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7C2320 CYLINDER HEAD AS-SERVICE*R S/N 3PC601-UP 7C2296-PAGE 13.07 FIELD REPLACEMENT FOR 7W9391-PAGE 13.04 OR 7C2296-PAGE 13.07 3204


BASIC ENGINE
CYLINDER HEAD GP
GEAR GP
VALVE MECHANISM GP
LIFTING GP-ENGINE
VALVE MECHANISM GP
HOUSING GP-FRONT

INDUSTRIAL ENGINE 3204 INDUSTRIAL ENGINE 2TB
 3204 INDUSTRIAL ENGINE 2TB00001-UP SEBP1444 3204 2TB   (1983)

BASIC ENGINE

CYLINDER HEAD GP
CYLINDER HEAD AS
7W-9391 CYLINDER HEAD AS
CYLINDER HEAD AS
9Y-6111 CYLINDER HEAD AS
CYLINDER HEAD AS
7C-2320 CYLINDER HEAD AS
CYLINDER HEAD AS
7C-2296 CYLINDER HEAD AS
CYLINDER HEAD AS
7C-3805 CYLINDER HEAD AS
 

#SEBP14440020
 

7C-2320: CYLINDER HEAD AS

7C2320 CYLINDER HEAD AS-SERVICE*R
S/N 3PC601-UP
7C2296-PAGE 13.07
FIELD REPLACEMENT FOR 7W9391-PAGE 13.04 OR 7C2296-PAGE 13.07
c581143 SEBP1444
7C2320 CYLINDER HEAD AS Parts scheme
  For full view, you need register

Parts for your 3204 INDUSTRIAL ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 2B-0858 [1] PLUG-PIPE  
2. 9L-7657 [1] PLUG-CUP  
3. 5M-6213 [2] PLUG  
4. 6H-1717 [2] BOLT  
5. 5P-8245 [2] WASHER  
6. 8F-6575 [4] PLUG-CUP  
7. 7C-2296 Y [1] CYLINDER HEAD AS  
  Y   SEPARATE ILLUSTRATION
 

#SEBP14440021
 

7C-2296: CYLINDER HEAD AS

7C2296 CYLINDER HEAD AS
S/N 3PC601-UP
PART OF 7C2320 & 7C3805 CYLINDER HEAD
FIELD REPLACEMENT ORDER 7C2320-PAGE 13.06 OR 7C3805-PAGE 13.08
c474667 SEBP1444
7C2296 CYLINDER HEAD AS Parts scheme
  For full view, you need register

Parts for your 3204 INDUSTRIAL ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. Z [1] HEAD  
2. 8M-5860 [4] PLUG-CUP  
3. 9N-2837 [4] INSERT-SEAT EXHAUST  
4. 2N-8943 [4] INSERT-INTAKE  
  Z   NOT SERVICED SEPARATELY
 

#SEBP14440022
 

7C-3805: CYLINDER HEAD AS

7C3805 CYLINDER HEAD AS-SERVICE*R
S/N 3PC601-UP
7C2296-PAGE 13.07
FIELD REPLACEMENT FOR 9Y6111-PAGE 13.05 OR 7C2296-PAGE 13.07
c474831 SEBP1444
7C3805 CYLINDER HEAD AS Parts scheme
  For full view, you need register

Parts for your 3204 INDUSTRIAL ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7C-2296 Y [1] CYLINDER HEAD AS  
2. 9L-7657 [1] PLUG-CUP  
3. 5M-6213 [2] PLUG  
4. 6H-1717 [2] BOLT  
5. 5P-8245 [2] WASHER  
6. 2B-0858 [1] PLUG-PIPE  
7. 8F-6575 [4] PLUG-CUP  
  Y   SEPARATE ILLUSTRATION
 

#SEBP14440023
 

1W-1355: GEAR GP-FRONT

1W1355 FRONT GEAR GP
c483099 SEBP1444
1W1355 GEAR GP-FRONT Parts scheme
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Parts for your 3204 INDUSTRIAL ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7N-6311 [1] GEAR AS-FUEL PUMP IDLER (33 TEETH)  
2. 4N-0201 [1] BEARING-SLEEVE  
3. 0S-1617 [1] BOLT  
4. 4N-0200 [1] LOCK  
5. 4N-0199 [1] WASHER  
6. 1A-1135 [1] BOLT  
7. 7N-2994 [1] WASHER  
8. 7W-0508 [1] GEAR-FUEL PUMP DRIVE (80 TEETH)  
 

#SEBP14440024
 

1W-5719: ROCKER ARM GP

1W5719 ARM GP-VALVE ROCKER
S/N 2TB1-99999 & 3PC1-401
PART OF 1W5720 VALVE MECHANISM
c501197 SEBP1444
1W5719 ROCKER ARM GP Parts scheme
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Parts for your 3204 INDUSTRIAL ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 1W-5718 [1] BRACKET-SHAFT  
2. 9L-9315 [1] SHAFT AS-ARM  
3. 9N-5588 [8] ARM AS-ROCKER  
4. 5S-5917 [8] SCREW-ROCKER ADJUSTING  
5. 9L-7712 [8] NUT  
6. 2B-2694 [2] BOLT  
7. 9M-1974 [2] WASHER  
8. 9L-8076 [2] WASHER-ARM SHAFT  
9. 2W-6047 [8] WASHER  
 

#SEBP14440025
 

1W-5720: VALVE MECHANISM GP

1W5720 VALVE MECHANISM GP
S/N 2TB1-99999 & 3PC1-401
1W5719-PAGE 15
c501204 SEBP1444
1W5720 VALVE MECHANISM GP Parts scheme
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Parts for your 3204 INDUSTRIAL ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 1D-4540 [4] BOLT  
2. 9M-1974 [4] WASHER  
3. 1W-5719 Y [1] ROCKER ARM GP-VALVE  
4. 9L-8623 [8] ROD-VALVE PUSH  
5. 9N-5786 [8] LIFTER-VALVE  
  Y   SEPARATE ILLUSTRATION
 

#SEBP14440026
 

1W-5720: VALVE MECHANISM GP

1W5720 VALVE MECHANISM GP
S/N 3PC402-UP
c483102 SEBP1444
1W5720 VALVE MECHANISM GP Parts scheme
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Parts for your 3204 INDUSTRIAL ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 1D-4540 [4] BOLT  
  9M-1974 [4] WASHER  
2. 9L-8623 [8] ROD-VALVE PUSH  
3. 9N-5786 [8] LIFTER-VALVE  
4. 1W-5718 C [1] BRACKET-SHAFT  
5. 9L-9315 C [1] SHAFT AS-ARM  
6. 2W-8271 C [8] ROCKER ARM AS  
7. 5S-5917 C [8] SCREW-ROCKER ADJUSTING  
  3S-2713 C [8] NUT-FULL  
8. 2B-2694 C [2] BOLT  
  9M-1974 C [2] WASHER  
9. 9L-8076 C [2] WASHER-ARM SHAFT  
10. 2W-6047 C [8] WASHER  
  C   CHANGE FROM PREVIOUS TYPE
 

#SEBP14440027
 

1W-5554: LIFTING GP

1W5554 LIFTING GP
c319920 SEBP1444
1W5554 LIFTING GP Parts scheme
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Parts for your 3204 INDUSTRIAL ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 0S-1594 [4] BOLT  
  5M-2894 [4] WASHER  
2. 4N-0228 [1] PLATE-EYE  
3. 0T-0320 C [1] BOLT  
  4S-9191 C [1] WASHER  
4. 1W-5553 [1] PLATE-LIFTING EYE  
  C   CHANGE FROM PREVIOUS TYPE
 

#SEBP14440028
 

1W-1352: COVER GP-VALVE MECHANISM

1W1352 COVER GP-VALVE MECHANISM
c400731 SEBP1444
1W1352 COVER GP-VALVE MECHANISM Parts scheme
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Parts for your 3204 INDUSTRIAL ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7C-7956 C [1] GASKET-VALVE COVER  
2. 1W-0953 [1] COVER-ARM BASE  
3. 7C-7955 C [1] GASKET-COVER  
4. 9L-8925 C [8] BOLT  
5. 1W-1523 [1] BASE-ARM COVER  
6. 9L-8402 [8] BOLT  
  C   CHANGE FROM PREVIOUS TYPE
 

#SEBP14440029
 

1W-1353: HOUSING GP-FRONT

1W1353 HOUSING GP-FRONT
S/N 2TB1-99999-3PC1-433
c319924 SEBP1444
1W1353 HOUSING GP-FRONT Parts scheme
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Parts for your 3204 INDUSTRIAL ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 2W-2834 [1] HOUSING AS-GEAR  
2. 9N-0243 [1] SHAFT-OIL PUMP  
3. 9L-8636 [1] BEARING-SLEEVE  
4. 3J-5389 [1] PLUG  
5. 1B-5174 [3] PLUG-PIPE  
6. 5M-6213 [1] PLUG  
7. 3J-5390 [2] PLUG  
8. 8S-9191 [4] BOLT  
9. 1D-4719 [2] NUT  
10. 0S-1594 [7] BOLT  
11. 5M-2894 B [13] WASHER  
12. 8M-1279 B [1] COVER-PROTECTIVE  
13. 4W-4974 BC [1] GASKET  
14. 0L-1329 B [2] BOLT  
15. 5P-8245 B [2] WASHER  
16. 0L-1351 [4] BOLT  
17. 3V-2431 [4] WASHER  
18. 7N-8557 [1] GASKET-FRONT PLATE  
19. 9M-4594 B [3] SPACER  
20. 8N-7746 [1] PLATE AS-HOUSING  
21. 6H-0192 [3] STUD  
22. 7N-8548 [1] GASKET-FRONT HOUSING  
23. 4F-7390 [1] SEAL  
24. 1A-5183 [3] BOLT  
25. 1D-4717 B [3] NUT  
26. 1W-4358 [1] COVER  
27. 0S-1617 [2] BOLT  
28. 8M-7145 [1] WASHER  
29. 0S-0509 [1] BOLT  
30. 1A-5964 [1] BOLT  
31. 5F-0304 [1] PLUG-DRAIN  
32. 2A-1162 [1] GASKET  
33. 9M-1974 [2] WASHER  
34. 4N-4217 [1] PLATE  
35. 4N-3933 [1] GASKET  
  B   USE AS REQUIRED
  C   CHANGE FROM PREVIOUS TYPE
 

Information:

Engine News
Use Caution During Replacement Of Damaged Nozzle Adapters Or Precombustion Chambers
1983/01/19
Engine Valve Stem "Use Again" Specifications
1983/03/16
Valve Damage Can Be Caused By Short Intervals Of Engine Operation In Very Cold Temperatures
1983/10/26
Broken Edge Filter Or Plugged Cylinder Head Adapter Can Cause Rough Engine Operation Or Low Power
1983/10/26
Replacement Valve Guides Can Be Used To Recondition Cylinder Heads
1984/01/18
Improved Cylinder Head Gasket
1984/06/20
A New Book "Analyzing Diesel And Natural Gas Engine Valve Failures" Is Available
1985/03/01
Remanufactured Cylinder Head Group For NA Engines Must Not Be Installed On T Engines
1985/08/01
Head Gasket Replacement Procedure
1985/08/01
Improved Cylinder Head Gasket
1986/03/01
Determining The Cause Of Glow Plug Tip Failures
1986/06/01
Valve Lash Adjustment Interval Is Changed
1986/07/01
New Relief Valve Guide Used In Oil Pump Groups
1987/07/01
New Camshaft And Lifter Kits Available For Slipper Type Cam Followers (Valve Lifters)
1989/12/01
New Exhaust Valves Are Used In Caterpillar Remanufactured Cylinder Heads
1990/10/01
New 6I2378 Cylinder Head Assembly With Threaded Intake And Exhaust Valve Guides Available{1104,1101}
1991/12/01
Clarify Usage Of Parts Service Cylinder Head Gaskets
1993/12/01
Correct Installation Of Valve Lifters On The Camshaft Is Very Important To Prevent Failures
1977/05/25
Tolerance Added To Valve Clearance Specifications
1978/01/18
Use Again Specifications For Valve Springs Are Changed
1978/03/01
Caterpillar Warranty Claims on Cylinder Head Valves {1105}
2005/10/03
Special Instruction
Installation of Head Gasket (With New Torque Procedure){1100}
Installation of Head Gasket (With New Torque Procedure){1100}
Installation Of Remanufactured Cylinder Head Groups{1101}
Installation Of Remanufactured Cylinder Head Groups{1101}
Using The 6V-7770 Valve Guide Kit And 6V-7755 Spring Seat Guide{670, 1104}
Using The 6V-7770 Valve Guide Kit And 6V-7755 Spring Seat Guide{670, 1104}
Use Of The 1P7451 Valve Guide Honing Group{0673, 1104}
Use Of The 1P7451 Valve Guide Honing Group{0673, 1104}
Installing Heli-Coil Inserts In Caterpillar Cylinder Heads{1117}
Installing Heli-Coil Inserts In Caterpillar Cylinder Heads{1117}
Use Of 6V4805 Valve Seat Insert Puller Group{0703}
Use Of 6V4805 Valve Seat Insert Puller Group{0703}
Repair Of Precombustion Chamber And Direct Injection Adapter Seating Surfaces{1101}
Repair Of Precombustion Chamber And Direct Injection Adapter Seating Surfaces{1101}
Installation Of Replacement Cylinder Head Groups (Non-Turbocharged){1101}
Installation Of Replacement Cylinder Head Groups (Non-Turbocharged){1101}
Use Of 6V9050 Exhaust Stud Removal Group{1100}
Use Of 6V9050 Exhaust Stud Removal Group{1100}
Installation Of Replacement Cylinder Head Assemblies{1101}
Installation Of Replacement Cylinder Head Assemblies{1101}
Installation Of Replacement Cylinder Head Groups (Turbocharged){1101}
Installation Of Replacement Cylinder Head Groups (Turbocharged){1101}
Determining the Cause of Fuel Dilution of Engine Oil {1101, 1124, 1251, 1280, 1290}
Determining the Cause of Fuel Dilution of Engine Oil {1101, 1124, 1251, 1280, 1290}
Specifications
Cylinder Head
3204 Industrial Engines
Valve Seats And Inserts
3204 Industrial Engines
Tool Operating Manual
{0374, 0599, 0629, 0632, 0700, 0701, 1100, 1101}
{0374, 0599, 0629, 0632, 0700, 0701, 1100, 1101}
Reuse And Salvage Guidelines
Engine Valve Failure Modes{1100, 1105}
Engine Valve Failure Modes{1100, 1105}
Reuse and Salvage for Cylinder Head Assemblies {1100, 1101, 1103, 1104, 1105, 1106, 1108, 1109, 1115, 1117, 1121, 1124, 1125}
Reuse and Salvage for Cylinder Head Assemblies {1100, 1101, 1103, 1104, 1105, 1106, 1108, 1109, 1115, 1117, 1121, 1124, 1125}
Reuse & Salvage for Valvetrain Components {1102, 1108, 1109, 1121, 1123}
Reuse & Salvage for Valvetrain Components {1102, 1108, 1109, 1121, 1123}
Using the 9U-5383 Vacuum Tester {0774, 0781, 1000, 1100}
Using the 9U-5383 Vacuum Tester {0774, 0781, 1000, 1100}
Applied Failure Analysis
Engine Valve Failure Modes{1100, 1105}
Engine Valve Failure Modes{1100, 1105}
Information Release Memo
APPEARANCE CHANGE ON REMAN SHORT BLOCKS
APPEARANCE CHANGE ON REMAN SHORT BLOCKS
Disassembly and Assembly
Cylinder Head Assembly
3204 Industrial Engines
Service Magazine
Vacuum Tester Checks For Leaks Between Valve Face and Seat{0651,1103,1105}
1982/09/06
New 6V7059 Micrometer Measures Liner Top Flange And Valve Lip {0653,1216,1105}
1982/11/29
Engine Valve Stem "Use Again" Specifications{0653,1105}
1983/02/28
Broken Edge Filter Or Plugged Cylinder Head Adapter Can Cause Rough Engine Operation Or Low Power{1252}
1983/10/17
Valve Damage Can Be Caused By Short Intervals Of Engine Operation In Very Cold Temperatures{1105,1208}
1983/10/17
Replacement Valve Guides Can Be Used To Recondition Cylinder Heads{1104}
1983/12/19
Improved Cylinder Head Gasket{1101,1201}
1984/05/21
New Cylinder Head Has Larger Mounting Holes For The Lifting Brackets {1100,1101}
1984/06/25
FT1886 Valve Spring Compressor Group Available{0600,1108}
1984/07/16
Valve Lash Adjustment Not A Warranty Item {1102,1105}
1985/01/14
Head Gasket Replacement Procedure{0350,1100}
1985/08/05
Remanufactured Cylinder Head Group For NA Engines Must Not Be Installed On T Engines{1100,1108}
1985/08/05
Improved Cylinder Head Gasket{1101,1201}
1986/03/24
Determining The Cause Of Glow Plug Tip Failures{1053,1105,1412}
1986/06/02
Valve Lash Adjustment Interval Is Changed {1105}
1986/07/07
New Oil Pump Relief Valve Guide{1304}
1986/10/20
Correct Installation Of Valve Lifters On The Camshaft Is Very Important To Prevent Failures{1209}
1977/05/16
Tools Now Available To Ream And/Or Hone 0.500" (12.70 mm) Diameter Valve Guides{0663}
1977/08/22
Tolerance Added To Valve Clearance Specifications{1105,0374}
1978/01/16
Valve Damage Can Be Caused By Short Intervals Of Engine Operation In Very Cold Temperatures{1105,1208}
1978/01/30
Use Again Specifications For Valve Springs Are Changed{1108}
1978/03/06
A New Method To Clean And Polish Engine Valve Stems{0674,1105}
1979/05/28
Why Engines Are Damaged By Fuel Sulfur{1104,1216,1280,1318,1215}
1979/08/27
Fuel Sulfur-Your Diesel's Silent Enemy{0375,1280}
1979/12/17
New Exhaust Valves Are Used In Caterpillar Remanufactured Cylinder Heads{1105,1101}
1990/10/08
Do Not Use RTV Sealant On Valve Cover Gaskets{1107,1120,7555}
1991/08/12
New 6I2378 Cylinder Head Assembly With Threaded Intake And Exhaust Valve Guides Available{1104,1101}
1991/12/16
Procedure To Replace Cylinder Head Gasket{1124}
1992/11/30
Clarify Usage Of Parts Service Cylinder Head Gaskets{1124}
1994/01/10

Caterpillar Parts SIS Catalog 3204 :

CYLINDER HEAD AS
9Y-6111 CYLINDER HEAD AS
CYLINDER HEAD AS
7W-9391 CYLINDER HEAD AS
CYLINDER HEAD GP
7W-9394 CYLINDER HEAD GP
CYLINDER HEAD GP
7W-9394 CYLINDER HEAD GP
CYLINDER HEAD GP
2W-0011 CYLINDER HEAD GP
CYLINDER HEAD GP
2W-0011 CYLINDER HEAD GP
CYLINDER HEAD GP
6N-2397 CYLINDER HEAD GP
CYLINDER HEAD GP
6N-2397 CYLINDER HEAD GP
CYLINDER HEAD AS
7C-2296 CYLINDER HEAD AS
CYLINDER HEAD AS
7C-3805 CYLINDER HEAD AS
GEAR GP-FRONT
1W-1355 GEAR GP-FRONT
ROCKER ARM GP
1W-5719 ROCKER ARM GP
VALVE MECHANISM GP
1W-5720 VALVE MECHANISM GP
VALVE MECHANISM GP
1W-5720 VALVE MECHANISM GP
LIFTING GP
1W-5554 LIFTING GP
COVER GP-VALVE MECHANISM
1W-1352 COVER GP-VALVE MECHANISM

Truck sale:

CAT 3204
USD $6,500 
CAT 3204

JJ Rebuilders
Medley, Florida
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