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3508 GENERATOR SET ENGINE 1ZF00001-UP BASIC ENGINE Caterpillar SIS



GEN SET ENGINE 3508 GEN SET ENGINE 1ZF
 3508 GENERATOR SET ENGINE 1ZF00001-UP SEBP1771 3508 1ZF   (1988)

Parts group 3508:

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BASIC ENGINE
BALANCER GP
BALANCER GP
7N-8711 BALANCER GP
7N8711 BALANCER GP
CAMSHAFT GP
CAMSHAFT GP
7W-1256 CAMSHAFT GP
7W1256 CAMSHAFT GP-SINGLE
COUPLING GP
COUPLING GP-FLEXIBLE
5N-3765 COUPLING GP-FLEXIBLE
5N3765 COUPLING GP-FLEXIBLE
FOR USE WITH "00" FLYWHEEL & FLYWHEEL HOUSING
AN ATTACHMENT
GUARD GP-COUPLING
3N-5765 GUARD GP-COUPLING
3N5765 GUARD GP-FLYWHEEL COUPLING
NOT FOR USE WITH FLYWHEEL HOUSING MOUNTED ATTACHMENTS
AN ATTACHMENT
FASTENER GP-COUPLING
3N-8647 FASTENER GP-COUPLING
3N8647 FASTENER GP-COUPLING
PROVIDES NECESSARY HARDWARE TO MOUNT 3N5596 FLEXIBLE COUPLING HUB FOR
USE IN BETWEEN GENERATORS, TANDEM SHAFTS OR TAPER SHAFT GE572 GENERATOR
AN ATTACHMENT
MOUNTING GP-ENGINE FLEXIBLE
8N-9567 MOUNTING GP-ENGINE FLEXIBLE
8N9567 MOUNTING GP-ENGINE FLEXIBLE
CANNOT BE USED WITH RADIATOR
FOR USE WITH GENERATOR SET RAILS
AN ATTACHMENT
CRANKSHAFT GP
CRANKSHAFT GP
7N-8707 CRANKSHAFT GP
7N8707 CRANKSHAFT GP
FOR FIELD REPLACEMENT OF 7W0210 CRANKSHAFT AS
ORDER 9Y3798-PAGE 9.01
CRANKSHAFT AS
9Y-3798 CRANKSHAFT AS
9Y3798 CRANKSHAFT AS *R
FIELD REPLACEMENT FOR 7W0210-PAGE 9
SEAL GP-CRANKSHAFT
7W-3813 SEAL GP-CRANKSHAFT
7W3813 SEAL GP-CRANKSHAFT
TYPE 1
CRANKSHAFT BEARING REPLACEMENTS
CRANKSHAFT BEARING REPLACEMENTS
SEAL GP-CRANKSHAFT
7W-3813 SEAL GP-CRANKSHAFT
7W3813 SEAL GP-CRANKSHAFT
TYPE 2
CYLINDER BLOCK GP
CYLINDER BLOCK GP
7C-8136 CYLINDER BLOCK GP
7C8136 CYLINDER BLOCK GP
S/N 1ZF1-455
7C8137-PAGE 7
CYLINDER BLOCK GP
7C-8136 CYLINDER BLOCK GP
7C8136 CYLINDER BLOCK GP
S/N 1ZF456-495
9Y9183-PAGE 7.00.02
CYLINDER BLOCK GP
7C-8136 CYLINDER BLOCK GP
7C8136 CYLINDER BLOCK GP
S/N 1ZF496-1ZF555
7E4939-PAGE 7.00.03
CYLINDER BLOCK GP
7C-8136 CYLINDER BLOCK GP
7C8136 CYLINDER BLOCK GP
S/N 1ZF556-UP
7E4939-PAGE 7.00.03
CYLINDER BLOCK AS
7C-8137 CYLINDER BLOCK AS
7C8137 CYLINDER BLOCK AS
S/N 1ZF1-417
PART OF 7C8136 CYLINDER BLOCK
FOR FIELD REPLACEMENT ORDER 7C7349-PAGE 7.01
CYLINDER BLOCK AS
7C-8137 CYLINDER BLOCK AS
7C8137 CYLINDER BLOCK GP
S/N 1ZF418-455
PART OF 7C8136 CYLINDER BLOCK
FOR FIELD REPLACEMENT ORDER 9Y6421-PAGE 7.02
CYLINDER BLOCK AS
9Y-9183 CYLINDER BLOCK AS
9Y9183 CYLINDER BLOCK AS
S/N 1ZF456-495, 498, 501
PART OF 7C8136 CYLINDER BLOCK
FOR FIELD REPLACEMENT ORDER 9Y6421-PAGE 7.03
CYLINDER BLOCK AS
7E-4939 CYLINDER BLOCK AS
7E4939 CYLINDER BLOCK AS
S/N 1ZF496-497,499,500,502-UP
PART OF 7C8136 CYLINDER BLOCK
FIELD REPLACEMENT ORDER 7E4660-PAGE-7.00.04
CYLINDER BLOCK GP
7E-4660 CYLINDER BLOCK GP
7E4660 CYLINDER BLOCK GP
S/N 1ZF496-497,499,500,502-UP
7E2865-PAGE 7.04, 7E4659-PAGE-7.00.05
FIELD REPLACEMENT FOR 7E4939-PAGE 7.00.03
CYLINDER BLOCK AS
7E-4659 CYLINDER BLOCK AS
7E4659 CYLINDER BLOCK AS
S/N 1ZF496-497,499,500,502-UP
PART OF 7E4660 CYLINDER BLOCK
FIELD INSTALLATION
CYLINDER BLOCK GP
7C-7349 CYLINDER BLOCK GP
7C7349 CYLINDER BLOCK AS
S/N 1ZF1-417
FIELD REPLACEMENT FOR 7C8137-PAGE 7
CYLINDER BLOCK GP
9Y-6421 CYLINDER BLOCK GP
9Y6421 CYLINDER BLOCK GP
S/N 1ZF418-455
FIELD REPLACEMENT FOR 7C8137-PAGE 7
CYLINDER BLOCK GP
9Y-6421 CYLINDER BLOCK GP
9Y6421 CYLINDER BLOCK GP
S/N 1ZF456-495, 498, 501
7E2865-PAGE 7.04
FIELD REPLACEMENT FOR 9Y9183-PAGE 7.00.02
KIT-INSERT
7E-2865 KIT-INSERT
7E2865 KIT-INSERT
S/N 1ZF456-UP
PART OF 9Y6421 & 7E4660 CYLINDER BLOCK
COVER GP-CYLINDER BLOCK
7N-8633 COVER GP-CYLINDER BLOCK
7N8633 COVER GP-CYLINDER BLOCK
VALVE GP-CRKCSE EXPLOSION RLF
5N-4830 VALVE GP-CRKCSE EXPLOSION RLF
5N4830 VALVE AR-EXPLOSION RELIEF
CRANKCASE
AN ATTACHMENT
CYLINDER HEAD GP
CYLINDER HEAD GP
7C-8130 CYLINDER HEAD GP
7C8130 CYLINDER HEAD GP-8 REQUIRED*R
S/N 1ZF1-526
7C8141-PAGE 16
PART OF 7C8120 CYLINDER HEAD
CYLINDER HEAD GP
7C-8130 CYLINDER HEAD GP
7C8130 CYLINDER HEAD GP*R
S/N 1ZF527-UP
7E5860-PAGE 14.02
PART OF 7C8120 CYLINDER HEAD
CYLINDER HEAD AS
7E-5858 CYLINDER HEAD AS
7E5858 CYLINDER HEAD AS
S/N 1ZF527-UP
7E5860-PAGE 14.02
FIELD REPLACEMENT FOR 7E5860-PAGE 14.02
CYLINDER HEAD AS
7E-5860 CYLINDER HEAD AS
7E5860 CYLINDER HEAD AS
S/N 1ZF527-UP
PART OF 7C8130 & 7E5858 CYLINDER HEAD
FIELD REPLACEMENT ORDER 7E5858-PAGE 14.02
CYLINDER HEAD GP
7C-8120 CYLINDER HEAD GP
7C8120 CYLINDER HEAD GP
7C8130-PAGE 14
CYLINDER HEAD AS
9Y-0055 CYLINDER HEAD AS
9Y0055 CYLINDER HEAD AS
S/N 1ZF1-526. 7C8141-PAGE 16
FIELD REPLACEMENT FOR 7C8141-PAGE 16
CYLINDER HEAD AS
7C-8141 CYLINDER HEAD AS
7C8141 CYLINDER HEAD AS
S/N 1ZF1-526. PART OF 7C8130, 9Y0055 CYLINDER HEAD
FIELD REPLACEMENT ORDER 9Y0055-PAGE 16
DAMPER GP
DAMPER GP
8N-7182 DAMPER GP
8N7182 DAMPER GP-ENGINE
DAMPER GP
7C-9641 DAMPER GP
7C9641 DAMPER GP-ENGINE
PART OF 8N0339, 1004324 DAMPERS
DAMPER GP
8N-0339 DAMPER GP
8N0339 DAMPER GP-CRANKSHAFT
S/N 1ZF443-674
7C9641-PAGE 26.01
100-4324 DAMPER GP
1004324 DAMPER GP
S/N 1ZF675-UP
PART OF 8N0339 DAMPER-CRANKSHAFT
FIELD REPLACEMENT FOR 7C9641-PAGE 26.01
DAMPER GP
8N-0339 DAMPER GP
8N0339 DAMPER GP-CRANKSHAFT
S/N 1ZF675-UP
1004324-PAGE 26.01.01
DAMPER GP
6I-3697 DAMPER GP
6I3697 DAMPER GP
S/N 1ZF675-UP
PART OF 1004324 DAMPER
GUARD GP-DAMPER
8N-9639 GUARD GP-DAMPER
8N9639 GUARD GP-DAMPER
NOT FOR USE WITH FRONT POWER TAKE OFF OR HYDRAULIC
PUMP DRIVE MOUNTING
AN ATTACHMENT
GUARD GP-DAMPER
7W-6669 GUARD GP-DAMPER
7W6669 GUARD GP-DAMPER
AN ATTACHMENT
DRIVE GP-ACCESSORY
DRIVE GP-ACCESSORY
7N-4871 DRIVE GP-ACCESSORY
7N4871 DRIVE GP-ACCESSORY
S/N 1ZF1-426
DRIVE GP-ACCESSORY
7N-4871 DRIVE GP-ACCESSORY
7N4871 DRIVE GP-ACCESSORY-UPPER R.H.
S/N 1ZF427-476
DRIVE GP-ACCESSORY
7C-4113 DRIVE GP-ACCESSORY
7C4113 DRIVE GP-ACCESSORY-UPPER R.H.
STAND ROTATION-HI OR LOW SPEED
S/N 1ZF477-UP
DRIVE GP-FAN
DRIVE GP-FAN
7C-1664 DRIVE GP-FAN
7C1664 DRIVE GP-FAN
BELT-SUCTION
AN ATTACHMENT
DRIVE GP-FAN
7C-1665 DRIVE GP-FAN
7C1665 DRIVE GP-FAN
BELT-BLOWER
AN ATTACHMENT
FLYWHEEL GP
GEAR GP-REAR
4W-5908 GEAR GP-REAR
4W5908 GEAR GP-REAR-CAM DRIVE
S/N 1ZF1-592
GEAR GP-REAR
4W-5908 GEAR GP-REAR
4W5908 GEAR GP-REAR-CAM DRIVE
S/N 1ZF593-UP
FLYWHEEL GP
7N-4851 FLYWHEEL GP
7N4851 FLYWHEEL GP
SAE STANDARD ENGINE ROTATION
GEAR GP
GEAR GP-FRONT
8N-7174 GEAR GP-FRONT
8N7174 GEAR GP-FRONT
GEAR GP-REAR
4W-5908 GEAR GP-REAR
4W5908 GEAR GP-REAR-CAM DRIVE
S/N 1ZF1-592
GEAR GP-REAR
4W-5908 GEAR GP-REAR
4W5908 GEAR GP-REAR-CAM DRIVE
S/N 1ZF593-UP
HOUSING GP-FLYWHEEL
COVER GP-FLYWHEEL HOUSING
9Y-6268 COVER GP-FLYWHEEL HOUSING
9Y6268 COVER GP-REAR STRUCTURE
AN ATTACHMENT
HOUSING GP-FLYWHEEL
7W-3722 HOUSING GP-FLYWHEEL
7W3722 HOUSING GP-FLYWHEEL
TYPE 1
FOR USE WITH SAE 00 FLYWHEEL
HOUSING GP-FLYWHEEL
7W-3722 HOUSING GP-FLYWHEEL
7W3722 HOUSING GP-FLYWHEEL
TYPE 2
FOR USE WITH SAE 00 FLYWHEEL
HOUSING GP-FLYWHEEL
7W-3723 HOUSING GP-FLYWHEEL
7W3723 HOUSING GP-FLYWHEEL
NOT FOR USE WITH CATERPILLAR GENERATORS
AN ATTACHMENT
COVER GP-FLYWHEEL HOUSING
4W-1529 COVER GP-FLYWHEEL HOUSING
4W1529 COVER GP-FLYWHEEL HOUSING
HOUSING GP-FRONT
HOUSING GP-FRONT
7W-1530 HOUSING GP-FRONT
7W1530 HOUSING GP-FRONT
COVER GP-FRONT HOUSING
7W-2378 COVER GP-FRONT HOUSING
7W2378 COVER GP-FRONT HOUSING
LIFTING GP-ENGINE
LIFTING GP-ENGINE
9Y-5200 LIFTING GP-ENGINE
9Y5200 LIFTING GP
MOUNTING GP-ENGINE
MOUNTING GP-ENGINE FLEXIBLE
8N-9567 MOUNTING GP-ENGINE FLEXIBLE
8N9567 MOUNTING GP-ENGINE FLEXIBLE
CANNOT BE USED WITH RADIATOR
FOR USE WITH GENERATOR SET RAILS
AN ATTACHMENT
PAN GP-OIL
COVER GP-OIL PAN
2W-5616 COVER GP-OIL PAN
2W5616 COVER GP
AN ATTACHMENT
PAN GP-OIL
7C-6887 PAN GP-OIL
7C6887 PAN GP-OIL
9Y3086-PAGE 37.01
PAN GP-OIL
9Y-3086 PAN GP-OIL
9Y3086 PAN GP-OIL
PART OF 7C6887 PAN-OIL
DRAIN GP-OIL PAN
9Y-7876 DRAIN GP-OIL PAN
9Y7876 DRAIN GP-OIL PAN
AN ATTACHMENT
DRAIN GP-OIL PAN
9Y-5497 DRAIN GP-OIL PAN
9Y5497 DRAIN GP-OIL PAN
FOR USE WITH 2 INCH PIPE THREAD DRAIN COVER
AN ATTACHMENT
PISTON & ROD GP
PISTON & ROD GP
7C-8121 PISTON & ROD GP
7C8121 PISTON & ROD GP
7C6147-PAGE 13
PISTON & ROD GP
7E-1038 PISTON & ROD GP
7E1038 PISTON & ROD GP
S/N 1ZF556-668
7E0137-PAGE 12.02
PISTON & ROD GP
6I-3017 PISTON & ROD GP
6I3017 PISTON & ROD GP
S/N 1ZF669-UP
PISTON GP
7E-1037 PISTON GP
7E1037 PISTON GP*R
PART OF 7E1038 PISTON & ROD
PISTON GP
7C-6147 PISTON GP
7C6147 PISTON GP-BASIC
PART OF 7C8121 PISTON & ROD
PULLEY GP
7W-8141 PULLEY GP-BELT
7W8141 PULLEY GP-BELT
.372 RATIO
FOR USE WITH ENGINE MOUNTED FAN DRIVE & FOLDED
CORE RADIATOR. AN ATTACHMENT
PULLEY GP-BELT
7W-5225 PULLEY GP-BELT
7W5225 PULLEY GP-BELT
0.627 RATIO
7N7660-PAGE 23. FOR USE WITH ENGINE MOUNTED FAN DRIVE &
FOLDED CORE RADIATOR. AN ATTACHMENT
PULLEY GP-BELT
7W-5223 PULLEY GP-BELT
7W5223 PULLEY GP-BELT
0.520 RATIO
7N7660-PAGE 23. FOR USE WITH ENGINE MOUNTED FAN DRIVE &
FOLDED CORE RADIATOR. AN ATTACHMENT
7W-8138 PULLEY GP-FAN DRIVE
7W8138 PULLEY GP-FAN BELT
0.339 RATIO
FOR USE WITH ENGINE MOUNTED FAN DRIVE & FOLDED
CORE RADIATOR. AN ATTACHMENT
7W-8143 PULLEY GP-BELT
7W8143 PULLEY GP-BELT
.556 RATIO
FOR USE WITH ENGINE MOUNTED FAN DRIVE & FOLDED CORE RADIATOR
AN ATTACHMENT
PULLEY GP-BELT
7W-5224 PULLEY GP-BELT
7W5224 PULLEY GP-BELT
0.428 RATIO
7N7660-PAGE 23. FOR USE WITH ENGINE MOUNTED FAN DRIVE &
FOLDER CORE RADIATOR. AN ATTACHMENT
7W-8144 PULLEY GP-BELT
7W8144 PULLEY GP-BELT
.455 RATIO
FOR USE WITH ENGINE MOUNTED FAN DRIVE & FOLDED CORE RADIATOR
AN ATTACHMENT
SHAFT GP-STUB
SHAFT GP-STUB
7N-7660 SHAFT GP-STUB
7N7660 SHAFT GP-STUB
LOW KW
PART OF 7W5225, 7W8138, 7W8141, 7W8143, 7W5224, 7W8144 & 7W5223
PULLEYS. AN ATTACHMENT
GUARD GP-STUB SHAFT
3N-7779 GUARD GP-STUB SHAFT
3N7779 GUARD GP-STUB SHAFT
FOR USE WITH SAE NO 0 FLYWHEEL HOUSING
AN ATTACHMENT
SERPENTINE/V-BELTS
GUARD GP-BELT
7W-5780 GUARD GP-BELT
7W5780 GUARD GP-BELT
AN ATTACHMENT
GUARD GP-BELT
7C-2459 GUARD GP-BELT
7C2459 GUARD GP-BELT
AN ATTACHMENT
VALVE MECHANISM GP
VALVE MECHANISM GP
4W-1035 VALVE MECHANISM GP
4W1035 VALVE MECHANISM GP-8 REQUIRED
VALVE MECHANISM GP
4P-3003 VALVE MECHANISM GP
4P3003 VALVE MECHANISM GP
COVER GP-VALVE MECHANISM
7N-1855 COVER GP-VALVE MECHANISM
7N1855 COVER GP-VALVE MECHANISM-7 REQUIRED
SEE BREATHER-PAGE 40 FOR OTHER COVER

Information:

(For parts list, see above)

Truck Engine News
A New Special Instruction , "Troubleshooting Compressed Air System Components and Performance" Is Available {1803, 5500}
2002/09/01
Engine News
Flexible Braided Steel Hose Maintenance{1307,1380}
1995/06/01
The Connecting Rod On The Air Compressor Is Now Serviceable {1803}
2002/05/01
A New Diagnostic Kit for the Evaluation of Air Compressor Operation is Introduced {1803}
2004/11/01
Special Instruction
Air Compressor Installation Instructions{1803}
Air Compressor Installation Instructions{1803}
Troubleshooting Compressed Air System Components and Performance{1803, 5500}
Troubleshooting Compressed Air System Components and Performance{1803, 5500}
Service Magazine
Sleeve-Type Ring Compressors Can Be Used For Installation Of Pistons From The Bottom Of The Engine{0622}
1978/08/21
A New Special Instruction, REHS1428 , "Troubleshooting Compressed Air System Components and Performance" Is Available {1803, 5500}
2002/09/23
Specifications
Balancer Group (Front)
3500 Generator Set Engines
Disassembly and Assembly
Front Balancer Group (3508)
3500 GENERATOR SET ENGINES
Engine News
New Design Alternator Belt Used
1989/09/01
Specifications
Belt Tension Chart
3500 Generator Set Engines
Service Magazine
New Design Alternator Belt Used{1405,1406}
1989/09/18
New Spacer Used In Alternator Belt Guard Group{7168}
1989/10/23
New Alternator Drive Pulley Seal Used With New Drive Pulley; Poly-Vee Belt Can Be Installed {1425,1357}
1990/11/12
Engine News
New 8T2998 Lubricant Available
1986/03/01
New Lifter Assembly Reduces Pitting And Spalling Of Camshaft Lobes
1990/06/01
New Cylinder Block Groups Have Additional Material Added To The Camshaft Bore Area
1993/11/01
New Sleeve Bearing Used In Camshaft Idler Gear Assembly In Rear Gear Groups{1206}
1995/11/20
Correct Installation Of Valve Lifters On The Camshaft Is Very Important To Prevent Failures
1977/05/25
New Cover Seals are Available {1107, 1201, 1210}
2002/11/01
Quality of Remanufactured Camshafts {1210}
2003/07/01
Procedure for Installing the Camshaft Drive Gear {1212}
2005/12/12
Improved Hardware for the Camshaft Thrust Plate Is Used in Certain 3500 Engines {1204, 1210}
2013/01/28
Specifications
Camshaft
3500 Generator Set Engines
Systems Operation
Camshaft
3500 Generator Set Engines
Reuse And Salvage Guidelines
Reuse and Salvage for Camshafts {1210, 1210}
Reuse and Salvage for Camshafts {1210, 1210}
Information Release Memo
APPEARANCE CHANGE ON REMAN SHORT BLOCKS
APPEARANCE CHANGE ON REMAN SHORT BLOCKS
Testing and Adjusting
Excessive Bearing Wear - Inspect
3500 Generator Set Engines
Camshaft Timing
3500 Generator Set Engines
Disassembly and Assembly
Valve Lifters
3500 GENERATOR SET ENGINES
Camshafts
3500 GENERATOR SET ENGINES
Camshaft Bearings
3500 GENERATOR SET ENGINES
Service Magazine
Maximum Wear Limits Established For Camshaft Roller Followers{1209}
1985/09/30
New 8T2998 Lubricant Available{0645,1210}
1986/02/17
Correct Installation Of Valve Lifters On The Camshaft Is Very Important To Prevent Failures{1209}
1977/05/16
New Lifter Assembly Reduces Pitting And Spalling Of Camshaft Lobes{1209}
1990/06/04
Rear Gear (Cam Drive) Groups Improved{1206,1201,1212,7551,7552,7553}
1991/05/13
New Cylinder Block Groups Have Additional Material Added To The Camshaft Bore Area{1201}
1993/11/09
Tools Used To Remove And Install Both Sizes Of Camshaft Bearings In 3500B Engines{1211,0701}
1996/12/09
Engine News
Two Bearing Close Coupled Gensets Experience A Noise In The Coupling During Engine Shut Down {4456}
1998/11/01
Reuse And Salvage Guidelines
Inspection of the Coupling Assembly for 3524 Engines {3279}
Inspection of the Coupling Assembly for 3524 Engines {3279}
Disassembly and Assembly
Coupling - Install
SR4B Generators
Coupling - Remove
SR4 Generator with VR3 or VR4 Voltage Regulator
Coupling - Remove
SR4 Generator with VR3 or VR4 Voltage Regulator
Engine News
New Bend Specification For Used Or Field Reground Crankshafts
1980/08/13
Use 6V6035 Hardness Tester On Crankshafts
1982/02/24
Procedure To Clean Oil Passages In Crankshafts And Cylinder Blocks
1983/05/25
Crankshaft Failures
1983/11/30
Remanufactured Undersize Crankshafts Are Available
1984/04/11
Why Choose Caterpillar Remanufactured Crankshafts? Because We Offer More ...
1985/09/01
New Crankshaft Counterweight Bolt And Washer Used
1989/11/01
Crankshaft Wear Sleeve Has Smaller Inside Diameter{1160,1161}
1991/03/01
New Cylinder Blocks And Crankshafts Used
1991/04/01
Service Life of Crankshaft Gears Can Be Extended
1993/07/01
Improved Crankshaft Seal Groups Used
1993/10/01
Remanufactured Crankshaft Interchangeability; Remanufactured "Upgrade To New" (UTN) Availability {1202}
1994/10/01
New Crankshaft Damper Assembly Used {1205}
1995/04/01
Numbering The Crankshaft To Match Counterweights{1202,1231}
1995/10/01
New Counterweight Bolt Assembly Replaces Bolt And Washer {1231}
1998/07/01
Use 155-8795 Crankshaft Gauge To Determine Distortion And Bearing Alignment{1202}
1999/01/01
Recommended Procedure For Lubricating And Tightening The Bolts That Fasten The Counterweights To The Crankshaft {1231}
2000/12/01
Recommended Procedure For Lubricating And Tightening The Bolts That Fasten The Counterweights To The Crankshaft {1231}
2001/03/01
Be Sure To Check The Counterweights On The Engine Crankshaft For Counterweight Sequence Numbers {1231}
2001/08/01
New Main Bearings Provide Improved Bearing Retention in the Cylinder Block {1203}
2001/09/01
Tightness of Bolted Joints with the Torque Turn Procedure {1101, 1202, 1203, 1218}
2005/04/18
Important Notice on Installation of Crankshaft Seals and Wear Sleeves {1160, 1161}
2013/08/21
New Front and Rear Crankshaft Seals Are Now Used on Certain 3500 and G3500 Engines {1160, 1161}
2015/08/14
New Preservation Process for Crankshafts is Now Used for 3500, G3500, and C175-16 Series Engines {1202}
New Preservation Process for Crankshafts is Now Used for 3500, G3500, and C175-16 Series Engines {1202}
Operation and Maintenance Manual
Crankshaft Vibration Damper - Inspect
3500 Industrial and Generator Set Engines
Special Instruction
Installing Crankshaft Seals And Wear Sleeves Using The Former 9S8868, 9S8873, 9S8881 And 9S8888 Tools Groups{1160, 1161, 0704}
Installing Crankshaft Seals And Wear Sleeves Using The Former 9S8868, 9S8873, 9S8881 And 9S8888 Tools Groups{1160, 1161, 0704}
Use Of 1P4000 Line Boring Tool Group{0672, 1201, 1203}
Use Of 1P4000 Line Boring Tool Group{0672, 1201, 1203}
Inspection of Crankshaft Main Bearings{1203}
Inspection of Crankshaft Main Bearings{1203}
Crankshaft Seal And Wear Sleeve Installation{1160, 1161}
Crankshaft Seal And Wear Sleeve Installation{1160, 1161}
Installation Of Seal Groups With Hydrodynamic Grooves In the Seal Lip{1160, 1161}
Installation Of Seal Groups With Hydrodynamic Grooves In the Seal Lip{1160, 1161}
Special Handling Information And Installation Instructions For Crankshaft Seal Groups That Have Hydrodynamic Grooves In The Sealing Lip{1160, 1161}
Special Handling Information And Installation Instructions For Crankshaft Seal Groups That Have Hydrodynamic Grooves In The Sealing Lip{1160, 1161}
Installation Of Seal Groups With Hydrodynamic Grooves In The Seal Lip{1160, 1161}
Installation Of Seal Groups With Hydrodynamic Grooves In The Seal Lip{1160, 1161}
Service Letter-NACD
Product Support Program For Installing New Bolts And Washers For The Crankshaft Counterweights On Certain D11N Tractors; 776B Tractors; 777B, 785, And 789 Trucks; And 3508, 3512, And 3516 Engines
Product Support Program For Installing New Bolts And Washers For The Crankshaft Counterweights On Certain D11N Tractors; 776B Tractors; 777B, 785, And 789 Trucks; And 3508, 3512, And 3516 Engines
Service Letter-Australia
Service Letter-CFEL
Service Letter-CSARL
Service Letter-Americas
Service Letter-Brazil
Service Letter-Truck/Ag/Marine
Technical Information Bulletin
Incorrectly Marked Crankshaft Counterweights on 3500 Engines and on G3500 Engines{1202}
Incorrectly Marked Crankshaft Counterweights on 3500 Engines and on G3500 Engines{1202}
Documenting the Date Codes of the Bearings for 3500 and G3600 Engines{1202, 1225}
Documenting the Date Codes of the Bearings for 3500 and G3600 Engines{1202, 1225}
Identifying Connecting Rod Bearings and Main Bearings that Must Not Be Used on 3500 and G3600 Engines{1202, 1225, 1230}
Identifying Connecting Rod Bearings and Main Bearings that Must Not Be Used on 3500 and G3600 Engines{1202, 1225, 1230}
Crankshaft Seal May Fail and Leak Oil on All 3500 and G3500 Engines {1000, 1160, 1161, 7555}
Crankshaft Seal May Fail and Leak Oil on All 3500 and G3500 Engines {1000, 1160, 1161, 7555}
Specifications
Crankshaft Wear Sleeves and Seals
3500 Generator Set Engines
Connecting Rod and Main Bearing Journals
3500 Generator Set Engines
Crankshaft
3500 Generator Set Engines
Service Letter-China
Product Support Program For Installing New Bolts And Washers For The Crankshaft Counterweights On Certain D11N Tractors; 776B Tractors; 777B, 785, And 789 Trucks; And 3508, 3512, And 3516 Engines
Product Support Program For Installing New Bolts And Washers For The Crankshaft Counterweights On Certain D11N Tractors; 776B Tractors; 777B, 785, And 789 Trucks; And 3508, 3512, And 3516 Engines
Service Letter-Asia
Systems Operation
Crankshaft
3500 Generator Set Engines
Reuse And Salvage Guidelines
Inspection and Reconditioning Procedures of Main Bearing Bores in Cylinder Blocks {1201, 1202, 1224, 1224}
Inspection and Reconditioning Procedures of Main Bearing Bores in Cylinder Blocks {1201, 1202, 1224, 1224}
Reuse and Salvage for Crankshafts {0674, 1202}
Reuse and Salvage for Crankshafts {0674, 1202}
Visual Inspection of Main Bearings and Connecting Rod Bearings {1202, 1203, 1225, 1230}
Visual Inspection of Main Bearings and Connecting Rod Bearings {1202, 1203, 1225, 1230}
Reuse and Salvage for Engine Dampers {1202, 1205}
Reuse and Salvage for Engine Dampers {1202, 1205}
Service Letter-APD
Product Support Program For Installing New Bolts And Washers For The Crankshaft Counterweights On Certain D11N Tractors; 776B Tractors; 777B, 785, And 789 Trucks; And 3508, 3512, And 3516 Engines
Product Support Program For Installing New Bolts And Washers For The Crankshaft Counterweights On Certain D11N Tractors; 776B Tractors; 777B, 785, And 789 Trucks; And 3508, 3512, And 3516 Engines
Testing and Adjusting
Excessive Bearing Wear - Inspect
3500 Generator Set Engines
Main Bearings
3500 Generator Set Engines
Crankshaft Position for Fuel Injector Adjustment and Valve Lash Setting
3500 Generator Set Engines
Disassembly and Assembly
Crankshaft Front Seal And Wear Sleeve
3500 GENERATOR SET ENGINES
Crankshaft Rear Seal And Wear Sleeve
3500 GENERATOR SET ENGINES
Crankshaft Main Bearings
3500 GENERATOR SET ENGINES
Crankshaft
3500 GENERATOR SET ENGINES
Service Magazine
6V3143 Distorter Adapter Available For Use With 5P7409 Wear Sleeve Distorter For Removal Of Crankshaft Wear Sleeves{0621,1202,1160,1161}
1980/09/08
Engine Storage; Engine Start-Up After Storage{1000}
1982/02/22
Use 6V6035 Hardness Tester On Crankshafts{0651,1202}
1982/02/22
Inspection Marks On Bearings{7551,1230,1226,1203,1219,1227}
1982/05/03
Procedure To Clean Oil Passages In Crankshafts And Cylinder Blocks{0622,0675,1201,1202}
1983/05/16
Reuse Of Engine Bearings{1230}
1983/05/16
Crankshaft Failures{1202,1230}
1983/11/21
Reuse Of Engine Bearings{1230,1219,1203}
1983/11/21
Remanufactured Undersize Crankshafts Are Available{1202}
1983/11/21
Installing New Copper Bonded Bearings Can Extend Engine Life{1230,1203,1219}
1985/04/29
Remanufactured Crankshafts Are Available In Standard And Two Undersize Dimensions (U.S. and Canada){1202,7754}
1985/11/18
Bearing Failures On Engines Due To Lack Of Lubrication{1230,1219,1203,1202}
1986/09/08
Crankshaft Support Groups Are Available To Measure Bent Crankshafts{0653,1202}
1977/11/07
Use New Main Bearings In Replacement Cylinder Blocks{1203,1201}
1978/06/12
Change In Procedure To Check Main Bearing Clearance{1203}
1978/08/28
New Alternator Drive Pulley Has Hardened Wear Sleeve; New Seal Used On Pulley{1425,1357}
1988/12/12
New Centering Rings For Oversized Main Bearings{0665,1230}
1979/06/04
New Cylinder Blocks, Main Bearing Caps, And Main Bearing Cap Bolts Used{1201}
1989/04/03
New Crankshaft Counterweight Bolt And Washer Used{1231}
1989/10/23
Different Thread Lubricant Can Be Used On Connecting Rod, Main Bearing Cap And Counterweight Bolts{1203,1225,1231}
1989/11/06
Correct Torque Required For Bolts In Rear Gear Groups; Specification Omitted From Some Service Manuals{1204,1237,7568}
1990/04/02
Crankshaft Wear Sleeve Has Smaller Inside Diameter{1160,1161}
1991/02/25
New Cylinder Blocks And Crankshafts Used{1201,1202,1231}
1991/03/25
Rear Gear (Cam Drive) Groups Improved{1206,1201,1212,7551,7552,7553}
1991/05/13
New Piston Crown And Piston Skirt Used In Basic Piston Group; New Cooling Jet Used In Cylinder Block Group{1214,1331}
1991/09/30
Service Life of Crankshaft Gears Can Be Extended{1204}
1993/07/26
New Crankshaft Seal Groups Prevent Oil Lip Damage {1160,1161}
1993/10/04
New Main Bearings Have Higher Fatigue Strength {1203,1200}
1993/10/04
Use 155-8795 Crankshaft Gauge To Determine Distortion {1202}
1998/11/23
40 Power Microscope is Available for Inspecting Bearing Journals on Crankshafts {0777, 1202}
2006/01/16
New Copper Lead Main and Connecting Rod Bearings Are Available For All 3500 Diesel Machine Engines {1203, 1219}
2015/07/23
New Preservation Process for Crankshafts is Now Used for 3500, G3500, and C175-16 Series Engines {1202}
New Preservation Process for Crankshafts is Now Used for 3500, G3500, and C175-16 Series Engines {1202}
Engine News
In The Future, Oversize And Undersize Connecting Rod And Main Bearings Will Have Size Identification Marks In Metric Units
1980/07/09
6V4133 Wedge Bracket Makes Cylinder Liner Removal Easier
1981/07/15
Inspection Marks On Bearings
1982/05/12
Use FT1711 Light Table For Cylinder Liner Inspection
1982/12/15
New 6V7059 Micrometer Measures Liner Top Flange And Valve Lip
1982/12/15
Procedure To Clean Oil Passages In Crankshafts And Cylinder Blocks
1983/05/25
Substantial Price Reduction For Caterpillar Remanufactured Short Blocks
1985/06/01
Substantial Price Reduction For Caterpillar Remanufactured Short Blocks
1985/08/01
Checking Or Adjusting Valve Clearances
1986/01/01
New Cylinder Blocks, Main Bearing Caps, And Main Bearing Cap Bolts Used
1989/04/01
New Viton Rubber Seals Used
1989/07/01
Stronger Spacer Plate Prevents Cracking
1989/08/01
Different Thread Lubricant Can Be Used On Connecting Rod, Main Bearing Cap And Counterweight Bolts
1989/11/01
New Cylinder Blocks And Crankshafts Used
1991/04/01
New Video Tape, SEVN1962, Shows Correct Procedures To Counterbore Top Deck Of Cylinder Block And Install Liner Insert
1991/08/01
New Piston Crown And Piston Skirt Used In Basic Piston Group; New Cooling Jet Used In Cylinder Block Group
1991/10/01
New Spacer Plate Gasket Provides Improved Sealing Around Push Rod Compartment
1992/11/01
New Main Bearings Have Higher Fatigue Strength
1993/09/01
New O-ring Seal Used On Cylinder Block Covers
1993/10/01
New Cylinder Block Groups Have Additional Material Added To The Camshaft Bore Area
1993/11/01
New Cylinder Blocks Made From Stronger Alloy{1201}
1994/12/01
"Narrow Flange" Cylinder Liner Available For Service Repair {1216,1201}
1995/03/01
Improved Spacer Plate Provides Visual Indication Of Use Of "Wide Flange" Cylinder Liners {1221}
1995/05/01
New Liner Seat Inserts Allow Cylinder Blocks With Deeper Liner Seat Cracks To Be Salvaged{1201,1217}
1995/07/01
5P-8665 Liner Puller Group Changed To Accommodate Cylinder Liner With Larger Diameter Top Flange{1216}
1995/09/01
Improved Cylinder Liner Has Longer Service Life{1216}
1997/05/01
Recommended Lubrication And Torque Procedure For Main Bearing Cap Bolts {1203}
1998/09/01
Use 155-8795 Crankshaft Gauge To Determine Distortion And Bearing Alignment{1202}
1999/01/01
5P8665 Cylinder Liner Puller Makes Liner Removal Easier And Faster
1978/01/18
Use New Main Bearings In Replacement Cylinder Blocks
1978/07/05
Change In Procedure To Check Main Bearing Clearance
1978/08/30
New Main Bearings Provide Improved Bearing Retention in the Cylinder Block {1203}
2001/09/01
New Cover Seals are Available {1107, 1201, 1210}
2002/11/01
New Cylinder Liner {1216}
2003/05/01
The Cylinder Block Has Changed {1201}
2003/10/01
Tools Ease the Removal and the Installation of Main Bearing Caps {0700, 0705}
2004/02/01
New Liner Seals Are Used and Inserts Are Available for All 3500 Engines {1201}
2010/06/25
A New Top Liner Seal Is Used on 3500 Engines {1201, 7555}
2010/12/16
Calculating Cylinder Liner Projection for 3500, 3500B, 3500C, and G3500 Engines {1201, 1216}
2013/08/21
A New Oversized Cylinder Bore Liner Seal Insert Is Available for 3500 Engine Cylinder Block Salvage {1201, 7555}
2011/08/09
An Improved Inspection Process for Cylinder Liners Used in All 3500 Engines {1201, 1216}
2014/06/20
Cat<SUP>&reg;</SUP> Reman Has Added New Cylinder Block Groups for Certain 3500 and G3500 Commercial Engines {1000, 1201}
2014/10/31
An Improved Process Is Used To Install Water Ferrule Inserts In All 3500 Engines {0705, 1201, 1217}
2014/12/05
A New Cylinder Liner Insert Is Now Used On Certain 3500 Engines {1201, 1217}
A New Cylinder Liner Insert Is Now Used On Certain 3500 Engines {1201, 1217}
Calculating Cylinder Liner Projection for 3500, 3500B, 3500C, and G3500 Engines {0705, 1216}
Calculating Cylinder Liner Projection for 3500, 3500B, 3500C, and G3500 Engines {0705, 1216}
Special Instruction
Using Caterpillar Cylinder Pack Pulling Tools{1239}
Using Caterpillar Cylinder Pack Pulling Tools{1239}
Installation of Service Replacement Cylinder Block Group{1201}
Installation of Service Replacement Cylinder Block Group{1201}
Pressure Lubrication Procedure for Remanufactured Engines and Short Blocks{1000, 1200, 1020}
Pressure Lubrication Procedure for Remanufactured Engines and Short Blocks{1000, 1200, 1020}
Ordering &quot;Series B&quot; Replacement Cylinder Blocks for 3500 Series Engines{1201}
Ordering "Series B" Replacement Cylinder Blocks for 3500 Series Engines{1201}
Use Of 5P8709 Tool Group For Alignment Of Piston Cooling Jets{1331}
Use Of 5P8709 Tool Group For Alignment Of Piston Cooling Jets{1331}
Use Of 1P4000 Line Boring Tool Group{0672, 1201, 1203}
Use Of 1P4000 Line Boring Tool Group{0672, 1201, 1203}
Installing Heli-Coil Inserts In Caterpillar Cylinder Heads{1117}
Installing Heli-Coil Inserts In Caterpillar Cylinder Heads{1117}
Pressure Lubrication Procedure For Remanufactured Engines And Short Blocks{1000, 1201}
Pressure Lubrication Procedure For Remanufactured Engines And Short Blocks{1000, 1201}
Use Of 8T0455 Cylinder Liner Projection Indicator Group{0760, 1216}
Use Of 8T0455 Cylinder Liner Projection Indicator Group{0760, 1216}
Inspection of Crankshaft Main Bearings{1203}
Inspection of Crankshaft Main Bearings{1203}
Cylinder Block Cleaning Procedure{1201}
Cylinder Block Cleaning Procedure{1201}
Reuse and Salvage for Cast Iron Cylinder Blocks {1201, 1201}
Reuse and Salvage for Cast Iron Cylinder Blocks {1201, 1201}
Parts to Replace in the Event of Hydraulic Lock or Piston to Valve Contact{1000, 1102, 1216, 1225, 1250, 1290}
Parts to Replace in the Event of Hydraulic Lock or Piston to Valve Contact{1000, 1102, 1216, 1225, 1250, 1290}
Using the <NOBR> 6V-7840</NOBR> Deck Checking Tool Assembly {0701, 1201, 7225}
Using the 6V-7840 Deck Checking Tool Assembly {0701, 1201, 7225}
Use of the 352-6061 Liner Seal and the 8N-4707 Filler Band {1201, 1201, 7555}
Use of the 352-6061 Liner Seal and the 8N-4707 Filler Band {1201, 1201, 7555}
Testing for Excessive Cylinder Blowby in 3500 Engines{1000, 1100, 1223}
Testing for Excessive Cylinder Blowby in 3500 Engines{1000, 1100, 1223}
New Cylinder Head and Head Gasket Leak Test Procedure Available for 3500 Engines {1100, 1223}
New Cylinder Head and Head Gasket Leak Test Procedure Available for 3500 Engines {1100, 1223}
Service Letter-NACD
Piston Cooling Jet Retainer Bolts Need To Be Inspected For The Correct Torque On Certain 3508, 3512, And 3516 Engines; And 785 trucks
Piston Cooling Jet Retainer Bolts Need To Be Inspected For The Correct Torque On Certain 3508, 3512, And 3516 Engines; And 785 trucks
Service Letter Supplement
Service Letter Supplement
Service Letter-Australia
Piston Cooling Jet Retainer Bolts Need To Be Inspected For The Correct Torque On Certain 3508, 3512, And 3516 Engines; And 785 trucks
Piston Cooling Jet Retainer Bolts Need To Be Inspected For The Correct Torque On Certain 3508, 3512, And 3516 Engines; And 785 trucks
Service Letter Supplement
Service Letter Supplement
Service Letter-CFEL
Piston Cooling Jet Retainer Bolts Need To Be Inspected For The Correct Torque On Certain 3508, 3512, And 3516 Engines; And 785 trucks
Piston Cooling Jet Retainer Bolts Need To Be Inspected For The Correct Torque On Certain 3508, 3512, And 3516 Engines; And 785 trucks
Service Letter Supplement
Service Letter Supplement
Service Letter-CSARL
Piston Cooling Jet Retainer Bolts Need To Be Inspected For The Correct Torque On Certain 3508, 3512, And 3516 Engines; And 785 trucks
Piston Cooling Jet Retainer Bolts Need To Be Inspected For The Correct Torque On Certain 3508, 3512, And 3516 Engines; And 785 trucks
Service Letter Supplement
Service Letter Supplement
Service Letter-Americas
Piston Cooling Jet Retainer Bolts Need To Be Inspected For The Correct Torque On Certain 3508, 3512, And 3516 Engines; And 785 trucks
Piston Cooling Jet Retainer Bolts Need To Be Inspected For The Correct Torque On Certain 3508, 3512, And 3516 Engines; And 785 trucks
Service Letter Supplement
Service Letter Supplement
Service Letter-Truck/Ag/Marine
Piston Cooling Jet Retainer Bolts Need To Be Inspected For The Correct Torque On Certain 3508, 3512, And 3516 Engines; And 785 trucks
Piston Cooling Jet Retainer Bolts Need To Be Inspected For The Correct Torque On Certain 3508, 3512, And 3516 Engines; And 785 trucks
Service Letter Supplement
Service Letter Supplement
Technical Information Bulletin
Documenting the Date Codes of the Bearings for 3500 and G3600 Engines{1202, 1225}
Documenting the Date Codes of the Bearings for 3500 and G3600 Engines{1202, 1225}
Cylinder Liner Serial Number Inspection on All 3500 Engines{1201, 1216}
Cylinder Liner Serial Number Inspection on All 3500 Engines{1201, 1216}
Specifications
Cylinder Liner
3500 Generator Set Engines
Piston and Rings - Two-Piece Piston
3500 Generator Set Engines
Cylinder Block
3500 Generator Set Engines
Connecting Rod
3500 Generator Set Engines
Service Letter-China
Piston Cooling Jet Retainer Bolts Need To Be Inspected For The Correct Torque On Certain 3508, 3512, And 3516 Engines; And 785 trucks
Piston Cooling Jet Retainer Bolts Need To Be Inspected For The Correct Torque On Certain 3508, 3512, And 3516 Engines; And 785 trucks
Service Letter Supplement
Service Letter Supplement
Service Letter-Asia
Piston Cooling Jet Retainer Bolts Need To Be Inspected For The Correct Torque On Certain 3508, 3512, And 3516 Engines; And 785 trucks
Piston Cooling Jet Retainer Bolts Need To Be Inspected For The Correct Torque On Certain 3508, 3512, And 3516 Engines; And 785 trucks
Service Letter Supplement
Service Letter Supplement
Systems Operation
Cylinder Block, Liners and Heads
3500 Generator Set Engines
Reuse And Salvage Guidelines
Reuse and Salvage for Cast Iron Cylinder Blocks {1201, 1201}
Reuse and Salvage for Cast Iron Cylinder Blocks {1201, 1201}
Inspection and Reconditioning Procedures of Main Bearing Bores in Cylinder Blocks {1201, 1202, 1224, 1224}
Inspection and Reconditioning Procedures of Main Bearing Bores in Cylinder Blocks {1201, 1202, 1224, 1224}
Reuse and Salvage for 3500 Engine Cylinder Blocks {0672, 0705, 0762, 1201, 1217}
Reuse and Salvage for 3500 Engine Cylinder Blocks {0672, 0705, 0762, 1201, 1217}
Inspection and Reuse Guideline of Cylinder Liners in Cat Engines {0761, 1201, 1213, 1216, 1216}
Inspection and Reuse Guideline of Cylinder Liners in Cat Engines {0761, 1201, 1213, 1216, 1216}
Using the <NOBR> 6V-7840</NOBR> Deck Checking Tool Assembly {0701, 1201, 7225}
Using the 6V-7840 Deck Checking Tool Assembly {0701, 1201, 7225}
Cylinder Block Salvage Procedure Using Belzona&reg; 1311 (Ceramic R Metal) {0700, 0701, 1000, 1201}
Cylinder Block Salvage Procedure Using Belzona® 1311 (Ceramic R Metal) {0700, 0701, 1000, 1201}
Cylinder Block Cleaning and Audit Procedure {0644, 0680, 0701}
Cylinder Block Cleaning and Audit Procedure {0644, 0680, 0701}
Information Release Memo
REMAN 3500 ENGINE CORE ACCEPTANCE CRITERIA REVISION AND OTHER RECENT PRODUCT IMPROVEMENTS
REMAN 3500 ENGINE CORE ACCEPTANCE CRITERIA REVISION AND OTHER RECENT PRODUCT IMPROVEMENTS
Service Letter-APD
Piston Cooling Jet Retainer Bolts Need To Be Inspected For The Correct Torque On Certain 3508, 3512, And 3516 Engines; And 785 trucks
Piston Cooling Jet Retainer Bolts Need To Be Inspected For The Correct Torque On Certain 3508, 3512, And 3516 Engines; And 785 trucks
Service Letter Supplement
Service Letter Supplement
Testing and Adjusting
Excessive Bearing Wear - Inspect
3500 Generator Set Engines
Cylinder Block
3500 Generator Set Engines
Cylinder Liner Projection
3500 Generator Set Engines
Main Bearings
3500 Generator Set Engines
Disassembly and Assembly
Spacer Plates
3500 GENERATOR SET ENGINES
Piston Cooling Jets
3500 GENERATOR SET ENGINES
Crankshaft Main Bearings
3500 GENERATOR SET ENGINES
Cylinder Liners
3500 GENERATOR SET ENGINES
Camshaft Bearings
3500 GENERATOR SET ENGINES
Service Magazine
Use Of A Flex-Hone For Cylinder Liner Reconditioning{0664,0674,1216}
1981/12/21
Use New Special Instruction To Install 5P6595 Insert In Cylinder Liner Seats{1216,0621}
1982/05/03
Inspection Marks On Bearings{7551,1230,1226,1203,1219,1227}
1982/05/03
Service Information For Easier Use Of The 6V3100 Timing Indicator Group{0651,1250,1156,1157}
1982/10/11
Use FT1711 Light Table For Cylinder Liner Inspection {0652,1216}
1982/11/29
New 6V7059 Micrometer Measures Liner Top Flange And Valve Lip {0653,1216,1105}
1982/11/29
Procedure To Clean Oil Passages In Crankshafts And Cylinder Blocks{0622,0675,1201,1202}
1983/05/16
Reuse Of Engine Bearings{1230}
1983/05/16
Reuse Of Engine Bearings{1230,1219,1203}
1983/11/21
Determining The Cause Of Glow Plug Tip Failures{1053,1105,1412}
1986/06/02
Bearing Failures On Engines Due To Lack Of Lubrication{1230,1219,1203,1202}
1986/09/08
New Indicator Instrument Group Available To Measure Crankcase Blowby And Radiator Air Velocity{0781,1200,1350}
1986/10/27
Additional Guidelines For Using The 8T2700 Blowby/Air Flow Indicator Group {0781,1200,1350}
1987/07/20
5P8665 Cylinder Liner Puller Makes Liner Removal Easier And Faster{0621,1216}
1978/01/09
Use New Main Bearings In Replacement Cylinder Blocks{1203,1201}
1978/06/12
New Information On Reusable Cylinder Liners{1216}
1978/06/19
Change In Procedure To Check Main Bearing Clearance{1203}
1978/08/28
Large Engine Blowby Group Available To Measure Crankcase Blowby And Radiator Air Velocity{0781,1200,1350}
1988/06/20
New Centering Rings For Oversized Main Bearings{0665,1230}
1979/06/04
Why Engines Are Damaged By Fuel Sulfur{1104,1216,1280,1318,1215}
1979/08/27
Fuel Sulfur-Your Diesel's Silent Enemy{0375,1280}
1979/12/17
New Cylinder Blocks, Main Bearing Caps, And Main Bearing Cap Bolts Used{1201}
1989/04/03
New Viton Rubber Seals Used{1302,1307,1312,1306,1317,1200}
1989/07/10
Stronger Spacer Plate Prevents Cracking{1221,1350}
1989/07/24
Different Thread Lubricant Can Be Used On Connecting Rod, Main Bearing Cap And Counterweight Bolts{1203,1225,1231}
1989/11/06
New Cylinder Blocks And Crankshafts Used{1201,1202,1231}
1991/03/25
Rear Gear (Cam Drive) Groups Improved{1206,1201,1212,7551,7552,7553}
1991/05/13
New Video Tape, SEVN1962, Shows Correct Procedures To Counterbore Top Deck Of Cylinder Block And Install Liner Insert {1201,0374,1216}
1991/07/22
New Piston Crown And Piston Skirt Used In Basic Piston Group; New Cooling Jet Used In Cylinder Block Group{1214,1331}
1991/09/30
New Steel Plunger Used In Oil Filter Relief Valve Plunger; Use 2P4005 Oil Filters Instead Of 1R0716 Oil Filters{1315,1318}
1992/07/13
New Spacer Plate Gasket Provides Improved Sealing Around Push Rod Compartment{1221}
1992/11/16
Valve Seat Insert Removal Tools {0703,1103}
1993/02/15
New Main Bearings Have Higher Fatigue Strength {1203,1200}
1993/10/04
New O-ring Seal Used On Cylinder Block Covers {1200}
1993/10/11
New Cylinder Block Groups Have Additional Material Added To The Camshaft Bore Area{1201}
1993/11/09
Tools Used To Remove And Install Both Sizes Of Camshaft Bearings In 3500B Engines{1211,0701}
1996/12/09
Use 155-1536 Valve Recession Tool Kit To Determine Valve Wear {1103}
1998/11/23
Use 155-8795 Crankshaft Gauge To Determine Distortion {1202}
1998/11/23
Tools Ease the Removal and the Installation of Main Bearing Caps {0700, 0705}
2004/02/01
An Improved Process Is Used To Install Water Ferrule Inserts In All 3500 Machine Engines {0705, 1201, 1217}
2014/12/05
Engine News
Use Caution During Replacement Of Damaged Nozzle Adapters Or Precombustion Chambers
1983/01/19
Engine Valve Stem &quot;Use Again&quot; Specifications
1983/03/16
Valve Damage Can Be Caused By Short Intervals Of Engine Operation In Very Cold Temperatures
1983/10/26
A New Book &quot;Analyzing Diesel And Natural Gas Engine Valve Failures&quot; Is Available
1985/03/01
Checking Or Adjusting Valve Clearances
1986/01/01
Determining The Cause Of Glow Plug Tip Failures
1986/06/01
Valve Lash Adjustment Interval Is Changed
1986/07/01
New Rocker Arm Shaft Assembly and Bolts Used
1988/09/01
New Inlet/Exhaust Valve With Improved Valve Seat Angle, New Valve Guide, and New Cylinder Head Assemblies Groups With New Inlet Valve Seats
1990/03/01
Valve Lifters Can Be Removed Without Removing Cylinder Heads
1990/07/01
New Exhaust Valves Are Used In Caterpillar Remanufactured Cylinder Heads
1990/10/01
Improved 7W7730 Cylinder Head Gasket Provides Better Sealing Capability
1990/11/01
New Cylinder Head Gasket And Higher Cylinder Head Bolt Torque
1990/11/01
Be Sure To Check Inlet Valve Rotocoils After An Engine Overspeed{1109,1105}
1991/03/01
New Rotocoil Used In Cylinder Head Group; New Valve Stem Oil Shield Used In Locomotive Engine Cylinder Head Group{1109,1100}
1991/03/01
Taller Water Seals Used In Cylinder Head Groups
1992/08/01
Correct Identification Of Rocker Arm Assembly Components
1992/10/01
New Spacer Plate Gasket Provides Improved Sealing Around Push Rod Compartment
1992/11/01
New Cylinder Head Bolt Tightening Procedure
1992/12/01
Modifying Former 2W8888 Rocker Arm Shaft For Use With New 8T7581 Rocker Arm Shaft Bolt
1992/12/01
New Water Seals Used In Cylinder Head Groups; New Water Seal Assemblies And O-Ring Seals Used In Insert Kit
1993/02/01
Valve Seat Insert Removal Tools
1993/02/01
Use Molycoat Paste Lubricant On Cylinder Head Bolts
1993/07/01
New Cylinder Head Gasket Used
1993/09/01
A Chamfer Has Been Added To Some Engine Cylinder Head Bolt Holes To Help Reduce Stress Concentrations And Prevent Cracks {1101}
1996/09/23
Improved Water Seal Reduces The Possibility Of Cylinder Head Joint Water Leaks {1100}
1998/01/20
New Valve Lash Adjusting Tool Group Released For All 3500 Engines {0600,1105,1121}
1998/09/01
Recommended Lubrication And Torque Procedure For Cylinder Head Bolts {1100}
1998/09/01
Use 155-1536 Valve Recession Tool Kit To Determine Valve Wear{1103}
1999/01/01
Be Sure The Cylinder Head Bore For the Unit Injector Is Clean When the Unit Injector Is Replaced {1290}
1999/07/01
Correct Installation Of Valve Lifters On The Camshaft Is Very Important To Prevent Failures
1977/05/25
Tolerance Added To Valve Clearance Specifications
1978/01/18
Use Again Specifications For Valve Springs Are Changed
1978/03/01
The Oil Seals Have Been Removed From The Exhaust Valves {1100}
2000/12/01
New Water Seals Provide Increased Stability At Higher Temperatures {1100, 1124}
2002/12/01
New Maintenance Intervals for Valve Bridge and Valve Lash Adjustment {1102}
2003/01/01
New Cylinder Head Groups and Valve Mechanisms {1100, 1102, 1121, 1123}
2004/09/01
Oversized Valve Guides are Available {1104}
2005/01/31
Tightness of Bolted Joints with the Torque Turn Procedure {1101, 1202, 1203, 1218}
2005/04/18
An Improved Outer Valve Spring is Used {1100, 1108}
2006/01/02
A New Cylinder Head Gasket is Used {1124}
2006/07/24
Use the Correct Parts in the Valve Train {1100}
2007/01/22
New Exhaust Valves Are Used in Diesel 3500 Commercial Engines {1100, 1105}
2014/01/13
Cat<SUP>&reg;</SUP> Reman Announces the Availability of Remanufactured Cylinder Heads for 3500 and G3500 Engines {1100}
Cat® Reman Announces the Availability of Remanufactured Cylinder Heads for 3500 and G3500 Engines {1100}
A New Cylinder Liner Insert Is Now Used On Certain 3500 Engines {1201, 1217}
A New Cylinder Liner Insert Is Now Used On Certain 3500 Engines {1201, 1217}
Special Instruction
Use Of The 1P7451 Valve Guide Honing Group{0673, 1104}
Use Of The 1P7451 Valve Guide Honing Group{0673, 1104}
Installing Heli-Coil Inserts In Caterpillar Cylinder Heads{1117}
Installing Heli-Coil Inserts In Caterpillar Cylinder Heads{1117}
Use Of 6V4805 Valve Seat Insert Puller Group{0703}
Use Of 6V4805 Valve Seat Insert Puller Group{0703}
Repair Of Precombustion Chamber And Direct Injection Adapter Seating Surfaces{1101}
Repair Of Precombustion Chamber And Direct Injection Adapter Seating Surfaces{1101}
Use Of 6V9050 Exhaust Stud Removal Group{1100}
Use Of 6V9050 Exhaust Stud Removal Group{1100}
Determining the Cause of Fuel Dilution of Engine Oil {1101, 1124, 1251, 1280, 1290}
Determining the Cause of Fuel Dilution of Engine Oil {1101, 1124, 1251, 1280, 1290}
Testing for Excessive Cylinder Blowby in 3500 Engines{1000, 1100, 1223}
Testing for Excessive Cylinder Blowby in 3500 Engines{1000, 1100, 1223}
New Cylinder Head and Head Gasket Leak Test Procedure Available for 3500 Engines {1100, 1223}
New Cylinder Head and Head Gasket Leak Test Procedure Available for 3500 Engines {1100, 1223}
Service Letter-NACD
The Fuel Injector Bore Needs To Be Machined In The Cylinder Heads Of Certain 3508, 3512, And 3516 Engines
The Fuel Injector Bore Needs To Be Machined In The Cylinder Heads Of Certain 3508, 3512, And 3516 Engines
Certain 8N6862, 8N6863, 7E2867, And 7E2868 Water Seals Need To Be Removed From Parts Stock
Certain 8N6862, 8N6863, 7E2867, And 7E2868 Water Seals Need To Be Removed From Parts Stock
Remove All 8N6862 And 8N6863 Seals From Parts Stock
Remove All 8N6862 And 8N6863 Seals From Parts Stock
Service Letter-Australia
The Fuel Injector Bore Needs To Be Machined In The Cylinder Heads Of Certain 3508, 3512, And 3516 Engines
The Fuel Injector Bore Needs To Be Machined In The Cylinder Heads Of Certain 3508, 3512, And 3516 Engines
Certain 8N6862, 8N6863, 7E2867, And 7E2868 Water Seals Need To Be Removed From Parts Stock
Certain 8N6862, 8N6863, 7E2867, And 7E2868 Water Seals Need To Be Removed From Parts Stock
Remove All 8N6862 And 8N6863 Seals From Parts Stock
Remove All 8N6862 And 8N6863 Seals From Parts Stock
Service Letter-CFEL
The Fuel Injector Bore Needs To Be Machined In The Cylinder Heads Of Certain 3508, 3512, And 3516 Engines
The Fuel Injector Bore Needs To Be Machined In The Cylinder Heads Of Certain 3508, 3512, And 3516 Engines
Certain 8N6862, 8N6863, 7E2867, And 7E2868 Water Seals Need To Be Removed From Parts Stock
Certain 8N6862, 8N6863, 7E2867, And 7E2868 Water Seals Need To Be Removed From Parts Stock
Remove All 8N6862 And 8N6863 Seals From Parts Stock
Remove All 8N6862 And 8N6863 Seals From Parts Stock
Service Letter-CSARL
The Fuel Injector Bore Needs To Be Machined In The Cylinder Heads Of Certain 3508, 3512, And 3516 Engines
The Fuel Injector Bore Needs To Be Machined In The Cylinder Heads Of Certain 3508, 3512, And 3516 Engines
Certain 8N6862, 8N6863, 7E2867, And 7E2868 Water Seals Need To Be Removed From Parts Stock
Certain 8N6862, 8N6863, 7E2867, And 7E2868 Water Seals Need To Be Removed From Parts Stock
Remove All 8N6862 And 8N6863 Seals From Parts Stock
Remove All 8N6862 And 8N6863 Seals From Parts Stock
Service Letter-Americas
The Fuel Injector Bore Needs To Be Machined In The Cylinder Heads Of Certain 3508, 3512, And 3516 Engines
The Fuel Injector Bore Needs To Be Machined In The Cylinder Heads Of Certain 3508, 3512, And 3516 Engines
Certain 8N6862, 8N6863, 7E2867, And 7E2868 Water Seals Need To Be Removed From Parts Stock
Certain 8N6862, 8N6863, 7E2867, And 7E2868 Water Seals Need To Be Removed From Parts Stock
Remove All 8N6862 And 8N6863 Seals From Parts Stock
Remove All 8N6862 And 8N6863 Seals From Parts Stock
Service Letter-Brazil
The Fuel Injector Bore Needs To Be Machined In The Cylinder Heads Of Certain 3508, 3512, And 3516 Engines
The Fuel Injector Bore Needs To Be Machined In The Cylinder Heads Of Certain 3508, 3512, And 3516 Engines
Certain 8N6862, 8N6863, 7E2867, And 7E2868 Water Seals Need To Be Removed From Parts Stock
Certain 8N6862, 8N6863, 7E2867, And 7E2868 Water Seals Need To Be Removed From Parts Stock
Remove All 8N6862 And 8N6863 Seals From Parts Stock
Remove All 8N6862 And 8N6863 Seals From Parts Stock
Service Letter-Truck/Ag/Marine
The Fuel Injector Bore Needs To Be Machined In The Cylinder Heads Of Certain 3508, 3512, And 3516 Engines
The Fuel Injector Bore Needs To Be Machined In The Cylinder Heads Of Certain 3508, 3512, And 3516 Engines
Certain 8N6862, 8N6863, 7E2867, And 7E2868 Water Seals Need To Be Removed From Parts Stock
Certain 8N6862, 8N6863, 7E2867, And 7E2868 Water Seals Need To Be Removed From Parts Stock
Remove All 8N6862 And 8N6863 Seals From Parts Stock
Remove All 8N6862 And 8N6863 Seals From Parts Stock
Technical Information Bulletin
Machining Premachined Valve Seat Inserts
Machining Premachined Valve Seat Inserts
Failure of Reused Rotocoils in 3500 Engines{1100}
Failure of Reused Rotocoils in 3500 Engines{1100}
Broken Bolt Survey for all 3500 Engines{1100, 7553}
Broken Bolt Survey for all 3500 Engines{1100, 7553}
Incorrect Substitution of the 12 Point Cylinder Head Bolt on all G3500 and 3500 Engines {1100}
Incorrect Substitution of the 12 Point Cylinder Head Bolt on all G3500 and 3500 Engines {1100}
Specifications
Cylinder Head
3500 Generator Set Engines
Cylinder Head Valves
3500 Generator Set Engines
Tool Operating Manual
421-1011 Valve Recession Tool Group used on G3500 C, E, &amp; H Engines{0374, 0599, 0701, 0703, 1100}
421-1011 Valve Recession Tool Group used on G3500 C, E, & H Engines{0374, 0599, 0701, 0703, 1100}
{0374, 0599, 0629, 0632, 0700, 0701, 1100, 1101}
{0374, 0599, 0629, 0632, 0700, 0701, 1100, 1101}
M0088789: 550-9152 Gage Ring Assembly {0374, 0599, 0700, 0701, 0759, 1100, 1105}
M0088789: 550-9152 Gage Ring Assembly {0374, 0599, 0700, 0701, 0759, 1100, 1105}
Service Letter-China
The Fuel Injector Bore Needs To Be Machined In The Cylinder Heads Of Certain 3508, 3512, And 3516 Engines
The Fuel Injector Bore Needs To Be Machined In The Cylinder Heads Of Certain 3508, 3512, And 3516 Engines
Certain 8N6862, 8N6863, 7E2867, And 7E2868 Water Seals Need To Be Removed From Parts Stock
Certain 8N6862, 8N6863, 7E2867, And 7E2868 Water Seals Need To Be Removed From Parts Stock
Remove All 8N6862 And 8N6863 Seals From Parts Stock
Remove All 8N6862 And 8N6863 Seals From Parts Stock
Service Letter-Asia
The Fuel Injector Bore Needs To Be Machined In The Cylinder Heads Of Certain 3508, 3512, And 3516 Engines
The Fuel Injector Bore Needs To Be Machined In The Cylinder Heads Of Certain 3508, 3512, And 3516 Engines
Certain 8N6862, 8N6863, 7E2867, And 7E2868 Water Seals Need To Be Removed From Parts Stock
Certain 8N6862, 8N6863, 7E2867, And 7E2868 Water Seals Need To Be Removed From Parts Stock
Remove All 8N6862 And 8N6863 Seals From Parts Stock
Remove All 8N6862 And 8N6863 Seals From Parts Stock
Systems Operation
Cylinder Block, Liners and Heads
3500 Generator Set Engines
Valve System Components
3500 Generator Set Engines
Reuse And Salvage Guidelines
Reuse and Salvage for Cylinder Head Assemblies {1100, 1101, 1103, 1104, 1105, 1106, 1108, 1109, 1115, 1117, 1121, 1124, 1125}
Reuse and Salvage for Cylinder Head Assemblies {1100, 1101, 1103, 1104, 1105, 1106, 1108, 1109, 1115, 1117, 1121, 1124, 1125}
Reuse & Salvage for Valvetrain Components {1102, 1108, 1109, 1121, 1123}
Reuse & Salvage for Valvetrain Components {1102, 1108, 1109, 1121, 1123}
Using the 9U-5383 Vacuum Tester {0774, 0781, 1000, 1100}
Using the 9U-5383 Vacuum Tester {0774, 0781, 1000, 1100}
Information Release Memo
REMAN 3500 ENGINE CORE ACCEPTANCE CRITERIA REVISION AND OTHER RECENT PRODUCT IMPROVEMENTS
REMAN 3500 ENGINE CORE ACCEPTANCE CRITERIA REVISION AND OTHER RECENT PRODUCT IMPROVEMENTS
APPEARANCE CHANGE ON REMAN SHORT BLOCKS
APPEARANCE CHANGE ON REMAN SHORT BLOCKS
Service Letter-APD
The Fuel Injector Bore Needs To Be Machined In The Cylinder Heads Of Certain 3508, 3512, And 3516 Engines
The Fuel Injector Bore Needs To Be Machined In The Cylinder Heads Of Certain 3508, 3512, And 3516 Engines
Certain 8N6862, 8N6863, 7E2867, And 7E2868 Water Seals Need To Be Removed From Parts Stock
Certain 8N6862, 8N6863, 7E2867, And 7E2868 Water Seals Need To Be Removed From Parts Stock
Remove All 8N6862 And 8N6863 Seals From Parts Stock
Remove All 8N6862 And 8N6863 Seals From Parts Stock
Testing and Adjusting
Valve Lash and Valve Bridge Adjustment
3500 Generator Set Engines
Valve Lash Check
3500 Generator Set Engines
Cylinder Heads
3500 Generator Set Engines
Disassembly and Assembly
Cylinder Head Assemblies
3500 GENERATOR SET ENGINES
Valves
3500 GENERATOR SET ENGINES
Bridge Dowels
3500 GENERATOR SET ENGINES
Valve Seat Inserts
3500 GENERATOR SET ENGINES
Valve Guides
3500 GENERATOR SET ENGINES
Service Magazine
Vacuum Tester Checks For Leaks Between Valve Face and Seat{0651,1103,1105}
1982/09/06
New 6V7059 Micrometer Measures Liner Top Flange And Valve Lip {0653,1216,1105}
1982/11/29
Engine Valve Stem &quot;Use Again&quot; Specifications{0653,1105}
1983/02/28
Valve Damage Can Be Caused By Short Intervals Of Engine Operation In Very Cold Temperatures{1105,1208}
1983/10/17
Valve Lash Adjustment Not A Warranty Item {1102,1105}
1985/01/14
Checking Or Adjusting Valve Clearances{1105,1208,1123}
1986/01/13
Determining The Cause Of Glow Plug Tip Failures{1053,1105,1412}
1986/06/02
Valve Lash Adjustment Interval Is Changed {1105}
1986/07/07
Correct Installation Of Valve Lifters On The Camshaft Is Very Important To Prevent Failures{1209}
1977/05/16
Tools Now Available To Ream And/Or Hone 0.500&quot; (12.70 mm) Diameter Valve Guides{0663}
1977/08/22
Tolerance Added To Valve Clearance Specifications{1105,0374}
1978/01/16
Valve Damage Can Be Caused By Short Intervals Of Engine Operation In Very Cold Temperatures{1105,1208}
1978/01/30
Use Again Specifications For Valve Springs Are Changed{1108}
1978/03/06
A New Method To Clean And Polish Engine Valve Stems{0674,1105}
1979/05/28
Why Engines Are Damaged By Fuel Sulfur{1104,1216,1280,1318,1215}
1979/08/27
Fuel Sulfur-Your Diesel's Silent Enemy{0375,1280}
1979/12/17
New Inlet/Exhaust Valve With Improved Valve Seat Angle, New Valve Guide, New Cylinder Head Assemblies With New Inlet Valve Seats {1100,1103,1104,1105}
1990/02/26
Valve Lifters Can Be Removed Without Removing Cylinder Heads {1112}
1990/07/02
New Exhaust Valves Are Used In Caterpillar Remanufactured Cylinder Heads{1105,1101}
1990/10/08
New Cylinder Head Gasket And Higher Cylinder Head Bolt Torque{1124,1101}
1990/10/29
Improved 7W7730 Cylinder Head Gasket Provides Better Sealing Capability{1124}
1990/10/29
Be Sure To Check Inlet Valve Rotocoils After An Engine Overspeed{1109,1105}
1991/01/28
New Rotocoil Used In Cylinder Head Group; New Valve Stem Oil Shield Used In Locomotive Engine Cylinder Head Group{1109,1100}
1991/03/11
Taller Water Seals Used In Cylinder Head Groups {1115}
1992/08/10
New Spacer Plate Gasket Provides Improved Sealing Around Push Rod Compartment{1221}
1992/11/16
New Cylinder Head Bolt Tightening Procedure{1100}
1992/12/21
Modifying Former 2W8888 Rocker Arm Shaft For Use With New 8T7581 Rocker Arm Shaft Bolt{1102}
1992/12/21
Valve Seat Insert Removal Tools {0703,1103}
1993/02/15
New Water Seals Used In Cylinder Head Groups; New Water Seal Assemblies And O-Ring Seals Used In Insert Kit {1115}
1993/02/15
New Cylinder Head Gasket Used{1124}
1993/09/20
New Valve Cover Seals Are Used For Mechanical Unit Injector (MUI) And Electronic Unit Injector (EUI) Engines{1107}
1996/09/30
Quickly And Accurately Set Valve Lash{1105,0766}
1997/01/13
Use 155-1536 Valve Recession Tool Kit To Determine Valve Wear {1103}
1998/11/23
Use 155-8795 Crankshaft Gauge To Determine Distortion {1202}
1998/11/23
Engine News
New Crankshaft Damper Assembly Used {1205}
1995/04/01
Operation and Maintenance Manual
Crankshaft Vibration Damper - Inspect
3500 Industrial and Generator Set Engines
Technical Information Bulletin
Damper Fluid Kits Are not Available Outside of the United States {1205}
Damper Fluid Kits Are not Available Outside of the United States {1205}
Specifications
Vibration Damper Guard
3500 Generator Set Engines
Vibration Damper
3500 Generator Set Engines
Vibration Damper Guard
3500 Generator Set Engines
Vibration Damper
3500 Generator Set Engines
Vibration Damper
3500 Generator Set Engines
Reuse And Salvage Guidelines
Reuse and Salvage for Cast Iron & Steel Pulleys and Stub Shafts {1205, 1207, 1384, 1425}
Reuse and Salvage for Cast Iron & Steel Pulleys and Stub Shafts {1205, 1207, 1384, 1425}
Reuse and Salvage for Engine Dampers {1202, 1205}
Reuse and Salvage for Engine Dampers {1202, 1205}
Information Release Memo
REMANUFACTURED DAMPER FOR THE 3500 ENGINE
REMANUFACTURED DAMPER FOR THE 3500 ENGINE
Testing and Adjusting
Vibration Damper
3500 Generator Set Engines
Disassembly and Assembly
Crankshaft Vibration Damper
3500 GENERATOR SET ENGINES
Service Magazine
Correct Torque Value For Alternator Drive Pulley Retaining Nut Is Important{1405}
1987/11/23
8T5314 Socket Adapter Available To Correctly Install Alternator Pulley Nut {0601}
1988/01/25
Engine News
Front Idler And Accessory Drive Gears Improved
1989/05/01
Improved Alternator Drive Assemblies, Auxiliary Drive Pulley Groups and Accessory Drive Groups {1151, 1207, 1425}
2003/10/01
New O-Ring Seals Are Used on the Front Housings of 3500 Engines {1151, 1162, 1166, 1206, 1207}
2010/01/18
Specifications
Accessory (Shutoff) Drive Group
3500 SERIES ENGINES HYDRAMECHANICAL PROTECTIVE SYSTEM
Accessory Drive (Upper Right Hand)
3500 Generator Set Engines
Disassembly and Assembly
Accessory Drive (Front)
3500 GENERATOR SET ENGINES
Oil And Water Pump Drive
3500 GENERATOR SET ENGINES
Service Magazine
Front Idler And Accessory Drive Gears Improved {1206,1361}
1989/05/15
New Plug Used In Front Housing For Fuel Injection Control Group{1151,1298}
1990/03/05
Rear Gear (Cam Drive) Groups Improved{1206,1201,1212,7551,7552,7553}
1991/05/13
Engine News
Front Idler And Accessory Drive Gears Improved
1989/05/01
Improved Alternator Drive Assemblies, Auxiliary Drive Pulley Groups and Accessory Drive Groups {1151, 1207, 1425}
2003/10/01
New Seal for the Front Housing {1151, 1207}
2004/06/01
Specifications
Accessory (Shutoff) Drive Group
3500 SERIES ENGINES HYDRAMECHANICAL PROTECTIVE SYSTEM
Disassembly and Assembly
Accessory Drive (Front)
3500 GENERATOR SET ENGINES
Oil And Water Pump Drive
3500 GENERATOR SET ENGINES
Service Magazine
Front Idler And Accessory Drive Gears Improved {1206,1361}
1989/05/15
Rear Gear (Cam Drive) Groups Improved{1206,1201,1212,7551,7552,7553}
1991/05/13
Engine News
Procedure for Tightening the Locknut for the Fan Drive on 3500 Engines {1359}
2003/04/01
A New Stub Shaft Is Available for 3500 Commercial Engines {1359}
2014/01/31
A New Stub Shaft Is Available for 3500 Commercial Engines {1359}
A New Stub Shaft Is Available for 3500 Commercial Engines {1359}
Operation and Maintenance Manual
Fan Drive Bearing - Lubricate
3500 Industrial and Generator Set Engines
Specifications
Fan Drive
3500 Generator Set Engines
Fan Drive
3500 Generator Set Engines
Reuse And Salvage Guidelines
Specifications for Reusability of the <NOBR>251-7646</NOBR> Fan Drive Bracket Assembly on 3500 Machine Engines {1359}
Specifications for Reusability of the 251-7646 Fan Drive Bracket Assembly on 3500 Machine Engines {1359}
Service Magazine
New Oil Seal For Water Pumps Has Hydrodynamic Grooves{1361,1389}
1988/11/21
Front Idler And Accessory Drive Gears Improved {1206,1361}
1989/05/15
Technical Information Bulletin
Remanufactured Water Pump For 3500 Engine
Remanufactured Water Pump For 3500 Engine
Service Magazine
New Oil Seal For Water Pumps Has Hydrodynamic Grooves{1361,1389}
1988/11/21
Front Idler And Accessory Drive Gears Improved {1206,1361}
1989/05/15
Engine News
Proper Storage Procedures Are Available For Commercial Engines {1000}
Proper Storage Procedures Are Available For Commercial Engines {1000}
Special Instruction
Pressure Lubrication Procedure for Remanufactured Engines and Short Blocks{1000, 1200, 1020}
Pressure Lubrication Procedure for Remanufactured Engines and Short Blocks{1000, 1200, 1020}
Use of the 4C3502 Engine Repair Indicator Kit{0781, 1000}
Use of the 4C3502 Engine Repair Indicator Kit{0781, 1000}
Retrofit Installation of Coolant Loss Sensor{1353, 1395, 7422, 7470}
Retrofit Installation of Coolant Loss Sensor{1353, 1395, 7422, 7470}
Using The 5P6524 Engine Timing Indicator Group And 1P540 Flow Checking Tool Group{0782, 1000}
Using The 5P6524 Engine Timing Indicator Group And 1P540 Flow Checking Tool Group{0782, 1000}
Pressure Lubrication Procedure For Remanufactured Engines And Short Blocks{1000, 1201}
Pressure Lubrication Procedure For Remanufactured Engines And Short Blocks{1000, 1201}
Oil and Your Engine {1000}
Oil and Your Engine {1000}
Service Magazine
Engine Storage; Engine Start-Up After Storage{1000}
1982/02/22
Separate Valve Stem Gauges Available{0653,1000}
1982/06/07
Analyzing A Major Engine Failure{1000}
1982/07/19
Reference Chart for Engine Improvements{0374,1000}
1982/10/25
New Index Lists Engine Special Instructions By SMCS Code{1000,0374}
1986/04/07
New Indicator Instrument Group Available To Measure Crankcase Blowby And Radiator Air Velocity{0781,1200,1350}
1986/10/27
Modification To Prevent Starter From Remaining Engaged With Flywheel After Engine Starts{1400,1450}
1987/03/16
Testing The Starter On The Engine{1401,1450}
1987/05/04
The Caterpillar Fuel Flow Monitor System Available {0782,1000,1250}
1987/05/11
Remanufactured Heavy-Duty Starters And High-Amp Alternators{1405,1453}
1987/05/25
Microfiche For Replacement Engine Bills Of Material {0374,1000}
1987/10/26
Explanation Of Nomenclature Used In Engine Performance{1000,0374}
1978/05/15
Sleeve-Type Ring Compressors Can Be Used For Installation Of Pistons From The Bottom Of The Engine{0622}
1978/08/21
Careful, Correct Installation And Maintenance Of Fuel Injection Lines Is Very Important To Prevent Possible Engine Damage, Fire And Other Problems{1252}
1979/04/23
Cranking Speeds Necessary To Start Diesel Engines{0374,1000,1450}
1979/09/24
Check The Radiator Fan Spider Assembly When Doing Yearly General Maintenance{1356}
1989/07/24
Engine Coolant Can Be Recycled{1395}
1989/11/13
Engine Storage and Engine Start-Up After Storage {1000, 1300, 1348, 7418}
Engine Storage and Engine Start-Up After Storage {1000, 1300, 1348, 7418}
Reuse And Salvage Guidelines
Inspection and Reuse of Critical Fasteners Used in All Engines {7553, 7553}
Inspection and Reuse of Critical Fasteners Used in All Engines {7553, 7553}
Engine News
Modification To Prevent Starter From Remaining Engaged With Flywheel After Engine Starts
1987/03/01
Front Idler And Accessory Drive Gears Improved
1989/05/01
Correct Torque Required For Bolts In Rear Gear Groups; Specification Omitted From Some Service Manuals
1990/04/01
Rear Gear (Cam Drive) Groups Improved
1991/05/01
Correct Installation of Front Gear Train Idler Shaft{1237}
1994/11/01
Heavy Duty, Engine Turning Tool Released {0701, 1156, 1157}
2006/03/20
Improved Hardware for the Camshaft Thrust Plate Is Used in Certain 3500 Engines {1204, 1210}
2013/01/28
Technical Information Bulletin
Interference between Camshaft Drive Gears and Bolts in the Flywheel Housing in Some 3500 and G3500 Engines{1204}
Interference between Camshaft Drive Gears and Bolts in the Flywheel Housing in Some 3500 and G3500 Engines{1204}
Specifications
Flywheel
3500 Generator Set Engines
Reuse And Salvage Guidelines
Reuse and Salvage for Flywheel Assemblies {1156}
Reuse and Salvage for Flywheel Assemblies {1156}
Thermal Spray Procedures for 3500 Engine - Flywheel Housing {0679, 1157}
Thermal Spray Procedures for 3500 Engine - Flywheel Housing {0679, 1157}
Testing and Adjusting
Flywheel - Inspect
3500 Generator Set Engines
Disassembly and Assembly
Flywheel
3500 GENERATOR SET ENGINES
Service Magazine
Engine Storage; Engine Start-Up After Storage{1000}
1982/02/22
Service Information For Easier Use Of The 6V3100 Timing Indicator Group{0651,1250,1156,1157}
1982/10/11
Modification To Prevent Starter From Remaining Engaged With Flywheel After Engine Starts{1400,1450}
1987/03/16
Front Idler And Accessory Drive Gears Improved {1206,1361}
1989/05/15
Correct Torque Required For Bolts In Rear Gear Groups; Specification Omitted From Some Service Manuals{1204,1237,7568}
1990/04/02
Rear Gear (Cam Drive) Groups Improved{1206,1201,1212,7551,7552,7553}
1991/05/13
Service Life of Crankshaft Gears Can Be Extended{1204}
1993/07/26
Engine News
Front Idler And Accessory Drive Gears Improved
1989/05/01
Correct Torque Required For Bolts In Rear Gear Groups; Specification Omitted From Some Service Manuals
1990/04/01
Rear Gear (Cam Drive) Groups Improved
1991/05/01
Service Life of Crankshaft Gears Can Be Extended
1993/07/01
Correct Installation of Front Gear Train Idler Shaft{1237}
1994/11/01
New Sleeve Bearing Used In Camshaft Idler Gear Assembly In Rear Gear Groups{1206}
1995/11/20
Front Gear Group Changed To Help Keep Oil Pump Adapter Assembly Bolts Tight{1206,1304}
1999/09/01
Replace the Gear when the Sleeve Bearing is Replaced {1212, 1234}
2005/04/18
A New Oil Pump Adapter Assembly is Used {1206, 1313}
2005/10/31
Procedure for Installing the Camshaft Drive Gear {1212}
2005/12/12
Improved Hardware for the Camshaft Thrust Plate Is Used in Certain 3500 Engines {1204, 1210}
2013/01/28
New O-Ring Seals Are Used on the Front Housings of 3500 Engines {1151, 1162, 1166, 1206, 1207}
2010/01/18
Special Instruction
Machining of Replacement Sleeve Bearings{1206, 1212, 1234}
Machining of Replacement Sleeve Bearings{1206, 1212, 1234}
Technical Information Bulletin
Interference between Camshaft Drive Gears and Bolts in the Flywheel Housing in Some 3500 and G3500 Engines{1204}
Interference between Camshaft Drive Gears and Bolts in the Flywheel Housing in Some 3500 and G3500 Engines{1204}
Specifications
Gear Group (Front)
3500 Generator Set Engines
Gear Group (Rear)
3500 Generator Set Engines
Reuse And Salvage Guidelines
Reuse and Salvage for Gear Train and Gear Shafts on Engines {0679, 1151, 1162, 1206}
Reuse and Salvage for Gear Train and Gear Shafts on Engines {0679, 1151, 1162, 1206}
Disassembly and Assembly
Crankshaft Front Seal And Wear Sleeve
3500 GENERATOR SET ENGINES
Front Drive Housing
3500 GENERATOR SET ENGINES
Rear Gear Group
3500 GENERATOR SET ENGINES
Service Magazine
Engine Storage; Engine Start-Up After Storage{1000}
1982/02/22
Front Idler And Accessory Drive Gears Improved {1206,1361}
1989/05/15
New Plug Used In Front Housing For Fuel Injection Control Group{1151,1298}
1990/03/05
Correct Torque Required For Bolts In Rear Gear Groups; Specification Omitted From Some Service Manuals{1204,1237,7568}
1990/04/02
Rear Gear (Cam Drive) Groups Improved{1206,1201,1212,7551,7552,7553}
1991/05/13
Service Life of Crankshaft Gears Can Be Extended{1204}
1993/07/26
Engine News
New Alternator Guard Used In Belt Guard Groups
1993/03/01
Service Magazine
New Spacer Used In Alternator Belt Guard Group{7168}
1989/10/23
New Alternator Guard Used In Belt Guard Groups{7168}
1993/03/08
Engine News
New Flywheel Housing Assembly Available{1157}
1999/05/01
Heavy Duty, Engine Turning Tool Released {0701, 1156, 1157}
2006/03/20
Sealing and Installing the Flywheel Housing {1157, 7555}
2006/03/27
Specifications
Flywheel Housing
3500 Generator Set Engines
Reuse And Salvage Guidelines
Thermal Spray Procedures for 3500 Engine - Flywheel Housing {0679, 1157}
Thermal Spray Procedures for 3500 Engine - Flywheel Housing {0679, 1157}
Testing and Adjusting
Flywheel Housing - Inspect
3500 Generator Set Engines
Disassembly and Assembly
Crankshaft Rear Seal And Wear Sleeve
3500 GENERATOR SET ENGINES
Flywheel Housing
3500 GENERATOR SET ENGINES
Service Magazine
Correct Use Of 6V2023 Flow Check Adapter Group Is Important To Prevent Damage To An Engine{0651,0654,1250}
1982/03/22
Service Information For Easier Use Of The 6V3100 Timing Indicator Group{0651,1250,1156,1157}
1982/10/11
Check 5P7435 Tee Adapter Groups In The 6V3100 Engine Timing Indicator Groups{0782}
1985/06/03
Use The 6V2034 Micrometer Adapter To Measure Lip Thickness Of Engine Valves {0653,1105}
1979/10/29
Engine News
Front Idler And Accessory Drive Gears Improved
1989/05/01
Correct Installation of Front Gear Train Idler Shaft{1237}
1994/11/01
Front Gear Group Changed To Help Keep Oil Pump Adapter Assembly Bolts Tight{1206,1304}
1999/09/01
New Seals for the Front Housing {1151, 1207}
2003/10/01
Improved Alternator Drive Assemblies, Auxiliary Drive Pulley Groups and Accessory Drive Groups {1151, 1207, 1425}
2003/10/01
New Seal for the Front Housing {1151}
2003/11/01
New Seal for the Front Housing {1151, 1207}
2004/06/01
New O-Ring Seals Are Used on the Front Housings of 3500 Engines {1151, 1162, 1166, 1206, 1207}
2010/01/18
Reuse And Salvage Guidelines
Thermal Spray Procedures for Engine Front Cover{0679, 1150, 1151, 1162}
Thermal Spray Procedures for Engine Front Cover{0679, 1150, 1151, 1162}
Disassembly and Assembly
Crankshaft Front Seal And Wear Sleeve
3500 GENERATOR SET ENGINES
Front Drive Housing
3500 GENERATOR SET ENGINES
Service Magazine
Front Idler And Accessory Drive Gears Improved {1206,1361}
1989/05/15
New Plug Used In Front Housing For Fuel Injection Control Group{1151,1298}
1990/03/05
Correct Torque Required For Bolts In Rear Gear Groups; Specification Omitted From Some Service Manuals{1204,1237,7568}
1990/04/02
Operation and Maintenance Manual
Product Lifting
SR500 Generators
Technical Information Bulletin
A Lifting Eye Quality Issue Exists for Certain 3500 Engines {1122}
A Lifting Eye Quality Issue Exists for Certain 3500 Engines {1122}
Engine News
In The Future, Oversize And Undersize Connecting Rod And Main Bearings Will Have Size Identification Marks In Metric Units
1980/07/09
New Bend Specification For Used Or Field Reground Crankshafts
1980/08/13
6V4133 Wedge Bracket Makes Cylinder Liner Removal Easier
1981/07/15
Use Caution During Replacement Of Damaged Nozzle Adapters Or Precombustion Chambers
1983/01/19
New Rocker Arm Shaft Assembly and Bolts Used
1988/09/01
New Cylinder Blocks, Main Bearing Caps, And Main Bearing Cap Bolts Used
1989/04/01
Valve Lifters Can Be Removed Without Removing Cylinder Heads
1990/07/01
Crankshaft Wear Sleeve Has Smaller Inside Diameter{1160,1161}
1991/03/01
New Cylinder Blocks And Crankshafts Used
1991/04/01
New Pickup Assembly In Sump Pump Group Attachment Removes More Oil From Oil Pan
1991/09/01
Improved Crankshaft Seal Groups Used
1993/10/01
New Oil Pan With Oil Level Sensor Mounting Hole{1302}
1995/01/01
Correct Installation Of Valve Lifters On The Camshaft Is Very Important To Prevent Failures
1977/05/25
Tolerance Added To Valve Clearance Specifications
1978/01/18
5P8665 Cylinder Liner Puller Makes Liner Removal Easier And Faster
1978/01/18
Use Again Specifications For Valve Springs Are Changed
1978/03/01
Change In Procedure To Check Main Bearing Clearance
1978/08/30
Special Instruction
Installation of Service Replacement Cylinder Block Group{1201}
Installation of Service Replacement Cylinder Block Group{1201}
Installing Crankshaft Seals And Wear Sleeves Using The Former 9S8868, 9S8873, 9S8881 And 9S8888 Tools Groups{1160, 1161, 0704}
Installing Crankshaft Seals And Wear Sleeves Using The Former 9S8868, 9S8873, 9S8881 And 9S8888 Tools Groups{1160, 1161, 0704}
Use Of 1P4000 Line Boring Tool Group{0672, 1201, 1203}
Use Of 1P4000 Line Boring Tool Group{0672, 1201, 1203}
Pressure Lubrication Procedure For Remanufactured Engines And Short Blocks{1000, 1201}
Pressure Lubrication Procedure For Remanufactured Engines And Short Blocks{1000, 1201}
Cylinder Block Cleaning Procedure{1201}
Cylinder Block Cleaning Procedure{1201}
Crankshaft Seal And Wear Sleeve Installation{1160, 1161}
Crankshaft Seal And Wear Sleeve Installation{1160, 1161}
Installation Of Seal Groups With Hydrodynamic Grooves In The Seal Lip{1160, 1161}
Installation Of Seal Groups With Hydrodynamic Grooves In The Seal Lip{1160, 1161}
Service Letter-NACD
Piston Cooling Jet Retainer Bolts Need To Be Inspected For The Correct Torque On Certain 3508, 3512, And 3516 Engines; And 785 trucks
Piston Cooling Jet Retainer Bolts Need To Be Inspected For The Correct Torque On Certain 3508, 3512, And 3516 Engines; And 785 trucks
Product Support Program For Installing New Bolts And Washers For The Crankshaft Counterweights On Certain D11N Tractors; 776B Tractors; 777B, 785, And 789 Trucks; And 3508, 3512, And 3516 Engines
Product Support Program For Installing New Bolts And Washers For The Crankshaft Counterweights On Certain D11N Tractors; 776B Tractors; 777B, 785, And 789 Trucks; And 3508, 3512, And 3516 Engines
Remove All 8N6862 And 8N6863 Seals From Parts Stock
Remove All 8N6862 And 8N6863 Seals From Parts Stock
Service Letter-Australia
Piston Cooling Jet Retainer Bolts Need To Be Inspected For The Correct Torque On Certain 3508, 3512, And 3516 Engines; And 785 trucks
Piston Cooling Jet Retainer Bolts Need To Be Inspected For The Correct Torque On Certain 3508, 3512, And 3516 Engines; And 785 trucks
Product Support Program For Installing New Bolts And Washers For The Crankshaft Counterweights On Certain D11N Tractors; 776B Tractors; 777B, 785, And 789 Trucks; And 3508, 3512, And 3516 Engines
Product Support Program For Installing New Bolts And Washers For The Crankshaft Counterweights On Certain D11N Tractors; 776B Tractors; 777B, 785, And 789 Trucks; And 3508, 3512, And 3516 Engines
Remove All 8N6862 And 8N6863 Seals From Parts Stock
Remove All 8N6862 And 8N6863 Seals From Parts Stock
Service Letter-CFEL
Piston Cooling Jet Retainer Bolts Need To Be Inspected For The Correct Torque On Certain 3508, 3512, And 3516 Engines; And 785 trucks
Piston Cooling Jet Retainer Bolts Need To Be Inspected For The Correct Torque On Certain 3508, 3512, And 3516 Engines; And 785 trucks
Product Support Program For Installing New Bolts And Washers For The Crankshaft Counterweights On Certain D11N Tractors; 776B Tractors; 777B, 785, And 789 Trucks; And 3508, 3512, And 3516 Engines
Product Support Program For Installing New Bolts And Washers For The Crankshaft Counterweights On Certain D11N Tractors; 776B Tractors; 777B, 785, And 789 Trucks; And 3508, 3512, And 3516 Engines
Remove All 8N6862 And 8N6863 Seals From Parts Stock
Remove All 8N6862 And 8N6863 Seals From Parts Stock
Service Letter-CSARL
Piston Cooling Jet Retainer Bolts Need To Be Inspected For The Correct Torque On Certain 3508, 3512, And 3516 Engines; And 785 trucks
Piston Cooling Jet Retainer Bolts Need To Be Inspected For The Correct Torque On Certain 3508, 3512, And 3516 Engines; And 785 trucks
Product Support Program For Installing New Bolts And Washers For The Crankshaft Counterweights On Certain D11N Tractors; 776B Tractors; 777B, 785, And 789 Trucks; And 3508, 3512, And 3516 Engines
Product Support Program For Installing New Bolts And Washers For The Crankshaft Counterweights On Certain D11N Tractors; 776B Tractors; 777B, 785, And 789 Trucks; And 3508, 3512, And 3516 Engines
Remove All 8N6862 And 8N6863 Seals From Parts Stock
Remove All 8N6862 And 8N6863 Seals From Parts Stock
Service Letter-Americas
Piston Cooling Jet Retainer Bolts Need To Be Inspected For The Correct Torque On Certain 3508, 3512, And 3516 Engines; And 785 trucks
Piston Cooling Jet Retainer Bolts Need To Be Inspected For The Correct Torque On Certain 3508, 3512, And 3516 Engines; And 785 trucks
Product Support Program For Installing New Bolts And Washers For The Crankshaft Counterweights On Certain D11N Tractors; 776B Tractors; 777B, 785, And 789 Trucks; And 3508, 3512, And 3516 Engines
Product Support Program For Installing New Bolts And Washers For The Crankshaft Counterweights On Certain D11N Tractors; 776B Tractors; 777B, 785, And 789 Trucks; And 3508, 3512, And 3516 Engines
Remove All 8N6862 And 8N6863 Seals From Parts Stock
Remove All 8N6862 And 8N6863 Seals From Parts Stock
Service Letter-Brazil
Product Support Program For Installing New Bolts And Washers For The Crankshaft Counterweights On Certain D11N Tractors; 776B Tractors; 777B, 785, And 789 Trucks; And 3508, 3512, And 3516 Engines
Product Support Program For Installing New Bolts And Washers For The Crankshaft Counterweights On Certain D11N Tractors; 776B Tractors; 777B, 785, And 789 Trucks; And 3508, 3512, And 3516 Engines
Remove All 8N6862 And 8N6863 Seals From Parts Stock
Remove All 8N6862 And 8N6863 Seals From Parts Stock
Service Letter-Truck/Ag/Marine
Piston Cooling Jet Retainer Bolts Need To Be Inspected For The Correct Torque On Certain 3508, 3512, And 3516 Engines; And 785 trucks
Piston Cooling Jet Retainer Bolts Need To Be Inspected For The Correct Torque On Certain 3508, 3512, And 3516 Engines; And 785 trucks
Product Support Program For Installing New Bolts And Washers For The Crankshaft Counterweights On Certain D11N Tractors; 776B Tractors; 777B, 785, And 789 Trucks; And 3508, 3512, And 3516 Engines
Product Support Program For Installing New Bolts And Washers For The Crankshaft Counterweights On Certain D11N Tractors; 776B Tractors; 777B, 785, And 789 Trucks; And 3508, 3512, And 3516 Engines
Remove All 8N6862 And 8N6863 Seals From Parts Stock
Remove All 8N6862 And 8N6863 Seals From Parts Stock
Service Letter-China
Piston Cooling Jet Retainer Bolts Need To Be Inspected For The Correct Torque On Certain 3508, 3512, And 3516 Engines; And 785 trucks
Piston Cooling Jet Retainer Bolts Need To Be Inspected For The Correct Torque On Certain 3508, 3512, And 3516 Engines; And 785 trucks
Product Support Program For Installing New Bolts And Washers For The Crankshaft Counterweights On Certain D11N Tractors; 776B Tractors; 777B, 785, And 789 Trucks; And 3508, 3512, And 3516 Engines
Product Support Program For Installing New Bolts And Washers For The Crankshaft Counterweights On Certain D11N Tractors; 776B Tractors; 777B, 785, And 789 Trucks; And 3508, 3512, And 3516 Engines
Remove All 8N6862 And 8N6863 Seals From Parts Stock
Remove All 8N6862 And 8N6863 Seals From Parts Stock
Service Letter-Asia
Piston Cooling Jet Retainer Bolts Need To Be Inspected For The Correct Torque On Certain 3508, 3512, And 3516 Engines; And 785 trucks
Piston Cooling Jet Retainer Bolts Need To Be Inspected For The Correct Torque On Certain 3508, 3512, And 3516 Engines; And 785 trucks
Product Support Program For Installing New Bolts And Washers For The Crankshaft Counterweights On Certain D11N Tractors; 776B Tractors; 777B, 785, And 789 Trucks; And 3508, 3512, And 3516 Engines
Product Support Program For Installing New Bolts And Washers For The Crankshaft Counterweights On Certain D11N Tractors; 776B Tractors; 777B, 785, And 789 Trucks; And 3508, 3512, And 3516 Engines
Remove All 8N6862 And 8N6863 Seals From Parts Stock
Remove All 8N6862 And 8N6863 Seals From Parts Stock
Service Letter-APD
Piston Cooling Jet Retainer Bolts Need To Be Inspected For The Correct Torque On Certain 3508, 3512, And 3516 Engines; And 785 trucks
Piston Cooling Jet Retainer Bolts Need To Be Inspected For The Correct Torque On Certain 3508, 3512, And 3516 Engines; And 785 trucks
Product Support Program For Installing New Bolts And Washers For The Crankshaft Counterweights On Certain D11N Tractors; 776B Tractors; 777B, 785, And 789 Trucks; And 3508, 3512, And 3516 Engines
Product Support Program For Installing New Bolts And Washers For The Crankshaft Counterweights On Certain D11N Tractors; 776B Tractors; 777B, 785, And 789 Trucks; And 3508, 3512, And 3516 Engines
Remove All 8N6862 And 8N6863 Seals From Parts Stock
Remove All 8N6862 And 8N6863 Seals From Parts Stock
Service Magazine
6V3143 Distorter Adapter Available For Use With 5P7409 Wear Sleeve Distorter For Removal Of Crankshaft Wear Sleeves{0621,1202,1160,1161}
1980/09/08
Use Of A Flex-Hone For Cylinder Liner Reconditioning{0664,0674,1216}
1981/12/21
Piston And Connecting Rod Assembly Storage Cabinet{0600}
1982/01/18
Engine Storage; Engine Start-Up After Storage{1000}
1982/02/22
Use 6V6035 Hardness Tester On Crankshafts{0651,1202}
1982/02/22
Correct Use Of 6V2023 Flow Check Adapter Group Is Important To Prevent Damage To An Engine{0651,0654,1250}
1982/03/22
Separate Valve Stem Gauges Available{0653,1000}
1982/06/07
Service Information For Easier Use Of The 6V3100 Timing Indicator Group{0651,1250,1156,1157}
1982/10/11
Reference Chart for Engine Improvements{0374,1000}
1982/10/25
Use 6V6147 Polishing Wheel To Clean Piston Pins{0675,1214}
1982/11/08
Use the 6V6167 Contact Point to Measure Wear Steps on Piston Pins{0653}
1982/11/22
Engine Valve Stem &quot;Use Again&quot; Specifications{0653,1105}
1983/02/28
Procedure To Clean Oil Passages In Crankshafts And Cylinder Blocks{0622,0675,1201,1202}
1983/05/16
Reuse Of Engine Bearings{1230}
1983/05/16
Special Procedure Needed To Clean 3500 Series Engine Pistons{0374,1214}
1983/05/30
Valve Damage Can Be Caused By Short Intervals Of Engine Operation In Very Cold Temperatures{1105,1208}
1983/10/17
Crankshaft Failures{1202,1230}
1983/11/21
Reuse Of Engine Bearings{1230,1219,1203}
1983/11/21
Remanufactured Undersize Crankshafts Are Available{1202}
1983/11/21
Installing New Copper Bonded Bearings Can Extend Engine Life{1230,1203,1219}
1985/04/29
Use Caterpillar 6V50 Engine Timing Indicator For Accurate Readings{0782,0785,0775}
1985/05/27
Check 5P7435 Tee Adapter Groups In The 6V3100 Engine Timing Indicator Groups{0782}
1985/06/03
Maximum Wear Limits Established For Camshaft Roller Followers{1209}
1985/09/30
Two, New Top Dead Center Magnetic Transducers Available{0651,0653,1214,1250}
1985/10/07
Remanufactured Crankshafts Are Available In Standard And Two Undersize Dimensions (U.S. and Canada){1202,7754}
1985/11/18
Checking Or Adjusting Valve Clearances{1105,1208,1123}
1986/01/13
New 8T2998 Lubricant Available{0645,1210}
1986/02/17
New Index Lists Engine Special Instructions By SMCS Code{1000,0374}
1986/04/07
Increase Piston Reuse With Keystone Piston Ring Gauge Group{1214,1215}
1986/06/16
Bearing Failures On Engines Due To Lack Of Lubrication{1230,1219,1203,1202}
1986/09/08
Check Connecting Rods After Engine Failures Involving Hydraulic Lock{1218,1225}
1986/10/20
New Indicator Instrument Group Available To Measure Crankcase Blowby And Radiator Air Velocity{0781,1200,1350}
1986/10/27
Correct Adjustment Of Fuel Shut-Off Solenoid Shaft Can Prevent Failures{1259}
1977/08/08
Tools Now Available To Ream And/Or Hone 0.500&quot; (12.70 mm) Diameter Valve Guides{0663}
1977/08/22
Crankshaft Support Groups Are Available To Measure Bent Crankshafts{0653,1202}
1977/11/07
Modification To Prevent Starter From Remaining Engaged With Flywheel After Engine Starts{1400,1450}
1987/03/16
Improved High Idle Display Of The 6V3100 And 8T5300/8T5301 Engine Timing Indicator Groups{0781}
1987/03/16
The Caterpillar Fuel Flow Monitor System Available {0782,1000,1250}
1987/05/11
Additional Guidelines For Using The 8T2700 Blowby/Air Flow Indicator Group {0781,1200,1350}
1987/07/20
Microfiche For Replacement Engine Bills Of Material {0374,1000}
1987/10/26
Correct Torque Value For Alternator Drive Pulley Retaining Nut Is Important{1405}
1987/11/23
5P8665 Cylinder Liner Puller Makes Liner Removal Easier And Faster{0621,1216}
1978/01/09
Tolerance Added To Valve Clearance Specifications{1105,0374}
1978/01/16
Valve Damage Can Be Caused By Short Intervals Of Engine Operation In Very Cold Temperatures{1105,1208}
1978/01/30
Use Again Specifications For Valve Springs Are Changed{1108}
1978/03/06
Use 6V100 Tool Arrangement To Remove And Install Piston Pin Bearings For Both Tapered And Standard Connecting Rods{0620,1218}
1978/04/24
Explanation Of Nomenclature Used In Engine Performance{1000,0374}
1978/05/15
Use New Main Bearings In Replacement Cylinder Blocks{1203,1201}
1978/06/12
Sleeve-Type Ring Compressors Can Be Used For Installation Of Pistons From The Bottom Of The Engine{0622}
1978/08/21
Change In Procedure To Check Main Bearing Clearance{1203}
1978/08/28
Large Engine Blowby Group Available To Measure Crankcase Blowby And Radiator Air Velocity{0781,1200,1350}
1988/06/20
New Rocker Arm Shaft Assembly and Bolts Used{1102}
1988/09/05
New Oil Seal For Water Pumps Has Hydrodynamic Grooves{1361,1389}
1988/11/21
New Alternator Drive Pulley Has Hardened Wear Sleeve; New Seal Used On Pulley{1425,1357}
1988/12/12
New 6V87 Gauge Measures Valve Stem Wear{0653,1105}
1979/01/08
Current Chart For Dynamometer Adapters{0651,1000}
1979/01/22
5P3519 Piston Ring Gauge Has Improved Design For Better Accuracy And Easier Use; Corrected Information For Use On Pistons That Have Two Ring Grooves{0653,1214}
1979/05/14
A New Method To Clean And Polish Engine Valve Stems{0674,1105}
1979/05/28
New Centering Rings For Oversized Main Bearings{0665,1230}
1979/06/04
Why Engines Are Damaged By Fuel Sulfur{1104,1216,1280,1318,1215}
1979/08/27
Cranking Speeds Necessary To Start Diesel Engines{0374,1000,1450}
1979/09/24
Fuel Sulfur-Your Diesel's Silent Enemy{0375,1280}
1979/12/17
New Cylinder Blocks, Main Bearing Caps, And Main Bearing Cap Bolts Used{1201}
1989/04/03
New Viton Rubber Seals Used{1302,1307,1312,1306,1317,1200}
1989/07/10
Check The Radiator Fan Spider Assembly When Doing Yearly General Maintenance{1356}
1989/07/24
Lube System Screen Assembly Available For Use During Dynamometer Testing{1307}
1989/08/21
New Design Alternator Belt Used{1405,1406}
1989/09/18
New Spacer Used In Alternator Belt Guard Group{7168}
1989/10/23
Engine Coolant Can Be Recycled{1395}
1989/11/13
Modification Of 2W1054 Screen Assembly For Use During Dynamometer Testing{1307}
1989/12/11
New Inlet/Exhaust Valve With Improved Valve Seat Angle, New Valve Guide, New Cylinder Head Assemblies With New Inlet Valve Seats {1100,1103,1104,1105}
1990/02/26
New Plug Used In Front Housing For Fuel Injection Control Group{1151,1298}
1990/03/05
Shorter Bolt Used To Hold Oil Pan Drain Cover{1302}
1990/03/12
Improved Seals Used; Seal Replacement In Folded Core Radiators{1353}
1990/06/04
New Lifter Assembly Reduces Pitting And Spalling Of Camshaft Lobes{1209}
1990/06/04
New Exhaust Valves Are Used In Caterpillar Remanufactured Cylinder Heads{1105,1101}
1990/10/08
New Cylinder Head Gasket And Higher Cylinder Head Bolt Torque{1124,1101}
1990/10/29
Improved 7W7730 Cylinder Head Gasket Provides Better Sealing Capability{1124}
1990/10/29
New Alternator Drive Pulley Seal Used With New Drive Pulley; Poly-Vee Belt Can Be Installed {1425,1357}
1990/11/12
Crankshaft Wear Sleeve Has Smaller Inside Diameter{1160,1161}
1991/02/25
New Rotocoil Used In Cylinder Head Group; New Valve Stem Oil Shield Used In Locomotive Engine Cylinder Head Group{1109,1100}
1991/03/11
New Cylinder Blocks And Crankshafts Used{1201,1202,1231}
1991/03/25
Rear Gear (Cam Drive) Groups Improved{1206,1201,1212,7551,7552,7553}
1991/05/13
New Steel Plunger Used In Oil Filter Relief Valve Plunger; Use 2P4005 Oil Filters Instead Of 1R0716 Oil Filters{1315,1318}
1992/07/13
Correct Identification Of Rocker Arm Assembly Components{1123}
1992/11/09
New Spacer Plate Gasket Provides Improved Sealing Around Push Rod Compartment{1221}
1992/11/16
New Cylinder Head Bolt Tightening Procedure{1100}
1992/12/21
Modifying Former 2W8888 Rocker Arm Shaft For Use With New 8T7581 Rocker Arm Shaft Bolt{1102}
1992/12/21
New Piston And Rod Group Has Lower Top Ring Position And Improved Ring Groove Cooling{1225}
1993/03/22
Service Life of Crankshaft Gears Can Be Extended{1204}
1993/07/26
New Cylinder Head Gasket Used{1124}
1993/09/20
New Crankshaft Seal Groups Prevent Oil Lip Damage {1160,1161}
1993/10/04
Engine News
Improved Alternator Adjusting Rod {1405}
2005/03/07
Service Magazine
Two New Tools Check Tension on Engine Belts {0701, 0767}
2004/05/03
Operation and Maintenance Manual
Engine Mounts - Check
3500 Industrial and Generator Set Engines
Reuse And Salvage Guidelines
Specifications for the Inspection of Trunnions for Series 3500 Family of Engines {1154}
Specifications for the Inspection of Trunnions for Series 3500 Family of Engines {1154}
Inspection of Rear Engine Mounts on 3500 Family of Engines {1152, 1154}
Inspection of Rear Engine Mounts on 3500 Family of Engines {1152, 1154}
Service Magazine
New Service Magazine Special Edition (Product Support Update-3500 Machine Engines) Available {1000}
1997/05/05
Engine News
Large Engine Blowby Group Available To Measure Crankcase Blowby And Radiator Air Velocity.
1988/07/01
Shorter Bolt Used To Hold Oil Pan Drain Cover
1990/03/01
New Pickup Assembly In Sump Pump Group Attachment Removes More Oil From Oil Pan
1991/09/01
New Oil Pan With Oil Level Sensor Mounting Hole{1302}
1995/01/01
Summary Of Improvements To Deep Sump Oil Pans{1302}
1999/09/01
New Oil Pans {1302}
2003/10/01
Technical Information Bulletin
Oil Pan Cracking
Oil Pan Cracking
Specifications
Engine Oil Pan
3500 Generator Set Engines
Reuse And Salvage Guidelines
Reuse and Salvage for 3500, 3600 & C175 Engine Oil Pans {1302}
Reuse and Salvage for 3500, 3600 & C175 Engine Oil Pans {1302}
Disassembly and Assembly
Oil Pan
3500 GENERATOR SET ENGINES
Service Magazine
New Indicator Instrument Group Available To Measure Crankcase Blowby And Radiator Air Velocity{0781,1200,1350}
1986/10/27
Large Engine Blowby Group Available To Measure Crankcase Blowby And Radiator Air Velocity{0781,1200,1350}
1988/06/20
New Viton Rubber Seals Used{1302,1307,1312,1306,1317,1200}
1989/07/10
Shorter Bolt Used To Hold Oil Pan Drain Cover{1302}
1990/03/12
Engine News
A Process for Product Support has been Established for the Custom Parts that are part of the 3500 Family and 3600 Family of Engine Packages {1000, 1800}
2001/10/01
New Cover Seals are Available {1107, 1201, 1210}
2002/11/01
Disassembly and Assembly
Connecting Rod Bearings
3500 GENERATOR SET ENGINES
Crankshaft Main Bearings
3500 GENERATOR SET ENGINES
Camshaft Bearings
3500 GENERATOR SET ENGINES
Service Magazine
Inspection Marks On Bearings{7551,1230,1226,1203,1219,1227}
1982/05/03
Different Thread Lubricant Can Be Used On Connecting Rod, Main Bearing Cap And Counterweight Bolts{1203,1225,1231}
1989/11/06
Engine News
In The Future, Oversize And Undersize Connecting Rod And Main Bearings Will Have Size Identification Marks In Metric Units
1980/07/09
Use 6V6147 Polishing Wheel To Clean Piston Pins
1982/11/10
Special Procedure Needed To Clean 3500 Series Engine Pistons
1983/07/06
Increase Piston Reuse With Keystone Piston Ring Gauge Group
1986/07/01
Check Connecting Rods After Engine Failures Involving Hydraulic Lock
1986/12/01
Use Only Paint To Mark Connecting Rod Caps For Torque-Turn Method
1987/06/01
Testing Connecting Rod Eye Bushings When Overhauling Engines
1987/07/01
Different Thread Lubricant Can Be Used On Connecting Rod, Main Bearing Cap And Counterweight Bolts
1989/11/01
New Piston Skirt Used In Piston Group
1991/09/01
New Piston Crown And Piston Skirt Used In Basic Piston Group; New Cooling Jet Used In Cylinder Block Group
1991/10/01
New Connecting Rod Assembly Used
1992/11/01
New Connecting Rod Bearing Used In Piston And Rod Groups
1993/01/01
New Piston And Rod Group Has Lower Top Ring Position And Improved Ring Groove Cooling
1993/03/01
New 9U7360 Piston Ring Groove Gauge Group Available
1993/10/01
New Connecting Rod Identification Used On Engines
1993/10/01
Verification of Connecting Rod Eye Bushing Retention When Overhauling Engines{1218}
1994/11/01
Connecting Rod Assembly Includes New Rod Eye Sleeve Bearing {1218,1219}
1995/04/01
New Rod Bearings Have Higher Fatigue Strength {1219}
1995/05/01
5P-8665 Liner Puller Group Changed To Accommodate Cylinder Liner With Larger Diameter Top Flange{1216}
1995/09/01
Installation Of Piston Pin Retainer {1215}
1997/02/17
Process Changes Result In Improved 3500 Engine Remanufactured Connecting Rod Assembly{1218}
1998/03/01
New Remanufactured 3500 Engine Connecting Rod Results From Improved Remanufacturing Processes {1218}
1998/07/01
Recommended Lubrication And Torque Procedure For Connecting Rod Bolts {1218}
1998/09/01
A New Top Piston Ring Promotes Reduced Cylinder Liner Wear {1214, 1215}
2002/12/01
Use the Correct Tooling for Installing Piston Rings {1214, 1215}
2003/03/01
New Fabricated Tool for Piston Pin Installation {1225}
2003/08/01
Introduction of New Pistons and Remanufactured Cylinder Packs {1214, 1239}
2006/06/26
Some Pistons and Cylinder Packs are Cancelled and Replaced {1214}
2006/08/07
The Piston Pin Retainer Is Now Marked for Correct Orientation {1214}
2004/02/01
A Parts Kit for the Piston Cooling Jets and Retainers for the Piston Cooling Jets is Now Cancelled {1331}
2004/06/01
The Piston Pin Retainer is Now Marked for Correct Orientation {1214}
2004/03/01
A New Piston Pin Retainer is Used {1214}
2004/06/01
Addition to Specifications for "Piston and Rings (One-Piece Piston)" {1214, 1215}
2005/01/31
Tightness of Bolted Joints with the Torque Turn Procedure {1101, 1202, 1203, 1218}
2005/04/18
New Piston and Rod Group {1225}
2006/06/26
New Guidelines for Inspecting Pistons {1214}
2006/01/02
New Procedure for Measuring the Connecting Rod {1218, 1225}
2006/08/14
New Piston Assemblies Are Used {1225}
2008/07/14
Special Instruction
Using Caterpillar Cylinder Pack Pulling Tools{1239}
Using Caterpillar Cylinder Pack Pulling Tools{1239}
Piston Cleaning Procedure{1214}
Piston Cleaning Procedure{1214}
Use Of 5P8709 Tool Group For Alignment Of Piston Cooling Jets{1331}
Use Of 5P8709 Tool Group For Alignment Of Piston Cooling Jets{1331}
Using The 5P2050 Connecting Rod Checking Fixture{0767, 1218}
Using The 5P2050 Connecting Rod Checking Fixture{0767, 1218}
Install the Correct Piston Cooling Jet and the Correct Retainer for the One-Piece Piston{1214, 1331}
Install the Correct Piston Cooling Jet and the Correct Retainer for the One-Piece Piston{1214, 1331}
Parts to Replace in the Event of Hydraulic Lock or Piston to Valve Contact{1000, 1102, 1216, 1225, 1250, 1290}
Parts to Replace in the Event of Hydraulic Lock or Piston to Valve Contact{1000, 1102, 1216, 1225, 1250, 1290}
Piston Ring Gap Alignment Influence on High Blowby and Oil Consumption on All Engines {1000, 1215}
Piston Ring Gap Alignment Influence on High Blowby and Oil Consumption on All Engines {1000, 1215}
Service Letter-NACD
Piston Cooling Jet Retainer Bolts Need To Be Inspected For The Correct Torque On Certain 3508, 3512, And 3516 Engines; And 785 trucks
Piston Cooling Jet Retainer Bolts Need To Be Inspected For The Correct Torque On Certain 3508, 3512, And 3516 Engines; And 785 trucks
Service Letter-Australia
Service Letter-CFEL
Service Letter-CSARL
Service Letter-Americas
Service Letter-Truck/Ag/Marine
Technical Information Bulletin
Deburr Process For 3500 Connecting Rods Improves Reusability And Decreases Rod To Crankshaft Wear
Deburr Process For 3500 Connecting Rods Improves Reusability And Decreases Rod To Crankshaft Wear
Information that is required to understanding and the determining of the root cause of a piston pin joint failure
Information that is required to understanding and the determining of the root cause of a piston pin joint failure
Failure of Some Bearings In 3500 and G3600 Engines{1225}
Failure of Some Bearings In 3500 and G3600 Engines{1225}
Identifying Connecting Rod Bearings and Main Bearings that Must Not Be Used on 3500 and G3600 Engines{1202, 1225, 1230}
Identifying Connecting Rod Bearings and Main Bearings that Must Not Be Used on 3500 and G3600 Engines{1202, 1225, 1230}
Do Not Use Unapproved Connecting Rod 7N-2405 Bolts for 3500 and G3500 Engines{1225, 7553}
Do Not Use Unapproved Connecting Rod 7N-2405 Bolts for 3500 and G3500 Engines{1225, 7553}
Piston Ring Gap Alignment Influence on High Blowby and Oil Consumption on All Engines {1000, 1215}
Piston Ring Gap Alignment Influence on High Blowby and Oil Consumption on All Engines {1000, 1215}
Specifications
Piston and Rings - Two-Piece Piston
3500 Generator Set Engines
Engine Oil Cooler Bypass and Cooling Jet Sequence Valves
3500 Generator Set Engines
Connecting Rod
3500 Generator Set Engines
Tool Operating Manual
NEHS1227: 477-3197 C27 Piston Ring Gauge Group {0374, 0599, 0700, 0701, 1214, 1215}
NEHS1227: 477-3197 C27 Piston Ring Gauge Group {0374, 0599, 0700, 0701, 1214, 1215}
Service Letter-China
Piston Cooling Jet Retainer Bolts Need To Be Inspected For The Correct Torque On Certain 3508, 3512, And 3516 Engines; And 785 trucks
Piston Cooling Jet Retainer Bolts Need To Be Inspected For The Correct Torque On Certain 3508, 3512, And 3516 Engines; And 785 trucks
Service Letter-Asia
Systems Operation
Pistons, Rings and Connecting Rods - Two-Piece Piston
3500 Generator Set Engines
Pistons, Rings and Connecting Rods - One-Piece Piston
3500 Generator Set Engines
Reuse And Salvage Guidelines
Reuse and Salvage for Connecting Rods {1218}
Reuse and Salvage for Connecting Rods {1218}
Inspection Procedures and Specifications for Pistons and Piston Pins {1214, 1214}
Inspection Procedures and Specifications for Pistons and Piston Pins {1214, 1214}
Visual Inspection of Main Bearings and Connecting Rod Bearings {1202, 1203, 1225, 1230}
Visual Inspection of Main Bearings and Connecting Rod Bearings {1202, 1203, 1225, 1230}
Information Release Memo
REMAN 3500 ENGINE CORE ACCEPTANCE CRITERIA REVISION AND OTHER RECENT PRODUCT IMPROVEMENTS
REMAN 3500 ENGINE CORE ACCEPTANCE CRITERIA REVISION AND OTHER RECENT PRODUCT IMPROVEMENTS
Service Letter-APD
Piston Cooling Jet Retainer Bolts Need To Be Inspected For The Correct Torque On Certain 3508, 3512, And 3516 Engines; And 785 trucks
Piston Cooling Jet Retainer Bolts Need To Be Inspected For The Correct Torque On Certain 3508, 3512, And 3516 Engines; And 785 trucks
Testing and Adjusting
Compression
3500 Generator Set Engines
Excessive Bearing Wear - Inspect
3500 Generator Set Engines
Connecting Rod Bearings
3500 Generator Set Engines
Crankcase Pressure
3500 Generator Set Engines
Disassembly and Assembly
Connecting Rod Bearings
3500 GENERATOR SET ENGINES
Pistons And Connecting Rod Assemblies
3500 GENERATOR SET ENGINES
Cylinder Liners
3500 GENERATOR SET ENGINES
Service Magazine
Piston And Connecting Rod Assembly Storage Cabinet{0600}
1982/01/18
Use New Special Instruction To Install 5P6595 Insert In Cylinder Liner Seats{1216,0621}
1982/05/03
Inspection Marks On Bearings{7551,1230,1226,1203,1219,1227}
1982/05/03
New Bearing Standard: Quantity Of One Part Number Now Has Both Halves Of The Bearing{7551}
1982/08/09
Use 6V6147 Polishing Wheel To Clean Piston Pins{0675,1214}
1982/11/08
Use the 6V6167 Contact Point to Measure Wear Steps on Piston Pins{0653}
1982/11/22
Reuse Of Engine Bearings{1230}
1983/05/16
Special Procedure Needed To Clean 3500 Series Engine Pistons{0374,1214}
1983/05/30
Reuse Of Engine Bearings{1230,1219,1203}
1983/11/21
Installing New Copper Bonded Bearings Can Extend Engine Life{1230,1203,1219}
1985/04/29
Two, New Top Dead Center Magnetic Transducers Available{0651,0653,1214,1250}
1985/10/07
Determining The Cause Of Glow Plug Tip Failures{1053,1105,1412}
1986/06/02
Increase Piston Reuse With Keystone Piston Ring Gauge Group{1214,1215}
1986/06/16
Bearing Failures On Engines Due To Lack Of Lubrication{1230,1219,1203,1202}
1986/09/08
Check Connecting Rods After Engine Failures Involving Hydraulic Lock{1218,1225}
1986/10/20
Use Only Paint To Mark Connecting Rod Caps For Torque-Turn Method {1218,1219}
1987/06/01
Testing Connecting Rod Eye Bushings When Overhauling Engines{1218}
1987/07/06
Locating Bushings For The 5P3550 Rod Boring Machine Will Now Hold Tapered Piston Pin Bushings {0626}
1978/04/17
Use 6V100 Tool Arrangement To Remove And Install Piston Pin Bearings For Both Tapered And Standard Connecting Rods{0620,1218}
1978/04/24
Sleeve-Type Ring Compressors Can Be Used For Installation Of Pistons From The Bottom Of The Engine{0622}
1978/08/21
5P3519 Piston Ring Gauge Has Improved Design For Better Accuracy And Easier Use; Corrected Information For Use On Pistons That Have Two Ring Grooves{0653,1214}
1979/05/14
Why Engines Are Damaged By Fuel Sulfur{1104,1216,1280,1318,1215}
1979/08/27
Fuel Sulfur-Your Diesel's Silent Enemy{0375,1280}
1979/12/17
Different Thread Lubricant Can Be Used On Connecting Rod, Main Bearing Cap And Counterweight Bolts{1203,1225,1231}
1989/11/06
New Piston Skirt Used In Piston Group{1214}
1991/09/23
New Piston Crown And Piston Skirt Used In Basic Piston Group; New Cooling Jet Used In Cylinder Block Group{1214,1331}
1991/09/30
New Connecting Rod Assembly Used{1218}
1992/11/16
New Connecting Rod Bearing Used In Piston And Rod Groups {1219}
1993/01/25
New Piston And Rod Group Has Lower Top Ring Position And Improved Ring Groove Cooling{1225}
1993/03/22
New 9U7360 Piston Ring Groove Gauge Group Available {0763,1214,1215}
1993/10/11
New Connecting Rod Identification Used On Engines {1218}
1993/10/11
Verification of Connecting Rod Eye Bushing Retention When Overhauling Engines{1218}
1994/10/31
New Copper Lead Main and Connecting Rod Bearings Are Available For All 3500 Diesel Machine Engines {1203, 1219}
2015/07/23
New Indicator Instrument Group Available To Measure Crankcase Blowby And Radiator Air Velocity{0781,1200,1350}
1986/10/27
Check The Radiator Fan Spider Assembly When Doing Yearly General Maintenance{1356}
1989/07/24
Engine Coolant Can Be Recycled{1395}
1989/11/13
Engine News
8T5314 Socket Adapter Available To Correctly Install Alternator Pulley Nut
1988/01/01
New Crankshaft Damper Assembly Used {1205}
1995/04/01
New Seal for the Front Housing {1151, 1207}
2004/06/01
A New Stub Shaft Is Available for 3500 Commercial Engines {1359}
2014/01/31
A New Stub Shaft Is Available for 3500 Commercial Engines {1359}
A New Stub Shaft Is Available for 3500 Commercial Engines {1359}
Operation and Maintenance Manual
Crankshaft Vibration Damper - Inspect
3500 Industrial and Generator Set Engines
Special Instruction
Upgrading Alternators To Include An Integrated Circuit Regulator{1405, 1410}
Upgrading Alternators To Include An Integrated Circuit Regulator{1405, 1410}
Reuse And Salvage Guidelines
Reuse and Salvage for Cast Iron & Steel Pulleys and Stub Shafts {1205, 1207, 1384, 1425}
Reuse and Salvage for Cast Iron & Steel Pulleys and Stub Shafts {1205, 1207, 1384, 1425}
Service Magazine
New Regulator And Field Coil Assemblies Used{1410,1405}
1981/11/23
Voltage Regulator Cross Reference Chart{1410,1405}
1985/07/01
Identification Of External Terminals On Alternators{1405,1406,1400}
1987/03/23
Alternator &quot;R&quot; Terminal Wire Assembly Available For Wiring Harness Repair{1408}
1987/05/04
Alternator/Generator Output Test On The Engine{1401,1404,1405,1406}
1987/05/04
Check Alternator Output Connection Prior To Machine Delivery{1405}
1987/05/18
Remanufactured Heavy-Duty Starters And High-Amp Alternators{1405,1453}
1987/05/25
Correct Torque Value For Alternator Drive Pulley Retaining Nut Is Important{1405}
1987/11/23
8T5314 Socket Adapter Available To Correctly Install Alternator Pulley Nut {0601}
1988/01/25
New Alternator Drive Pulley Has Hardened Wear Sleeve; New Seal Used On Pulley{1425,1357}
1988/12/12
New 35-Ampere Alternator Used On Some Engines In Caterpillar Equipment{1405,1406}
1979/08/13
Voltage Regulator Can Cause Variable Ammeter Indications{1410,1401,1405,1406,7467}
1979/10/22
New Alternator Drive Pulley Seal Used With New Drive Pulley; Poly-Vee Belt Can Be Installed {1425,1357}
1990/11/12
Two New Tools Check Tension on Engine Belts {0701, 0767}
2004/05/03
Engine News
Correct Installation of Front Gear Train Idler Shaft{1237}
1994/11/01
The Torque Has Been Increased For The Bolts That Fasten The Stub Shafts To The Engine Cylinder Block {1237}
2001/11/01
Service Magazine
Correct Torque Required For Bolts In Rear Gear Groups; Specification Omitted From Some Service Manuals{1204,1237,7568}
1990/04/02
Engine News
Separate Valve Stem Gauges Available
1982/08/25
Use FT1711 Light Table For Cylinder Liner Inspection
1982/12/15
New Service Centers For 6V3100 Engine Timing Indicator Group
1983/10/26
New Engine Timing Indicator Group Available
1986/07/01
New Indicator Instrument Group Available To Measure Crankcase Blowby And Radiator Air Velocity
1986/11/01
Improved High Idle Display Of The 6V3100 And 8T5300/8T5301 Engine Timing Indicator Groups
1987/03/01
Additional Guidelines For Using The 8T2700 Blowby/Air Flow Indicator Group
1987/07/01
Modification Of 2W1054 Screen Assembly For Use During Dynamometer Testing
1989/12/01
New 9U7360 Piston Ring Groove Gauge Group Available
1993/10/01
Dynamometer Testing of Electronic Engines{1000}
1995/10/01
Tools Ease the Removal and the Installation of Main Bearing Caps {0700, 0705}
2004/02/01
Special Instruction
Troubleshooting And Repair Of The 5P2160 Engine Horsepower Meter Arrangement<SUP><FONT SIZE=-1>*</FONT></SUP>{0781, 0782}
Troubleshooting And Repair Of The 5P2160 Engine Horsepower Meter Arrangement*{0781, 0782}
Using The 5P2160 Engine Horsepower Meter Arrangement<SUP><FONT SIZE=-1>*</FONT></SUP>{0781, 0782}
Using The 5P2160 Engine Horsepower Meter Arrangement*{0781, 0782}
Using The 4S6553 Engine Evaluation Test Group{0781}
Using The 4S6553 Engine Evaluation Test Group{0781}
Using The 6V4060 Engine Set Point Indicator Group{0781}
Using The 6V4060 Engine Set Point Indicator Group{0781}
Electronic Repair Of 6V3100 Diesel Engine Timing Indicator{0651, 1250}
Electronic Repair Of 6V3100 Diesel Engine Timing Indicator{0651, 1250}
Using Caterpillar Cylinder Pack Pulling Tools{1239}
Using Caterpillar Cylinder Pack Pulling Tools{1239}
Use of the 4C6534 Speed Switch Calibration Harness{0781, 0785}
Use of the 4C6534 Speed Switch Calibration Harness{0781, 0785}
Using the 1U5470 Engine Pressure Group{0781}
Using the 1U5470 Engine Pressure Group{0781}
Using the 1U-8860 Large Engine Blowby Pickup Group{0781, 0785}
Using the 1U-8860 Large Engine Blowby Pickup Group{0781, 0785}
Use of the 4C3502 Engine Repair Indicator Kit{0781, 1000}
Use of the 4C3502 Engine Repair Indicator Kit{0781, 1000}
Using the 4C6821 Injection Line Speed Pickup Group{0781}
Using the 4C6821 Injection Line Speed Pickup Group{0781}
Installing Crankshaft Seals And Wear Sleeves Using The Former 9S8868, 9S8873, 9S8881 And 9S8888 Tools Groups{1160, 1161, 0704}
Installing Crankshaft Seals And Wear Sleeves Using The Former 9S8868, 9S8873, 9S8881 And 9S8888 Tools Groups{1160, 1161, 0704}
Using The 5P6524 Engine Timing Indicator Group And 1P540 Flow Checking Tool Group{0782, 1000}
Using The 5P6524 Engine Timing Indicator Group And 1P540 Flow Checking Tool Group{0782, 1000}
Use Of 6V4805 Valve Seat Insert Puller Group{0703}
Use Of 6V4805 Valve Seat Insert Puller Group{0703}
Tool Operating Manual
Using The Inspection Borescopes 1U5268 and 8T9290 Borescopes
Using The Inspection Borescopes 1U5268 and 8T9290 Borescopes
Service Magazine
Piston And Connecting Rod Assembly Storage Cabinet{0600}
1982/01/18
Use New Special Instruction To Install 5P6595 Insert In Cylinder Liner Seats{1216,0621}
1982/05/03
Use 6V6147 Polishing Wheel To Clean Piston Pins{0675,1214}
1982/11/08
Make Change To 6V2100 Multitach And 5P9698 Calibrator{0651}
1982/11/15
Procedure To Clean Oil Passages In Crankshafts And Cylinder Blocks{0622,0675,1201,1202}
1983/05/16
Use Caterpillar 6V50 Engine Timing Indicator For Accurate Readings{0782,0785,0775}
1985/05/27
Check 5P7435 Tee Adapter Groups In The 6V3100 Engine Timing Indicator Groups{0782}
1985/06/03
New Engine Timing Indicator Group Available {0781,0782}
1986/07/07
New Indicator Instrument Group Available To Measure Crankcase Blowby And Radiator Air Velocity{0781,1200,1350}
1986/10/27
New Special Instruction For Troubleshooting 5P2150 Engine Horsepower Meter{0651,1250}
1977/01/17
Troubleshooting The Tachometer System Of The 4S6553 Engine Instrument Group{0651}
1977/10/10
Improved High Idle Display Of The 6V3100 And 8T5300/8T5301 Engine Timing Indicator Groups{0781}
1987/03/16
Additional Guidelines For Using The 8T2700 Blowby/Air Flow Indicator Group {0781,1200,1350}
1987/07/20
Extraction Tools For &quot;Live Oil Sampling&quot;{7770,0770,0781,0783,0784}
1988/04/18
Installation Of Valves For Live Oil Sampling{7770,0770,0781,0783,0784}
1988/06/06
Large Engine Blowby Group Available To Measure Crankcase Blowby And Radiator Air Velocity{0781,1200,1350}
1988/06/20
New 6V87 Gauge Measures Valve Stem Wear{0653,1105}
1979/01/08
Current Chart For Dynamometer Adapters{0651,1000}
1979/01/22
6V117 And 6V2001 Bushings Used In 9S8140 Pressurizing Pump Group Are Available For Parts Service{0651}
1979/06/25
Lube System Screen Assembly Available For Use During Dynamometer Testing{1307}
1989/08/21
Modification Of 2W1054 Screen Assembly For Use During Dynamometer Testing{1307}
1989/12/11
Valve Seat Insert Removal Tools {0703,1103}
1993/02/15
New 9U7360 Piston Ring Groove Gauge Group Available {0763,1214,1215}
1993/10/11
Tools Used To Remove And Install Both Sizes Of Camshaft Bearings In 3500B Engines{1211,0701}
1996/12/09
Use 134-5195 Adapter Cable For T-harness In Electronic Control Systems{1900,0781}
1998/03/09
Tools Ease the Removal and the Installation of Main Bearing Caps {0700, 0705}
2004/02/01

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