5N-7067 GENERATOR GP S/N 6DA1945-UP PART OF 5N-8667 GENERATOR AR Type 2 G3408 GAS ENGINE

GENERATORS

GENERATOR GP

0. 5N-7067 GENERATOR
1. 5N-7067 GENERATOR
2. 290-5564 HEAT SINK
3. 290-5565 HEAT SINK
4. 290-5566 HEAT SINK
5. 7E-6560 HEAT SINK
6. 5N-5030 HEAT SINK
7. 9Y-7174 HEAT SINK
8. 5N-5027 HEAT SINK
9. 9Y-7175 HEAT SINK
0. INFORMATION

GAS ENGINE G3408 GAS ENGINE 6NB
G3408 Engine 6NB00001-UP SEBP1460 G3408 6NB (1984)

GENERATORS

GENERATOR GP

5N-7067 GENERATOR GP

290-5564 HEAT SINK AS

290-5565 HEAT SINK AS

#SEBP14601010

5N-7067: GENERATOR GP

GENERATOR GP

5N-7067 GENERATOR GP
S/N 6DA1945-UP
PART OF 5N-8667 GENERATOR AR
Type 2

i02006822 SEBP1460

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Parts for your G3408 GAS ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	7W-3161	[1]	BRACKET-TERMINAL BOX
2.	7W-3164	[6]	MOUNT-FLEXIBLE
3.	7W-3163	[6]	SPACER (10.3X38.1X38.1-MM THK)
4.	5M-2894	[6]	WASHER-HARD (10.2X18.5X2.5-MM THK)
5.	7W-3165	[1]	CABLE AS
6.	0T-0065	[6]	BOLT (3/8-16X3.5-IN)
7.	6V-8513	[6]	WASHER-HARD (11X35X2.5-MM THK)
8.	2K-4973	[6]	LOCKNUT (3/8-16-THD)
10.	4W-9449	[1]	FILM-INFORMATION (GENERATOR WIRING DIAGRAM)
12.	7W-3631	[1]	COVER AS
13.	7W-3343	[1]	FRAME AS-BOX (LH)
14.	7C-8761	[1]	TRANSFORMER AS
15.	3N-7761	[2]	PANEL-TERMINAL BOX (LH)
20.	9M-1974	[9]	WASHER-HARD (8.8X16X2-MM THK)
21.	5N-3165	[1]	COVER AS-TOP
	5N-3176	[2]	PLUG-BUTTON
	5N-3167	[2]	SEAL-RING
	030-2284	[4]	PLUG-BUTTON
	6D-7128	[4]	SEAL-O-RING
	8P-7065	[2]	PLUG-BUTTON
	2D-6392	[2]	SEAL-O-RING
22.	1N-9061	[1]	PANEL-METER
23.	1N-9060	[4]	LOUVER
24.	107-6274	[1]	SPACER (20.57X86.36X12.45-MM THK)
25.	0S-1571	[4]	BOLT (3/8-16X1.75-IN)
26.	7W-3214	[1]	COVER AS
27.	7E-6560 Y	[1]	HEAT SINK AS
28.	3H-3243	[4]	BOLT (5/16-18X4.75-IN)
30.	5N-0590	[1]	STATOR AS-EXCITER
31.	4W-1634	[1]	BRACKET
32.	7W-3213	[1]	COVER-BOX
33.	2B-4602	[2]	PLUG-PIPE
34.	5N-9425	[2]	RETAINER-BEARING
35.	0S-1585	[4]	BOLT (1/2-13X1.5-IN)
36.	5P-8245	[4]	WASHER-HARD (13.5X25.5X3-MM THK)
37.	7E-7110 Y	[1]	ROTOR AS
38.	4W-9193	[1]	STATOR AS
	4W-1642	[2]	DEFLECTOR
	5P-0537	[6]	WASHER-HARD (7.2X14.5X2-MM THK)
	031-0243	[6]	SCREW (1/4-20X0.625-IN)
	5N-9139	[14]	CHANNEL-RUBBER (165.1-MM)
	4W-1626	[1]	CHANNEL-RUBBER (729-MM)
39.	4W-1642	[1]	DEFLECTOR
40.	2N-2030	[1]	FAN-VENT
41.	3E-4323 C	[2]	BOLT-FLANGE HEAD (1/4-20X1-IN)
42.	1H-8294 C	[2]	SCREW-MACHINE (1/4-20X1.5-IN)
43.	108-8265 C	[2]	SCREEN AS-AIR
44.	7E-9592	[1]	COVER-DRIP
45.	1N-9053	[1]	CHANNEL-RUBBER
46.	7W-3344	[1]	FRAME AS-BOX (RH)
47.	7W-6419	[1]	PANEL AS (FRONT)
	4F-8711	[2]	PLUG-BUTTON
	5N-3174	[8]	PLUG-BUTTON
	5N-3175	[1]	PLUG-BUTTON
48.	7W-3160	[1]	BRACKET-TERMINAL BOX
52.	1D-4540	[4]	BOLT (5/16-18X2.75-IN)
54.	7E-4475	[4]	TUBE-SPACER (8.3X11.9X50.8-MM THK)
55.	0S-1618	[1]	BOLT (5/16-18X1-IN)
56.	7E-6557	[1]	ROTOR-EXCITER
57.	7E-6561	[1]	SLEEVE
58.	4P-2479	[1]	SPACER (9.8X15.09X12.7-MM THK)

			AVAILABLE REPAIR KIT(S):
	4W-1644	[1]	KIT-HARDWARE (GENERATOR)
	4W-0187	[1]	KIT-STATOR REWIND (GENERATOR)
			(INCLUDES TAPE, LEADS, TOPSTICKS, CORD, ROPE, PHASE SEPARATOR, SLOT LINER, SEPARATOR, CONNECTORS, SLEEVES, & COIL LEADS)
	4W-1632	[1]	KIT-ROTOR BALANCE WEIGHT (GENERATOR)
			(INCLUDES SCREWS, NUTS, WASHERS & WEIGHTS)
	C		CHANGE FROM PREVIOUS TYPE
	Y		SEPARATE ILLUSTRATION

#SEBP14601011

5N-7067: GENERATOR GP

GENERATOR GP

5N-7067 GENERATOR GP
S/N 6DA1945-UP
PART OF 5N-8667 GENERATOR AR
Type 3

i02096355 SEBP1460

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Parts for your G3408 GAS ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	7W-3161	[1]	BRACKET-TERMINAL BOX
2.	7W-3164	[6]	MOUNT-FLEXIBLE
3.	7W-3163	[6]	SPACER (10.3X38.1X38.1-MM THK)
4.	5M-2894	[6]	WASHER-HARD (10.2X18.5X2.5-MM THK)
5.	7W-3165	[1]	CABLE AS
6.	0T-0065	[6]	BOLT (3/8-16X3.5-IN)
7.	6V-8513	[6]	WASHER-HARD (11X35X2.5-MM THK)
8.	2K-4973	[6]	LOCKNUT (3/8-16-THD)
10.	4W-9449	[1]	FILM-INFORMATION (GENERATOR WIRING DIAGRAM)
12.	7W-3631	[1]	COVER AS
13.	7W-3343	[1]	FRAME AS-BOX (LH)
14.	244-4461 CY	[1]	TRANSFORMER AS
15.	3N-7761	[2]	PANEL-TERMINAL BOX (LH)
20.	9M-1974	[9]	WASHER-HARD (8.8X16X2-MM THK)
21.	5N-3165	[1]	COVER AS-TOP
	5N-3176	[2]	PLUG-BUTTON
	5N-3167	[2]	SEAL-RING
	030-2284	[4]	PLUG-BUTTON
	6D-7128	[4]	SEAL-O-RING
	8P-7065	[2]	PLUG-BUTTON
	2D-6392	[2]	SEAL-O-RING
22.	1N-9061	[1]	PANEL-METER
23.	1N-9060	[4]	LOUVER
24.	107-6274	[1]	SPACER (20.57X86.36X12.45-MM THK)
25.	0S-1571	[4]	BOLT (3/8-16X1.75-IN)
27.	290-5566	[1]	HEAT SINK AS
28.	3H-3243	[4]	BOLT (5/16-18X4.75-IN)
30.	5N-0590	[1]	STATOR AS-EXCITER
31.	4W-1634	[1]	BRACKET
32.	7W-3213	[1]	COVER-BOX
33.	2B-4602	[2]	PLUG-PIPE
34.	5N-9425	[2]	RETAINER-BEARING
35.	0S-1585	[4]	BOLT (1/2-13X1.5-IN)
36.	5P-8245	[4]	WASHER-HARD (13.5X25.5X3-MM THK)
37.	7C-2407 Y	[1]	ROTOR AS
38.	4W-9193	[1]	STATOR AS
	4W-1642	[2]	DEFLECTOR
	5P-0537	[6]	WASHER-HARD (7.2X14.5X2-MM THK)
	031-0243	[6]	SCREW (1/4-20X0.625-IN)
	5N-9139	[14]	CHANNEL-RUBBER (165.1-MM)
	4W-1626	[1]	CHANNEL-RUBBER (729-MM)
39.	4W-1642	[1]	DEFLECTOR
40.	2N-2030	[1]	FAN-VENT
41.	3E-4323	[2]	BOLT-FLANGE HEAD (1/4-20X1-IN)
42.	1H-8294	[2]	SCREW-MACHINE (1/4-20X1.5-IN)
43.	108-8265	[2]	SCREEN AS-AIR
44.	7E-9592	[1]	COVER-DRIP
45.	1N-9053	[1]	CHANNEL-RUBBER
46.	7W-3344	[1]	FRAME AS-BOX (RH)
47.	7W-6419	[1]	PANEL AS (FRONT)
	4F-8711	[2]	PLUG-BUTTON
	5N-3174	[8]	PLUG-BUTTON
	5N-3175	[1]	PLUG-BUTTON
48.	7W-3160	[1]	BRACKET-TERMINAL BOX
52.	1D-4540	[4]	BOLT (5/16-18X2.75-IN)
54.	7E-4475	[4]	TUBE-SPACER (8.3X11.9X50.8-MM THK)
55.	0S-1618	[1]	BOLT (5/16-18X1-IN)
56.	7E-6557	[1]	ROTOR-EXCITER
57.	7E-6561	[1]	SLEEVE
58.	4P-2479	[1]	SPACER (9.8X15.09X12.7-MM THK)

			AVAILABLE REPAIR KIT(S):
	4W-1644	[1]	KIT-HARDWARE (GENERATOR)
			(INCLUDES SCREWS, BOLTS, NUTS, PLUGS & WASHERS)
	4W-0187	[1]	KIT-STATOR REWIND (GENERATOR)
			(INCLUDES TOPSTICKS, PHASE SEPARATORS, LEADS, SLEEVES, SLOT LINERS, SLOT SEPARATORS, SURGE ROPE, CONNECTORS,
			STATOR WINDING BUNDLES, POLYESTER TAPE, POLYESTER CORD)
	4W-1632	[1]	KIT-ROTOR BALANCE WEIGHT (GENERATOR)
			(INCLUDES SCREWS, NUTS, WASHERS & WEIGHTS)
	C		CHANGE FROM PREVIOUS TYPE
	Y		SEPARATE ILLUSTRATION

#SEBP14601012

290-5564: HEAT SINK AS

HEAT SINK AS

290-5564 HEAT SINK AS
S/N 8HG1877-UP
FIELD INSTALLATION

i02589736 SEBP1460

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Parts for your G3408 GAS ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name	Comments
			(NO SERVICED PARTS)

#SEBP14601013

290-5565: HEAT SINK AS

HEAT SINK AS

290-5565 HEAT SINK AS
S/N 8HG1877-UP
PART OF 312-0149 GENERATOR GP
AN ATTACHMENT AND FIELD INSTALLATION

i02583931 SEBP1460

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Parts for your G3408 GAS ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name	Comments
			(NO SERVICED PARTS)

#SEBP14601014

290-5566: HEAT SINK AS

HEAT SINK AS

290-5566 HEAT SINK AS
S/N 6CA1-UP; 6DA1-UP
FIELD INSTALLATION

i02872247 SEBP1460

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Parts for your G3408 GAS ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name	Comments
			(NO SERVICED PARTS)

#SEBP14601015

7E-6560: HEAT SINK AS

HEAT SINK AS

7E-6560 HEAT SINK AS
S/N 6CA848-UP; 6DA1944-UP
PART OF 4W-9069, 5N-7064, 5N-7066, 5N-7067 GENERATOR GP

i00386600 SEBP1460

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Parts for your G3408 GAS ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	9Y-0916	[1]	RECTIFIER AS
	4C-6715	[1]	KIT-RECTIFIER SILICONE
	7X-3362	[2]	BOLT (10-32X0.625-IN)
	8H-4959	[2]	BOLT (10-32X0.875-IN)
	117-8556	[2]	WASHER (5.6X7.8X0.5-MM THK)
	2R-8159 AB	[1]	BOLT-SOCKET HEAD (10-32X1.5-IN)
2.	9Y-9412	[1]	VARISTOR
3.	8L-5832	[2]	NUT-HEX (10-32-THD)
4.	9S-8750	[2]	NUT-FULL (1/4-20-THD)
5.	5P-0537	[2]	WASHER-HARD (7.2X14.5X2-MM THK)
6.	7E-6577	[1]	COVER-RECTIFIER
7.	4P-4610	[1]	HEAT SINK
8.	9F-7022	[2]	BOLT (1/4-20X1.5-IN)
9.	2R-8159	[2]	BOLT-SOCKET HEAD (10-32X1.5-IN)
	A		NOT PART OF THIS GROUP
	B		USE AS REQUIRED

#SEBP14601016

5N-5030: HEAT SINK AS-NEGATIVE

HEAT SINK AS-NEGATIVE

5N-5030 HEAT SINK AS-NEGATIVE
S/N 6CA1-UP; 6DA1-2108
PART OF 4W-9233, 7C-2528 EXCITER & HEAT SINK AS

i00385284 SEBP1460

5N5030 HEAT SINK AS-NEGATIVE Parts scheme

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Parts for your G3408 GAS ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	5N-0624	[3]	RECTIFIER AS
2.	3N-1958	[2]	TUBE-INSULATING
3.	3N-9115	[1]	STRIP-TERMINAL
4.	4B-2043	[2]	NUT (8-32-THD)
	3D-9799	[2]	SCREW-MACHINE (8-32X0.875-IN)
	9B-7233	[2]	LOCKWASHER

#SEBP14601017

9Y-7174: HEAT SINK AS-NEGATIVE

HEAT SINK AS-NEGATIVE

9Y-7174 HEAT SINK AS-NEGATIVE
S/N 6CA823-847; 6DA1349-2109
PART OF 7C-2528 EXCITER & HEAT SINK AS

i00446024 SEBP1460

9Y7174 HEAT SINK AS-NEGATIVE Parts scheme

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Parts for your G3408 GAS ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	9Y-7170	[3]	RECTIFIER AS (REVERSE POLARITY)
2.	3N-1958	[2]	TUBE-INSULATING
3.	3N-9115	[1]	STRIP-TERMINAL
4.	4B-2043	[2]	NUT (8-32-THD)
	3D-9799	[2]	SCREW-MACHINE (8-32X0.875-IN)
	9B-7233	[2]	LOCKWASHER

#SEBP14601018

5N-5027: HEAT SINK AS-POSITIVE

HEAT SINK AS-POSITIVE

5N-5027 HEAT SINK AS-POSITIVE
S/N 6CA1-UP; 6DA1-2108
PART OF 4W-9233, 7C-2528 EXCITER & HEAT SINK AS

i00385283 SEBP1460

5N5027 HEAT SINK AS-POSITIVE Parts scheme

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Parts for your G3408 GAS ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	5N-0623	[3]	RECTIFIER AS (FORWARD POLARITY)
2.	3N-1958	[2]	TUBE-INSULATING
3.	3N-9115	[1]	STRIP-TERMINAL
4.	4B-2043	[3]	NUT (8-32-THD)
	9B-7233	[3]	LOCKWASHER
5.	3D-9799	[2]	SCREW-MACHINE (8-32X0.875-IN)
6.	7S-1197	[1]	SCREW-MACHINE (8-32X0.5-IN)
7.	3N-1959	[1]	RESISTOR AS
	3N-1960	[1]	CLAMP-RESISTOR

#SEBP14601019

9Y-7175: HEAT SINK AS-POSITIVE

HEAT SINK AS-POSITIVE

9Y-7175 HEAT SINK AS-POSITIVE
S/N 6CA823-UP; 6DA1349-2109
PART OF 7C-2528 EXCITER & HEAT SINK AS

i00446026 SEBP1460

9Y7175 HEAT SINK AS-POSITIVE Parts scheme

For full view, you need register

Parts for your G3408 GAS ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	9Y-7169	[3]	RECTIFIER AS (FORWARD POLARITY)
2.	3N-1958	[2]	TUBE-INSULATING
3.	3N-9115	[1]	STRIP-TERMINAL
4.	4B-2043	[3]	NUT (8-32-THD)
	9B-7233	[3]	LOCKWASHER
5.	3D-9799	[2]	SCREW-MACHINE (8-32X0.875-IN)
6.	7S-1197	[1]	SCREW-MACHINE (8-32X0.5-IN)
7.	3N-1959	[1]	RESISTOR AS
	3N-1960	[1]	CLAMP-RESISTOR

Information:

GENERATORS

GENERATOR GP

General Service Information

Identification
CONTROL PANEL SR4 GENERATOR MOUNTED

Abbreviations
CONTROL PANEL SR4 GENERATOR MOUNTED

Symbols
CONTROL PANEL SR4 GENERATOR MOUNTED

How To Read Control Panel DC Schematics
CONTROL PANEL SR4 GENERATOR MOUNTED

Location Of Components
CONTROL PANEL SR4 GENERATOR MOUNTED

Standard Components
CONTROL PANEL SR4 GENERATOR MOUNTED

Optional Components
CONTROL PANEL SR4 GENERATOR MOUNTED

Energize To Run Engine System
CONTROL PANEL SR4 GENERATOR MOUNTED

Energize To Shut Off Engine System
CONTROL PANEL SR4 GENERATOR MOUNTED

Latching Fuel Solenoid System
CONTROL PANEL SR4 GENERATOR MOUNTED

Point To Point Wiring Diagrams
CONTROL PANEL SR4 GENERATOR MOUNTED

D.C. Schematic (JIC)
CONTROL PANEL SR4 GENERATOR MOUNTED

Wiring Diagram (Instrument Panel)
CONTROL PANEL SR4 GENERATOR MOUNTED

Wiring Diagram (Subpan Side One)
CONTROL PANEL SR4 GENERATOR MOUNTED

Wiring Diagram (Subpan Side Two)
CONTROL PANEL SR4 GENERATOR MOUNTED

Control Panel Wiring Harness
CONTROL PANEL SR4 GENERATOR MOUNTED

Customer/Contactor Wiring
CONTROL PANEL SR4 GENERATOR MOUNTED

Standby Generator Wiring Diagram
CONTROL PANEL SR4 GENERATOR MOUNTED

Identification
ELECTRONIC MODULAR CONTROL PANEL (SR-4 GENERATOR MOUNTED)

Location Of Components
ELECTRONIC MODULAR CONTROL PANEL (SR-4 GENERATOR MOUNTED)

Control Panel Operation
ELECTRONIC MODULAR CONTROL PANEL (SR-4 GENERATOR MOUNTED)

Optional Modules
ELECTRONIC MODULAR CONTROL PANEL (SR-4 GENERATOR MOUNTED)

Troubleshooting
ELECTRONIC MODULAR CONTROL PANEL (SR-4 GENERATOR MOUNTED)

Service Procedures
ELECTRONIC MODULAR CONTROL PANEL (SR-4 GENERATOR MOUNTED)

Identification
SR4 GENERATOR MOUNTED CONTROL PANEL

Abbreviations & Symbols
SR4 GENERATOR MOUNTED CONTROL PANEL

How To Read Control Panel DC Schematics
SR4 GENERATOR MOUNTED CONTROL PANEL

Components
SR4 GENERATOR MOUNTED CONTROL PANEL

Introduction
SR4 GENERATOR MOUNTED CONTROL PANEL

Automatic Start/Stop Control Panel
SR4 GENERATOR MOUNTED CONTROL PANEL

Manual Start/Stop Control Panel
SR4 GENERATOR MOUNTED CONTROL PANEL

SRCV Generator
SRCV GENERATOR (SELF-REGULATED CONSTANT VOLTAGE)

SRCV Exciter
SRCV GENERATOR (SELF-REGULATED CONSTANT VOLTAGE)

Generator Rewind Data
SRSE GENERATOR (STATICALLY REGULATED STATICALLY EXCITED)

Operation
FLOOR-STANDING SWITCHGEAR

Automatic Start-Stop
FLOOR-STANDING SWITCHGEAR

Alternating Current Components Troubleshooting
FLOOR-STANDING SWITCHGEAR

Automatic Start-Stop Troubleshooting
FLOOR-STANDING SWITCHGEAR

Engine News

Use FT1555 Generator Rotor Removal Tool To Remove And Install Rotor Assembly
1982/01/20

Make Sure Generator Leads Do Not Move Against Frame
1982/09/22

Extend Exciter Stator Life In Humid, Salty Environments
1986/02/01

New Voltage Regulators Used On SR-4 Generators
1987/03/01

New Electronic Modular Control Panel (SR-4 Generator Mounted)
1987/07/01

Product Support Literature Available For Electronic Modular Control Panels Used On SR4 Generators
1988/02/01

Rotor Shaft Keyways Are Now "
1988/06/01

Bearing Information For SR 4 Generators
1990/08/01

New SR 4 Generator Rewind Data Available
1991/10/01

New Painting Procedure For SR4 Generators
1992/01/01

Proper Storage of Caterpillar Electric Set Generators{1404}
1994/01/01

Generator Maintenance Schedule Additions{4471,4450,1404}
1994/03/01

SR4 Generator Bearing Update{4471}
1994/07/01

Corrections To Service Manual Module, SENR5359, SR4B Generator Service Manual{4450}
1998/10/01

Special Instruction, REHS0345, "Generator Service Literature Index" Is Available {4450}
1998/11/01

New Maintenance Information For Generators{4450}
1998/12/01

Use 152-7143 Cable Assembly For Flash-Programming Generator Status Control Module{4450}
1999/02/01

Special Instruction, REHS0345-01, "Generator Service Literature Index" Is Available{4450}
1999/04/01

Updated Cat EPD Alternator Failure Report Template Is Now Available for Cat Generator Sets {1404}
2011/05/25

Special Instruction

Replacement Of 5N1848, 5N1849 And 5N1850 A1 Module Regulator Assemblies{4467}
Replacement Of 5N1848, 5N1849 And 5N1850 A1 Module Regulator Assemblies{4467}

Installing the VR3 Voltage Regulator On SR4 Generators{4467}
Installing the VR3 Voltage Regulator On SR4 Generators{4467}

Replacing SR4 Generator Fault Light{4450}
Replacing SR4 Generator Fault Light{4450}

Replacing SR4 Generator Pre-Alarm Light{1404}
Replacing SR4 Generator Pre-Alarm Light{1404}

Removal Of 4P-6407 Film From The Generator Set Control (GSC) Of The Electronic Modular Control Panel II (EMCP II){4490, 7451}
Removal Of 4P-6407 Film From The Generator Set Control (GSC) Of The Electronic Modular Control Panel II (EMCP II){4490, 7451}

Series Boost Attachment For SR-4 Generators{4468}
Series Boost Attachment For SR-4 Generators{4468}

Grounding Design Guide for Electric Power Generation Products {4450, 4459}
Grounding Design Guide for Electric Power Generation Products {4450, 4459}

Generator Bearing Service {4457}
Generator Bearing Service {4457}

Instructions for Installing AssetIQTM for Commercial Generator Set Systems on Caterpillar and non-Caterpillar Products {4450, 7490}
Instructions for Installing AssetIQ^TM for Commercial Generator Set Systems on Caterpillar and non-Caterpillar Products {4450, 7490}

Technical Information Bulletin

Generator Lead Connections Can Rub Against The Terminal Box Or Each Other
Generator Lead Connections Can Rub Against The Terminal Box Or Each Other

Specifications

General Information
SR4 and SR4B Electric Power Generation Rewind Data

Generator Identification
SR4 and SR4B Electric Power Generation Rewind Data

Component Views
SR4 and SR4B Electric Power Generation Rewind Data

Connection Diagrams for Exciter
SR4 and SR4B Electric Power Generation Rewind Data

Connection Diagrams for Main Stator and Main Rotor
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 5N-0001 Generator through 5N-0025 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 102-2415 Generator through 108-3052 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 109-1595 Generator through 109-3774 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 5N-0027 Generator through 5N-0050 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 5N-0051 Generator through 5N-0075 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 5N-0076 Generator through 5N-0090 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 5N-0431 Generator through 5N-7207 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 111-8240 Generator through 112-1481 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 115-5101 Generator through 121-6860 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 121-6882 Generator through 123-3185 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 129-1502 Generator through 129-5034 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 5N-7208 Generator through 5N-7232 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 5N-7233 Generator through 5N-7309 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 130-0234 Generator through 130-7595 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 5N-8891 Generator through 5N-8911 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 5N-9081 Generator through 5N-9432 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 4P-2236 Generator through 4P-9907 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 4W-0183 Generator through 4W-9669 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 7C-1601 Generator through 7C-9126 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 7E-0097 Generator through 7E-9695 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 7W-1877 Generator through 7W-8825 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 9Y-0157 Generator through 9Y-0389 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 9Y-0390 Generator through 9Y-0533 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 9Y-1408 Generator through 9Y-9422 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Terminology
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 144-0469 Generator through 144-0583 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 166-2651 Generator through 166-2689 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 166-2691 Generator through 166-7187 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 144-1811 Generator through 144-1951 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 147-9437 Generator through 147-9497 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 153-3081 Generator through 153-3098 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 167-1351 Generator through 167-1354 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 126-8022 Generator through 128-7424 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 136-6580 Generator through 136-6609 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 141-5534 Generator through 142-9900 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 144-1666 Generator through 144-1766 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 136-6610 Generator through 136-6641 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 144-1964 Generator through 144-2088 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 149-2447 Generator through 150-9152 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 158-6410 Generator through 163-8546 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 164-0975 Generator through 164-4946 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 173-7078 Generator through 194-6563 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 203-5749 Generator through 324-5120 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 6I-0053 Generator through 6I-4860 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 109-3776 Generator through 109-7874 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Systems Operation

Systems Operation
ELECTRONIC MODULAR CONTROL PANEL (EMCP)

Systems Operation
SRSE GENERATOR (STATICALLY REGULATED STATICALLY EXCITED)

Systems Operation
SR4 GENERATOR

Generator Operation
SR4B Generators

General Information
SR4B Generators

Component Descriptions
SR4B Generators

Glossary
SR4B Generators

Main Revolving Field Connections (All Except SR4B for 3500 Engines)
Connection Diagrams: SR4 and SR4B Generators, Voltage Regulators, Options

Options (All Except SR4B for 3500 Engines)
Connection Diagrams: SR4 and SR4B Generators, Voltage Regulators, Options

Main Revolving Field Connections (SR4B for 3500 Engines)
Connection Diagrams: SR4 and SR4B Generators, Voltage Regulators, Options

Options (SR4B for 3500 Engines)
Connection Diagrams: SR4 and SR4B Generators, Voltage Regulators, Options

General Information (All Except SR4B for 3500 Engines)
Connection Diagrams: SR4 and SR4B Generators, Voltage Regulators, Options

General Information (SR4B for 3500 Engines)
Connection Diagrams: SR4 and SR4B Generators, Voltage Regulators, Options

Generator Wiring Diagrams (SR4B for 3500 Engines)
Connection Diagrams: SR4 and SR4B Generators, Voltage Regulators, Options

Main Stator and Voltage Sensing Lead Connections (All Except SR4B for 3500 Engines)
Connection Diagrams: SR4 and SR4B Generators, Voltage Regulators, Options

Main Stator and Voltage Sensing Lead Connections (SR4B for 3500 Engines)
Connection Diagrams: SR4 and SR4B Generators, Voltage Regulators, Options

Oil Field Generator Connections (SR4)
Connection Diagrams: SR4 and SR4B Generators, Voltage Regulators, Options

Glossary
SR4 Generator with VR3 or VR4 Voltage Regulator

General Information
SR4 Generator with VR3 or VR4 Voltage Regulator

Component Descriptions
SR4 Generator with VR3 or VR4 Voltage Regulator

Generator Operation
SR4 Generator with VR3 or VR4 Voltage Regulator

Testing and Adjusting

Testing And Adjusting
ELECTRONIC MODULAR CONTROL PANEL (EMCP)

Testing And Adjusting
SRSE GENERATOR (STATICALLY REGULATED STATICALLY EXCITED)

Testing And Adjusting
SR4 GENERATOR

General Information
SR4B Generators

Troubleshooting
SR4B Generators

Generator Set - Test
SR4B Generators

Varistor - Test
SR4 Generator with VR3 or VR4 Voltage Regulator

Rotating Rectifier - Test
SR4B Generators

Winding - Test
SR4 Generator with VR3 or VR4 Voltage Regulator

Resistor - Test
SR4B Generators

Exciter Field - Flash
SR4 Generator with VR3 or VR4 Voltage Regulator

Generator - Dry
SR4B Generators

Insulation - Test
SR4 Generator with VR3 or VR4 Voltage Regulator

General Information
SR4 Generator with VR3 or VR4 Voltage Regulator

Troubleshooting
SR4 Generator with VR3 or VR4 Voltage Regulator

Rotating Rectifier - Test
SR4 Generator with VR3 or VR4 Voltage Regulator

Disassembly and Assembly

Disassembly And Assembly
SRSE GENERATOR (STATICALLY REGULATED STATICALLY EXCITED)

Alignment Of Single-Bearing Generators
SRSE GENERATOR (STATICALLY REGULATED STATICALLY EXCITED)

SRCR Generators
SRCR GENERATOR

Generator Covers
SRCR GENERATOR

Generator Drive Assembly
SRCR GENERATOR

Rotating Field
SRCR GENERATOR

Bearing Retainer And Brush Yoke Assembly
SRCR GENERATOR

Alignment Of Single Bearing Generators (Typical)
SRCR GENERATOR

Control Panel
SR4 GENERATOR

Generator Bearing (Outside Bearing Type RFA)
SR4 GENERATOR

Generator Bearing (Inside Bearing Type RFA)
SR4 GENERATOR

Generator Removal
SR4 GENERATOR

Alignment Of Single-Bearing Generators (Typical)
SR4 GENERATOR

Rotor Assembly
SR4 GENERATOR

Stator Assembly
SR4 GENERATOR

Coupling - Install
SR4B Generators

Coupling - Remove
SR4 Generator with VR3 or VR4 Voltage Regulator

Bearing - Remove and Install
SR4B Generators

Rotor - Remove and Install
SR4B Generators

Generator - Align
SR4B Generators

Generator - Install
SR4B Generators

Generator - Remove
SR4B Generators

Exciter - Remove and Install
SR4B Generators

Bearing - Remove and Install
SR4 Generator with VR3 or VR4 Voltage Regulator

Exciter - Remove and Install
SR4 Generator with VR3 or VR4 Voltage Regulator

Generator - Remove
SR4 Generator with VR3 or VR4 Voltage Regulator

Generator - Install
SR4 Generator with VR3 or VR4 Voltage Regulator

Generator - Align
SR4 Generator with VR3 or VR4 Voltage Regulator

Rotor - Remove and Install
SR4 Generator with VR3 or VR4 Voltage Regulator

Coupling - Remove
SR4 Generator with VR3 or VR4 Voltage Regulator

Service Magazine

Improved Procedure Can Be Used To Adjust Voltage Gain{4467}
1980/06/02

Use FT1555 Generator Rotor Removal Tool To Remove And Install Rotor Assembly{0626,0644,0665,4457}
1982/01/11

Make Sure Generator Leads Do Not Move Against Frame{4459}
1982/08/30

Use Care When Installing Circuit Boards In Regulators{4467}
1984/11/19

Extend Exciter Stator Life In Humid, Salty Environments{4453,4454,4450}
1986/02/03

New Voltage Regulators Used On SR-4 Generators{4450}
1987/03/16

New Electronic Modular Control Panel (SR-4 Generator Mounted){4450,7002}
1987/07/06

Product Support Literature Available For Electronic Modular Control Panels Used On SR4 Generators{0374,4450,7002}
1988/02/22

Rotor Shaft Keyways Are Now "{4454}
1988/06/13

Fabricated Tester For Regulator-Exciter Control Assemblies Used On SR-4 And SRCR Generators{0652,4451,4452,4454,4467}
1979/11/26

Possible Overvoltage Conditions From Output Of VR3 Voltage Regulator {4467,4474}
1990/03/19

Availability Of Replacement SR4 Generators {4450}
1990/07/02

Bearing Information For SR 4 Generators{4471}
1990/07/23

New 4C6715 Silicone Compound Available For Components Where Centrifugal Force Is Present{4465,4466,4472,4473}
1990/11/19

New SR 4 Generator Rewind Data Available{4450}
1991/10/07

Procedure To Check 7C2700 Voltage Control Module{4450,4467}
1992/01/20

New Painting Procedure For SR4 Generators{4450}
1992/01/20

Rotor Shaft Length Changed {4457,4472}
1992/03/23

Troubleshooting 04 Diagnostic Code On Electronic Modular Control Panels (EMCP){4490,4450}
1992/05/11

New Engine Control Module For EMCP Now Available{4450,4490}
1992/07/27

Special Instruction For Installing VR3 Voltage Regulator On SR4 Generators Now Available {4450}
1993/01/25

Preventive Maintenance To Reduce Risk Of Stator Failure{1404,4453}
1993/07/12

New Voltage Regulator Is Available{4467}
1993/08/09

Cleaning SR4 Generators {1404,4450}
1993/12/27

Use 142-5055 Insulation Tester Group To Measure And Check Insulation Resistance{4450,0785}
1998/03/23

Special Instruction, REHS0345, "Generator Service Literature Index" Is Available{4450}
1998/10/26

Special Instruction, REHS0345-01, "Generator Service Literature Index" Is Available {4450}
1999/04/12

Caterpillar Parts SIS Catalog G3408 :

5N-7067 GENERATOR GP

5N-7066 GENERATOR GP

5N-7067 GENERATOR GP

290-5564 HEAT SINK AS

290-5565 HEAT SINK AS

290-5566 HEAT SINK AS

7E-6560 HEAT SINK AS

5N-5030 HEAT SINK AS-NEGATIVE

9Y-7174 HEAT SINK AS-NEGATIVE

5N-5027 HEAT SINK AS-POSITIVE

Truck sale:

Caterpillar G3408
- Industrial engines
WHEELER MACHINERY CO.

79,000

Caterpillar G3408, Construction
- Stationary Generator Sets
EMPIRE MACHINERY

138,000

Caterpillar G3408, Construction
- Stationary Generator Sets
WAGNER EQUIPMENT CO

138,000

Caterpillar G3408, Construction
- Stationary Generator Sets
WAGNER EQUIPMENT CO