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5G4583 LINES GP-FUEL D4C TRACK-TYPE TRACTOR


FUEL SYSTEM
LINES GP-FUEL
LINES GP-FUEL INJECTION
GOVERNOR GP
PUMP GP-FUEL INJECTION
TORQUE CONTROL GP

TRACK-TYPE TRACTOR D4C TRACK-TYPE TRACTOR 1RJ
 D4C AND D4C LGP TRACTORS / POWER SHIFT / 1RJ00001-UP (MACHINE) POWERED BY 3204 ENGINE SEBP1767 D4C 1RJ   (1988)

FUEL SYSTEM

LINES GP-FUEL
LINES GP-FUEL
5G-4583 LINES GP-FUEL
 

#SEBP17670060
 

5G-4583: LINES GP-FUEL

5G4583 LINES GP-FUEL
c492773 SEBP1767
5G4583 LINES GP-FUEL Parts scheme
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Parts for your D4C TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 2N-1287 [1] ELBOW-FLARED  
2. 5G-1042 [1] TUBE AS  
3. 5G-4584 [1] TUBE AS  
4. 5P-8167 [1] BOLT  
  8T-4896 [1] WASHER-HARD  
5. 2B-2404 [2] CLIP  
6. 5P-6442 E HOSE (100CM)  
7. 5G-1786 I [1] HOSE AS  
8. 8F-1179 [2] CLIP  
9. 1P-4278 [2] CLAMP  
10. 1W-9168 C [3] CLAMP  
  1W-9169 C [3] CLAMP (THREADED)  
  5P-4939 C [3] SCREW AS-MACHINE  
11. 8Y-1725 C [1] TUBE AS  
12. 030-7946 [1] ELBOW  
  3J-7354 [1] SEAL-O-RING  
  C   CHANGE FROM PREVIOUS TYPE
  E   ORDER BY THE CENTIMETER
  I   SEE HOSE FABRICATION GUIDE
 

#SEBP17670061
 

1W-1354: LINES GP-FUEL INJECTION

1W1354 LINES GP-FUEL INJECTION
7N0042-PAGE 48
c463643 SEBP1767
1W1354 LINES GP-FUEL INJECTION Parts scheme
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Parts for your D4C TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 8N-5132 [4] CLAMP-NOZZLE  
2. 1T-0416 [4] BOLT  
3. 3P-1156 [2] SEAL-O-RING  
4. 0S-1594 [4] BOLT  
5. 3S-2713 [3] NUT-FULL  
6. 5P-5598 [1] SEAL-O-RING  
7. 4W-7015 R [4] NOZZLE AS  
    (EACH INCLUDES)
  1H-1023 [1] SEAL-O-RING  
8. 9L-9098 [1] SEAL-CARBON STOP  
9. 8T-0659 [1] WASHER-SEALING  
10. 2W-1230 [1] SCREW-BUTTON HEAD  
11. 4W-6060 [1] WASHER  
12. 1W-7492 [1] SUPPORT-COOLER  
13. 0L-2070 [1] BOLT  
14. 0L-1143 [1] BOLT  
15. 1W-4927 [1] VALVE-BYPASS  
16. 1N-3980 [1] PLUG  
17. 7M-7410 [1] PLUG  
18. 3P-1155 [1] SEAL-O-RING  
19. 9L-9188 [1] SPRING-VALVE  
20. 5P-8196 [1] PLUG-O-RING  
21. 2M-9780 [1] SEAL-O-RING  
22. 6V-6921 [1] SEAL-RING  
23. 5F-7054 [1] SEAL-O-RING  
24. 2H-3934 [1] SEAL  
25. 2H-3932 [1] SEAL  
26. 7N-0042 Y [1] LINES GP-FUEL INJECTION  
  R   REMFG PART MAY BE AVAILABLE
  Y   SEPARATE ILLUSTRATION
 

#SEBP17670062
 

7N-0042: LINES GP-FUEL INJECTION

7N0042 LINES GP-FUEL INJECTION
PART OF 1W1354 LINES-FUEL INJECTION
c499668 SEBP1767
7N0042 LINES GP-FUEL INJECTION Parts scheme
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Parts for your D4C TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 1W-7121 [1] LINE AS-FUEL INJ (NO. 1)  
2. 1W-7122 [1] LINE AS-FUEL INJ (NO. 2)  
3. 1W-7123 [1] LINE AS-FUEL INJ (NO. 3)  
4. 1W-7124 [1] LINE AS-FUEL INJ (NO. 4)  
    (EA LINE AS INCL)
5. 8L-2779 [1] SEAL-O-RING  
6. 1W-9168 [3] CLAMP  
7. 5P-4939 [3] SCREW AS-MACHINE  
8. 1W-9169 [3] CLAMP (THREADED)  
9. 1W-0942 [4] ADAPTER AS-FUEL INJ  
    (EACH INCLUDES)
10. 3P-0647 C [2] SEAL-O-RING  
11. 1H-1023 [8] SEAL-O-RING  
  C   CHANGE FROM PREVIOUS TYPE
 

#SEBP17670063
 

7W-0189: PUMP GP-GOV & FUEL INJ

7W0189 GOVERNOR & FUEL INJECTION PUMP GP
1W8730-PAGE 50, 2W0263-PAGE 53, 4W5063-PAGE 54
c495536 SEBP1767
7W0189 PUMP GP-GOV & FUEL INJ Parts scheme
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Parts for your D4C TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 4W-5734 [1] LEVER AS  
2. 6V-6835 [1] SETSCREW-SOCKET  
  8L-5832 C [1] NUT-HEX  
3. 5P-6620 [1] SEAL-O-RING  
4. 8J-8343 [1] SEAL-O-RING  
5. 033-5879 [1] SEAL-O-RING  
6. 8M-8515 [1] SEAL-O-RING  
7. 2W-0263 Y [1] PUMP GP-FUEL INJECTION  
8. 9S-4180 [1] PLUG-O-RING  
  4J-7533 [1] SEAL-O-RING  
9. 7N-2176 [1] PIN-DETENT  
  7N-1052 [1] DOWEL  
10. 7W-0735 [1] SPRING-DETENT  
11. 8N-3088 [1] SHAFT AS-THROTTLE  
12. 4W-5063 Y [1] TORQUE CONTROL GP  
13. 5H-6552 C [1] SETSCREW-SOCKET  
  4B-2049 [1] NUT  
14. 2W-5448 [1] COVER  
  7E-6785 C [1] GASKET  
15. 4F-7957 [10] BOLT  
16. 0S-1616 C [2] BOLT  
17. 8N-3799 [1] COVER-FUEL RATIO  
18. 8S-0232 [1] SPRING-GOVERNOR  
19. 4W-7008 [1] COVER AS-GALLERY  
  7N-3104 [1] GASKET-BASE  
20. 2S-7383 [1] BOLT  
21. 4N-1761 [4] BOLT  
22. 6B-4198 [2] BOLT  
23. 8F-8178 [2] BOLT  
24. 1W-8730 Y [1] GOVERNOR GP  
25. 7N-8768 [1] GASKET  
  C   CHANGE FROM PREVIOUS TYPE
  Y   SEPARATE ILLUSTRATION
 

#SEBP17670064
 

1W-8730: GOVERNOR GP

1W8730 GOVERNOR GP-PART 1 OF 3
PART OF 7W0189 GOVERNOR & FUEL INJECTION PUMP
c692612 SEBP1767
1W8730 GOVERNOR GP Parts scheme
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Parts for your D4C TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 1W-6523 C [1] PLUG-O-RING  
2. 8N-3259 C [1] COVER-HIGH IDLE  
  6I-2003 C [1] GASKET  
3. 7N-2594 C [1] SETSCREW-SLOTTED  
  7N-8775 C [1] NUT-HIGH IDLE  
4. 5P-6945 C [2] BOLT  
  5P-0537 C [2] WASHER  
5. 3J-7354 C [1] SEAL-O-RING  
6. 4N-5485 C [1] BODY-VALVE  
  5F-9144 C [1] SEAL-O-RING  
7. 4N-5484 C [1] VALVE-NEEDLE  
  6H-9691 C [1] SEAL-O-RING  
8. 0S-1616 C [6] BOLT  
9. 1W-7867 C [1] COVER-CONTROL  
10. 138-9507 [1] SEAL-LIP TYPE  
11. 7N-8779 C [1] GASKET-COVER  
12. 3P-0009 C [1] INSULATOR-STUD  
13. 1P-2497 C [2] BOLT-HEAD  
  8T-0328 C [2] WASHER-HARD  
14. 8N-3258 C [1] COVER-LOAD STOP  
  6I-2004 C [1] GASKET  
  C   CHANGE FROM PREVIOUS TYPE
 

#SEBP17670065
 

1W-8730: GOVERNOR GP

1W8730 GOVERNOR GP-PART 2 OF 3
PART OF 7W0189 GOVERNOR & FUEL INJECTION PUMP
c570498 SEBP1767
1W8730 GOVERNOR GP Parts scheme
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Parts for your D4C TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7N-8785 [1] SHAFT-PIVOT  
2. 1N-3800 [1] SLEEVE-RACK CONTROL  
3. 6N-3504 [1] SEAT-GOVERNOR SPRING  
4. 2W-2216 [1] SPRING-LINK  
5. 2M-7819 [2] RING-RETAINING  
6. 1N-3802 [1] SEAT-SPRING  
7. 8N-2507 [1] PISTON AS-SERVO  
  8N-2505 [1] VALVE-GOVERNOR SERVO  
  7C-0791 [1] CYLINDER AS  
  7N-7271 [1] LEVER-CONTROL  
  3G-3835 [1] PIN  
8. 1W-4098 [1] PISTON-GOVERNOR SERVO  
9. 7W-0250 [1] SLEEVE  
10. 5P-9757 [1] SEAL-O-RING  
11. 031-0216 [3] BOLT  
12. 4N-2953 [1] RING-LOCK  
13. 7E-4892 [2] RACE-BEARING-THRUST  
14. 7M-7219 [1] BEARING-THRUST  
15. 4W-6868 [1] RISER-GOVERNOR  
16. 4N-0432 [1] BALL BEARING  
17. 8N-2495 [1] HOUSING AS-GOVERNOR  
  8S-6814 [4] PIN (12.7MM LG)  
  4F-6024 [2] PIN (8MM LG)  
18. 8N-2503 [1] DASHPOT AS-GOVERNOR  
  4N-6408 [1] PISTON AS  
  4N-6407 [1] SPOOL-DASHPOT  
  4N-6406 [1] RING-SPACER  
19. 4N-6404 [1] RING-RETAINING  
20. 2P-9556 [1] WASHER  
21. 2N-0828 [2] WASHER (SPRING)  
22. 8N-2496 C [1] GASKET-GOVERNOR HOUSING  
23. 7N-7270 C [2] SLEEVE-SPRING  
24. 7N-8821 C [2] RING-RETAINING  
25. 3K-5733 C [1] SPRING  
26. 8N-2501 C [1] HOUSING AS-GOVERNOR  
  7E-5346 C [1] VALVE AS  
  8N-3945 [1] BUSHING  
27. 8N-2499 C [1] GUIDE-SPRING  
28. 3D-8317 C [1] RING-RETAINING  
29. 4N-0260 C [1] SEAL-LIP TYPE  
30. 2F-2290 C [1] PLUG-CORE  
31. 7N-7267 [1] SPRING  
  C   CHANGE FROM PREVIOUS TYPE
 

#SEBP17670066
 

1W-8730: GOVERNOR GP

1W8730 GOVERNOR GP-PART 3 OF 3
PART OF 7W0189 GOVERNOR & FUEL INJECTION PUMP
c570499 SEBP1767
1W8730 GOVERNOR GP Parts scheme
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Parts for your D4C TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 6D-3897 [1] BOLT  
2. 6L-5897 [2] BOLT  
3. 2W-6104 [1] BLOCK AS-STOP  
  2W-6103 [1] DOWEL  
4. 1W-4243 [1] SPRING-BUMPER  
5. 2W-5161 [1] BOLT-LOAD STOP  
6. 8N-3256 [1] COLLAR-LOAD STOP  
7. 8L-5832 C [1] NUT-HEX  
8. 5H-6552 [1] SETSCREW-SOCKET (31.75MM LG)  
    -OR-
  9Y-4701 C [1] SETSCREW-SOCKET (34.92MM LG)  
9. 7N-8821 [1] RING-RETAINING  
10. 8N-3168 [1] LEVER-THROTTLE  
11. 2W-9305 [2] PLATE-THROTTLE  
12. 2W-6102 [1] LEVER-SPRING SEAT  
13. 7N-2594 [1] SETSCREW-SLOTTED  
  7W-4272 [1] NUT-SEALING  
14. 7N-2171 [4] RING-RETAINING  
15. 7N-2172 [2] PIN  
16. 8N-3087 [1] STOP-IDLE DETENT  
17. 2W-7400 [1] SPRING  
  C   CHANGE FROM PREVIOUS TYPE
 

#SEBP17670067
 

2W-0263: PUMP GP-FUEL INJECTION

2W0263 PUMP GP-FUEL INJECTION
1W6539-PAGE 54, 2W0262-PAGE 55
PART OF 7W0189 GOVERNOR & FUEL INJECTION PUMP
c520312 SEBP1767
2W0263 PUMP GP-FUEL INJECTION Parts scheme
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Parts for your D4C TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 9S-4180 [2] PLUG-O-RING  
  4J-7533 [2] SEAL-O-RING  
2. 1W-3485 [1] RACK-REGULATOR  
3. 1W-3486 [1] HOUSING AS-FUEL PUMP  
4. 1S-1953 [1] BEARING-RACK  
5. 1W-3285 [1] BEARING-RACK  
6. 4P-8480 [4] PIN-PUMP GUIDE  
7. 7N-7970 [1] BEARING-SLEEVE  
8. 7N-7969 [4] DOWEL  
9. 8N-2518 [1] BEARING-SLEEVE  
10. 7N-1047 [1] COVER-TIMING  
  7N-1046 [1] GASKET-COVER  
11. 1W-6539 Y [4] PUMP GP-FUEL INJECTION  
12. 8N-5117 [4] BUSHING  
13. 7E-4846 [4] SEAL-O-RING  
14. 4W-6869 [4] SPACER-FUEL PUMP  
15. 2W-0262 Y [1] CAMSHAFT AS  
16. 7N-8421 C [1] RING-RETAINING  
17. 8N-2487 [1] WASHER-THRUST  
18. 8N-2489 [4] LIFTER AS  
19. 0S-1615 [4] BOLT  
  C   CHANGE FROM PREVIOUS TYPE
  Y   SEPARATE ILLUSTRATION
 

#SEBP17670068
 

1W-6539: PUMP GP-FUEL INJECTION

1W6539 PUMP GP-FUEL INJECTION
PART OF 2W0263 PUMP-FUEL INJECTION
c466949 SEBP1767
1W6539 PUMP GP-FUEL INJECTION Parts scheme
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Parts for your D4C TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7W-1927 [1] RING-RETAINER  
2. 8N-1415 [1] SPRING-CHECK  
3. 1W-9171 [1] BONNET-VALVE  
4. 1W-6987 [1] VALVE AS-CHECK  
5. 1W-6541 [1] PLUNGER AS  
6. 7N-1067 [1] SPRING-LIFTER  
7. 7W-2808 [1] WASHER-RETAINER  
8. 8H-9299 [1] SCREW-PLUNGER GEAR  
    (11.1MM LG)
    -OR-
  7C-5278 C [1] BOLT-GEAR  
    (12.1MM LG)
  C   CHANGE FROM PREVIOUS TYPE
 

#SEBP17670069
 

4W-5063: TORQUE CONTROL GP

4W5063 TORQUE CONTROL GP
TYPE 1
PART OF 7W0189 GOVERNOR & FUEL INJECTION PUMP
c319333 SEBP1767
4W5063 TORQUE CONTROL GP Parts scheme
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Parts for your D4C TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 8N-7735 [1] BAR-STOP  
2. 8N-7518 [1] SPRING-TORQUE  
    (.711 MM THK)
3. 7N-7282 [1] BAR-LOAD STOP  
4. 8H-0707 [2] BOLT  
5. 8M-9062 [1] RETAINER-SPRING  
6. 2P-2685 [1] SPACER (.635 MM THK)  
7. 1P-6452 [1] INSULATOR  
8. 8N-3090 [1] CONTACT-LOADSTOP  
9. 9L-9347 [1] SHIM-TORQUE SPRING  
 

Information:

Special Instruction
Repair Of Precombustion Chamber And Direct Injection Adapter Seating Surfaces{1101}
Repair Of Precombustion Chamber And Direct Injection Adapter Seating Surfaces{1101}
Testing Flat-Seat Fuel Injection Valves Using The 5P4150 Nozzle Testing Group{0782, 1254}
Testing Flat-Seat Fuel Injection Valves Using The 5P4150 Nozzle Testing Group{0782, 1254}
7000 Series Nozzles{0782}
7000 Series Nozzles{0782}
Tool Operating Manual
Using the 4C-6090 Multichannel Temperature Selector Group{0599, 0701, 0706, 1251, 1254, 1290, 1713}
Using the 4C-6090 Multichannel Temperature Selector Group{0599, 0701, 0706, 1251, 1254, 1290, 1713}
Disassembly and Assembly
Fuel Injection Nozzles
3204 VEHICULAR ENGINES
Fuel Injection Lines
3204 VEHICULAR ENGINE SUPPLEMENT FOR D4B TRACTOR & 935B TRAC
Service Magazine
Use Only Caterpillar Water Separator Elements{1263}
1980/09/15
6V3129 Nozzle Puller Group And FT1533 Nozzle Assembly Adapter Can Be Used To Remove Fuel Nozzles{0621,1254}
1981/02/02
Remove Direct Injection Fuel Nozzles With 6V4061 And 6V4054 Nozzle Pullers{0621}
1981/05/18
Improvements To Optional Modification Of 5P4150 Nozzle Tester{0651,1254}
1981/08/17
New 6V4950 Injection Line Speed Pickup Group Used With 6V2100 Multitach{0651}
1982/05/03
Do Not Use A Wire Brush On Fuel Nozzles{1254}
1982/09/27
New Fuel Nozzle Test Sheet Available{0651,1254}
1982/10/04
Bulged Capsule-Type Fuel Nozzles{1254}
1982/10/11
Service Parts Available For The 5P4150 Nozzle Testing Group{0651,0652}
1982/11/22
Broken Edge Filter Or Plugged Cylinder Head Adapter Can Cause Rough Engine Operation Or Low Power{1252}
1983/10/17
Tune-Up Kit And Remanufactured Nozzles Available{1254,1074,1107}
1984/09/03
New Compression Washers (Gas Seals) Used On 7000 Series Fuel Injection Nozzles{1254,1250}
1985/04/01
Check Fuel Injection Nozzles In Overheated Engines{1254}
1985/09/02
Bleed Screw Washer (Seal) Must Be Replaced If Bleed Screw Removed From Fuel Nozzle{1254}
1986/04/07
Correct Position Of The Bleed Hole In The Fuel Line Adapter{1252}
1986/04/21
Test Used Fuel Nozzles Before You Install New Nozzles; Tips On Test Procedures{1254,0651,0336}
1977/02/14
With New 5P7448 Adapter, Earlier Fuel Injection Valves And Nozzles Can Be Tested And Adjusted On The 5P4150 Nozzle Testing Group{0651,1254}
1977/10/31
Do Not Use The 5B1401 Cleaning Tool Group To Clean The Orifice In Capsule-Type Fuel Injection Nozzles{0650,1254}
1978/04/24
New Drive Adapters For Fuel Injection Test Bench{0650}
1978/09/11
New 1U9139 Universal Fuel Line Pickup Available{0775}
1988/05/23
New Larger Capacity Water Separator Is Available{1250}
1979/03/12
Careful, Correct Installation And Maintenance Of Fuel Injection Lines Is Very Important To Prevent Possible Engine Damage, Fire And Other Problems{1252}
1979/04/23
Fuel Injection Line For Injection Test Bench Is Available From Caterpillar{0652,1250}
1979/07/02
General Information -- Diesel Fuels In Cold Temperature Operation{1280}
1979/12/17
Be Sure To Tighten Fuel Injection Line Clamps To The Correct Torque{1252}
1989/09/11
New Fuel Filter Groups Used{1258,1260,1261,1262,1274}
1990/03/12
Identification Of Remanufactured Direct Injection Fuel Nozzles (DIFN){1254}
1992/04/20
Date Code On 7000 Series Fuel Injection Nozzles; New Seals Used In 7000 Series Fuel Injection Nozzles{1254}
1994/05/23
Different Fuel Filter Available To Prevent Premature Wear On Fuel Injection Pump Plungers And Barrels{1261,1251}
1994/07/11
New Fuel Priming Pump And Improved Gasket Used{1258}
1994/08/22
New Caterpillar High Efficiency Fuel Filters With STAY CLEAN VALVES® Replace All Standard Fuel Filters In February Of 1999 {1261}
1999/04/12

Caterpillar Parts SIS Catalog D4C :

FILTER GP-FUEL
7E-3734 FILTER GP-FUEL
FILTER GP-FUEL
9Y-1897 FILTER GP-FUEL
CAP GP-PROTECTION
5G-3612 CAP GP-PROTECTION
TANK GP-FUEL
8Y-0217 TANK GP-FUEL
PRESCREENER GP
5M-2735 PRESCREENER GP
AIR CLEANER GP
7W-8764 AIR CLEANER GP
LINES GP-AIR
1W-5054 LINES GP-AIR
EXTENSION GP-EXHAUST
7E-0831 EXTENSION GP-EXHAUST
LINES GP-FUEL INJECTION
1W-1354 LINES GP-FUEL INJECTION
LINES GP-FUEL INJECTION
7N-0042 LINES GP-FUEL INJECTION
PUMP GP-GOV & FUEL INJ
7W-0189 PUMP GP-GOV & FUEL INJ
GOVERNOR GP
1W-8730 GOVERNOR GP
GOVERNOR GP
1W-8730 GOVERNOR GP
GOVERNOR GP
1W-8730 GOVERNOR GP
PUMP GP-FUEL INJECTION
2W-0263 PUMP GP-FUEL INJECTION
PUMP GP-FUEL INJECTION
1W-6539 PUMP GP-FUEL INJECTION

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