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4W-2405 LINES GP-AUXILIARY FRESH WATER S/N 73Z174-807 FOR USAGE REFER TO CHART 5N-6300 CHART-BASE & COUPLING AN ATTACHMENT 3516


AIR INLET AND EXHAUST SYSTEM
AFTERCOOLER GP
COOLING SYSTEM
LINES GP-WATER

GEN SET ENGINE 3516 GEN SET ENGINE 25Z
 3516 Generator Set Engine 25Z00684-02188 SEBP1573 3516 25Z   (1982)

AIR INLET AND EXHAUST SYSTEM

AFTERCOOLER GP
LINES GP-AUXILIARY FRESH WATER
4W-2405 LINES GP-AUXILIARY FRESH WATER
AFTERCOOLER GP-WATER
8N-0358 AFTERCOOLER GP-WATER
AFTERCOOLER GP-WATER
8N-0372 AFTERCOOLER GP-WATER
AFTERCOOLER GP-WATER
8N-5816 AFTERCOOLER GP-WATER
AFTERCOOLER GP-WATER
8N-5816 AFTERCOOLER GP-WATER
 

#SEBP15730550
 

4W-2405: LINES GP-AUXILIARY FRESH WATER

4W-2405 LINES GP-AUXILIARY FRESH WATER
S/N 73Z174-807
FOR USAGE REFER TO CHART 5N-6300 CHART-BASE & COUPLING
AN ATTACHMENT
i00378515 SEBP1573
4W2405 LINES GP-AUXILIARY FRESH WATER Parts scheme
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Parts for your 3516 GEN SET ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 4W-2096 [2] FLANGE  
2. 5N-4480 [2] PIPE  
3. 6V-8424 [1] PIPE  
4. 5P-0053 [2] JOINT AS-TUBE  
    (EACH INCLUDES)
4A. 9X-7341 [2] SEAL  
5. 3N-8669 [1] PIPE  
6. 7F-7651 [4] ELBOW  
7. 6V-8411 [1] PIPE  
8. 6V-8412 [1] PIPE (873M)  
9. 2H-2190 [3] CLAMP  
10. 4A-1004 [1] ANGLE  
11. 0L-2070 [3] BOLT (3/8-16X2.25-IN)  
12. 5M-2894 [17] WASHER-HARD (10.2X18.5X2.5-MM THK)  
13. 9S-8752 [19] NUT-FULL (3/8-16-THD)  
14. 5P-8248 [32] WASHER-HARD (20X36.5X3.5-MM THK)  
15. 4W-2093 [1] ANGLE  
16. 1D-4609 [15] BOLT (3/4-10X3-IN)  
17. 2J-3506 [16] NUT-FULL (3/4-10-THD)  
18. 0S-1756 [1] BOLT (3/4-10X4.25-IN)  
19. 6V-8410 [1] PIPE  
20. 2N-2472 [2] FITTING  
21. 7F-7652 [1] ELBOW  
22. 2N-3201 [2] FLANGE-REDUCING  
23. 8F-2347 [2] GASKET  
24. 8M-7145 [2] WASHER (10.2X28.5X5-MM THK)  
25. 5P-8248 B [6] WASHER-HARD (20X36.5X3.5-MM THK)  
26. 1S-5772 [2] GASKET  
27. 0S-1590 [16] BOLT (3/8-16X2-IN)  
  B   USE AS REQUIRED
 

#SEBP15730551
 

176-5855: LINES GP-COOLANT

176-5855 LINES GP-COOLANT
S/N 25Z684-2188
PART OF 102-6820 HEATER GP-JACKET WATER
AN ATTACHMENT
i01219326 SEBP1573
  For full view, you need register

Parts for your 3516 GEN SET ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  9M-7958 [2] CLAMP-HOSE  
  9X-2377 G HOSE (22.22-MM ID)(60IN)  
  3E-4084 [1] FITTING  
  1L-2782 [1] TEE-PIPE  
  G   ORDER BY THE INCH
 

#SEBP15730552
 

1N-4421: LINES GP-WATER

1N-4421 LINES GP-WATER -LOWER
S/N 25Z684-896; 73Z174-208
i00352544 SEBP1573
1N4421 LINES GP-WATER Parts scheme
  For full view, you need register

Parts for your 3516 GEN SET ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7N-4945 [1] GASKET  
2. 8H-2046 [4] SEAL-O-RING  
3. 0S-1595 [2] BOLT (1/2-13X1.25-IN)  
4. 8N-7641 [1] TUBE  
5. 2A-4639 [4] BOLT (3/8-16X1.625-IN)  
6. 5M-2894 [20] WASHER-HARD (10.2X18.5X2.5-MM THK)  
7. 120-7421 [1] ADAPTER  
8. 0S-1594 [12] BOLT (3/8-16X1-IN)  
9. 0S-1588 [2] BOLT (3/8-16X1.25-IN)  
10. 0S-1585 [2] BOLT (1/2-13X1.5-IN)  
11. 7N-4940 [1] BRACKET  
12. 0S-1571 [2] BOLT (3/8-16X1.75-IN)  
13. 7S-8420 [1] COVER  
14. 0L-1351 [8] BOLT (3/8-16X0.875-IN)  
15. 1S-5772 [1] GASKET  
16. 5M-6213 [3] PLUG-PIPE (1/4-18-THD)  
17. 7N-4932 [1] GASKET  
18. 1N-4860 [2] COVER  
  1N-4859 [2] GASKET  
19. 8N-0386 [1] FLANGE  
  4N-1320 [1] GASKET (ADAPTER)  
20. 7N-4939 [1] BONNET-OIL COOLER  
21. 9M-4202 [1] PLUG-DRAIN  
  4B-8407 [1] GASKET-COPPER  
22. 7N-4941 [1] BONNET-OIL COOLER  
23. 7N-9045 [1] TUBE  
24. 7N-4944 [1] ELBOW  
25. 3B-0551 [1] PLUG-PIPE  
26. 0T-0065 [2] BOLT (3/8-16X3.5-IN)  
 

#SEBP15730553
 

1N-4421: LINES GP-WATER

1N-4421 LINES GP-WATER -LOWER
S/N 25Z897-2188; 73Z209-807
i00352546 SEBP1573
1N4421 LINES GP-WATER Parts scheme
  For full view, you need register

Parts for your 3516 GEN SET ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 120-7421 C [1] ADAPTER  
2. 7N-4932 [1] GASKET  
3. 0S-1594 C [4] BOLT (3/8-16X1-IN)  
4. 8T-6765 [3] PLUG-PIPE (1/4-18-THD)  
5. 2A-4639 [4] BOLT (3/8-16X1.625-IN)  
6. 4B-8407 [1] GASKET-COPPER  
7. 9M-4202 [1] PLUG-DRAIN (WATER LINE, LOWER)  
8. 5M-2894 C [6] WASHER-HARD (10.2X18.5X2.5-MM THK)  
9. 8N-0386 [1] FLANGE  
10. 4N-1320 [1] GASKET (ADAPTER)  
11. 8N-7641 [1] TUBE  
12. 6V-5066 C [4] SEAL-O-RING  
13. 7N-4939 [1] BONNET-OIL COOLER  
14. 7N-4940 [1] BRACKET  
15. 0S-1571 [2] BOLT (3/8-16X1.75-IN)  
16. 0S-1585 [2] BOLT (1/2-13X1.5-IN)  
17. 7N-4941 [1] BONNET-OIL COOLER  
18. 0S-1595 [2] BOLT (1/2-13X1.25-IN)  
19. 7N-9045 [1] TUBE  
20. 7N-4945 [1] GASKET  
21. 0S-1588 [2] BOLT (3/8-16X1.25-IN)  
22. 0T-0065 [2] BOLT (3/8-16X3.5-IN)  
23. 8T-6761 [1] PLUG-PIPE (1-11-1/2 NPT THD)  
24. 7N-4944 [1] ELBOW  
25. 5P-8245 [2] WASHER-HARD (13.5X25.5X3-MM THK)  
26. 9S-4185 [2] PLUG (3/4-16-THD)  
27. 6V-6609 [2] SEAL-O-RING  
  C   CHANGE FROM PREVIOUS TYPE
 

#SEBP15730554
 

1N-4447: LINES GP-WATER

1N-4447 LINES GP-WATER
S/N 25Z684-829; 73Z174-192
i00352564 SEBP1573
1N4447 LINES GP-WATER Parts scheme
  For full view, you need register

Parts for your 3516 GEN SET ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 1B-7182 [64] BOLT (5/16-18X1.25-IN)  
2. 8N-7639 [16] ELBOW  
3. 9M-1974 [79] WASHER-HARD (8.8X16X2-MM THK)  
4. 1D-4538 [16] BOLT (5/16-18X2.25-IN)  
5. 2S-2301 [15] SPACER (0.344X0.75X0.646-IN THK)  
6. 5M-2894 C [6] WASHER-HARD (10.2X18.5X2.5-MM THK)  
7. 8N-9624 [1] HOUSING-REGULATOR  
8. 8N-4524 [16] GASKET  
9. 2W-3146 [16] FLANGE  
  4F-7389 [16] SEAL-O-RING  
10. 7N-5667 [1] BRACKET  
11. 1D-4716 [1] NUT-FULL (5/16-18-THD)  
12. 8N-7640 [16] GASKET  
13. 2B-2695 [62] BOLT (5/16-18X0.875-IN)  
14. 0S-1594 C [38] BOLT (3/8-16X1-IN)  
15. 7N-3368 [2] GASKET  
16. 1N-4037 [1] MANIFOLD (RIGHT)  
  1N-4038 [1] MANIFOLD (LEFT)  
17. 8N-1270 [6] GASKET  
18. 8N-1093 [4] MANIFOLD (INTERMEDIATE)  
19. 8N-1094 [1] MANIFOLD-FRONT (RIGHT)  
  8N-1095 [1] MANIFOLD-FRONT (LEFT)  
20. 3B-0551 [2] PLUG-PIPE  
21. 5M-6213 [2] PLUG-PIPE (1/4-18-THD)  
22. 8N-1269 [2] GASKET  
23. 7N-3297 [2] COVER  
24. 8N-1268 [15] BRACKET  
25. 2B-0858 [4] PLUG-PIPE  
  C   CHANGE FROM PREVIOUS TYPE
 

#SEBP15730555
 

1N-4447: LINES GP-WATER

1N-4447 LINES GP-WATER
S/N 25Z830-1455; 73Z193-264
i00352566 SEBP1573
1N4447 LINES GP-WATER Parts scheme
  For full view, you need register

Parts for your 3516 GEN SET ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 1B-7182 [64] BOLT (5/16-18X1.25-IN)  
2. 8N-7639 [16] ELBOW  
3. 9M-1974 [79] WASHER-HARD (8.8X16X2-MM THK)  
4. 1D-4538 [16] BOLT (5/16-18X2.25-IN)  
5. 2S-2301 [15] SPACER (0.344X0.75X0.646-IN THK)  
6. 5M-2894 [6] WASHER-HARD (10.2X18.5X2.5-MM THK)  
7. 8N-9624 [1] HOUSING-REGULATOR  
8. 8N-4524 [16] GASKET  
9. 2W-3146 [16] FLANGE  
  6V-9769 [16] SEAL-O-RING  
10. 7N-5667 [1] BRACKET  
11. 1D-4716 [1] NUT-FULL (5/16-18-THD)  
12. 8N-7640 [16] GASKET  
13. 2B-2695 [62] BOLT (5/16-18X0.875-IN)  
14. 0S-1594 [38] BOLT (3/8-16X1-IN)  
15. 7N-3368 [2] GASKET  
16. 7C-2281 C [1] MANIFOLD-REAR  
  7C-2277 C [1] MANIFOLD (REAR, LH)  
17. 1W-8545 C [6] GASKET  
18. 7C-2278 C [4] MANIFOLD (INTERMEDIATE)  
19. 7C-2280 C [1] MANIFOLD-FRONT (RIGHT)  
  7C-2279 C [1] MANIFOLD-FRONT (LEFT)  
20. 3B-0551 [2] PLUG-PIPE  
21. 5M-6213 [2] PLUG-PIPE (1/4-18-THD)  
22. 8N-1269 [2] GASKET  
23. 7N-3297 [2] COVER  
24. 8N-1268 [15] BRACKET  
25. 2B-0858 [4] PLUG-PIPE  
  C   CHANGE FROM PREVIOUS TYPE
 

#SEBP15730556
 

1N-4477: LINES GP-WATER

1N-4477 LINES GP-WATER
UPPER
PART OF 4W-1517, 4W-1518 CONVERSION AR-ENGINE, 1W-8579, 1W-8580, 2W-7722, 7C-5529, 7W-2144, 7W-3390, 7W-3391, 7W-3392, 7W-3393 TURBOCHARGER AR
AN ATTACHMENT
i00352625 SEBP1573
1N4477 LINES GP-WATER Parts scheme
  For full view, you need register

Parts for your 3516 GEN SET ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 8N-9623 [1] HOUSING-REGULATOR  
2. 6V-6809 [2] SEAL-O-RING  
3. 2B-0858 [3] PLUG-PIPE  
4. 0S-1571 C [4] BOLT (3/8-16X1.75-IN)  
  1D-4717 C [4] NUT (3/8-16-THD)  
5. 0S-1594 [39] BOLT (3/8-16X1-IN)  
6. 5M-2894 C [11] WASHER-HARD (10.2X18.5X2.5-MM THK)  
7. 7N-3368 [1] GASKET  
8. 7N-3297 [1] COVER  
9. 3J-5389 CB [1] PLUG (EXTERNAL)  
10. 8N-7640 [16] GASKET  
11. 1B-7182 [32] BOLT (5/16-18X1.25-IN)  
12. 1D-4716 C [16] NUT-FULL (5/16-18-THD)  
13. 9M-1974 [64] WASHER-HARD (8.8X16X2-MM THK)  
14. 7N-7081 [16] ELBOW  
  6V-9769 C [32] SEAL-O-RING  
15. 7N-5667 [16] BRACKET  
16. 1D-4538 [16] BOLT (5/16-18X2.25-IN)  
17. 2B-2695 [32] BOLT (5/16-18X0.875-IN)  
18. 8N-7642 [16] ELBOW  
  B   USE AS REQUIRED
  C   CHANGE FROM PREVIOUS TYPE
 

#SEBP15730557
 

1W-5935: LINES GP-WATER

1W-5935 LINES GP-WATER
S/N 25Z684-2188
PART OF 4W-1517 CONVERSION AR-ENGINE, 1W-8580, 2W-7722, 7C-5529, 7W-3390, 7W-3391 TURBOCHARGER AR
AN ATTACHMENT
i00352640 SEBP1573
1W5935 LINES GP-WATER Parts scheme
  For full view, you need register

Parts for your 3516 GEN SET ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 1W-6956 [1] TUBE AS-SUPPLY  
2. 1W-6955 [1] TUBE AS-SUPPLY  
3. 1W-7417 [1] TUBE AS-DRAIN  
4. 1W-7510 [4] COVER  
5. 6V-5064 [4] SEAL-O-RING  
6. 1W-8264 [1] HOUSING AS  
6A. 1W-6737 C [1] HOUSING  
6B. 3S-8313 C [1] PLUG-CUP  
7. 7N-3368 [1] GASKET  
8. 0S-1594 [3] BOLT (3/8-16X1-IN)  
9. 7L-4773 [4] SEAL-O-RING  
10. 7N-7415 [2] FITTING  
11. 030-7951 [1] ELBOW-FLARED  
12. 030-7945 [3] ELBOW  
13. 1W-7415 [4] FLANGE  
14. 1W-7511 [8] GASKET  
15. 9M-1974 [48] WASHER-HARD (8.8X16X2-MM THK)  
16. 0S-1617 [48] BOLT (5/16-18X0.75-IN)  
17. 2W-8692 C [1] TUBE AS  
  C   CHANGE FROM PREVIOUS TYPE
 

#SEBP15730558
 

7C-3044: LINES GP-WATER

7C-3044 LINES GP-WATER
S/N 25Z684-2188
Type 1
AN ATTACHMENT
i00404404 SEBP1573
7C3044 LINES GP-WATER Parts scheme
  For full view, you need register

Parts for your 3516 GEN SET ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 8N-3640 [2] RING-RETAINING  
2. 8N-3639 [4] RETAINER  
3. 0S-1594 [22] BOLT (3/8-16X1-IN)  
4. 5M-2894 [10] WASHER-HARD (10.2X18.5X2.5-MM THK)  
5. 7C-3041 [1] TUBE  
6. 7N-4928 [1] COVER  
  4W-3100 [1] GASKET  
7. 5M-6213 [2] PLUG-PIPE (1/4-18-THD)  
8. 1W-1561 [1] ELBOW  
9. 2N-0931 [1] GASKET  
10. 6V-4357 [1] CLIP (TAB)  
11. 0L-1143 [3] BOLT (3/8-16X2.5-IN)  
12. 7C-3043 [1] ELBOW (WATER PUMP INLET)  
13. 1A-1460 [1] BOLT (1/2-13X2-IN)  
  5P-8245 [2] WASHER-HARD (13.5X25.5X3-MM THK)  
  1D-4719 [1] NUT-FULL (1/2-13-THD)  
14. 6V-4356 [1] CLIP (SLOT)  
15. 6V-5066 [2] SEAL-O-RING  
16. 8N-6432 [1] ADAPTER (WATER PUMP INLET)  
17. 1S-5772 [1] GASKET  
18. 6V-6809 [1] SEAL-O-RING  
19. 7C-3042 [1] BRACKET  
 

#SEBP15730559
 

7C-3044: LINES GP-WATER

7C-3044 LINES GP-WATER
S/N 25Z684-2188
Type 2
AN ATTACHMENT
i00404406 SEBP1573
7C3044 LINES GP-WATER Parts scheme
  For full view, you need register

Parts for your 3516 GEN SET ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 1W-1561 [1] ELBOW  
2. 2N-0931 [1] GASKET  
3. 4W-3100 [1] GASKET  
4. 7C-3043 [1] ELBOW (WATER PUMP INLET)  
5. 7E-9075 C [1] TUBE  
6. 7E-9329 C [1] BRACKET  
7. 7N-4928 [1] COVER  
8. 8N-3639 [4] RETAINER  
9. 8N-3640 [2] RING-RETAINING  
10. 0L-1143 [3] BOLT (3/8-16X2.5-IN)  
11. 0S-1594 [14] BOLT (3/8-16X1-IN)  
12. 0S-1595 [1] BOLT (1/2-13X1.25-IN)  
13. 1F-7958 C [1] NUT-FULL (1/2-13-THD)  
14. 5M-2894 [10] WASHER-HARD (10.2X18.5X2.5-MM THK)  
15. 5P-8245 [2] WASHER-HARD (13.5X25.5X3-MM THK)  
16. 6V-4356 [1] CLIP (SLOT)  
17. 6V-4357 [1] CLIP (TAB)  
18. 6V-5066 [2] SEAL-O-RING  
19. 6V-6809 [1] SEAL-O-RING  
20. 8T-6765 [2] PLUG-PIPE (1/4-18-THD)  
21. 1S-5772 [1] GASKET  
22. 8N-6432 [1] ADAPTER (WATER PUMP INLET)  
23. 0S-1594 [8] BOLT (3/8-16X1-IN)  
  C   CHANGE FROM PREVIOUS TYPE
 

Information:

Engine News
New Check Valve Available{1063,1355}
1994/04/18
Use 152-2067 Differential Pressure Gauge To Monitor Aftercooler Pressure Drop In Applications With Crankcase Fume Recirculation{1063}
1999/02/01
A New Gasket is Used {1063, 1380}
2005/05/23
Special Instruction
Maintenance Requirements for Engines with Crankcase Ventilation Systems{1051, 1054, 1063, 1317}
Maintenance Requirements for Engines with Crankcase Ventilation Systems{1051, 1054, 1063, 1317}
Technical Information Bulletin
An Improperly Vented Aftercooler May Force Coolant Out Of The Radiator Overflow Tube
An Improperly Vented Aftercooler May Force Coolant Out Of The Radiator Overflow Tube
Specifications
Aftercooler
3500 Generator Set Engines
Systems Operation
Aftercooler
3500 Engines
Reuse And Salvage Guidelines
Visual Inspection and Salvage Procedures for Aftercoolers in 3500 Engines {1063, 1063, 1379}
Visual Inspection and Salvage Procedures for Aftercoolers in 3500 Engines {1063, 1063, 1379}
Disassembly and Assembly
Aftercooler - Remove and Install
3508, 3512 and 3516 Generator Set Engines
Service Magazine
Field Repair Of Cooler Cores Made Of Aluminium{1063,1374,1375}
1977/09/05
New Nut In Fresh And Raw Water Pumps Has More Corrosion Resistance{1371}
1989/02/13
New Seal Used In Auxiliary Water Pump Groups{1361}
1989/06/19
New Auxiliary Water Pump Groups Used{1371}
1991/11/18
Thicker Gasket Helps Prevent Leaks In Auxiliary Sea Water Pump Applications {1371}
1993/03/01
Check Valves Require Periodic Maintenance {1355,1063}
1993/09/13

Caterpillar Parts SIS Catalog 3516 :

LINES GP-AFTERCOOLER WATER
8N-7716 LINES GP-AFTERCOOLER WATER
LINES GP-AFTERCOOLER WATER
8N-7716 LINES GP-AFTERCOOLER WATER
377-7037 KIT-WATER PUMP
222-5152 KIT-WATER PUMP
JOINT AS-TUBE
5P-9130 JOINT AS-TUBE
JOINT AS-TUBE
3N-2451 JOINT AS-TUBE
149-8357 INSTALLATION GP-RADIATOR
130-6481 INSTALLATION GP-RADIATOR
176-5855 LINES GP-COOLANT
LINES GP-WATER
1N-4421 LINES GP-WATER
LINES GP-WATER
1N-4421 LINES GP-WATER
LINES GP-WATER
1N-4447 LINES GP-WATER
LINES GP-WATER
1N-4447 LINES GP-WATER
LINES GP-WATER
1N-4477 LINES GP-WATER
LINES GP-WATER
1W-5935 LINES GP-WATER
LINES GP-WATER
7C-3044 LINES GP-WATER

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