3116 Industrial Engine 4PG00001-UP ELECTRICAL AND STARTING SYSTEM Caterpillar SIS

INDUSTRIAL ENGINE 3116 INDUSTRIAL ENGINE 4PG
3116 Industrial Engine 4PG00001-UP SEBP1789 3116 4PG (1988)

Parts group 3116:

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ELECTRICAL AND STARTING SYSTEM

ALTERNATOR GP-CHARGING

6I-0084 MOUNTING GP-ALTERNATOR

6I-0084 MOUNTING GP-ALTERNATOR
AN ATTACHMENT

9Y-3946 MOUNTING GP-ALTERNATOR

9Y-3946 MOUNTING GP-ALTERNATOR
CANNOT BE USED WITH @@@@@ 7C-8442@@@@@
AN ATTACHMENT

9Y-5371 MOUNTING GP-ALTERNATOR

9Y-5371 MOUNTING GP-ALTERNATOR
FOR USE WITH ALTERNATOR WITH 50.7 PIVOT SPOOL LENGTH, 10MM (.39 IN) PIVOT BOLT DIAMETER &, EITHER 167.6 OR 183 SWING RADIUS.
AN ATTACHMENT

9Y-8995 MOUNTING GP-ALTERNATOR

9Y-8995 MOUNTING GP-ALTERNATOR
FOR USE WITH 7 RIB POLY-RIB FAN DRIVE
AN ATTACHMENT

7C-3729 PULLEY-ALTERNATOR

7C-3729 PULLEY-ALTERNATOR
S/N 4PG570-663
2 GROOVE
PART OF 102-4049 ALTERNATOR GP-CHARGING
FOR USE WITH @@@@@ 7C-1683@@@@@
ALSO AN ATTACHMENT

7C-3938 PULLEY-ALTERNATOR

7C-3938 PULLEY-ALTERNATOR
S/N 4PG664-UP
2 GROOVE. 116.48MM OD , 22.238MM ID
PART OF 7E-8444, 9Y-1942 ALTERNATOR GP-CHARGING
FOR USE WITH 25 SI OR 27 SI SIZE, CUSTOMER SUPPLIED ALTERNATOR
ALSO AN ATTACHMENT

9Y-4056 PULLEY-ALTERNATOR

9Y-4056 PULLEY-ALTERNATOR
FOR USE WITH @@@@@ 9Y-0758@@@@@
AN ATTACHMENT

102-4049 ALTERNATOR GP-CHARGING

102-4049 ALTERNATOR GP-CHARGING
24 VOLT, 52 AMPERE
AN ATTACHMENT

121-4134 ALTERNATOR GP-CHARGING

121-4134 ALTERNATOR GP-CHARGING
12 VOLTS-115 AMPS
PART OF 7E-8448 ALTERNATOR GP-CHARGING
AN ATTACHMENT

3E-7578 ALTERNATOR GP-CHARGING

3E-7578 ALTERNATOR GP-CHARGING
24 VOLT, 50 AMPERE
PART OF 5S-9088 ALTERNATOR GP-CHARGING
AN ATTACHMENT

3T-1888 ALTERNATOR GP-CHARGING

3T-1888 ALTERNATOR GP-CHARGING
24 VOLT, 50 AMPERE
PART OF 5S-9088 ALTERNATOR GP-CHARGING
AN ATTACHMENT

3T-6352 ALTERNATOR GP-CHARGING

3T-6352 ALTERNATOR GP-CHARGING
S/N 4PG664-UP
24 VOLT, 35 AMPERE
PART OF 6N-9294 ALTERNATOR GP-CHARGING
ALSO AN ATTACHMENT

5N-5692 ALTERNATOR GP-CHARGING

5N-5692 ALTERNATOR GP-CHARGING
24-VOLT, 45-AMPERE
Type 1
AN ATTACHMENT

5N-5692 ALTERNATOR GP-CHARGING

5N-5692 ALTERNATOR GP-CHARGING
24-VOLT, 45-AMPERE
Type 2
AN ATTACHMENT

5S-9088 ALTERNATOR GP-CHARGING

5S-9088 ALTERNATOR GP-CHARGING
24 VOLT, 50 AMPERE
PART OF 9Y-1942 ALTERNATOR GP-CHARGING
AN ATTACHMENT

6C-8891 ALTERNATOR GP-CHARGING

6C-8891 ALTERNATOR GP-CHARGING
12 VOLT, 51 AMPERE
AN ATTACHMENT

6C-8892 ALTERNATOR GP-CHARGING

6C-8892 ALTERNATOR GP-CHARGING
24 VOLT, 33 AMPERE
AN ATTACHMENT

6C-8893 ALTERNATOR GP-CHARGING

6C-8893 ALTERNATOR GP-CHARGING
12 VOLT, 51 AMPERE
AN ATTACHMENT

6C-8894 ALTERNATOR GP-CHARGING

6C-8894 ALTERNATOR GP-CHARGING
24 VOLT, 33 AMPERE
AN ATTACHMENT

6N-9294 ALTERNATOR GP-CHARGING

6N-9294 ALTERNATOR GP-CHARGING
S/N 4PG664-UP
24 VOLT, 35 AMPERE
PART OF 7E-8444 ALTERNATOR GP-CHARGING
ALSO AN ATTACHMENT

6N-9294 ALTERNATOR GP-CHARGING

6N-9294 ALTERNATOR GP-CHARGING
24 VOLT, 35 AMPERE
PART OF 7E-8444 ALTERNATOR GP-CHARGING
ALSO AN ATTACHMENT

6T-1395 ALTERNATOR GP-CHARGING

6T-1395 ALTERNATOR GP-CHARGING
24 VOLT, 35 AMPERE
PART OF 6C-8892, 6C-8894 ALTERNATOR GP-CHARGING
Type 1
FIELD REPLACEMENT FOR @@@@@ 7T-2095@@@@@
AN ATTACHMENT

6T-1395 ALTERNATOR GP-CHARGING

6T-1395 ALTERNATOR GP-CHARGING
24 VOLT, 35 AMPERE
PART OF 6C-8892, 6C-8894 ALTERNATOR GP-CHARGING
Type 2
FIELD REPLACEMENT FOR @@@@@ 7T-2095@@@@@
AN ATTACHMENT

6T-1396 ALTERNATOR GP-CHARGING

6T-1396 ALTERNATOR GP-CHARGING
12 VOLT, 51 AMPERE
PART OF 6C-8891, 6C-8893 ALTERNATOR GP-CHARGING
FIELD REPLACEMENT FOR @@@@@ 7T-2096@@@@@
AN ATTACHMENT

6T-1396 ALTERNATOR GP-CHARGING

6T-1396 ALTERNATOR GP-CHARGING
12 VOLT, 51 AMPERE
PART OF 6C-8891, 6C-8893 ALTERNATOR GP-CHARGING
FIELD REPLACEMENT FOR @@@@@ 7T-2096@@@@@
AN ATTACHMENT

6T-7223 ALTERNATOR GP-CHARGING

6T-7223 ALTERNATOR GP-CHARGING
24 VOLT, 50 AMPERE
PART OF 5S-9088 ALTERNATOR GP-CHARGING
AN ATTACHMENT

7C-1683 ALTERNATOR GP-CHARGING

7C-1683 ALTERNATOR GP-CHARGING
24 VOLT - 55 AMPERE. DOES NOT INCLUDE DRIVE PULLEY
FOR USE WITH 7C-0044 DRIVE GP-FAN
CANNOT BE USED WITH 7C-8442 DRIVE GP-FAN
AN ATTACHMENT

7C-5470 ALTERNATOR GP-CHARGING

7C-5470 ALTERNATOR GP-CHARGING
S/N 4PG587-UP
12 VOLT, 51 AMP
FOR USE WITH 7C0044 DRIVE GP DRIVE BELTS NOT INCLUDED
ALSO AN ATTACHMENT

7C-6383 ALTERNATOR GP-CHARGING

7C-6383 ALTERNATOR GP-CHARGING
24 VOLT, 33 AMPERE
FOR USE WITH BASE MOUNTED ENGINE
AN ATTACHMENT

7C-6922 ALTERNATOR GP-CHARGING

7C-6922 ALTERNATOR GP-CHARGING
DRIVE BELTS NOT INCLUDED
FOR USE WITH 7C-0044 DRIVE GP-FAN, DRIVE GP
AN ATTACHMENT

7E-8444 ALTERNATOR GP-CHARGING

7E-8444 ALTERNATOR GP-CHARGING
S/N 4PG664-UP
24 VOLT, 35 AMPERE
ALSO AN ATTACHMENT

7E-8448 ALTERNATOR GP-CHARGING

7E-8448 ALTERNATOR GP-CHARGING
AN ATTACHMENT

7N-9720 ALTERNATOR GP-CHARGING

7N-9720 ALTERNATOR GP-CHARGING
S/N 4PG664-UP
24 VOLT, 35 AMPERE
PART OF 6N-9294 ALTERNATOR GP-CHARGING
ALSO AN ATTACHMENT

7T-2095 ALTERNATOR GP-CHARGING

7T-2095 ALTERNATOR GP-CHARGING
24 VOLT
PART OF 7C-6383, 7C-6922, 9Y-7095 ALTERNATOR GP-CHARGING
FIELD REPLACEMENT ORDER @@@@@ 6T-1395@@@@@
AN ATTACHMENT

7T-2096 ALTERNATOR GP-CHARGING

7T-2096 ALTERNATOR GP-CHARGING
S/N 4PG587-UP
12 VOLT
PART OF 7C-5470, 9Y-4097 ALTERNATOR GP-CHARGING
FIELD REPLACEMENT ORDER @@@@@ 6T-1396@@@@@
ALSO AN ATTACHMENT

9G-4574 ALTERNATOR GP-CHARGING

9G-4574 ALTERNATOR GP-CHARGING
S/N 4PG664-UP
24 VOLT, 35 AMPERE
PART OF 6N-9294 ALTERNATOR GP-CHARGING
ALSO AN ATTACHMENT

9G-9538 ALTERNATOR GP-CHARGING

9G-9538 ALTERNATOR GP-CHARGING
24 VOLT, 50 AMPERE
PART OF 5S-9088 ALTERNATOR GP-CHARGING
AN ATTACHMENT

9W-1082 ALTERNATOR GP-CHARGING

9W-1082 ALTERNATOR GP-CHARGING
PART OF 9Y-4055 ALTERNATOR GP-CHARGING
AN ATTACHMENT

9W-3043 ALTERNATOR GP-CHARGING

9W-3043 ALTERNATOR GP-CHARGING
S/N 4PG570-663
24 VOLT, 52 AMPERE
PART OF 102-4049, 7C-1683, 9Y-5323, 9Y-8187 ALTERNATOR GP-CHARGING
ALSO AN ATTACHMENT

9Y-1942 ALTERNATOR GP-CHARGING

9Y-1942 ALTERNATOR GP-CHARGING
24 VOLT, 50 AMPERE
CANNOT BE USED WITH @@@@@ 7C-8442@@@@@, DRIVE-FAN
AN ATTACHMENT

9Y-4055 ALTERNATOR GP-CHARGING

9Y-4055 ALTERNATOR GP-CHARGING
12 VOLT, 100 AMPERE
FOR USE WITH @@@@@ 7C-0044@@@@@, FAN DRIVE GP
CANNOT BE USED WITH @@@@@ 7C-8442@@@@@, FAN GP
AN ATTACHMENT

9Y-4097 ALTERNATOR GP-CHARGING

9Y-4097 ALTERNATOR GP-CHARGING
12 VOLT, 51 AMPERE
FOR USE WITH ENGINE MOUNTING BASE & RADIATOR PACKAGE
CANNOT BE USED WITH @@@@@ 7C-0044@@@@@, FAN DRIVE
AN ATTACHMENT

9Y-5323 ALTERNATOR GP-CHARGING

9Y-5323 ALTERNATOR GP-CHARGING
24 VOLT, 52 AMPERE
FOR USE WITH IND STATIONARY ENGINE & PACKAGE GEN SET
AN ATTACHMENT

9Y-7095 ALTERNATOR GP-CHARGING

9Y-7095 ALTERNATOR GP-CHARGING
24 VOLT
FOR USE WITH BASE MOUNTED ENGINE
AN ATTACHMENT

9Y-8187 ALTERNATOR GP-CHARGING

9Y-8187 ALTERNATOR GP-CHARGING
24 VOLT, 55 AMPERE
FOR USE WITH 7C-0044 DRIVE GP-FAN
FOR USAGE REFER TO CHART @@@@@ 9W-3043@@@@@
AN ATTACHMENT

BATTERY GP

160-5447 BATTERY GP

160-5447 BATTERY GP
24 VOLT, 90 AMP-HOUR
AN ATTACHMENT

7C-1899 BATTERY GP

7C-1899 BATTERY GP
24 VOLT, 66 AMPERE
AN ATTACHMENT

7C-1900 BATTERY GP

7C-1900 BATTERY GP
24 VOLT, 100 AMPERE
AN ATTACHMENT

7C-1976 BATTERY GP

7C-1976 BATTERY GP
24 VOLT, 67 AMPERE-425 CCA
Type 1
AN ATTACHMENT

7C-1976 BATTERY GP

7C-1976 BATTERY GP
24 VOLT, 67 AMPERE-425 CCA
Type 2
AN ATTACHMENT

7C-1977 BATTERY GP

7C-1977 BATTERY GP
24 VOLT, 92 AMPERE
AN ATTACHMENT

9Y-5704 BATTERY GP

9Y-5704 BATTERY GP
AN ATTACHMENT

7W-0825 CABLE GP-BATTERY

7W-0825 CABLE GP-BATTERY
PROVIDES POSITIVE & NEGATIVE CABLE 1879 MM ( 47 IN) LONG
AN ATTACHMENT

9Y-3529 SUPPORT GP-BATTERY

9Y-3529 SUPPORT GP-BATTERY
FOR USE WITH INDUSTRIAL BASE & 24 VOLT BATTERY GPS
AN ATTACHMENT

9Y-7334 SUPPORT GP-BATTERY

9Y-7334 SUPPORT GP-BATTERY
FOR USE WITH INDUSTRIAL BASE AND 12 VOLT BATTERY GP
AN ATTACHMENT

BOX GP

7E-4887 BOX GP-JUNCTION

7E-4887 BOX GP-JUNCTION
PART OF 7E-4886 SHUTOFF GP-ELECTRICAL
AN ATTACHMENT

9Y-3657 BOX GP-JUNCTION

9Y-3657 BOX GP-JUNCTION
PART OF 9Y-2109 SHUTOFF GP-ELECTRICAL
AN ATTACHMENT

CONTACTOR GP

100-4327 CONTACTOR GP

100-4327 CONTACTOR GP
FOR USE WITH OPTIONAL AUTOMATIC SHUTDOWN SYSTEM
AN ATTACHMENT

100-4328 CONTACTOR GP

100-4328 CONTACTOR GP
FOR USE WITH OPTIONAL AUTOMATIC SHUTDOWN SYSTEM
AN ATTACHMENT

9Y-1106 CONTACTOR GP

9Y-1106 CONTACTOR GP
OIL PRESSURE & WATER TEMPERATURE SHUTOFF
Type 1
FOR USE WITH JUNCTION BOX
CANNOT BE USED WITH ELECTRONIC MODULAR CONTROL PANEL
AN ATTACHMENT

9Y-1106 CONTACTOR GP

9Y-1106 CONTACTOR GP
OIL PRESSURE & WATER TEMPERATURE SHUTOFF
Type 2
FOR USE WITH JUNCTION BOX
CANNOT BE USED WITH ELECTRONIC MODULAR CONTROL PANEL
AN ATTACHMENT

9Y-1107 CONTACTOR GP

9Y-1107 CONTACTOR GP
OIL PRESSSURE & WATER TEMPERATURE ALARM
FOR USE WITH JUNCTION BOX
CANNOT BE USED WITH ELECTRONIC MODULAR CONTROL PANEL
AN ATTACHMENT

151-3836 CONTACTOR GP-ALARM

151-3836 CONTACTOR GP-ALARM
OIL PRESSURE
AN ATTACHMENT

115-1282 CONTACTOR GP-SHUTOFF

115-1282 CONTACTOR GP-SHUTOFF
AN ATTACHMENT

SENDER GP

9Y-0636 SENDER GP

9Y-0636 SENDER GP
24 VOLT
FOR USE WITH GAUGE GP
CANNOT BE USED WITH ELECTRONIC MODULAR CONTROL PANEL
AN ATTACHMENT

9Y-1922 SENDER GP

9Y-1922 SENDER GP
12 VOLT
FOR USE WITH GAUGE GP
AN ATTACHMENT

SENSOR GP

189-5746 SENSOR GP-SPEED

189-5746 SENSOR GP-SPEED
FIELD REPLACEMENT FOR @@@@@ 3E-7886@@@@@

2W-8918 SENSOR GP-SPEED

2W-8918 SENSOR GP-SPEED
PART OF 7W-3354 SENSOR GP-SPEED
FIELD REPLACEMENT ORDER @@@@@ 4P-5820@@@@@, 155-2270 KIT-CONNECTING PLUG, 186-3736 SOCKET-CONNECTOR
AN ATTACHMENT

318-1181 SENSOR GP-SPEED

318-1181 SENSOR GP-SPEED
PART OF 7W-3355 SENSOR GP-SPEED
AN ATTACHMENT

3E-7886 SENSOR GP-SPEED

3E-7886 SENSOR GP-SPEED
PART OF 7W-3355 SENSOR GP-SPEED
FIELD REPLACEMENT ORDER @@@@@189-5746@@@@@, 1-155-2270 KIT-REPAIR, 2-186-3736 SOCKET-CONNECTOR
AN ATTACHMENT

4P-5820 SENSOR GP-SPEED

7W-3354 SENSOR GP-SPEED

7W-3354 SENSOR GP-SPEED
FOR USE WITH @@@@@100-6570@@@@@
AN ATTACHMENT

7W-3355 SENSOR GP-SPEED

7W-3355 SENSOR GP-SPEED
PART OF 9Y-1132, 9Y-1378, 9Y-7333 TACHOMETER GP-ELECTRIC
FOR USE WITH ENGINE MOUNTED INSTRUMENT PANEL
AN ATTACHMENT

7W-3355 SENSOR GP-SPEED

7W-3355 SENSOR GP-SPEED
PART OF 9Y-1132, 9Y-1378, 9Y-7333 TACHOMETER GP-ELECTRIC
FOR USE WITH ENGINE MOUNTED INSTRUMENT PANEL
AN ATTACHMENT

SHUTOFF GP

7E-4886 SHUTOFF GP-ELECTRICAL

7E-4886 SHUTOFF GP-ELECTRICAL
12 VOLT
AN ATTACHMENT

9Y-2109 SHUTOFF GP-ELECTRICAL

9Y-2109 SHUTOFF GP-ELECTRICAL
FOR USE WITH JUNCTION BOX GP
AN ATTACHMENT

7C-4028 SOLENOID GP-SHUTOFF

7C-4028 SOLENOID GP-SHUTOFF -FUEL
24 VOLT DC. BOSS MOUNTED
Type 1
FOR USE WITH APPLICATIONS REQUIRING A 24 VOLT LATCHING TYPE SHUT-OFF SOLENOID
AN ATTACHMENT

7C-4028 SOLENOID GP-SHUTOFF

7C-4028 SOLENOID GP-SHUTOFF -FUEL
24 VOLT DC. BOSS MOUNTED
Type 2
FOR USE WITH APPLICATIONS REQUIRING A 24 VOLT LATCHING TYPE SHUT-OFF SOLENOID
AN ATTACHMENT

7C-7695 SOLENOID GP-SHUTOFF

7C-7695 SOLENOID GP-SHUTOFF -FUEL
12 VOLT
Type 1
FOR USE WITH 12 VOLT LATCHING TYPE SHUTOFF
AN ATTACHMENT

7C-7695 SOLENOID GP-SHUTOFF

7C-7695 SOLENOID GP-SHUTOFF -FUEL
12 VOLT
Type 2
FOR USE WITH 12 VOLT LATCHING TYPE SHUTOFF
AN ATTACHMENT

7C-9458 SOLENOID GP-SHUTOFF

7C-9458 SOLENOID GP-SHUTOFF -FUEL
S/N 4PG570-UP
24 VOLT. FOR APPLICATIONS REQUIRING 24 VOLT ENERGIZED TO RUN SOLENOIDS.
ALSO AN ATTACHMENT

9X-5524 SOLENOID GP-SHUTOFF

9X-5524 SOLENOID GP-SHUTOFF
24 VOLT. LATCHING
PART OF 7C-4028 SOLENOID GP-SHUTOFF
AN ATTACHMENT

9Y-0545 SOLENOID GP-SHUTOFF

9Y-0545 SOLENOID GP-SHUTOFF -FUEL
S/N 4PG587-UP
12 VOLT. ENERGIZED TO RUN. FOR APPLICATIONS REQUIRING A 12 VOLT SHUT-OFF SYSTEM
ALSO AN ATTACHMENT

SOLENOID GP

7C-4028 SOLENOID GP-SHUTOFF

7C-4028 SOLENOID GP-SHUTOFF -FUEL
24 VOLT DC. BOSS MOUNTED
Type 1
FOR USE WITH APPLICATIONS REQUIRING A 24 VOLT LATCHING TYPE SHUT-OFF SOLENOID
AN ATTACHMENT

7C-4028 SOLENOID GP-SHUTOFF

7C-4028 SOLENOID GP-SHUTOFF -FUEL
24 VOLT DC. BOSS MOUNTED
Type 2
FOR USE WITH APPLICATIONS REQUIRING A 24 VOLT LATCHING TYPE SHUT-OFF SOLENOID
AN ATTACHMENT

7C-7695 SOLENOID GP-SHUTOFF

7C-7695 SOLENOID GP-SHUTOFF -FUEL
12 VOLT
Type 1
FOR USE WITH 12 VOLT LATCHING TYPE SHUTOFF
AN ATTACHMENT

7C-7695 SOLENOID GP-SHUTOFF

7C-7695 SOLENOID GP-SHUTOFF -FUEL
12 VOLT
Type 2
FOR USE WITH 12 VOLT LATCHING TYPE SHUTOFF
AN ATTACHMENT

7C-9458 SOLENOID GP-SHUTOFF

7C-9458 SOLENOID GP-SHUTOFF -FUEL
S/N 4PG570-UP
24 VOLT. FOR APPLICATIONS REQUIRING 24 VOLT ENERGIZED TO RUN SOLENOIDS.
ALSO AN ATTACHMENT

9X-5524 SOLENOID GP-SHUTOFF

9X-5524 SOLENOID GP-SHUTOFF
24 VOLT. LATCHING
PART OF 7C-4028 SOLENOID GP-SHUTOFF
AN ATTACHMENT

9Y-0545 SOLENOID GP-SHUTOFF

9Y-0545 SOLENOID GP-SHUTOFF -FUEL
S/N 4PG587-UP
12 VOLT. ENERGIZED TO RUN. FOR APPLICATIONS REQUIRING A 12 VOLT SHUT-OFF SYSTEM
ALSO AN ATTACHMENT

STARTING AID GP

102-8823 STARTING AID GP

102-8823 STARTING AID GP
AN ATTACHMENT

106-9086 STARTING AID GP

106-9086 STARTING AID GP
22 VOLTS AT 98 AMPERES. MOUNTS BETWEEN AFTERCOOLER AND INTAKE MANIFOLD
AN ATTACHMENT

108-3010 STARTING AID GP

108-3010 STARTING AID GP
AN ATTACHMENT

112-6541 STARTING AID GP

112-6541 STARTING AID GP
AN ATTACHMENT

7E-4860 STARTING AID GP-ETHER

7E-4860 STARTING AID GP-ETHER
12 VOLT. SPRAY ATOMIZER, 7N0296 ETHER CYLINDER AS. MUST BE PROCURED LOCALLY FROM YOUR CATERPILLAR DEALER
AN ATTACHMENT

7E-4861 STARTING AID GP-ETHER

7E-4861 STARTING AID GP-ETHER
24 VOLT. SPRAY ATOMIZER, 7N0296 ETHER CYLINDER AS. MUST BE PROCURED LOCALLY FROM YOUR CATERPILLAR DEALER
AN ATTACHMENT

STARTING MOTOR GP

103-0875 STARTING MOTOR GP-ELECTRIC

103-0875 STARTING MOTOR GP-ELECTRIC
PART OF 6I-4991 STARTING MOTOR GP-ELECTRIC
AN ATTACHMENT

104-7040 STARTING MOTOR GP-ELECTRIC

104-7040 STARTING MOTOR GP-ELECTRIC
S/N 4PG570-3183
24 VOLT
PART OF 7C-0747 STARTING MOTOR GP-ELECTRIC
FIELD REPLACEMENT ORDER @@@@@106-8558@@@@@
ALSO AN ATTACHMENT

106-8557 STARTING MOTOR GP-ELECTRIC

106-8557 STARTING MOTOR GP-ELECTRIC
S/N 4PG570-UP
24 VOLT
PART OF 104-7040 STARTING MOTOR GP-ELECTRIC
FIELD REPLACEMENT ORDER @@@@@106-8558@@@@@
ALSO AN ATTACHMENT

106-8558 STARTING MOTOR GP-ELECTRIC

106-8558 STARTING MOTOR GP-ELECTRIC
24 VOLT
FIELD REPLACEMENT FOR @@@@@ 8C-4774@@@@@, @@@@@ 9X-9995@@@@@, @@@@@104-7040@@@@@, @@@@@106-8557@@@@@, @@@@@106-8559@@@@@, @@@@@ 6V-5720@@@@@

106-8559 STARTING MOTOR GP-ELECTRIC

106-8559 STARTING MOTOR GP-ELECTRIC
S/N 4PG1-3183
24 VOLT
PART OF 106-8558 STARTING MOTOR GP-ELECTRIC
FIELD REPLACEMENT ORDER @@@@@106-8558@@@@@

108-3857 STARTING MOTOR GP-ELECTRIC

108-3857 STARTING MOTOR GP-ELECTRIC
12 VOLT
AN ATTACHMENT

207-1508 STARTING MOTOR GP-ELECTRIC

207-1508 STARTING MOTOR GP-ELECTRIC
12-VOLT
PART OF 108-3857 STARTING MOTOR GP-ELECTRIC
FIELD REPLACEMENT FOR @@@@@ 7X-5987@@@@@
AN ATTACHMENT

207-1541 STARTING MOTOR GP-ELECTRIC

207-1541 STARTING MOTOR GP-ELECTRIC
24 VOLT
PART OF 7E-5979 STARTING MOTOR GP-ELECTRIC
FIELD REPLACEMENT ORDER @@@@@207-1551@@@@@
AN ATTACHMENT

207-1551 STARTING MOTOR GP-ELECTRIC

207-1551 STARTING MOTOR GP-ELECTRIC
24-VOLT
Type 1
FIELD REPLACEMENT FOR @@@@@207-1541@@@@@

207-1551 STARTING MOTOR GP-ELECTRIC

207-1551 STARTING MOTOR GP-ELECTRIC
24-VOLT
Type 2
FIELD REPLACEMENT FOR @@@@@207-1541@@@@@

3E-1944 STARTING MOTOR GP-ELECTRIC

3E-1944 STARTING MOTOR GP-ELECTRIC
S/N 4PG570-3183
24 VOLT
PART OF 8C-4774 STARTING MOTOR GP-ELECTRIC
ALSO AN ATTACHMENT

3E-2298 STARTING MOTOR GP-ELECTRIC

3E-2298 STARTING MOTOR GP-ELECTRIC
S/N 4PG1-3183
24 VOLT
PART OF 9X-9995 STARTING MOTOR GP-ELECTRIC

3E-5382 STARTING MOTOR GP-ELECTRIC

3E-5382 STARTING MOTOR GP-ELECTRIC
S/N 4PG587-UP
12 VOLT
PART OF 7W-8759 STARTING MOTOR GP-ELECTRIC
ALSO AN ATTACHMENT

3E-5382 STARTING MOTOR GP-ELECTRIC

3E-5382 STARTING MOTOR GP-ELECTRIC
12 VOLT
PART OF 7W-8759 STARTING MOTOR GP-ELECTRIC
AN ATTACHMENT

6I-4991 STARTING MOTOR GP-ELECTRIC

6I-4991 STARTING MOTOR GP-ELECTRIC
AN ATTACHMENT

6V-4212 STARTING MOTOR GP-ELECTRIC

6V-4212 STARTING MOTOR GP-ELECTRIC
12-VOLT

6V-5720 STARTING MOTOR GP-ELECTRIC

6V-5720 STARTING MOTOR GP-ELECTRIC
S/N 4PG570-UP
24 VOLT
PART OF 104-7040 STARTING MOTOR GP-ELECTRIC
FIELD REPLACEMENT ORDER @@@@@106-8558@@@@@
ALSO AN ATTACHMENT

6V-5821 STARTING MOTOR GP-ELECTRIC

6V-5821 STARTING MOTOR GP-ELECTRIC
24 VOLT
FIELD REPLACEMENT FOR @@@@@ 9X-4507@@@@@
FOR USE WITH COLD WEATHER STARTING

7C-0747 STARTING MOTOR GP-ELECTRIC

7C-0747 STARTING MOTOR GP-ELECTRIC
S/N 4PG570-3183
24 VOLT
Type 1
ALSO AN ATTACHMENT

7C-0747 STARTING MOTOR GP-ELECTRIC

7C-0747 STARTING MOTOR GP-ELECTRIC
S/N 4PG570-3183
24 VOLT
Type 2
ALSO AN ATTACHMENT

7E-3561 STARTING MOTOR GP-ELECTRIC

7E-3561 STARTING MOTOR GP-ELECTRIC
12 VOLT
AN ATTACHMENT

7E-5979 STARTING MOTOR GP-ELECTRIC

7E-5979 STARTING MOTOR GP-ELECTRIC
24 VOLT. FOR USE IN COLD WEATHER STARTING
Type 1
AN ATTACHMENT

7E-5979 STARTING MOTOR GP-ELECTRIC

7E-5979 STARTING MOTOR GP-ELECTRIC
24 VOLT. FOR USE IN COLD WEATHER STARTING
Type 2
AN ATTACHMENT

7W-8759 STARTING MOTOR GP-ELECTRIC

7W-8759 STARTING MOTOR GP-ELECTRIC
S/N 4PG587-UP
12 VOLT UNIT
Type 1
ALSO AN ATTACHMENT

7W-8759 STARTING MOTOR GP-ELECTRIC

7W-8759 STARTING MOTOR GP-ELECTRIC
S/N 4PG587-UP
12 VOLT UNIT
Type 2
ALSO AN ATTACHMENT

7X-5987 STARTING MOTOR GP-ELECTRIC

7X-5987 STARTING MOTOR GP-ELECTRIC
12-VOLT
PART OF 7E-3561 STARTING MOTOR GP-ELECTRIC
FIELD REPLACEMENT ORDER @@@@@207-1508@@@@@
AN ATTACHMENT

8C-4773 STARTING MOTOR GP-ELECTRIC

8C-4773 STARTING MOTOR GP-ELECTRIC
S/N 4PG570-3183
24 VOLT
PART OF 8C-4774, 9X-9995 STARTING MOTOR GP-ELECTRIC
ALSO AN ATTACHMENT

8C-4774 STARTING MOTOR GP-ELECTRIC

8C-4774 STARTING MOTOR GP-ELECTRIC
S/N 4PG570-UP
24 VOLT
PART OF 7C-0747 STARTING MOTOR GP-ELECTRIC
FIELD REPLACEMENT ORDER @@@@@ 9X-9995@@@@@, @@@@@106-8558@@@@@
ALSO AN ATTACHMENT

8C-4775 STARTING MOTOR GP-ELECTRIC

8C-4775 STARTING MOTOR GP-ELECTRIC
S/N 4PG570-UP
24 VOLT
PART OF 8C-4774 STARTING MOTOR GP-ELECTRIC
ALSO AN ATTACHMENT

9W-2946 STARTING MOTOR GP-ELECTRIC

9W-2946 STARTING MOTOR GP-ELECTRIC
S/N 4PG587-UP
12 VOLT
PART OF 7W-8759 STARTING MOTOR GP-ELECTRIC
ALSO AN ATTACHMENT

9X-3416 STARTING MOTOR GP-ELECTRIC

9X-3416 STARTING MOTOR GP-ELECTRIC
S/N 4PG570-UP
24 VOLT
PART OF 8C-4774 STARTING MOTOR GP-ELECTRIC
ALSO AN ATTACHMENT

9X-4507 STARTING MOTOR GP-ELECTRIC

9X-4507 STARTING MOTOR GP-ELECTRIC
24 VOLT
PART OF 7E-5979 STARTING MOTOR GP-ELECTRIC
FIELD REPLACEMENT ORDER @@@@@ 6V-5821@@@@@
FOR USE WITH COLD WEATHER STARTING
AN ATTACHMENT

9X-9995 STARTING MOTOR GP-ELECTRIC

9X-9995 STARTING MOTOR GP-ELECTRIC
S/N 4PG1-3183
24 VOLT
FIELD REPLACEMENT ORDER @@@@@106-8558@@@@@
FIELD REPLACEMENT FOR @@@@@ 8C-4774@@@@@

SWITCH GP

125-1302 SWITCH GP-MAGNETIC

125-1302 SWITCH GP-MAGNETIC
24-VOLT
AN ATTACHMENT

175-2322 SWITCH GP-MAGNETIC

175-2322 SWITCH GP-MAGNETIC
24-VOLT
PART OF 3E-0075 SWITCH GP-MAGNETIC
FIELD REPLACEMENT ORDER @@@@@ 3E-0075@@@@@
AN ATTACHMENT

175-2324 SWITCH GP-MAGNETIC

175-2324 SWITCH GP-MAGNETIC
24-VOLT
PART OF 3E-0075 SWITCH GP-MAGNETIC
FIELD REPLACEMENT ORDER @@@@@ 3E-0075@@@@@
AN ATTACHMENT

3E-0075 SWITCH GP-MAGNETIC

3E-0075 SWITCH GP-MAGNETIC
24-VOLT
FIELD REPLACEMENT FOR @@@@@175-2324@@@@@, @@@@@175-2322@@@@@
AN ATTACHMENT

3N-8782 SWITCH GP-REMOTE STARTING

3N-8782 SWITCH GP-REMOTE STARTING
FOR USE WITH DIRECT INJECTION ENGINE
AN ATTACHMENT

8N-5881 SWITCH GP-START

8N-5881 SWITCH GP-START
AN ATTACHMENT

9W-1077 SWITCH GP-START

9W-1077 SWITCH GP-START
PART OF 3N-8782 SWITCH GP-REMOTE STARTING, 8N-5881 SWITCH GP-START, 9Y-7003 SWITCH GP-START/STOP
AN ATTACHMENT

9Y-7003 SWITCH GP-START/STOP

9Y-7003 SWITCH GP-START/STOP
START/STOP - TO ACCESS FROM RIGHT SIDE OR LEFT SIDE OF ENGINE
AN ATTACHMENT

WIRING GP

9Y-7782 FASTENER GP-WIRING HARNESS

9Y-7782 FASTENER GP-WIRING HARNESS
PART OF 7E-5702, 9Y-7780 WIRING GP-ENGINE
AN ATTACHMENT

7E-4226 HARNESS GP-WIRING

7E-4226 HARNESS GP-WIRING
AN ATTACHMENT

9Y-7521 HARNESS GP-WIRING

9Y-7521 HARNESS GP-WIRING
PART OF 9Y-7780 WIRING GP-ENGINE
AN ATTACHMENT

6I-1864 KIT-RELAY

6I-1864 KIT-RELAY
FIELD REPLACEMENT FOR 9G-1928 RELAY AS
FIELD INSTALLATION

7E-5702 WIRING GP-ENGINE

7E-5702 WIRING GP-ENGINE
AN ATTACHMENT

9Y-7780 WIRING GP-ENGINE

9Y-7780 WIRING GP-ENGINE
AN ATTACHMENT

HEATER GP

7E-6310 HEATER GP-JACKET WATER

7E-6310 HEATER GP-JACKET WATER
Type 1
CANNOT BE USED WITH LEFT HAND MOUNT
AN ATTACHMENT

7E-6310 HEATER GP-JACKET WATER

7E-6310 HEATER GP-JACKET WATER
Type 2
CANNOT BE USED WITH LEFT HAND MOUNT
AN ATTACHMENT

9Y-5316 HEATER GP-JACKET WATER

9Y-5316 HEATER GP-JACKET WATER
120-VOLT, ALTERNATING CIRCUIT
FOR USE WITH ENGINE BLOCK
AN ATTACHMENT

9Y-5318 HEATER GP-JACKET WATER

9Y-5318 HEATER GP-JACKET WATER
240 VOLT
FOR USE WITH ENGINE BLOCK
AN ATTACHMENT

Information:

(For parts list, see above)

ELECTRICAL AND STARTING SYSTEM

ALTERNATOR GP-CHARGING

Engine News

New Regulator And Field Coil Assemblies Used
1981/11/25

FT1808 Cable Permits Easier Use Of 6V2100 Multitach To Check Engine Or Alternator RPM
1984/01/18

Identification Of External Terminals On Alternators
1987/04/01

Remanufactured Heavy-Duty Starters And High-Amp Alternators
1987/06/01

8T5314 Socket Adapter Available To Correctly Install Alternator Pulley Nut
1988/01/01

New Alternator Now Used{1405,7168}
1997/05/01

Repair Parts Available for Alternator R-Terminal {1405}
2000/12/01

Harness Repair of Alternator R-Terminal Connector {1405}
2000/12/01

Charging System Troubleshooting Guide Has Been Updated for All Engines {1406, 7569}
Charging System Troubleshooting Guide Has Been Updated for All Engines {1406, 7569}

Operation and Maintenance Manual

Alternator - Inspect
3114, 3116, and 3126 Industrial and Generator Set Engines

Special Instruction

Upgrading Alternators To Include An Integrated Circuit Regulator{1405, 1410}
Upgrading Alternators To Include An Integrated Circuit Regulator{1405, 1410}

Charging System Troubleshooting {1406}
Charging System Troubleshooting {1406}

Procedure to Restore the Residual Magnetic Field on Brushless Alternators{1405}
Procedure to Restore the Residual Magnetic Field on Brushless Alternators{1405}

Procedure for Replacing Regulator Kit on All Engines {1405}
Procedure for Replacing Regulator Kit on All Engines {1405}

Procedure to Install Brush Holder Assembly to End Frame on All Engines {1405}
Procedure to Install Brush Holder Assembly to End Frame on All Engines {1405}

Specifications

Alternator and Regulator
SUPPLEMENT FOR 3114, 3116 & 3126 - INDUSTRIAL ENGINES ENGINES EQUIPPED WIT

Alternator
DELCO REMY 20-SI SERIES ALTERNATOR

Alternator and Regulator
3114, 3116 and 3126 Industrial, Marine and Generator Set Engines

Alternator
26SI Series Alternator

Alternator
Alternator - Delco 21SI

Alternator
HDB Series and M1 Series Heavy Duty Brushless Alternators

Alternator
N3 Series Brushless Alternators

Alternator
Alternator - Delco 27SI

Systems Operation

Systems Operation
DELCO REMY 20-SI SERIES ALTERNATOR

General Information
26SI Series Alternator

Component Description
26SI Series Alternator

Normal Operation
26SI Series Alternator

General Information
Alternator - Delco 21SI

Component Description
Alternator - Delco 21SI

Normal Operation
Alternator - Delco 21SI

General Information
HDB Series and M1 Series Heavy Duty Brushless Alternators

Normal Operation
HDB Series and M1 Series Heavy Duty Brushless Alternators

Component Description
HDB Series and M1 Series Heavy Duty Brushless Alternators

General Information
N3 Series Brushless Alternators

Component Description
N3 Series Brushless Alternators

Normal Operation
N3 Series Brushless Alternators

General Information
Alternator - Delco 27SI

Normal Operation
Alternator - Delco 27SI

Component Description
Alternator - Delco 27SI

Testing and Adjusting

Testing And Adjusting
DELCO REMY 20-SI SERIES ALTERNATOR

T1 Alternator Output - Test
26SI Series Alternator

T2 Electrical System Current - Test
26SI Series Alternator

T3 Charging System - Test
26SI Series Alternator

T4 Alternator Drive System - Check
26SI Series Alternator

T5 Alternator Current - Test
26SI Series Alternator

T6 Residual Magnetism Restoration
26SI Series Alternator

T7 Identifying Source of Current Draw - Test
26SI Series Alternator

T8 Alternator Overcharging - Test
26SI Series Alternator

Initial Troubleshooting Procedure
26SI Series Alternator

General Information
26SI Series Alternator

Component - Test
26SI Series Alternator

Capacitor - Test
Alternator - Delco 21SI

Charging System - Test
3114, 3116 and 3126 Industrial, Marine and Generator Set Engines

Diode Assembly - Test
Alternator - Delco 21SI

Brush Length - Check
Alternator - Delco 21SI

Field Winding - Test
Alternator - Delco 21SI

Insulated Screw - Check
Alternator - Delco 21SI

Rectifier - Test
Alternator - Delco 21SI

Regulator - Test
Alternator - Delco 21SI

Stator - Test
Alternator - Delco 21SI

Residual Magnetism - Restore
Alternator - Delco 21SI

Field Winding - Test
HDB Series and M1 Series Heavy Duty Brushless Alternators

Capacitor - Test
HDB Series and M1 Series Heavy Duty Brushless Alternators

Stator - Test
HDB Series and M1 Series Heavy Duty Brushless Alternators

Rectifier - Test
HDB Series and M1 Series Heavy Duty Brushless Alternators

Residual Magnetism - Restore
HDB Series and M1 Series Heavy Duty Brushless Alternators

Regulator - Test
HDB Series and M1 Series Heavy Duty Brushless Alternators

Field Winding - Test
N3 Series Brushless Alternators

Capacitor - Test
N3 Series Brushless Alternators

Rectifier - Test
N3 Series Brushless Alternators

Stator - Test
N3 Series Brushless Alternators

Regulator - Test
N3 Series Brushless Alternators

Regulator - Test
Alternator - Delco 27SI

Field Winding - Test
Alternator - Delco 27SI

Stator - Test
Alternator - Delco 27SI

Diode Assembly - Test
Alternator - Delco 27SI

Rectifier - Test
Alternator - Delco 27SI

Insulated Screw - Check
Alternator - Delco 27SI

Residual Magnetism - Restore
Alternator - Delco 27SI

Capacitor - Test
Alternator - Delco 27SI

Troubleshooting

Alternator Charge Rate Is High
3114, 3116 and 3126 Engines

Alternator Charge Rate Is Low
3114, 3116 and 3126 Engines

Alternator Will Not Charge
3114, 3116 and 3126 Engines

Alternator Noise
3114, 3116 and 3126 Engines

General Information
Alternator - Delco 21SI

Charging System
Alternator - Delco 27SI

Charging System
N3 Series Brushless Alternators

General Information
Alternator - Delco 27SI

Alternator
Alternator - Delco 27SI

Disassembly and Assembly

Alternator
DELCO REMY 20-SI SERIES ALTERNATOR

Alternator - Remove and Install
3114, 3116 and 3126 Engines

Alternator - Assemble
26SI Series Alternator

Alternator - Disassemble
26SI Series Alternator

Alternator - Disassemble
Alternator - Delco 21SI

Alternator - Assemble
Alternator - Delco 21SI

Alternator - Disassemble - M1 Series Alternator (35 Amp)
HDB Series and M1 Series Heavy Duty Brushless Alternators

Alternator - Assemble - M1 Series Alternator (35 Amp)
HDB Series and M1 Series Heavy Duty Brushless Alternators

Alternator - Assemble - HDB Series Alternator
HDB Series and M1 Series Heavy Duty Brushless Alternators

Alternator - Disassemble - HDB Series Alternator
HDB Series and M1 Series Heavy Duty Brushless Alternators

Alternator - Assemble
N3 Series Brushless Alternators

Alternator - Disassemble
N3 Series Brushless Alternators

Alternator - Disassemble
Alternator - Delco 27SI

Alternator - Assemble
Alternator - Delco 27SI

Service Magazine

New Regulator And Field Coil Assemblies Used{1410,1405}
1981/11/23

Voltage Regulator Cross Reference Chart{1410,1405}
1985/07/01

Identification Of External Terminals On Alternators{1405,1406,1400}
1987/03/23

Alternator "R" Terminal Wire Assembly Available For Wiring Harness Repair{1408}
1987/05/04

Alternator/Generator Output Test On The Engine{1401,1404,1405,1406}
1987/05/04

Check Alternator Output Connection Prior To Machine Delivery{1405}
1987/05/18

Remanufactured Heavy-Duty Starters And High-Amp Alternators{1405,1453}
1987/05/25

Correct Torque Value For Alternator Drive Pulley Retaining Nut Is Important{1405}
1987/11/23

8T5314 Socket Adapter Available To Correctly Install Alternator Pulley Nut {0601}
1988/01/25

New 35-Ampere Alternator Used On Some Engines In Caterpillar Equipment{1405,1406}
1979/08/13

Voltage Regulator Can Cause Variable Ammeter Indications{1410,1401,1405,1406,7467}
1979/10/22

Self-Exciting Alternator May Not Charge After Periods Of Storage{1405,1406}
1991/09/23

Improved Alternator Groups Now Available{1405}
1998/05/04

Repair Parts Available for Alternator R-Terminal {1405}
2000/10/02

Harness Repair of Alternator R-Terminal Connector {1405, 1408, 7553}
2000/10/02

Charging System Troubleshooting Guide Has Been Updated for All Machines {1406, 7569}
Charging System Troubleshooting Guide Has Been Updated for All Machines {1406, 7569}

BATTERY GP

Engine News

Heavy-Duty Line Of Batteries Available To U.S. Dealers
1986/09/01

5P957 And 5P3514 Coolant And Battery Tester
1987/04/01

Be Sure Battery Cable To Starter Connection Has Correct Torque
1988/03/01

Be Sure Battery Charger Connections Are Correct
1989/01/01

Safety Vent Caps For Caterpillar Batteries
1977/07/13

Operation and Maintenance Manual

Battery Electrolyte Level - Check
3114, 3116, and 3126 Industrial and Generator Set Engines

Starting with Jump Start Cables
3114, 3116, and 3126 Industrial and Generator Set Engines

Battery or Battery Cable - Disconnect
3114, 3116, and 3126 Industrial and Generator Set Engines

Cold Weather Starting
3114, 3116, and 3126 Industrial and Generator Set Engines

Battery - Replace
3114, 3116, and 3126 Industrial and Generator Set Engines

Special Instruction

Retrofit Installation of Coolant Loss Sensor{1353, 1395, 7422, 7470}
Retrofit Installation of Coolant Loss Sensor{1353, 1395, 7422, 7470}

Use Of 6V3025 Battery Cable Repair Kit{0613, 1400}
Use Of 6V3025 Battery Cable Repair Kit{0613, 1400}

Battery Ratings And Cross Reference Chart{1401}
Battery Ratings And Cross Reference Chart{1401}

Battery Test Procedure {1401}
Battery Test Procedure {1401}

Service Letter-NACD

Certain 7N4160 Switch Groups And 9W1077 Switch Assemblies Need To Be Removed From Parts Stock
Certain 7N4160 Switch Groups And 9W1077 Switch Assemblies Need To Be Removed From Parts Stock

Service Letter-Australia

Service Letter-CFEL

Service Letter-CSARL

Service Letter-Americas

Service Letter-Brazil

Service Letter-Truck/Ag/Marine

Tool Operating Manual

M0077220 (NEHS1231) 115V & 230V Battery Chargers {1401, 751B}
M0077220 (NEHS1231) 115V & 230V Battery Chargers {1401, 751B}

Service Letter-China

Certain 7N4160 Switch Groups And 9W1077 Switch Assemblies Need To Be Removed From Parts Stock
Certain 7N4160 Switch Groups And 9W1077 Switch Assemblies Need To Be Removed From Parts Stock

Service Letter-Asia

Service Letter-APD

Testing and Adjusting

Battery - Test
3114, 3116 and 3126 Industrial, Marine and Generator Set Engines

Service Magazine

Maintenance Free Batteries{1401}
1986/03/10

Requirements For Shipping Wet Batteries In The U.S.{1401,7500}
1986/04/07

Heavy-Duty Line Of Batteries Available To U.S. Dealers{1400,1401}
1986/09/01

Safety Vent Caps For Caterpillar Batteries{1401}
1977/07/11

5P957 And 5P3514 Coolant And Battery Tester{0786,1395,1401}
1987/03/23

Identification Of External Terminals On Alternators{1405,1406,1400}
1987/03/23

Alternator "R" Terminal Wire Assembly Available For Wiring Harness Repair{1408}
1987/05/04

Alternator/Generator Output Test On The Engine{1401,1404,1405,1406}
1987/05/04

Testing The Starter On The Engine{1401,1450}
1987/05/04

Be Sure Battery Cable-To-Starter Connection Has Correct Torque{1453}
1988/03/14

Maintenance-Free Batteries Require Different Troubleshooting Procedures{1401}
1988/06/20

Revised Instructions For Installation of New Maintenance Free Batteries{1401,1400}
1988/12/12

Fuse And Wire Assembly Is Available For Protection Of Earlier 6N5906 Service Meters{7480}
1979/01/29

New 35-Ampere Alternator Used On Some Engines In Caterpillar Equipment{1405,1406}
1979/08/13

Voltage Regulator Can Cause Variable Ammeter Indications{1410,1401,1405,1406,7467}
1979/10/22

Two Plug Assemblies (Booster Cables) Are Available To Start Machines{1401,1453}
1979/11/05

Batteries Can Be Damaged If Too Much Vacuum Is Used During Electrolyte Fill{1401}
1979/11/26

High Performance Maintenance Free Battery Available{1401}
1989/01/16

Limitations On Engine Cranking Time{1453,1401}
1989/03/27

Preventive Maintenance For Batteries{1401}
1989/03/27

Causes And Effects Of Low Battery Voltage On Electric Starters{1401,1453,1467}
1989/04/24

Procedure For Replacing Batteries Or Battery Cables {1401,1402,1411}
1989/05/01

Procedure For Replacing Batteries, Battery Cables Or Disconnect Switches {1401,1402,1411}
1989/05/01

Special Instruction, "Battery Charging Rate And Time Tables," Available On Oil Resistant Paper{0374,1401}
1989/06/19

Improved 9W1077 Start Switch Assembly And 7N4160 Heat Start Switch Group{1416}
1990/12/10

Self-Exciting Alternator May Not Charge After Periods Of Storage{1405,1406}
1991/09/23

BOX GP

Specifications

Junction Box
SUPPLEMENT FOR 3114, 3116 & 3126 - INDUSTRIAL ENGINES ENGINES EQUIPPED WIT

CONTACTOR GP

Contactor Group Low Pressure Oil Switch Assembly
SUPPLEMENT FOR 3114, 3116 & 3126 - INDUSTRIAL ENGINES ENGINES EQUIPPED WIT

CONTROL GP-ELECTRONIC

Engine News

Methods Of Obtaining Engine Flash Files{1902}
1997/01/22

Special Instruction

Installation Procedure on Installing the Oil & Gas Asset IQTM System on All Caterpillar and Non-Caterpillar Diesel, Natural Gas, and Dynamic Gas Blending Engines {1000, 1408, 7620, 7960}
Installation Procedure on Installing the Oil & Gas Asset IQ^TM System on All Caterpillar and Non-Caterpillar Diesel, Natural Gas, and Dynamic Gas Blending Engines {1000, 1408, 7620, 7960}

Service Magazine

New Oil Pressure Switch Used With EMS Systems{7485}
1986/03/10

Military Electronic Technician (Military ET) Is Now Available For Military Personnel {0374, 0376, 0599, 1000, 7000, 7610, 7620}
Military Electronic Technician (Military ET) Is Now Available For Military Personnel {0374, 0376, 0599, 1000, 7000, 7610, 7620}

ELECTRONICS GP-ENGINE

Engine News

Initial Start Of Engine Using An EGB29P Governor/Actuator After Filling With Oil
1987/05/01

Replacement Governors For Early Engines
1992/10/01

New Service Information Tool for CAT Dealers is Now Available {1000}
2002/06/01

A New Electronic Control Module Wash Out Process {1901, 1920}
A New Electronic Control Module Wash Out Process {1901, 1920}

New CAT Inspect Form Available for EMCP Troubleshooting and Inspection {0374, 4490, 7451, 7620}
New CAT Inspect Form Available for EMCP Troubleshooting and Inspection {0374, 4490, 7451, 7620}

Operation and Maintenance Manual

Engine Rating Conditions
3114, 3116, and 3126 Industrial and Generator Set Engines

Gauges and Indicators
3114, 3116, and 3126 Industrial and Generator Set Engines

Engine Protective Devices - Check
3114, 3116, and 3126 Industrial and Generator Set Engines

Engine Shutoffs and Engine Alarms
3114, 3116, and 3126 Industrial and Generator Set Engines

Cold Weather Starting
3114, 3116, and 3126 Industrial and Generator Set Engines

Special Instruction

"A Series" Governor And Air/Fuel Ratio Control Response And Low Power Test{0374}
"A Series" Governor And Air/Fuel Ratio Control Response And Low Power Test{0374}

Using the 1U7326 Governor Calibration Bench{1264, 0778}
Using the 1U7326 Governor Calibration Bench{1264, 0778}

Governor Performance Data{1264}
Governor Performance Data{1264}

Installation Of Governor Spring Guide{1264}
Installation Of Governor Spring Guide{1264}

Instructions for Communicating With and Flashing the 10R-4085 Engine Electronic Control Gp and the 10R-1824 Engine Electronic Control Gp {1901, 1920}
Instructions for Communicating With and Flashing the 10R-4085 Engine Electronic Control Gp and the 10R-1824 Engine Electronic Control Gp {1901, 1920}

Diagnostic Code Information for Caterpillar ® Electronic Control {1901, 1927, 1948, 3168, 4348, 4802, 4808, 4810, 5511, 5701, 7490, 7494, 7601, 7602, 7610, 7610, 7610}
Diagnostic Code Information for Caterpillar ^® Electronic Control {1901, 1927, 1948, 3168, 4348, 4802, 4808, 4810, 5511, 5701, 7490, 7494, 7601, 7602, 7610, 7610, 7610}

Procedure to Flash the ADEM 3 Engine Electronic Control Gp {1901, 1920}
Procedure to Flash the ADEM 3 Engine Electronic Control Gp {1901, 1920}

Procedure to Install Fluid Property Sensor on All Caterpillar® and Non-Caterpillar Diesel Engines {1348, 1403, 1439}
Procedure to Install Fluid Property Sensor on All Caterpillar^® and Non-Caterpillar Diesel Engines {1348, 1403, 1439}

Information Release Memo

APPEARANCE CHANGE ON REMAN SHORT BLOCKS
APPEARANCE CHANGE ON REMAN SHORT BLOCKS

Troubleshooting

Engine Overspeeds on Start
3114, 3116 and 3126 Engines

Service Magazine

Engine Rack Control Assemblies Improved {1257}
1990/07/02

Updated Flash Procedure for All Caterpillar Products {1920, 7610, 7620}
2014/09/16

New Machine Software for Cat® Product Link Is Now Available on Certain Cat® Products {7490, 7606, 7610, 7620}
New Machine Software for Cat^® Product Link Is Now Available on Certain Cat^® Products {7490, 7606, 7610, 7620}

ELECTRONICS GP-POWER TRAIN

Special Instruction

Service Magazine

Updated Flash Procedure for All Caterpillar Products {1920, 7610, 7620}
2014/09/16

ELECTRONICS GP-IMPLEMENT

Special Instruction

Service Magazine

Updated Flash Procedure for All Caterpillar Products {1920, 7610, 7620}
2014/09/16

ELECTRONICS GP-MACHINE

Engine News

New CAT Inspect Form Available for EMCP Troubleshooting and Inspection {0374, 4490, 7451, 7620}
New CAT Inspect Form Available for EMCP Troubleshooting and Inspection {0374, 4490, 7451, 7620}

Special Instruction

Service Magazine

New Oil Pressure Switch Used With EMS Systems{7485}
1986/03/10

Updated Flash Procedure for All Caterpillar Products {1920, 7610, 7620}
2014/09/16

CONTROL GP-VOLTAGE

Special Instruction

Upgrading Alternators To Include An Integrated Circuit Regulator{1405, 1410}
Upgrading Alternators To Include An Integrated Circuit Regulator{1405, 1410}

Service Magazine

New Regulator And Field Coil Assemblies Used{1410,1405}
1981/11/23

Voltage Regulator Cross Reference Chart{1410,1405}
1985/07/01

ELECTRICAL GP

Special Instruction

Retrofit Installation of Coolant Loss Sensor{1353, 1395, 7422, 7470}
Retrofit Installation of Coolant Loss Sensor{1353, 1395, 7422, 7470}

Operation And Maintenance Of 1P3060 Pyrometer Group{0776}
Operation And Maintenance Of 1P3060 Pyrometer Group{0776}

Battery Ratings And Cross Reference Chart{1401}
Battery Ratings And Cross Reference Chart{1401}

Service Letter-NACD

Certain 7N4160 Switch Groups And 9W1077 Switch Assemblies Need To Be Removed From Parts Stock
Certain 7N4160 Switch Groups And 9W1077 Switch Assemblies Need To Be Removed From Parts Stock

Service Letter-Australia

Service Letter-CFEL

Service Letter-CSARL

Service Letter-Americas

Service Letter-Brazil

Service Letter-Truck/Ag/Marine

Technical Information Bulletin

Some Remanufactured Electric Starter Groups May Have An Incorrect Nose Housing
Some Remanufactured Electric Starter Groups May Have An Incorrect Nose Housing

Service Letter-China

Certain 7N4160 Switch Groups And 9W1077 Switch Assemblies Need To Be Removed From Parts Stock
Certain 7N4160 Switch Groups And 9W1077 Switch Assemblies Need To Be Removed From Parts Stock

Service Letter-Asia

Service Letter-APD

Service Magazine

Replacement Of Brush Holder Pins In Delco-Remy Electric Starting Motors{1453}
1982/06/28

Use FT1711 Light Table For Cylinder Liner Inspection {0652,1216}
1982/11/29

Maintenance Free Batteries{1401}
1986/03/10

New Oil Pressure Switch Used With EMS Systems{7485}
1986/03/10

Requirements For Shipping Wet Batteries In The U.S.{1401,7500}
1986/04/07

Heavy-Duty Line Of Batteries Available To U.S. Dealers{1400,1401}
1986/09/01

Adjust Bosch Solenoid If Replaced Or Reinstalled{1407,1453}
1986/11/10

Check For Dirt Before Replacing Pyrometer Switch{1050,7466}
1986/12/15

Safety Vent Caps For Caterpillar Batteries{1401}
1977/07/11

12-Volt Starter Solenoid Available For 7T2265 And 7T2266 Starting Motors{1407}
1987/02/16

Polarity Connections And Use Of Service Meter Films When Service Meter Kits Are Installed{7480,7000}
1987/02/16

Check For Plugged Orifices In Mechanical Pressure Gauges{7450}
1987/03/02

Modification To Prevent Starter From Remaining Engaged With Flywheel After Engine Starts{1400,1450}
1987/03/16

5P957 And 5P3514 Coolant And Battery Tester{0786,1395,1401}
1987/03/23

Alternator "R" Terminal Wire Assembly Available For Wiring Harness Repair{1408}
1987/05/04

Testing The Starter On The Engine{1401,1450}
1987/05/04

Improved Start Switch Used{1416}
1987/05/25

Remanufactured Heavy-Duty Starters And High-Amp Alternators{1405,1453}
1987/05/25

Be Sure Battery Cable-To-Starter Connection Has Correct Torque{1453}
1988/03/14

Magnetic Switches (Starter Relays) Improved{1450}
1988/03/14

9G7641 Start Switch Is Improved{1416,1400}
1988/05/16

Maintenance-Free Batteries Require Different Troubleshooting Procedures{1401}
1988/06/20

Revised Instructions For Installation of New Maintenance Free Batteries{1401,1400}
1988/12/12

Fuse And Wire Assembly Is Available For Protection Of Earlier 6N5906 Service Meters{7480}
1979/01/29

Voltage Regulator Can Cause Variable Ammeter Indications{1410,1401,1405,1406,7467}
1979/10/22

Two Plug Assemblies (Booster Cables) Are Available To Start Machines{1401,1453}
1979/11/05

More Potting Material Now Used In 6N5906 Electric Service Meter{7480}
1979/11/26

Batteries Can Be Damaged If Too Much Vacuum Is Used During Electrolyte Fill{1401}
1979/11/26

High Performance Maintenance Free Battery Available{1401}
1989/01/16

Limitations On Engine Cranking Time{1453,1401}
1989/03/27

How To Troubleshoot A Short-To-Ground In Power Wiring{1400}
1989/03/27

Preventive Maintenance For Batteries{1401}
1989/03/27

Causes And Effects Of Low Battery Voltage On Electric Starters{1401,1453,1467}
1989/04/24

Procedure For Replacing Batteries Or Battery Cables {1401,1402,1411}
1989/05/01

Procedure For Replacing Batteries, Battery Cables Or Disconnect Switches {1401,1402,1411}
1989/05/01

Special Instruction, "Battery Charging Rate And Time Tables," Available On Oil Resistant Paper{0374,1401}
1989/06/19

Improved 9W1077 Start Switch Assembly And 7N4160 Heat Start Switch Group{1416}
1990/12/10

Improved Starter Solenoid Assemblies Available {1467,1518}
1996/09/02

Improved Alternator Groups Now Available{1405}
1998/05/04

ELECTRONICS GP

Special Instruction

Cat® VIMS Converter Functionality {7610, 7620}
Cat^® VIMS Converter Functionality {7610, 7620}

Service Magazine

"Maintenance Mode" in Product Link is Used to Prevent Codes From Being Transmitted When Performing Service to a Machine or Engine {7606}
2014/11/24

New Software Is Now Available for Cat® Product Link {7606, 7610, 7620}
New Software Is Now Available for Cat^® Product Link {7606, 7610, 7620}

Event Identification Number (EID) Above 60000 is Now Used on All Cat® Products {1400}
Event Identification Number (EID) Above 60000 is Now Used on All Cat^® Products {1400}

GLOW PLUG GP

Engine News

Determining The Cause Of Glow Plug Tip Failures
1986/06/01

Service Magazine

Determining The Cause Of Glow Plug Tip Failures{1053,1105,1412}
1986/06/02

IGNITION GP

Engine News

Explanation Of Differences In Timing Advance Information
1981/08/26

Service Magazine

Two, New Top Dead Center Magnetic Transducers Available{0651,0653,1214,1250}
1985/10/07

INDICATOR GP

Engine News

New Engine Timing Indicator Group Available
1986/07/01

Improved High Idle Display Of The 6V3100 And 8T5300/8T5301 Engine Timing Indicator Groups
1987/03/01

Service Magazine

Service Information For Easier Use Of The 6V3100 Timing Indicator Group{0651,1250,1156,1157}
1982/10/11

Use Caterpillar 6V50 Engine Timing Indicator For Accurate Readings{0782,0785,0775}
1985/05/27

Check 5P7435 Tee Adapter Groups In The 6V3100 Engine Timing Indicator Groups{0782}
1985/06/03

New Engine Timing Indicator Group Available {0781,0782}
1986/07/07

Improved High Idle Display Of The 6V3100 And 8T5300/8T5301 Engine Timing Indicator Groups{0781}
1987/03/16

LIGHTING GP

Special Instruction

Installation of Electric Starting Motors{1453}
Installation of Electric Starting Motors{1453}

Service Magazine

Replacement Of Brush Holder Pins In Delco-Remy Electric Starting Motors{1453}
1982/06/28

Use FT1711 Light Table For Cylinder Liner Inspection {0652,1216}
1982/11/29

Modification To Prevent Starter From Remaining Engaged With Flywheel After Engine Starts{1400,1450}
1987/03/16

Testing The Starter On The Engine{1401,1450}
1987/05/04

Magnetic Switches (Starter Relays) Improved{1450}
1988/03/14

Cranking Speeds Necessary To Start Diesel Engines{0374,1000,1450}
1979/09/24

MISCELLANEOUS INFORMATION

Engine News

Explanation Of Differences In Timing Advance Information
1981/08/26

Heavy-Duty Line Of Batteries Available To U.S. Dealers
1986/09/01

"Ugly's Electrical-References" SEBD0983, Now Available
1990/06/01

New Latching Fuel Solenoid Assemblies
1990/09/01

Wiring Harness Conduit Component Sizes {1408}
1995/02/01

Methods Of Obtaining Engine Flash Files{1902}
1997/01/22

Safety Vent Caps For Caterpillar Batteries
1977/07/13

Operation and Maintenance Manual

Engine Protective Devices - Check
3114, 3116, and 3126 Industrial and Generator Set Engines

Special Instruction

Battery Ratings And Cross Reference Chart{1401}
Battery Ratings And Cross Reference Chart{1401}

Service Letter-NACD

Certain 7N4160 Switch Groups And 9W1077 Switch Assemblies Need To Be Removed From Parts Stock
Certain 7N4160 Switch Groups And 9W1077 Switch Assemblies Need To Be Removed From Parts Stock

Service Letter-Australia

Service Letter-CFEL

Service Letter-CSARL

Service Letter-Americas

Service Letter-Brazil

Service Letter-Truck/Ag/Marine

Specifications

Alternator
DELCO REMY 20-SI SERIES ALTERNATOR

Service Letter-China

Certain 7N4160 Switch Groups And 9W1077 Switch Assemblies Need To Be Removed From Parts Stock
Certain 7N4160 Switch Groups And 9W1077 Switch Assemblies Need To Be Removed From Parts Stock

Service Letter-Asia

Systems Operation

Systems Operation
DELCO REMY 20-SI SERIES ALTERNATOR

ETR Component Descriptions
Electric Protection System Energize-To-Run For Generator Set, Industrial and Marine Diesel Engines

Abbreviations and Symbols
Electric Protection System Energize-To-Run For Generator Set, Industrial and Marine Diesel Engines

Junction Box and Enclosure Group
Electric Protection System Energize-To-Run For Generator Set, Industrial and Marine Diesel Engines

ETR Junction Box-Switchgear Required (OP,WT,OS)
Electric Protection System Energize-To-Run For Generator Set, Industrial and Marine Diesel Engines

ETR Junction Box-Switchgear Not Required (OP,WT,OS)
Electric Protection System Energize-To-Run For Generator Set, Industrial and Marine Diesel Engines

ETR Junction Box-Switchgear Not Required (OP,WT)
Electric Protection System Energize-To-Run For Generator Set, Industrial and Marine Diesel Engines

ETR Introduction
Electric Protection System Energize-To-Run For Generator Set, Industrial and Marine Diesel Engines

Service Letter-APD

Certain 7N4160 Switch Groups And 9W1077 Switch Assemblies Need To Be Removed From Parts Stock
Certain 7N4160 Switch Groups And 9W1077 Switch Assemblies Need To Be Removed From Parts Stock

Testing and Adjusting

Testing And Adjusting
DELCO REMY 20-SI SERIES ALTERNATOR

General Testing and Adjusting Information
Electric Protection System Energize-To-Run For Generator Set, Industrial and Marine Diesel Engines

Disassembly and Assembly

Alternator
DELCO REMY 20-SI SERIES ALTERNATOR

Service Magazine

New Regulator And Field Coil Assemblies Used{1410,1405}
1981/11/23

Replacement Of Brush Holder Pins In Delco-Remy Electric Starting Motors{1453}
1982/06/28

Use Caterpillar 6V50 Engine Timing Indicator For Accurate Readings{0782,0785,0775}
1985/05/27

Voltage Regulator Cross Reference Chart{1410,1405}
1985/07/01

Two, New Top Dead Center Magnetic Transducers Available{0651,0653,1214,1250}
1985/10/07

Maintenance Free Batteries{1401}
1986/03/10

New Oil Pressure Switch Used With EMS Systems{7485}
1986/03/10

Requirements For Shipping Wet Batteries In The U.S.{1401,7500}
1986/04/07

Three Element Speed Switch Replaces Dual Element Speed Switch{7418,7411,7410,7421}
1986/04/21

Heavy-Duty Line Of Batteries Available To U.S. Dealers{1400,1401}
1986/09/01

Adjust Bosch Solenoid If Replaced Or Reinstalled{1407,1453}
1986/11/10

Check For Dirt Before Replacing Pyrometer Switch{1050,7466}
1986/12/15

Safety Vent Caps For Caterpillar Batteries{1401}
1977/07/11

Correct Adjustment Of Fuel Shut-Off Solenoid Shaft Can Prevent Failures{1259}
1977/08/08

Modification To Prevent Starter From Remaining Engaged With Flywheel After Engine Starts{1400,1450}
1987/03/16

5P957 And 5P3514 Coolant And Battery Tester{0786,1395,1401}
1987/03/23

Identification Of External Terminals On Alternators{1405,1406,1400}
1987/03/23

Use Improved Heat Start Switch{1416}
1987/04/20

Products Equipped With Diagnostic Connectors Require Less Time For Electrical Troubleshooting{1400}
1987/05/04

Alternator "R" Terminal Wire Assembly Available For Wiring Harness Repair{1408}
1987/05/04

Alternator/Generator Output Test On The Engine{1401,1404,1405,1406}
1987/05/04

Testing The Starter On The Engine{1401,1450}
1987/05/04

Check Alternator Output Connection Prior To Machine Delivery{1405}
1987/05/18

Improved Start Switch Used{1416}
1987/05/25

Remanufactured Heavy-Duty Starters And High-Amp Alternators{1405,1453}
1987/05/25

Correct Torque Value For Alternator Drive Pulley Retaining Nut Is Important{1405}
1987/11/23

9G7641 Start Switch Is Improved{1416,1400}
1988/05/16

Maintenance-Free Batteries Require Different Troubleshooting Procedures{1401}
1988/06/20

Revised Instructions For Installation of New Maintenance Free Batteries{1401,1400}
1988/12/12

New 35-Ampere Alternator Used On Some Engines In Caterpillar Equipment{1405,1406}
1979/08/13

Cranking Speeds Necessary To Start Diesel Engines{0374,1000,1450}
1979/09/24

Two Plug Assemblies (Booster Cables) Are Available To Start Machines{1401,1453}
1979/11/05

Batteries Can Be Damaged If Too Much Vacuum Is Used During Electrolyte Fill{1401}
1979/11/26

General Information -- Diesel Fuels In Cold Temperature Operation{1280}
1979/12/17

High Performance Maintenance Free Battery Available{1401}
1989/01/16

Limitations On Engine Cranking Time{1453,1401}
1989/03/27

How To Troubleshoot A Short-To-Ground In Power Wiring{1400}
1989/03/27

Preventive Maintenance For Batteries{1401}
1989/03/27

Causes And Effects Of Low Battery Voltage On Electric Starters{1401,1453,1467}
1989/04/24

Procedure For Replacing Batteries Or Battery Cables {1401,1402,1411}
1989/05/01

Special Instruction, "Battery Charging Rate And Time Tables," Available On Oil Resistant Paper{0374,1401}
1989/06/19

New Latching Fuel Solenoid Assemblies{1259}
1990/09/03

Serviced Parts Available For 8C4773 Electric Starting Motor Group{1453}
1990/10/08

Improved 9W1077 Start Switch Assembly And 7N4160 Heat Start Switch Group{1416}
1990/12/10

Self-Exciting Alternator May Not Charge After Periods Of Storage{1405,1406}
1991/09/23

MOTOR GP

Special Instruction

Installation of Electric Starting Motors{1453}
Installation of Electric Starting Motors{1453}

Service Magazine

Replacement Of Brush Holder Pins In Delco-Remy Electric Starting Motors{1453}
1982/06/28

REGULATOR GP-VOLTAGE

Special Instruction

Upgrading Alternators To Include An Integrated Circuit Regulator{1405, 1410}
Upgrading Alternators To Include An Integrated Circuit Regulator{1405, 1410}

Service Magazine

New Regulator And Field Coil Assemblies Used{1410,1405}
1981/11/23

Voltage Regulator Cross Reference Chart{1410,1405}
1985/07/01

Voltage Regulator Can Cause Variable Ammeter Indications{1410,1401,1405,1406,7467}
1979/10/22

SENDER GP

Special Instruction

Retrofit Installation of Coolant Loss Sensor{1353, 1395, 7422, 7470}
Retrofit Installation of Coolant Loss Sensor{1353, 1395, 7422, 7470}

Specifications

Sender Group
SUPPLEMENT FOR 3114, 3116 & 3126 - INDUSTRIAL ENGINES ENGINES EQUIPPED WIT

SENSOR GP

Engine News

Methods Of Obtaining Engine Flash Files{1902}
1997/01/22

Special Instruction

Retrofit Installation of Coolant Loss Sensor{1353, 1395, 7422, 7470}
Retrofit Installation of Coolant Loss Sensor{1353, 1395, 7422, 7470}

Procedure to Test the Position Sensor of a Hydraulic Cylinder {1439, 7562}
Procedure to Test the Position Sensor of a Hydraulic Cylinder {1439, 7562}

Procedure to Install an Aftertreatment (Mechanical) Kit on All Caterpillar® Diesel Engines {108D, 108U, 1408, 1907, 1921, 1923, 7553}
Procedure to Install an Aftertreatment (Mechanical) Kit on All Caterpillar^® Diesel Engines {108D, 108U, 1408, 1907, 1921, 1923, 7553}

Specifications

Sender Group
SUPPLEMENT FOR 3114, 3116 & 3126 - INDUSTRIAL ENGINES ENGINES EQUIPPED WIT

Engine Oil Pressure
3114, 3116 and 3126 Industrial, Marine and Generator Set Engines

Magnetic Pickup
3114, 3116 and 3126 Industrial, Marine and Generator Set Engines

Tool Operating Manual

Using the 453-3204 Pressure and Temperature Test Group{0374, 0599, 0706, 0708, 0709, 0731, 0732, 0738, 1408, 1439}
Using the 453-3204 Pressure and Temperature Test Group{0374, 0599, 0706, 0708, 0709, 0731, 0732, 0738, 1408, 1439}

Testing and Adjusting

Magnetic Pickup Test
Electric Protection System Energize-To-Run For Generator Set, Industrial and Marine Diesel Engines

Disassembly and Assembly

Engine Oil Pressure Sensor - Remove and Install
3114, 3116 and 3126 Engines

Service Magazine

New Oil Pressure Switch Used With EMS Systems{7485}
1986/03/10

SHUTOFF GP

Engine News

Replacing The Shutoff Assembly In Engines With Older Governors{1264,1289}
1996/07/22

New Fuel Shutoff Solenoids With Improved Durability Available{1259}
1999/04/01

Correct Adjustment Of Fuel Shut-Off Solenoid Shaft Can Prevent Failures
1977/07/13

Explanation of Fuel Shutoff Solenoid Operation {1259}
2001/01/01

Operation and Maintenance Manual

Manual Stop Procedure
3114, 3116, and 3126 Industrial and Generator Set Engines

Engine Shutoffs and Engine Alarms
3114, 3116, and 3126 Industrial and Generator Set Engines

Emergency Stopping
3114, 3116, and 3126 Industrial and Generator Set Engines

Specifications

Fuel Shutoff Solenoid
3114, 3116 and 3126 Industrial, Marine and Generator Set Engines

Service Magazine

Three Element Speed Switch Replaces Dual Element Speed Switch{7418,7411,7410,7421}
1986/04/21

Correct Adjustment Of Fuel Shut-Off Solenoid Shaft Can Prevent Failures{1259}
1977/08/08

New Latching Fuel Solenoid Assemblies{1259}
1990/09/03

Improved Starter Solenoid Assemblies Available {1467,1518}
1996/09/02

Explanation of Fuel Shutoff Solenoid Operation {1259}
2000/09/11

SOLENOID GP

Engine News

12-Volt Starter Solenoid Available For 7T2265 And 7T2266 Starting Motors
1987/02/01

Adjust Bosch Solenoid If Replaced Or Reinstalled
1988/01/01

Magnetic Switches (Starter Relays) Improved
1988/03/01

New Latching Fuel Solenoid Assemblies
1990/09/01

New Fuel Shutoff Solenoids With Improved Durability Available{1259}
1999/04/01

Correct Adjustment Of Fuel Shut-Off Solenoid Shaft Can Prevent Failures
1977/07/13

Explanation of Fuel Shutoff Solenoid Operation {1259}
2001/01/01

Specifications

Fuel Shutoff Solenoid
3114, 3116 and 3126 Industrial, Marine and Generator Set Engines

Service Magazine

Adjust Bosch Solenoid If Replaced Or Reinstalled{1407,1453}
1986/11/10

Correct Adjustment Of Fuel Shut-Off Solenoid Shaft Can Prevent Failures{1259}
1977/08/08

12-Volt Starter Solenoid Available For 7T2265 And 7T2266 Starting Motors{1407}
1987/02/16

Magnetic Switches (Starter Relays) Improved{1450}
1988/03/14

Causes And Effects Of Low Battery Voltage On Electric Starters{1401,1453,1467}
1989/04/24

New Latching Fuel Solenoid Assemblies{1259}
1990/09/03

Starter Solenoid Assembly May Need New Terminal {1467,1518}
1996/05/06

Improved Starter Solenoid Assemblies Available {1467,1518}
1996/09/02

Explanation of Fuel Shutoff Solenoid Operation {1259}
2000/09/11

SOLENOID GP-SHUTOFF

Systems Operation

Fuel Shutoff Solenoid
3114, 3116 and 3126 MUI Engine Governors

Disassembly and Assembly

Fuel Shutoff Solenoid - Remove and Install
3114, 3116 and 3126 Engines

Service Magazine

Correct Adjustment Of Fuel Shut-Off Solenoid Shaft Can Prevent Failures{1259}
1977/08/08

New Latching Fuel Solenoid Assemblies{1259}
1990/09/03

STARTING AID GP

Engine News

Determining The Cause Of Glow Plug Tip Failures
1986/06/01

Dealer Installed Air Inlet Heater Starting Aid Available
1993/09/01

Operation and Maintenance Manual

Ether Starting Aid Cylinder - Replace - If Equipped
3114, 3116, and 3126 Industrial and Generator Set Engines

Cold Weather Starting
3114, 3116, and 3126 Industrial and Generator Set Engines

Specifications

Air Inlet Heater
SUPPLEMENT FOR 3114, 3116 & 3126 - INDUSTRIAL ENGINES ENGINES EQUIPPED WIT

Ether Starting Aid
3114, 3116 and 3126 Industrial, Marine and Generator Set Engines

Disassembly and Assembly

Ether Atomizer - Remove and Install
3114, 3116 and 3126 Engines

Service Magazine

Determining The Cause Of Glow Plug Tip Failures{1053,1105,1412}
1986/06/02

General Information -- Diesel Fuels In Cold Temperature Operation{1280}
1979/12/17

Dealer Installed Air Inlet Heater Starting Aid Available{1058}
1993/09/27

STARTING AR

Special Instruction

Installation of Electric Starting Motors{1453}
Installation of Electric Starting Motors{1453}

Service Magazine

Modification To Prevent Starter From Remaining Engaged With Flywheel After Engine Starts{1400,1450}
1987/03/16

Testing The Starter On The Engine{1401,1450}
1987/05/04

Magnetic Switches (Starter Relays) Improved{1450}
1988/03/14

Cranking Speeds Necessary To Start Diesel Engines{0374,1000,1450}
1979/09/24

STARTING MOTOR GP

General Service Information

Introduction
DELCO REMY CRANKING MOTORS 30-MT, 35-MT, 40-MT, 50-MT SERIES

Delco Remy
DELCO REMY CRANKING MOTORS 30-MT, 35-MT, 40-MT, 50-MT SERIES

Engine News

12-Volt Starter Solenoid Available For 7T2265 And 7T2266 Starting Motors
1987/02/01

Modification To Prevent Starter From Remaining Engaged With Flywheel After Engine Starts
1987/03/01

Testing The Starter On The Engine
1987/05/01

Remanufactured Heavy-Duty Starters And High-Amp Alternators
1987/06/01

Be Sure Battery Cable To Starter Connection Has Correct Torque
1988/03/01

Magnetic Switches (Starter Relays) Improved
1988/03/01

Serviced Parts Available For 8C4773 Electric Starting Motor Group
1990/10/01

New Starting Motors Used {1453}
2002/05/01

Operation and Maintenance Manual

Starting Motor - Inspect
3114, 3116, and 3126 Industrial and Generator Set Engines

Starting the Engine
3114, 3116, and 3126 Industrial and Generator Set Engines

Cold Weather Starting
3114, 3116, and 3126 Industrial and Generator Set Engines

Special Instruction

Installation of Electric Starting Motors{1453}
Installation of Electric Starting Motors{1453}

Caterpillar PRELUB® Diagnostics{1469}
Caterpillar PRELUB^® Diagnostics{1469}

Installation of New Shift Lever Assembly for All Starter Motors {1453}
Installation of New Shift Lever Assembly for All Starter Motors {1453}

Procedure to Install the Insulator on to Series Starters on All Engines {1453}
Procedure to Install the Insulator on to Series Starters on All Engines {1453}

Installation of Repair Kit-Solenoid Plunger Assembly on All Engines {1453}
Installation of Repair Kit-Solenoid Plunger Assembly on All Engines {1453}

Procedure to Install Terminal Kit on All Engines {1453}
Procedure to Install Terminal Kit on All Engines {1453}

Procedure to Install Brush Holder Assembly in All Engines {1453}
Procedure to Install Brush Holder Assembly in All Engines {1453}

Procedure to Replace Armature of Starter Motor On All Cat® Products {1408, 1450, 1453}
Procedure to Replace Armature of Starter Motor On All Cat^® Products {1408, 1450, 1453}

Procedure to Replace Commutator End (CE) Housing of Starter Motor On All Cat® Products {1408, 1450, 1453}
Procedure to Replace Commutator End (CE) Housing of Starter Motor On All Cat^® Products {1408, 1450, 1453}

Procedure to Replace Drive Assembly of Starter Motor On All Cat® Products {1453}
Procedure to Replace Drive Assembly of Starter Motor On All Cat^® Products {1453}

Technical Information Bulletin

Some Remanufactured Electric Starter Groups May Have An Incorrect Nose Housing
Some Remanufactured Electric Starter Groups May Have An Incorrect Nose Housing

Specifications

Starting Motor
SUPPLEMENT FOR 3114, 3116 & 3126 - INDUSTRIAL ENGINES ENGINES EQUIPPED WIT

Electric Starting Motor
RA1.2, R1.4, R2.0, R2.2, R2.5, R2.7, R3.0, R4.5 and R5.5 Series Reduction Starting Motors

Electric Starting Motor
3114, 3116 and 3126 Industrial, Marine and Generator Set Engines

Starting Motor
37-MT, 41-MT, and 42-MT Series Starting Motors

Starting Motor
Starting Motor - Delco 50-MT

Systems Operation

General Information
RA1.2, R1.4, R2.0, R2.2, R2.5, R2.7, R3.0, R4.5 and R5.5 Series Reduction Starting Motors

Component Description
RA1.2, R1.4, R2.0, R2.2, R2.5, R2.7, R3.0, R4.5 and R5.5 Series Reduction Starting Motors

Normal Operation
RA1.2, R1.4, R2.0, R2.2, R2.5, R2.7, R3.0, R4.5 and R5.5 Series Reduction Starting Motors

General Information
37-MT, 41-MT, and 42-MT Series Starting Motors

Component Description
37-MT, 41-MT, and 42-MT Series Starting Motors

Normal Operation
37-MT, 41-MT, and 42-MT Series Starting Motors

Component Description
Starting Motor - Delco 50-MT

General Information
Starting Motor - Delco 50-MT

Normal Operation
Starting Motor - Delco 50-MT

Testing and Adjusting

Initial Troubleshooting Procedure
RA1.2, R1.4, R2.0, R2.2, R2.5, R2.7, R3.0, R4.5 and R5.5 Series Reduction Starting Motors

No Load - Test
RA1.2, R1.4, R2.0, R2.2, R2.5, R2.7, R3.0, R4.5 and R5.5 Series Reduction Starting Motors

Starting Motor - Troubleshoot
RA1.2, R1.4, R2.0, R2.2, R2.5, R2.7, R3.0, R4.5 and R5.5 Series Reduction Starting Motors

Component - Test
RA1.2, R1.4, R2.0, R2.2, R2.5, R2.7, R3.0, R4.5 and R5.5 Series Reduction Starting Motors

Electric Starting System - Test
3114, 3116 and 3126 Industrial, Marine and Generator Set Engines

Pinion Clearance - Adjust
3114, 3116 and 3126 Industrial, Marine and Generator Set Engines

No Load - Test
37-MT, 41-MT, and 42-MT Series Starting Motors

Brush and Brush Holder - Check
37-MT, 41-MT, and 42-MT Series Starting Motors

Pinion Clearance - Adjust
37-MT, 41-MT, and 42-MT Series Starting Motors

Starting Motor Solenoid - Test
37-MT, 41-MT, and 42-MT Series Starting Motors

Starting Motor Solenoid - Test
Starting Motor - Delco 50-MT

Field Winding - Test
Starting Motor - Delco 50-MT

Armature - Test
Starting Motor - Delco 50-MT

Brush and Brush Holder - Check
Starting Motor - Delco 50-MT

Pinion Drive - Check
Starting Motor - Delco 50-MT

No Load - Test
Starting Motor - Delco 50-MT

Pinion Clearance - Adjust
Starting Motor - Delco 50-MT

Troubleshooting

Engine Does Not Crank with Starting Motor On and Pinion Engaging Ring Gear
37-MT, 41-MT, and 42-MT Series Starting Motors

Starting Motor Does Not Turn or Turns Slowly
37-MT, 41-MT, and 42-MT Series Starting Motors

General Information
37-MT, 41-MT, and 42-MT Series Starting Motors

General Information
Starting Motor - Delco 50-MT

Pinion Does Not Engage Ring Gear
Starting Motor - Delco 50-MT

Engine Does Not Crank with Starting Motor On and Pinion Engaging Ring Gear
Starting Motor - Delco 50-MT

Starting Motor Continues to Operate after Start Switch Has Been Released
Starting Motor - Delco 50-MT

Pinion Continues to Engage after Engine Starts
Starting Motor - Delco 50-MT

Starting Motor Does Not Turn or Turns Slowly
Starting Motor - Delco 50-MT

Disassembly and Assembly

Electric Starting Motor - Remove and Install
3114, 3116 and 3126 Engines

General Information
RA1.2, R1.4, R2.0, R2.2, R2.5, R2.7, R3.0, R4.5 and R5.5 Series Reduction Starting Motors

Starting Motor - Assemble
RA1.2, R1.4, R2.0, R2.2, R2.5, R2.7, R3.0, R4.5 and R5.5 Series Reduction Starting Motors

Starting Motor - Disassemble
RA1.2, R1.4, R2.0, R2.2, R2.5, R2.7, R3.0, R4.5 and R5.5 Series Reduction Starting Motors

Starting Motor - Disassemble - 37-MT and 41-MT
37-MT, 41-MT, and 42-MT Series Starting Motors

General Information
37-MT, 41-MT, and 42-MT Series Starting Motors

Starting Motor - Assemble - 37-MT and 41-MT
37-MT, 41-MT, and 42-MT Series Starting Motors

Starting Motor - Disassemble - 42-MT
37-MT, 41-MT, and 42-MT Series Starting Motors

Starting Motor - Assemble - 42-MT
37-MT, 41-MT, and 42-MT Series Starting Motors

General Information
Starting Motor - Delco 50-MT

Starting Motor - Disassemble
Starting Motor - Delco 50-MT

Starting Motor - Assemble
Starting Motor - Delco 50-MT

Service Magazine

Replacement Of Brush Holder Pins In Delco-Remy Electric Starting Motors{1453}
1982/06/28

New Start Switch Used {1416,1453}
1986/07/07

Adjust Bosch Solenoid If Replaced Or Reinstalled{1407,1453}
1986/11/10

12-Volt Starter Solenoid Available For 7T2265 And 7T2266 Starting Motors{1407}
1987/02/16

Modification To Prevent Starter From Remaining Engaged With Flywheel After Engine Starts{1400,1450}
1987/03/16

Testing The Starter On The Engine{1401,1450}
1987/05/04

Remanufactured Heavy-Duty Starters And High-Amp Alternators{1405,1453}
1987/05/25

Be Sure Battery Cable-To-Starter Connection Has Correct Torque{1453}
1988/03/14

Magnetic Switches (Starter Relays) Improved{1450}
1988/03/14

Two Plug Assemblies (Booster Cables) Are Available To Start Machines{1401,1453}
1979/11/05

Limitations On Engine Cranking Time{1453,1401}
1989/03/27

Causes And Effects Of Low Battery Voltage On Electric Starters{1401,1453,1467}
1989/04/24

Serviced Parts Available For 8C4773 Electric Starting Motor Group{1453}
1990/10/08

Starter Solenoid Assembly May Need New Terminal {1467,1518}
1996/05/06

Improved Starter Solenoid Assemblies Available {1467,1518}
1996/09/02

SWITCH GP

Engine News

Three Element Speed Switch Replaces Dual Element Speed Switch
1986/05/01

New Start Switch Used
1986/07/01

Check For Dirt Before Replacing Pyrometer Switch
1987/01/01

Magnetic Switches (Starter Relays) Improved
1988/03/01

Improved 9W1077 Start Switch Assembly And 7N4160 Heat Start Switch Group
1990/12/01

A New Oil Pressure Switch is Now Available {7421}
2005/05/09

Special Instruction

Battery Ratings And Cross Reference Chart{1401}
Battery Ratings And Cross Reference Chart{1401}

Service Letter-NACD

Certain 7N4160 Switch Groups And 9W1077 Switch Assemblies Need To Be Removed From Parts Stock
Certain 7N4160 Switch Groups And 9W1077 Switch Assemblies Need To Be Removed From Parts Stock

Service Letter-Australia

Service Letter-CFEL

Service Letter-CSARL

Service Letter-Americas

Service Letter-Brazil

Service Letter-Truck/Ag/Marine

Specifications

Start Switch
SUPPLEMENT FOR 3114, 3116 & 3126 - INDUSTRIAL ENGINES ENGINES EQUIPPED WIT

Service Letter-China

Certain 7N4160 Switch Groups And 9W1077 Switch Assemblies Need To Be Removed From Parts Stock
Certain 7N4160 Switch Groups And 9W1077 Switch Assemblies Need To Be Removed From Parts Stock

Service Letter-Asia

Service Letter-APD

Testing and Adjusting

Overspeed Verification Test
Electric Protection System Energize-To-Run For Generator Set, Industrial and Marine Diesel Engines

Overspeed Calibration
Electric Protection System Energize-To-Run For Generator Set, Industrial and Marine Diesel Engines

Crank Terminate Speed Calibration
Electric Protection System Energize-To-Run For Generator Set, Industrial and Marine Diesel Engines

Oil Step Speed Calibration
Electric Protection System Energize-To-Run For Generator Set, Industrial and Marine Diesel Engines

Diode Test
Electric Protection System Energize-To-Run For Generator Set, Industrial and Marine Diesel Engines

Engine Oil Pressure Switch Test
Electric Protection System Energize-To-Run For Generator Set, Industrial and Marine Diesel Engines

Water Temperature Contactor Switch Test
Electric Protection System Energize-To-Run For Generator Set, Industrial and Marine Diesel Engines

Service Magazine

Maintenance Free Batteries{1401}
1986/03/10

New Oil Pressure Switch Used With EMS Systems{7485}
1986/03/10

Requirements For Shipping Wet Batteries In The U.S.{1401,7500}
1986/04/07

Three Element Speed Switch Replaces Dual Element Speed Switch{7418,7411,7410,7421}
1986/04/21

New Start Switch Used {1416,1453}
1986/07/07

Heavy-Duty Line Of Batteries Available To U.S. Dealers{1400,1401}
1986/09/01

Check For Dirt Before Replacing Pyrometer Switch{1050,7466}
1986/12/15

Safety Vent Caps For Caterpillar Batteries{1401}
1977/07/11

5P957 And 5P3514 Coolant And Battery Tester{0786,1395,1401}
1987/03/23

Use Improved Heat Start Switch{1416}
1987/04/20

Alternator/Generator Output Test On The Engine{1401,1404,1405,1406}
1987/05/04

Testing The Starter On The Engine{1401,1450}
1987/05/04

Improved Start Switch Used{1416}
1987/05/25

Magnetic Switches (Starter Relays) Improved{1450}
1988/03/14

9G7641 Start Switch Is Improved{1416,1400}
1988/05/16

Maintenance-Free Batteries Require Different Troubleshooting Procedures{1401}
1988/06/20

Revised Instructions For Installation of New Maintenance Free Batteries{1401,1400}
1988/12/12

Voltage Regulator Can Cause Variable Ammeter Indications{1410,1401,1405,1406,7467}
1979/10/22

Two Plug Assemblies (Booster Cables) Are Available To Start Machines{1401,1453}
1979/11/05

Batteries Can Be Damaged If Too Much Vacuum Is Used During Electrolyte Fill{1401}
1979/11/26

High Performance Maintenance Free Battery Available{1401}
1989/01/16

Limitations On Engine Cranking Time{1453,1401}
1989/03/27

Preventive Maintenance For Batteries{1401}
1989/03/27

Causes And Effects Of Low Battery Voltage On Electric Starters{1401,1453,1467}
1989/04/24

Procedure For Replacing Batteries Or Battery Cables {1401,1402,1411}
1989/05/01

Procedure For Replacing Batteries, Battery Cables Or Disconnect Switches {1401,1402,1411}
1989/05/01

Special Instruction, "Battery Charging Rate And Time Tables," Available On Oil Resistant Paper{0374,1401}
1989/06/19

Improved 9W1077 Start Switch Assembly And 7N4160 Heat Start Switch Group{1416}
1990/12/10

TOOLS

Engine News

New Address For Repair Of Diagnostic Tools
1982/06/16

Make Set Point Measurements Easier With The 6V4060 Engine Set Point Indicator
1982/08/25

5P957 And 5P3514 Coolant And Battery Tester
1987/04/01

Two New Self-Powered Digital Tachometers And Signal Generator Available
1987/05/01

Caterpillar Electronic Technician (Cat ET) 2001B-Service Pack 1 Software Upgrade is Now Available {0785}
2002/02/01

2002A Service Pack 1 for Caterpillar Electronic Technician (Cat ET) is now available {0785}
2002/08/01

Special Instruction

Using The 6V4060 Engine Set Point Indicator Group{0781}
Using The 6V4060 Engine Set Point Indicator Group{0781}

Use of 8T5200 Signal Generator/Counter Group{0778, 0783, 0785}
Use of 8T5200 Signal Generator/Counter Group{0778, 0783, 0785}

Tool Operating Manual

NEHS1032: 538-5051 Communications Adapter 3 {0599, 0709, 1900, 4800, 7490, 7600}
NEHS1032: 538-5051 Communications Adapter 3 {0599, 0709, 1900, 4800, 7490, 7600}

NEHS1270 TesLite and LoadProCables {0374, 0599, 0709, 0734}
NEHS1270 TesLite and LoadProCables {0374, 0599, 0709, 0734}

Reuse And Salvage Guidelines

Guideline for Visual Inspection and Repair of Foam Wiring Harness {0649, 1408, 1408, 1408, 1408}
Guideline for Visual Inspection and Repair of Foam Wiring Harness {0649, 1408, 1408, 1408, 1408}

Troubleshooting

Service Tools
N3 Series Brushless Alternators

Service Tools
37-MT, 41-MT, and 42-MT Series Starting Motors

Service Tools
Alternator - Delco 27SI

Service Tools
Starting Motor - Delco 50-MT

Service Magazine

New Address For Repair Of Diagnostic Tools{0650}
1982/06/14

6V6124 Calibration Coil Available To Calibrate And Check 6V4910 AC/DC Clamp-On Ammeter{0651}
1982/06/28

Make Set Point Measurements Easier With The 6V4060 Engine Set Point Indicator{0651}
1982/08/16

Use Caterpillar 6V50 Engine Timing Indicator For Accurate Readings{0782,0785,0775}
1985/05/27

Two, New Top Dead Center Magnetic Transducers Available{0651,0653,1214,1250}
1985/10/07

5P957 And 5P3514 Coolant And Battery Tester{0786,1395,1401}
1987/03/23

Two New Self-Powered Digital Tachometers And Signal Generator Available {7462}
1987/05/11

Revised Instructions For Installation of New Maintenance Free Batteries{1401,1400}
1988/12/12

Diagnostic Cables and Harnesses Are Available {0785}
2000/12/25

A New Communication Adapter Cable As Is Now Available For Certain Cat Products {0785}
A New Communication Adapter Cable As Is Now Available For Certain Cat Products {0785}

VALVE GP

Special Instruction

Creating Fuel Pump, and Fuel Nozzle Reference Parts for Checking Fuel Pump Test Stands and Nozzle Pop Testers{1254}
Creating Fuel Pump, and Fuel Nozzle Reference Parts for Checking Fuel Pump Test Stands and Nozzle Pop Testers{1254}

WIRING GP

Engine News

FT1808 Cable Permits Easier Use Of 6V2100 Multitach To Check Engine Or Alternator RPM
1984/01/18

Be Sure Battery Cable To Starter Connection Has Correct Torque
1988/03/01

Wiring Harness Conduit Component Sizes {1408}
1995/02/01

Correction to The Pocket Guide, SEBD0402 Is Available as a Reference for Routing and Installing Wire Harness Assemblies {1408}
2000/07/01

Special Instruction

Retrofit Installation of Coolant Loss Sensor{1353, 1395, 7422, 7470}
Retrofit Installation of Coolant Loss Sensor{1353, 1395, 7422, 7470}

Battery Ratings And Cross Reference Chart{1401}
Battery Ratings And Cross Reference Chart{1401}

Cross-Reference for Electrical Connectors {7553}
Cross-Reference for Electrical Connectors {7553}

Guidelines for Routing and Installing Wire Harness Assemblies {1408, 7553}
Guidelines for Routing and Installing Wire Harness Assemblies {1408, 7553}

Repair Procedure for Damaged Harness Wiring {1408}
Repair Procedure for Damaged Harness Wiring {1408}

Procedure to Properly Tighten the Nuts on the Solenoid Studs on Electronic Unit Injectors (EUI){1290, 1408, 1900}
Procedure to Properly Tighten the Nuts on the Solenoid Studs on Electronic Unit Injectors (EUI){1290, 1408, 1900}

Service Letter-NACD

Certain 7N4160 Switch Groups And 9W1077 Switch Assemblies Need To Be Removed From Parts Stock
Certain 7N4160 Switch Groups And 9W1077 Switch Assemblies Need To Be Removed From Parts Stock

Service Letter-Australia

Service Letter-CFEL

Service Letter-CSARL

Service Letter-Americas

Service Letter-Brazil

Service Letter-Truck/Ag/Marine

Technical Information Bulletin

BRIDGE RECTIFIER TEST
BRIDGE RECTIFIER TEST

Tool Operating Manual

Service Letter-China

Certain 7N4160 Switch Groups And 9W1077 Switch Assemblies Need To Be Removed From Parts Stock
Certain 7N4160 Switch Groups And 9W1077 Switch Assemblies Need To Be Removed From Parts Stock

Service Letter-Asia

Reuse And Salvage Guidelines

Guideline for Visual Inspection and Repair of Foam Wiring Harness {0649, 1408, 1408, 1408, 1408}
Guideline for Visual Inspection and Repair of Foam Wiring Harness {0649, 1408, 1408, 1408, 1408}

Service Letter-APD

Certain 7N4160 Switch Groups And 9W1077 Switch Assemblies Need To Be Removed From Parts Stock
Certain 7N4160 Switch Groups And 9W1077 Switch Assemblies Need To Be Removed From Parts Stock

Testing and Adjusting

Electric Starting System - Test
3114, 3116 and 3126 Industrial, Marine and Generator Set Engines

Service Magazine

Use FT1711 Light Table For Cylinder Liner Inspection {0652,1216}
1982/11/29

Maintenance Free Batteries{1401}
1986/03/10

New Oil Pressure Switch Used With EMS Systems{7485}
1986/03/10

Requirements For Shipping Wet Batteries In The U.S.{1401,7500}
1986/04/07

Determining The Cause Of Glow Plug Tip Failures{1053,1105,1412}
1986/06/02

Heavy-Duty Line Of Batteries Available To U.S. Dealers{1400,1401}
1986/09/01

Safety Vent Caps For Caterpillar Batteries{1401}
1977/07/11

5P957 And 5P3514 Coolant And Battery Tester{0786,1395,1401}
1987/03/23

Alternator "R" Terminal Wire Assembly Available For Wiring Harness Repair{1408}
1987/05/04

Alternator/Generator Output Test On The Engine{1401,1404,1405,1406}
1987/05/04

Testing The Starter On The Engine{1401,1450}
1987/05/04

Be Sure Battery Cable-To-Starter Connection Has Correct Torque{1453}
1988/03/14

Maintenance-Free Batteries Require Different Troubleshooting Procedures{1401}
1988/06/20

Revised Instructions For Installation of New Maintenance Free Batteries{1401,1400}
1988/12/12

Fuse And Wire Assembly Is Available For Protection Of Earlier 6N5906 Service Meters{7480}
1979/01/29

Voltage Regulator Can Cause Variable Ammeter Indications{1410,1401,1405,1406,7467}
1979/10/22

Two Plug Assemblies (Booster Cables) Are Available To Start Machines{1401,1453}
1979/11/05

Batteries Can Be Damaged If Too Much Vacuum Is Used During Electrolyte Fill{1401}
1979/11/26

High Performance Maintenance Free Battery Available{1401}
1989/01/16

Limitations On Engine Cranking Time{1453,1401}
1989/03/27

How To Troubleshoot A Short-To-Ground In Power Wiring{1400}
1989/03/27

Preventive Maintenance For Batteries{1401}
1989/03/27

Causes And Effects Of Low Battery Voltage On Electric Starters{1401,1453,1467}
1989/04/24

Procedure For Replacing Batteries Or Battery Cables {1401,1402,1411}
1989/05/01

Procedure For Replacing Batteries, Battery Cables Or Disconnect Switches {1401,1402,1411}
1989/05/01

Special Instruction, "Battery Charging Rate And Time Tables," Available On Oil Resistant Paper{0374,1401}
1989/06/19

Improved 9W1077 Start Switch Assembly And 7N4160 Heat Start Switch Group{1416}
1990/12/10

Correction to The Pocket Guide, SEBD0402, Is Available as a Reference for Routing and Installing Wire Harness Assemblies {1408}
2000/06/26

Harness Repair of Alternator R-Terminal Connector {1405, 1408, 7553}
2000/10/02

Dielectric Grease Should Not Be Used in Electrical Connectors {1408, 7553}
2000/10/09

PROTECTION GP-ENGINE

Testing and Adjusting

General Troubleshooting Information
Electric Protection System Energize-To-Run For Generator Set, Industrial and Marine Diesel Engines

Electric Protection System Functional Test
Electric Protection System Energize-To-Run For Generator Set, Industrial and Marine Diesel Engines

Troubleshooting the ETR Full Protective System (OP, WT, OS)
Electric Protection System Energize-To-Run For Generator Set, Industrial and Marine Diesel Engines

Troubleshooting the ETR Partial Protection System (OP, WT)
Electric Protection System Energize-To-Run For Generator Set, Industrial and Marine Diesel Engines

CONNECTION GP

Service Magazine

Use Conductive Fasteners for Electrical Grounding on All Cat Products {7553}
Use Conductive Fasteners for Electrical Grounding on All Cat Products {7553}

RELAY GP

Engine News

Magnetic Switches (Starter Relays) Improved
1988/03/01

Testing and Adjusting

Slave Relay Test
Electric Protection System Energize-To-Run For Generator Set, Industrial and Marine Diesel Engines

Service Magazine

Magnetic Switches (Starter Relays) Improved{1450}
1988/03/14

ELECTRONICS GP-MONITOR

Engine News

New CAT Inspect Form Available for EMCP Troubleshooting and Inspection {0374, 4490, 7451, 7620}
New CAT Inspect Form Available for EMCP Troubleshooting and Inspection {0374, 4490, 7451, 7620}

Special Instruction

Diesel Particulate Filter Monitoring System {108F, 7490}
Diesel Particulate Filter Monitoring System {108F, 7490}

Installation of the Fuel Consumption Monitoring System for All Commercial Diesel Engines {1250, 1400, 1900, 7490}
Installation of the Fuel Consumption Monitoring System for All Commercial Diesel Engines {1250, 1400, 1900, 7490}

Instructions for Installing AssetIQTM for Engine Systems on Caterpillar and non-Caterpillar Products {7490}
Instructions for Installing AssetIQ^TM for Engine Systems on Caterpillar and non-Caterpillar Products {7490}

Cat® VIMS Converter Functionality {7610, 7620}
Cat^® VIMS Converter Functionality {7610, 7620}

Service Magazine

Updated Flash Procedure for All Caterpillar Products {1920, 7610, 7620}
2014/09/16

New Inspection and Repair Procedure Is Now Available for Cat® Products Located in India Equipped with Product Link {7606}
2014/09/22

New Software Is Now Available for All Cat® Products With PL522 China System {7606, 7620}
2015/03/04

New Troubleshooting Procedure Is Now Available for all Cat® Products Equipped with PL321 VIMS (PL321 VSR) {7606}
2015/05/12

New Software Is Now Available for Cat® Product Link {7606, 7610, 7620}
New Software Is Now Available for Cat^® Product Link {7606, 7610, 7620}

HEATER GP

Engine News

Fuel Heaters Are Now Available For Field Installation
1980/01/09

Horizontally Mounted Jacket Water Heater Now Used
1987/05/01

Identification Of Jacket Water Heater Elements
1988/11/01

Operation and Maintenance Manual

Cold Weather Starting
3114, 3116, and 3126 Industrial and Generator Set Engines

Special Instruction

Installation of 7E-6310, 9X-3294, 6N-9125, 7E-5244 and 3T-8724 Jacket Water Heater Groups{1383}
Installation of 7E-6310, 9X-3294, 6N-9125, 7E-5244 and 3T-8724 Jacket Water Heater Groups{1383}

Installation Instructions for Jacket Water Heaters with Seal Kits{1383}
Installation Instructions for Jacket Water Heaters with Seal Kits{1383}

Technical Information Bulletin

9X-3293 Jacket Water Heater Group
9X-3293 Jacket Water Heater Group

Specifications

Air Inlet Heater
SUPPLEMENT FOR 3114, 3116 & 3126 - INDUSTRIAL ENGINES ENGINES EQUIPPED WIT

Jacket Water Heater
3114, 3116 and 3126 Industrial, Marine and Generator Set Engines

Air Inlet Heater
3114, 3116 and 3126 Industrial, Marine and Generator Set Engines

Troubleshooting

Air Inlet Heater - If Equipped
3114, 3116 and 3126 Engines

Service Magazine

Fuel Heaters Are Now Available For Field Installation {1296}
1980/01/07

How To Identify Failures To Electric Jacket Water Heaters{1383}
1988/04/18

Identification Of Jacket Water Heater Elements{1383}
1988/11/07

General Information -- Diesel Fuels In Cold Temperature Operation{1280}
1979/12/17

Dealer Installed Air Inlet Heater Starting Aid Available{1058}
1993/09/27

ELECTRONICS GP-WORK TOOL

Special Instruction

Service Magazine

Updated Flash Procedure for All Caterpillar Products {1920, 7610, 7620}
2014/09/16

ELECTRONICS GP-COMMUNICATION

Engine News

A New Electronic Control Module Wash Out Process {1901, 1920}
A New Electronic Control Module Wash Out Process {1901, 1920}

Special Instruction

Installation Instructions For Product Link 101 Inline Timer{7602}
Installation Instructions For Product Link 101 Inline Timer{7602}

Service Magazine

New Flash File Software Is Used for Product Link 151/201 {7606, 7620}
2002/07/15

Improved VisionLink And VisionLink Store Software Are Now Available for All Caterpillar Products {7606, 7620}
2015/04/24

Updated Flash Procedure for All Caterpillar Products {1920, 7610, 7620}
2014/09/16

New Software Is Now Available for All Cat® Products With The Product Link PL421 or Product Link PL420 System {7606, 7620}
2014/12/10

New Software for Product Link PL522 Module Is Now Available for All Cat® Products {7606}
2014/08/08

Loss of Daily Reports May Be an Indicator of End of Life for the Product Link® ECM on PL321SR and PL321VSR Systems {7606}
2014/08/13

Capturing Engine Stop Messages and Idle Information on All Caterpillar Products Equipped with Product Link 522 {7606}
2014/07/25

Service Meter Adjustment Is Now Available in VisionLinkTM {7478, 7606}
2014/08/20

New Inspection and Repair Procedure Is Now Available for Cat® Products Located in India Equipped with Product Link {7606}
2014/09/22

"Maintenance Mode" in Product Link is Used to Prevent Codes From Being Transmitted When Performing Service to a Machine or Engine {7606}
2014/11/24

Revision to "Reports and Messages Not Available" Troubleshooting Procedure for Cat® Products with Cat® Product Link 121/321 {7606}
2014/12/24

Event Codes (E2131, E2132, or E2133) Appearing Occasionally with On-board Machine Systems with a PL321, or PL121 Satellite System Installed {7600, 7606}
2015/01/06

Procedure to Improve Reporting into VisionLink after Re-Registration of Product Link Systems PL121/321 {7606}
2015/03/17

New Software Is Now Available for All Cat® Products With PL522 China System {7606, 7620}
2015/03/04

New Software for Product Link PL522 Module Is Now Available for All Cat® Products {7606, 7620}
2015/06/26

New Troubleshooting Procedure Is Now Available for all Cat® Products Equipped with PL321 VIMS (PL321 VSR) {7606}
2015/05/12

New Product Link Software for PL300 Is Now Available for All Cat® Products {7606, 7620}
2015/09/11

ELECTRONICS GP-GENERATOR SET

Special Instruction

Service Magazine

Updated Flash Procedure for All Caterpillar Products {1920, 7610, 7620}
2014/09/16

METER GP-SERVICE

Service Meter Adjustment Is Now Available in VisionLinkTM {7478, 7606}
2014/08/20

HARNESS GP

Engine News

Wiring Harness Conduit Component Sizes {1408}
1995/02/01

Special Instruction

Procedure to Replace Armature of Starter Motor On All Cat® Products {1408, 1450, 1453}
Procedure to Replace Armature of Starter Motor On All Cat^® Products {1408, 1450, 1453}

Tool Operating Manual

Reuse And Salvage Guidelines

Guideline for Visual Inspection and Repair of Foam Wiring Harness {0649, 1408, 1408, 1408, 1408}
Guideline for Visual Inspection and Repair of Foam Wiring Harness {0649, 1408, 1408, 1408, 1408}

Service Magazine

Alternator "R" Terminal Wire Assembly Available For Wiring Harness Repair{1408}
1987/05/04

Truck sale:

USD $14,000

1998 CAT 3116

Milton CAT Power Systems
Milford, Massachusetts

USD $2,500

2001 CAT 3116

Foley Equipment Company
Topeka Area, Kansas

2014 CAT 3116

Yoder & Frey Auctioneers
Ashland, Ohio

USD $22,500

1989 CAT 3116

Martin Energy Group LLC
Ephrata, Pennsylvania

USD $20,997

1997 CAT 3116

Hewitt Equipment Ltd
QUÉBEC, Quebec, Canada