLING SYSTEM

4N-0660 Y	[1]	WATER PUMP GP
4N-0188 Y	[1]	WATER LINES GP
1W-8094 Y	[1]	ENGINE OIL COOLER GP

		INTAKE & EXHAUST SYSTEM

6N-5079 Y	[1]	TURBOCHARGER GP
8N-3131 Y	[1]	TURBOCHARGER OIL LINES GP
2W-8182 Y	[1]	AIR LINES GP
6N-6085 Y	[1]	EXHAUST MANIFOLD GP

		FUEL SYSTEM & GOVERNOR

1W-5867 Y	[1]	FUEL FILTER & LINES GP
2W-4403 Y	[1]	FUEL TRANSFER PUMP GP
2W-4048 Y	[1]	GOVERNOR & FUEL INJECTION PUMP GP
1W-1354 Y	[1]	FUEL INJECTION LINES GP
1W-8093 Y	[1]	FUEL LINES GP

		REFER TO PAGE 62 FOR GASKET KITS

Y		SEPARATE ILLUSTRATION

#SEBP14440003

6N-9049: CYLINDER BLOCK GP

CYLINDER BLOCK GP

6N9049 CYLINDER BLOCK GP
7N4821 CYLINDER BLOCK-PAGE 7

c231754 SEBP1444

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Parts for your 3204 INDUSTRIAL ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	7N-4821 Y	[1]	BLOCK ASSEM.
			(Separate Illustration)
	Y		SEPARATE ILLUSTRATION

#SEBP14440004

7N-4821: CYLINDER BLOCK AS

CYLINDER BLOCK AS

7N4821 CYLINDER BLOCK ASSEMBLY
PART OF 6N9049 CYLINDER BLOCK
FIELD REPLACEMENT ORDER 2W7902-PAGE 8 & 2W7901 BLOCK KIT

c507084 SEBP1444

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Parts for your 3204 INDUSTRIAL ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	9L-8002	[2]	DOWEL-HOLLOW
2.	1M-3735 C	[1]	DOWEL
3.	9N-5246 C	[2]	BEARING-CAMSHAFT
4.	1A-2223	[1]	DOWEL
5.	4N-0098	[1]	SHAFT-FUEL PUMP IDLER
6.	4N-0952	[2]	PLUG-CUP
7.	4B-4845	[1]	PLUG
8.	8S-4740	[10]	BOLT
9.	6N-8146	[5]	CAP-CRANKSHAFT BEARING
10.	5M-6214	[5]	PLUG-PIPE
11.	7N-0817 C	[4]	ORIFICE-COOLING JET
12.	3H-5552	[3]	PLUG-CUP
13.	3J-5390	[1]	PLUG
14.	4B-9782	[1]	BALL
15.	3F-0957 C	[2]	DOWEL
16.	1W-5920	[1]	BEARING-CAMSHAFT
17.	5M-6214 B	[1]	PLUG-PIPE

	9N-6275 AFP		SLEEVE-CYLINDER

			P-FOR SALVAGE OF DAMAGED
			CYLINDER BORES IN CYL
			BLOCK, QUANTITY TO BE
			DETERMINED BY USER
	A		NOT PART OF THIS GROUP
	B		USE AS REQUIRED
	C		CHANGE FROM PREVIOUS TYPE
	F		NOT SHOWN

#SEBP14440005

2W-7902: CYLINDER BLOCK AS

CYLINDER BLOCK AS

2W7902 CYLINDER BLOCK ASSEMBLY
FIELD REPLACEMENT FOR 7N4821-PAGE 7 WHEN USED WITH 2W7901 BLOCK KIT

c579131 SEBP1444

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Parts for your 3204 INDUSTRIAL ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	9L-8002	[2]	DOWEL-HOLLOW
2.	1M-3735	[1]	DOWEL
3.	9N-5246 C	[2]	BEARING-CAMSHAFT
4.	1A-2223	[1]	DOWEL
5.	4N-0098	[1]	SHAFT-FUEL PUMP IDLER
6.	4N-0952	[2]	PLUG-CUP
7.	4B-4845	[1]	PLUG
8.	8S-4740	[10]	BOLT
9.	6N-8146	[5]	CAP-CRANKSHAFT BEARING
10.	5M-6214	[5]	PLUG-PIPE
11.	3H-5552	[3]	PLUG-CUP
12.	3J-5390	[1]	PLUG
13.	4B-9782	[1]	BALL
14.	3F-0957	[2]	DOWEL
15.	1W-5920	[1]	BEARING-CAMSHAFT
	C		CHANGE FROM PREVIOUS TYPE

#SEBP14440006

1W-9768: CRANKSHAFT GP

CRANKSHAFT GP

1W9768 CRANKSHAFT GP
S/N 2TB1-99999 & 3PC1-447

c306614 SEBP1444

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Parts for your 3204 INDUSTRIAL ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	1W-0036	[1]	SEAL GP-CRANKSHAFT
	9L-7736	[1]	SEAL-LIP TYPE
2.	9L-8336	[1]	SLEEVE-WEAR
3.	1W-0311	[2]	BEARING-MAIN
			(INTERMEDIATE)
4.	7N-9342	[2]	PLATE-THRUST
5.	9L-7735	[1]	SEAL-LIP TYPE
6.	1W-9771 R	[1]	CRANKSHAFT AS
7.	1W-9812	[1]	GEAR (40 TEETH)
	5H-2671	[1]	KEY-WOODRUFF
8.	1W-0312	[3]	BEARING-MAIN
	R		REMFG PART MAY BE AVAILABLE

#SEBP14440007

7W-6273: CRANKSHAFT GP

CRANKSHAFT GP

7W6273 CRANKSHAFT GP
S/N 3PC448-UP

c342653 SEBP1444

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Parts for your 3204 INDUSTRIAL ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	7W-3200	[1]	SEAL GP-CRANKSHAFT
2.	1W-0312	[3]	BEARING-MAIN
3.	1W-0311	[2]	BEARING-MAIN
			(INTERMEDIATE)
4.	7N-9342	[2]	PLATE-THRUST
5.	9L-7735	[1]	SEAL-LIP TYPE
6.	1W-9771 R	[1]	CRANKSHAFT AS
7.	1W-9812	[1]	GEAR (40 TEETH)
	5H-2671	[1]	KEY-WOODRUFF
	R		REMFG PART MAY BE AVAILABLE

#SEBP14440008

CRANKSHAFT BEARING REPLACEMENTS

SEBP14440008 SEBP1444

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Parts for your 3204 INDUSTRIAL ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name	Comments
			----------------------------------------
			CYLINDER BLOCK NOT REBORED
			----------------------------------------
			CRANKSHAFT GROUND FOR UNDERSIZE BEARING
			I.D. .25 MM .51 MM 1.27 MM
			----------------------------------------
			1W1661 1W1662 1W1663
			----------------------------------------
			.10 MM .20 MM .50 MM
			----------------------------------------
			1W1655 1W1656 1W1657
			----------------------------------------


			CYLINDER BLOCK REBORED (.25 MM)
			(BEARING OVERSIZE O.D.

			----------------------------------------
			CRANKSHAFT GROUND FOR UNDERSIZE BEARING
			I.D. OF (O-STANDARD) .51 MM 1.27 MM
			----------------------------------------
			1W1664 1W1665 1W1666
			----------------------------------------
			.10 MM .20 MM .50 MM
			----------------------------------------
			1W1658 1W1659 1W1660
			----------------------------------------

			O.D.--OUTSIDE DIAMETER
			I.D.--INSIDE DIAMETER

#SEBP14440009

2W-1040: PISTON & ROD GP

PISTON & ROD GP

2W1040 CONNECTING ROD & PISTON GP
2W4841 PISTON-PAGE 11

c466251 SEBP1444

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Parts for your 3204 INDUSTRIAL ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	2W-4841 Y	[1]	PISTON GP
2.	8N-6308	[1]	BEARING-CONNECTING ROD (STANDARD)
	1W-3906 A	[1]	BEARING-CONNECTING ROD
			1.27MM(.05 IN)UNDERSIZE
	1N-3821 A	[1]	BEARING-ROD
			.254MM(.01 IN)UNDERSIZE
	1N-3822 A	[1]	BEARING-ROD
			.51MM(.021 IN)UNDERSIZE
3.	8N-3753	[1]	ROD AS-CONNECTING
	9N-5082	[1]	BEARING-CONNECTING ROD
4.	9N-3832	[2]	BOLT-CONNECTING ROD
	9L-7669	[2]	NUT-CONNECTING ROD
5.	7N-9803	[1]	PIN-PISTON
6.	8N-7294	[2]	RETAINER-PIN
	A		NOT PART OF THIS GROUP
	Y		SEPARATE ILLUSTRATION

Information:

ENGINE ARRANGEMENT

ENGINE AR

Truck Engine News

Service Magazines, Engine News, and Truck Engine News Articles Moved from Dealer.cat.com to SISweb {0374, 1000, 7000}
2015/09/23

A New Visualization Service Procedure (VSP) is Now Used for Certain Publications {0374, 1000, 7000}
A New Visualization Service Procedure (VSP) is Now Used for Certain Publications {0374, 1000, 7000}

Changes to the Way Serial Numbers are Displayed in Truck Engine News {0374, 1000, 7000}
Changes to the Way Serial Numbers are Displayed in Truck Engine News {0374, 1000, 7000}

Engine News

Engine Replacement
1982/04/07

Reference Chart for Engine Improvements
1982/11/10

Valve Damage Can Be Caused By Short Intervals Of Engine Operation In Very Cold Temperatures
1983/10/26

Remanufactured Cylinder Head Group For NA Engines Must Not Be Installed On T Engines
1985/08/01

New Engine Information Plates Require More Information{1000}
1996/02/16

Valve Damage Can Be Caused By Short Intervals Of Engine Operation In Very Cold Temperatures
1978/01/18

New Engine News Format {0374}
1999/12/01

Interactive Self-Paced Computer Training Course Available forTechnical Marketing Information (TMI) System Users {0314}
2000/02/01

A New Screen In The TMI System Provides The Status Of Emission Certification Of Engines {1000}
2001/01/01

Caterpillar's Position On The Use Of Biodiesel Fuel In Caterpillar Engines {1000}
2002/02/01

A List Of Contacts For Caterpillar Product Support Is Available {1000, 4450, 7000}
2002/04/01

New Service Information Tool for CAT Dealers is Now Available {1000}
2002/06/01

Responsibilities for Emission Certified Engines {1000}
2005/10/03

Storage Procedures Exist for Caterpillar Products {1000, 7000}
2008/12/08

How Is Service Information Accessed / Used {1000}
2009/04/27

Service Magazines, Engine News, and Truck Engine News Articles Moved from Dealer.cat.com to SISweb {0374, 1000, 7000}
2015/09/25

A New Visualization Service Procedure (VSP) is Now Used for Certain Publications {0374, 1000, 7000}
A New Visualization Service Procedure (VSP) is Now Used for Certain Publications {0374, 1000, 7000}

Changes to the Way Serial Numbers are Displayed in Engine News {0374, 1000, 7000}
Changes to the Way Serial Numbers are Displayed in Engine News {0374, 1000, 7000}

Procedure for Cleaning an Engine Lubrication System when Contaminated with Engine Coolant Containing Antifreeze {1000, 1348, 1395}
Procedure for Cleaning an Engine Lubrication System when Contaminated with Engine Coolant Containing Antifreeze {1000, 1348, 1395}

Special Instruction

Analyzing Cylinder Condition By Measuring Air Flow{0651, 1000}
Analyzing Cylinder Condition By Measuring Air Flow{0651, 1000}

Pressure Lubrication Procedure for Remanufactured Engines and Short Blocks{1000, 1200, 1020}
Pressure Lubrication Procedure for Remanufactured Engines and Short Blocks{1000, 1200, 1020}

Use of the 4C3502 Engine Repair Indicator Kit{0781, 1000}
Use of the 4C3502 Engine Repair Indicator Kit{0781, 1000}

Using The 5P6524 Engine Timing Indicator Group And 1P540 Flow Checking Tool Group{0782, 1000}
Using The 5P6524 Engine Timing Indicator Group And 1P540 Flow Checking Tool Group{0782, 1000}

Pressure Lubrication Procedure For Remanufactured Engines And Short Blocks{1000, 1201}
Pressure Lubrication Procedure For Remanufactured Engines And Short Blocks{1000, 1201}

Caterpillar DPF Installation and Operation Guide for Diesel Engines - California Only {1000, 1091}
Caterpillar DPF Installation and Operation Guide for Diesel Engines - California Only {1000, 1091}

Generation 3 DPFdm Diagnostic Module Installation Manual - California Only {1000, 1091, 7490}
Generation 3 DPFdm Diagnostic Module Installation Manual - California Only {1000, 1091, 7490}

Storage Procedure for Caterpillar Products {0355, 1000, 7000}
Storage Procedure for Caterpillar Products {0355, 1000, 7000}

Instructions to Register the Retrofit and Submit Service Reporting {1000, 3000, 7000, 7570}
Instructions to Register the Retrofit and Submit Service Reporting {1000, 3000, 7000, 7570}

Guideline for Proper Gasket Handling and Installation {0599, 0648, 0681, 1000, 7555}
Guideline for Proper Gasket Handling and Installation {0599, 0648, 0681, 1000, 7555}

Piston Ring Gap Alignment Influence on High Blowby and Oil Consumption on All Engines {1000, 1215}
Piston Ring Gap Alignment Influence on High Blowby and Oil Consumption on All Engines {1000, 1215}

Installation of the Fuel Consumption Monitoring System for All Commercial Diesel Engines {1250, 1400, 1900, 7490}
Installation of the Fuel Consumption Monitoring System for All Commercial Diesel Engines {1250, 1400, 1900, 7490}

Differences in Appearance of Cat ® Reman Parts when Compared to New Parts {1000, 1250}
Differences in Appearance of Cat ^® Reman Parts when Compared to New Parts {1000, 1250}

Introduction to Visualization Service Procedure (VSP) {0374, 1000, 7000}
Introduction to Visualization Service Procedure (VSP) {0374, 1000, 7000}

Technical Information Bulletin

Remanufactured Water Pumps For 3204 And 3208 Engines
Remanufactured Water Pumps For 3204 And 3208 Engines

Piston Ring Gap Alignment Influence on High Blowby and Oil Consumption on All Engines {1000, 1215}
Piston Ring Gap Alignment Influence on High Blowby and Oil Consumption on All Engines {1000, 1215}

368-9910 Multi-Tool Group with the 368-9911 Burn Rate Group Accuracy Issue{0599, 0701, 0702, 0706, 1000, 7610, 7620}
368-9910 Multi-Tool Group with the 368-9911 Burn Rate Group Accuracy Issue{0599, 0701, 0702, 0706, 1000, 7610, 7620}

Specifications

Engine Design 3204 DI NA and 3204 DI T
3204 Industrial Engines

Tool Operating Manual

Using the Caterpillar Fuel Flow Monitor System{0782, 1000, 1250}
Using the Caterpillar Fuel Flow Monitor System{0782, 1000, 1250}

NEHS1111: 368-9910 Multi-Tool Group 3 {0599, 0701, 0702, 0706, 1000, 7610, 7620}
NEHS1111: 368-9910 Multi-Tool Group 3 {0599, 0701, 0702, 0706, 1000, 7610, 7620}

Reuse And Salvage Guidelines

Reuse and Testing of Fuel Injection Pump Housing {0374, 1000, 1250, 1300}
Reuse and Testing of Fuel Injection Pump Housing {0374, 1000, 1250, 1300}

Contamination Control of Rebuilt Engines by Using a Particle Counting Process Patent Pending{1000, 1300}
Contamination Control of Rebuilt Engines by Using a Particle Counting Process Patent Pending{1000, 1300}

Filtration Procedure for Rebuilt Engines {0680, 0768, 1000, 1300}
Filtration Procedure for Rebuilt Engines {0680, 0768, 1000, 1300}

HVOF Identification and Polishing (Superfinishing){0674, 0679, 1000, 7000, 7562}
HVOF Identification and Polishing (Superfinishing){0674, 0679, 1000, 7000, 7562}

Cleaning Components with Carbon Dioxide (CO2) {0680, 1000, 7000}
Cleaning Components with Carbon Dioxide (CO₂) {0680, 1000, 7000}

Guideline for Proper Gasket Handling and Installation {0599, 0648, 0681, 1000, 7555}
Guideline for Proper Gasket Handling and Installation {0599, 0648, 0681, 1000, 7555}

Reuse and Salvage Guidelines Subscriptions {0374, 0599, 1000, 7000}
Reuse and Salvage Guidelines Subscriptions {0374, 0599, 1000, 7000}

Scrap Barrel Analysis {0374, 0599, 0700, 0701, 0738, 1000, 7000}
Scrap Barrel Analysis {0374, 0599, 0700, 0701, 0738, 1000, 7000}

Fundamentals of Plasma Transferred Wire Arc (PTWA) Spray for Reconditioning Components {0374, 0599, 0679, 1000}
Fundamentals of Plasma Transferred Wire Arc (PTWA) Spray for Reconditioning Components {0374, 0599, 0679, 1000}

Contamination Control Guidelines

Filtration Procedure for Rebuilt Engines {0680, 0768, 1000, 1300}
Filtration Procedure for Rebuilt Engines {0680, 0768, 1000, 1300}

Applied Failure Analysis

Failure Analysis Report - AFA Good Report {0374, 1000}
Failure Analysis Report - AFA Good Report {0374, 1000}

Reference Guide for a Proper Failure Analysis by CAT Dealer {0374, 1000}
Reference Guide for a Proper Failure Analysis by CAT Dealer {0374, 1000}

Product Evaluation Report - AFA Bad Report {0374, 1000}
Product Evaluation Report - AFA Bad Report {0374, 1000}

Information Release Memo

APPEARANCE CHANGE ON REMAN SHORT BLOCKS
APPEARANCE CHANGE ON REMAN SHORT BLOCKS

Technical Analysis

Technical Analysis 1 (TA1) Visual Inspection for Industrial Engine {0372, 1000, 7000, 753S, 7565}
Technical Analysis 1 (TA1) Visual Inspection for Industrial Engine {0372, 1000, 7000, 753S, 7565}

Service Magazine

Engine Storage; Engine Start-Up After Storage{1000}
1982/02/22

Separate Valve Stem Gauges Available{0653,1000}
1982/06/07

Analyzing A Major Engine Failure{1000}
1982/07/19

Reference Chart for Engine Improvements{0374,1000}
1982/10/25

Remanufactured Cylinder Head Group For NA Engines Must Not Be Installed On T Engines{1100,1108}
1985/08/05

Remanufactured Short Block Available For 3204 Engines{1200,1000}
1986/03/10

New Index Lists Engine Special Instructions By SMCS Code{1000,0374}
1986/04/07

Improved 5P3000 Engine And Transmission Shipping Stand Assembly; Modification Available For Stands Already In Use{0640}
1977/04/25

Alternator/Generator Output Test On The Engine{1401,1404,1405,1406}
1987/05/04

The Caterpillar Fuel Flow Monitor System Available {0782,1000,1250}
1987/05/11

Microfiche For Replacement Engine Bills Of Material {0374,1000}
1987/10/26

Explanation Of Nomenclature Used In Engine Performance{1000,0374}
1978/05/15

Cranking Speeds Necessary To Start Diesel Engines{0374,1000,1450}
1979/09/24

A New Screen In The TMI System Provides The Status Of Emission Certification Of Engines {1000}
2001/01/08

A List Of Contacts For Caterpillar Product Support Is Available {1000, 4450, 7000}
2002/03/25

Service Magazines, Engine News, and Truck Engine News Articles Moved from Dealer.cat.com to SISweb {0374, 1000, 7000}
2015/09/22

A New Visualization Service Procedure (VSP) is Now Used for Certain Publications {0374, 1000, 7000}
A New Visualization Service Procedure (VSP) is Now Used for Certain Publications {0374, 1000, 7000}

Military Electronic Technician (Military ET) Is Now Available For Military Personnel {0374, 0376, 0599, 1000, 7000, 7610, 7620}
Military Electronic Technician (Military ET) Is Now Available For Military Personnel {0374, 0376, 0599, 1000, 7000, 7610, 7620}

Process to Print Collage Schematics {0374, 1000, 7000}
Process to Print Collage Schematics {0374, 1000, 7000}

Changes to the Way Serial Numbers are Displayed on Service Magazines {0374, 1000, 7000}
Changes to the Way Serial Numbers are Displayed on Service Magazines {0374, 1000, 7000}

A New Process Is Available to Request Service Animations for Certain Service Information Procedures {1000, 7000}
A New Process Is Available to Request Service Animations for Certain Service Information Procedures {1000, 7000}

Caterpillar Parts SIS Catalog 3204 :

4W-3633 ENGINE AR

6N-9049 CYLINDER BLOCK GP

7N-4821 CYLINDER BLOCK AS

2W-7902 CYLINDER BLOCK AS

1W-9768 CRANKSHAFT GP

7W-6273 CRANKSHAFT GP

CRANKSHAFT BEARING REPLACEMENTS

2W-1040 PISTON & ROD GP

Truck sale:

USD $6,500

CAT 3204

JJ Rebuilders
Medley, Florida