8N3165 ENGINE AR-PART 1 OF 2 ENGINE S/N 45V42589-99999,7YJ1-UP 916 WHEEL LOADER

Part No	Qty	Parts name



		CENTRAL STRUCTURE

6N-9049 Y	[1]	CYLINDER BLOCK GP
1W-9768 Y	[1]	CRANKSHAFT GP
		S/N 45V42589-46281
7C-0688 Y	[1]	CRANKSHAFT GP
		S/N 45V46282-99999,7YJ1-UP
2W-1337 Y	[1]	CAMSHAFT GP
2W-1040 Y	[4]	CONNECTING ROD & PISTON GP

		UPPER STRUCTURE

6N-2397 RY	[1]	CYLINDER HEAD GP
2W-1678 Y	[1]	ENGINE LIFTING GP
1W-5720 Y	[1]	VALVE MECHANISM GP
1W-1352 Y	[1]	VALVE MECHANISM COVER GP

		FRONT STRUCTURE

6N-7205 Y	[1]	AUXILIARY DRIVE PULLEY GP
1W-1353 Y	[1]	FRONT HOUSING GP
1W-1355 Y	[1]	FRONT GEAR GP
2W-4002 Y	[1]	WATER PUMP DRIVE GP
7W-6410 Y	[1]	ENGINE SUPPORT GP

		REAR STRUCTURE

6N-1318 Y	[1]	FLYWHEEL HOUSING GP
		S/N 45V42589-49085
4W-8593 Y	[1]	FLYWHEEL HOUSING GP
		S/N 45V49086-99999,7YJ1-UP
6N-2683 Y	[1]	FLYWHEEL GP

		LOWER STRUCTURE

6N-3052 Y	[1]	OIL PAN GP



R		REMFG PART MAY BE AVAILABLE
Y		SEPARATE ILLUSTRATION

#SEBP15040002

8N-3165: ENGINE AR

ENGINE AR

8N3165 ENGINE AR-PART 2 OF 2
ENGINE S/N 45V42589-99999,7YJ1-UP

SEBP15040002 SEBP1504

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Parts for your 916 WHEEL LOADER:

CATERPILLAR SIS

Part No	Qty	Parts name


		LUBRICATION SYSTEM

2W-2833 Y	[1]	PUMP GP-OIL
		S/N 45V42589-82288
7C-5300 Y	[1]	PUMP GP-OIL
		S/N 45V82289-99999,7YJ1-UP
8N-5930 Y	[1]	OIL FILTER GP
1W-7298 Y	[1]	BREATHER GP

		COOLING SYSTEM

4N-0660 Y	[1]	WATER PUMP GP
4N-0188 Y	[1]	WATER LINES GP
1W-8094 Y	[1]	ENGINE OIL COOLER GP

		INTAKE & EXHAUST SYSTEM

6N-6085 Y	[1]	EXHAUST MANIFOLD GP
4W-5025 Y	[1]	AIR LINES GP
6N-5079 Y	[1]	TURBOCHARGER GP
1W-8869 Y	[1]	TURBOCHARGER OIL LINES GP
1W-5824 Y	[1]	AIR COMPRESSOR GP
		-OR-
104-8550 Y	[1]	AIR COMPRESSOR GP
1W-5291 Y	[1]	LINES GP-AIR COMPRESSOR
		-OR-
104-8551 Y	[1]	LINES GP-AIR COMPRESSOR

		FUEL SYSTEM & GOVERNOR

4W-4938 Y	[1]	GOVERNOR & FUEL INJECTION PUMP GP
1W-1354 Y	[1]	FUEL INJECTION LINES GP
1W-5867 Y	[1]	FUEL FILTER GP
1W-8874 Y	[1]	FUEL PRIMING PUMP GP
2W-4403 Y	[1]	FUEL TRANSFER PUMP GP
1W-2481 Y	[1]	TACHOMETER DRIVE COVER GP


		NOTE: REFER TO INDEX FOR GASKET KIT
		LOCATION
Y		SEPARATE ILLUSTRATION

#SEBP15040003

6N-9049: CYLINDER BLOCK GP

CYLINDER BLOCK GP

6N9049 CYLINDER BLOCK GROUP
7N4821-PAGE 7

c231754 SEBP1504

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Parts for your 916 WHEEL LOADER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	7N-4821 Y	[1]	BLOCK ASSEM.
			(Separate Illustration)
	Y		SEPARATE ILLUSTRATION

#SEBP15040004

7N-4821: CYLINDER BLOCK AS

CYLINDER BLOCK AS

7N4821 CYLINDER BLOCK ASSEMBLY
PART OF 6N9049 CYLINDER BLOCK
FOR FIELD REPLACEMENT ORDER 2W7902-PAGE 8 & 2W7901 BLOCK KIT

c507084 SEBP1504

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Parts for your 916 WHEEL LOADER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	9L-8002	[2]	DOWEL-HOLLOW
2.	1M-3735 C	[1]	DOWEL
3.	9N-5246 C	[2]	BEARING-CAMSHAFT
4.	1A-2223	[1]	DOWEL
5.	4N-0098	[1]	SHAFT-FUEL PUMP IDLER
6.	4N-0952	[2]	PLUG-CUP
7.	4B-4845	[1]	PLUG
8.	8S-4740	[10]	BOLT
9.	6N-8146	[5]	CAP-CRANKSHAFT BEARING
10.	5M-6214	[5]	PLUG-PIPE
11.	7N-0817 C	[4]	ORIFICE-COOLING JET
12.	3H-5552	[3]	PLUG-CUP
13.	3J-5390	[1]	PLUG
14.	4B-9782	[1]	BALL
15.	3F-0957 C	[2]	DOWEL
16.	1W-5920	[1]	BEARING-CAMSHAFT
17.	5M-6214 B	[1]	PLUG-PIPE

	9N-6275 AFP		SLEEVE-CYLINDER

			P-FOR SALVAGE OF DAMAGED
			CYLINDER BORES IN CYL
			BLOCK, QUANTITY TO BE
			DETERMINED BY USER
	A		NOT PART OF THIS GROUP
	B		USE AS REQUIRED
	C		CHANGE FROM PREVIOUS TYPE
	F		NOT SHOWN

#SEBP15040005

2W-7902: CYLINDER BLOCK AS

CYLINDER BLOCK AS

2W7902 CYLINDER BLOCK ASSEMBLY
PROVIDES FIELD REPLACEMENT FOR 7N4821 WHEN USED WITH 2W7901
BLOCK KIT

c498476 SEBP1504

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Parts for your 916 WHEEL LOADER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	9L-8002	[2]	DOWEL-HOLLOW
2.	1M-3735	[1]	DOWEL
3.	9N-5246 C	[2]	BEARING-CAMSHAFT
4.	1A-2223	[1]	DOWEL
5.	4N-0098	[1]	SHAFT-FUEL PUMP IDLER
6.	4N-0952	[2]	PLUG-CUP
7.	4B-4845	[1]	PLUG
8.	8S-4740	[10]	BOLT
9.	6N-8146	[5]	CAP-CRANKSHAFT BEARING
10.	5M-6214	[6]	PLUG-PIPE
11.	3H-5552	[3]	PLUG-CUP
12.	3J-5390	[1]	PLUG
13.	4B-9782	[1]	BALL
14.	3F-0957	[2]	DOWEL
15.	1W-5920	[1]	BEARING-CAMSHAFT
	C		CHANGE FROM PREVIOUS TYPE

#SEBP15040006

1W-9768: CRANKSHAFT GP

CRANKSHAFT GP

1W9768 CRANKSHAFT GROUP
FOR SERVICE REPLACEMENT OF 1W36 ORDER 7W3202 SEAL GROUP

c306614 SEBP1504

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Parts for your 916 WHEEL LOADER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	1W-0036	[1]	SEAL GP-CRANKSHAFT
	9L-7736	[1]	SEAL-LIP TYPE
2.	9L-8336	[1]	SLEEVE-WEAR
3.	1W-0311	[2]	BEARING-MAIN
			(INTERMEDIATE)
4.	7N-9342	[2]	PLATE-THRUST
5.	9L-7735	[1]	SEAL-LIP TYPE
6.	1W-9771 R	[1]	CRANKSHAFT AS
7.	1W-9812	[1]	GEAR (40 TEETH)
	5H-2671	[1]	KEY-WOODRUFF
8.	1W-0312	[3]	BEARING-MAIN
	R		REMFG PART MAY BE AVAILABLE

#SEBP15040007

7C-0688: CRANKSHAFT GP

CRANKSHAFT GP

7C0688 CRANKSHAFT GP

c343429 SEBP1504

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Parts for your 916 WHEEL LOADER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	7W-3202	[1]	SEAL GP-CRANKSHAFT
2.	1W-0311	[2]	BEARING-MAIN
3.	7N-9342	[2]	PLATE-THRUST
4.	1W-9771 R	[1]	CRANKSHAFT AS
5.	5H-2671	[1]	KEY-WOODRUFF
6.	1W-9812	[1]	GEAR (40 TEETH)
7.	9L-7735	[1]	SEAL-LIP TYPE
8.	1W-0312	[3]	BEARING-MAIN
	R		REMFG PART MAY BE AVAILABLE

#SEBP15040008

2W-1337: CAMSHAFT GP-SINGLE

CAMSHAFT GP-SINGLE

2W1337 CAMSHAFT GROUP

c464598 SEBP1504

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Parts for your 916 WHEEL LOADER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	2W-1221	[1]	CAMSHAFT
2.	2W-1577	[1]	WASHER-THRUST
3.	0S-0509	[2]	BOLT
4.	8S-1491	[1]	LOCK
5.	0L-0639	[4]	BOLT
6.	1W-4402	[1]	GEAR-CAMSHAFT (80 TEETH)

			THE FOLLOWING REPAIR
			KIT IS AVAILABLE:
	9Y-3352 R	[1]	KIT-CAMSHAFT
			(INCLUDES CAMSHAFT,
			LIFTERS & LUBRICANT)
	R		REMFG PART MAY BE AVAILABLE

#SEBP15040009

CRANKSHAFT BEARING REPLACEMENTS

SEBP15040009 SEBP1504

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Parts for your 916 WHEEL LOADER:

CATERPILLAR SIS

Part No	Qty	Parts name
		CYLINDER BLOCK NOT REBORED

		CRANKSHAFT GROUND FOR UNDERSIZE
		MAIN BEARING I.D. OF NON-GROOVED
1W-1661	[3]	.25 MM
1W-1662	[3]	.51 MM
1W-1663	[3]	I.27 MM
		MAIN BEARING I.D. OF GROOVED
1W-1655	[2]	.25 MM
1W-1656	[2]	.51 MM
1W-1657	[2]	1.27 MM
		CYLINDER BLOCK REBORED (.25 MM)
		(FOR BEARING OVERSIZE O.D.)

		CRANKSHAFT GROUND FOR UNDERSIZE
		BEARING I.D. NON-GROOVED
1W-1664	[3]	0 (STANDARD)
1W-1665	[3]	.51 MM
1W-1666	[3]	1.27 MM
		CRANKSHAFT GROUND FOR UNDERSIZE
		BEARING I.D. GROOVED
1W-1658	[2]	0 (STANDARD)
1W-1659	[2]	.51 MM
1W-1660	[2]	1.27 MM