3116 GENERATOR SET ENGINE 1NJ00001-UP ELECTRICAL AND STARTING SYSTEM Caterpillar SIS

GEN SET ENGINE 3116 GEN SET ENGINE 1NJ
3116 GENERATOR SET ENGINE 1NJ00001-UP SEBP1811 3116 1NJ (1988)

Parts group 3116:

For full view, you need register

ELECTRICAL AND STARTING SYSTEM

ALTERNATOR GP-CHARGING

7C-6383 ALTERNATOR GP-CHARGING

7C6383 ALTERNATOR GP
24 VOLT, 33 AMPERE
FOR USE WITH BASE MOUNTED ENGINE
7T2095-PAGE 88
AN ATTACHMENT

7T-2095 ALTERNATOR GP-CHARGING

7T2095 ALTERNATOR GP
CHARGING-24 VOLT
PART OF 7C6383 ALTERNATOR
AN ATTACHMENT

9Y-5323 ALTERNATOR GP-CHARGING

9Y5323 ALTERNATOR GP
24 VOLT, 52 AMPERE, 9W3043-PAGE 90
FOR USE WITH INDUSTRIAL STATIONARY ENGINE AND PACKAGE
GENERATOR SET

9W-3043 ALTERNATOR GP-CHARGING

9W3043 ALTERNATOR GP*R
24 VOLT, 55 AMPERE
PART OF 9Y5323 ALTERNATOR
AN ATTACHMENT

BATTERY GP

7E-5143 CONNECTOR GP-BATTERY

7E5143 CONNECTOR GP-BATTERY
FOR USE WITH EUROPEAN SOUND SUPPRESSION PACKAGE
AN ATTACHMENT

7C-1977 BATTERY GP

7C1977 BATTERY GP
24 VOLT, 92 AMPERE-LOW MAINTENANCE
FOR USE WITH BATTERY SUPPORT-LOW MAINTENANCE
AN ATTACHMENT

7C-1976 BATTERY GP

7C1976 BATTERY GP
24 VOLT, 67 AMPERE - LOW MAINTENANCE. TYPE 1
FOR USE WITH BATTERY SUPPORT
AN ATTACHMENT

7C-1899 BATTERY GP

7C1899 BATTERY GP
24 VOLT, 66 AMPERE-MAINTENANCE FREE
FOR USE WITH BATTERY SUPPORT
AN ATTACHMENT

7C-1976 BATTERY GP

7C1976 BATTERY GP
24 VOLT, 67 AMPERE - LOW MAINTENANCE. TYPE 2
FOR USE WITH BATTERY SUPPORT
AN ATTACHMENT

7C-1900 BATTERY GP

7C1900 BATTERY GP-24 VOLT, 100 AMPERE - MAINTENANCE FREE
TYPE 1
FOR USE WITH BATTERY SUPPORT
AN ATTACHMENT

7C-3874 BATTERY CHARGER

BATTERY CHARGERS
24 VOLT, DC-WITH FAILURE ALARM
FOR USE WITH ACID OR NICAD BATTERIES
AN ATTACHMENT

7C-1900 BATTERY GP

7C1900 BATTERY GP-24 VOLT, 100 AMPERE - MAINTENANCE FREE
TYPE 2
FOR USE WITH BATTERY SUPPORT
AN ATTACHMENT

7C-7239 SUPPORT GP-BATTERY

7C7239 SUPPORT GP-BATTERY
MOUNTED ON LEFT SIDE OF BASE
FOR USE WITH WIDE BASE
AN ATTACHMENT

BOX GP

4W-9602 JUNCTION BOX GP

4W9602 JUNCTION BOX GP
ENERGIZED TO RUN-SWITCHGEAR
AN ATTACHMENT

4W-9601 JUNCTION BOX GP

4W9601 JUNCTION BOX GP
ENERGIZED TO SHUT-OFF-SWITCHGEAR
AN ATTACHMENT

CIRCUIT BREAKER GP

7E-3327 MOUNTING GP-CIRCUIT BREAKER

7E3327 MOUNTING GP-CIRCUIT BREAKER
FOR USE WITH AUTO-START/STOP
ENERGIZED TO RUN OR ENERGIZED TO SHUT-OFF JUNCTION BOX
AN ATTACHMENT

9Y-2110 MOUNTING GP-CIRCUIT BREAKER

9Y2110 MOUNTING GP-CIRCUIT BREAKER
FOR USE WITH ALTERNATOR
AN ATTACHMENT

9Y-7020 MOUNTING GP-CIRCUIT BREAKER

9Y7020 MOUNTING GP-CIRCUIT BREAKER
FOR USE WITH 80A THRU 600A CIRCUIT BREAKERS
AN ATTACHMENT

4W-8145 CHART-CIRCUIT BREAKER

4W8145 CHART-CIRCUIT BREAKER-PART 1 OF 5
AN ATTACHMENT

4W-8145 CHART-CIRCUIT BREAKER

4W8145 CHART-CIRCUIT BREAKER-PART 2 OF 5
AN ATTACHMENT

4W-8145 CHART-CIRCUIT BREAKER

4W8145 CHART-CIRCUIT BREAKER-PART 3 OF 5
AN ATTACHMENT

4W-8145 CHART-CIRCUIT BREAKER

4W8145 CHART-CIRCUIT BREAKER-PART 4 OF 5
AN ATTACHMENT

4W-8145 CHART-CIRCUIT BREAKER

4W8145 CHART-CIRCUIT BREAKER-PART 5 OF 5
AN ATTACHMENT

CONTACTOR GP

9Y-1106 CONTACTOR GP

9Y1106 CONTACTOR GP
OIL PRESSURE & WATER TEMPERATURE SHUT-OFF
FOR USE WITH BUILDING SERVICE STANDBY GENERATOR SET AND
ELECTRO-MECHANICAL CONTROLS. AN ATTACHMENT

9Y-0595 MOUNTING GP-CONTACTOR

9Y0595 MOUNTING GP-CONTACTOR
FOR USE WITH ELECTRONIC MODULAR CONTROL PANEL SYSTEM
AN ATTACHMENT

9Y-9611 MOUNTING GP-CONTACTOR

9Y9611 MOUNTING GP-CONTACTOR
JUNCTION BOX- FOR USE WITH GENERATOR SET ENGINE AND
AUTOMATIC START STOP SYSTEM
AN ATTACHMENT

9Y-1107 CONTACTOR GP

9Y1107 CONTACTOR GP
OIL PRESSURE & WATER TEMPERATURE ALARM
FOR USE WITH BUILDING SERVICE STANDBY GENERATOR SET AND
ELECTRO-MECHANICAL CONTROLS. AN ATTACHMENT

4P-8423 MOUNTING GP-CONTACTOR

4P8423 MOUNTING GP-CONTACTOR
FOR USE WITH ELECTRONIC MODULAR CONTROL PANEL &
9X8203 CONTOL-ELECTRONIC
AN ATTACHMENT

ELECTRONICS GP-ENGINE

9W-5566 CONTROL GP-ENGINE ELECTRONIC

9W5566 CONTROL GP-ELECTRONIC*R
REPLACED BY 9X8203-PAGE 92.00.01
PART OF 9Y0604 CONTROL-ELECTRONIC
AN ATTACHMENT

9Y-0604 CONTROL GP-ELECTRONIC

9Y0604 CONTROL GP-ELECTRONIC
TYPE 1. TEMPERATURE-PRESSURE-ELECTRONIC MODULAR CONTROL PANEL
FOR USE WITH PACKAGE GENERATOR SETS
AN ATTACHMENT

9Y-0604 CONTROL GP-ELECTRONIC

9Y0604 CONTROL GP-ELECTRONIC
TYPE 2. TEMPERATURE-PRESSURE-ELECTRONIC MODULAR CONTROL PANEL
FOR USE WITH PACKAGE GENERATOR SETS
AN ATTACHMENT

9X-8203 CONTROL GP-ENGINE MONITORING

9X8203 CONTROL GP-ELECTRONIC-*R
PART OF 9Y0604 CONTROL-ELECTRONIC
AN ATTACHMENT

6V-6155 CONTROL GP-ELECTRONIC

6V6155 CONTROL GP-ELECTRONIC
6V6153-PAGE 92.03
AN ATTACHMENT

6V-6153 CONTROL GP-EMCP-ECM ELECTRONIC

6V6153 CONTROL GP-ELECTRONIC
PART OF 6V6155 CONTROL-ELECTRONIC
AN ATTACHMENT

9Y-2905 CONTROL GP-EMCP-ECM ELECTRONIC

9Y2905 CONTROL GP
AN ATTACHMENT

SENDER GP

9Y-0636 SENDER GP

9Y0636 SENDER GP-24 VOLT
FOR USE WITH GAUGE. NOT FOR USE WITH ELECTRONIC MODULAR
CONTROL PANEL. AN ATTACHMENT

SENSOR GP

8C-6185 SENSOR GP-ELECTRONIC

8C6185 SENSOR GP-ELECTRONIC
TEMPERATURE
PART OF 9Y0604 CONTROL-ELECTRONIC
AN ATTACHMENT

7W-3355 MAGNETIC PICKUP GP

7W3355 MAGNETIC PICKUP GP
FOR USE WITH INDUSTRIAL AND GENERATOR SET ENGINE
AN ATTACHMENT

SHUTOFF GP

9X-5524 SOLENOID AS-SHUTOFF

9X5524 SOLENOID AS
LATCHING. 24 VOLT
PART OF 7C4028 SOLENOID-SHUT-OFF
AN ATTACHMENT

7C-9458 SOLENOID GP-SHUTOFF

7C9458 SOLENOID GP-SHUT-OFF-24 VOLT
FOR USE WITH ENERGIZED TO RUN CONTROL SYSTEM, ELECTRONIC MODULAR
CONTROL PANEL OR ELECTRO-MECHANICAL SYSTEMS
AN ATTACHMENT

7C-4028 SOLENOID GP-SHUTOFF

7C4028 SOLENOID GP-SHUT-OFF-24 VOLT-TYPE 2
FOR USE WITH ENERGIZED TO SHUT-OFF CONTROL SYSTEMS, EMCP
OR ELECTRO-MECHANICAL. FOR USE ON 24 VOLT LATCHING TYPE
SHUT-OFF SOLENOID--BOSS MOUNTED. AN ATTACHMENT

7C-4028 SOLENOID GP-SHUTOFF

7C4028 SOLENOID GP-SHUT-OFF-24 VOLT-TYPE 1
9X5524-PAGE 80. FOR USE WITH ENERGIZED TO SHUT-OFF CONTROL SYSTEMS,
EMCP OR ELECTRO-MECHANICAL. FOR USE ON 24 VOLT LATCHING TYPE
SHUT-OFF SOLENOID--BOSS MOUNTED. AN ATTACHMENT

SOLENOID GP

9X-5524 SOLENOID AS-SHUTOFF

9X5524 SOLENOID AS
LATCHING. 24 VOLT
PART OF 7C4028 SOLENOID-SHUT-OFF
AN ATTACHMENT

7C-9458 SOLENOID GP-SHUTOFF

7C9458 SOLENOID GP-SHUT-OFF-24 VOLT
FOR USE WITH ENERGIZED TO RUN CONTROL SYSTEM, ELECTRONIC MODULAR
CONTROL PANEL OR ELECTRO-MECHANICAL SYSTEMS
AN ATTACHMENT

7C-4028 SOLENOID GP-SHUTOFF

STARTING AID GP

7E-4906 STARTING AID GP-ETHER

7E4906 STARTING AID GP-ETHER
FOR USE WITH AIR CLEANER
AN ATTACHMENT

STARTING MOTOR GP

8C-4775 STARTING MOTOR GP-ELECTRIC

8C4775 STARTING MOTOR GP-ELECTRIC
24 VOLT
PART OF 8C4774 STARTING MOTOR
AN ATTACHMENT

9X-3416 STARTING MOTOR GP-ELECTRIC

9X3416 STARTING MOTOR GP-ELECTRIC
24 VOLT
PART OF 8C4774 STARTING MOTOR
AN ATTACHMENT

8C-4774 STARTING MOTOR GP-ELECTRIC

8C4774 STARTING MOTOR GP-ELECTRIC-24 VOLT
TYPE 1. PART OF 7C0747 STARTING MOTOR-ELECTRIC
AN ATTACHMENT

7C-0747 STARTING MOTOR GP-ELECTRIC

7C0747 STARTING MOTOR GP-ELECTRIC-24 VOLT
8C4774-PAGE 76
AN ATTACHMENT

9X-9995 STARTING MOTOR GP-ELECTRIC

9X9995 STARTING MOTOR GP-ELECTRIC-24 VOLT
FIELD REPLACEMENT FOR 8C4774-PAGE 76

8C-4774 STARTING MOTOR GP-ELECTRIC

8C4774 STARTING MOTOR GP-ELECTRIC-24 VOLT
TYPE 2. PART OF 7C0747 STARTING MOTOR-ELECTRIC
FIELD REPLACEMENT ORDER 9X9995-PAGE 76.01 OR 1068558-PAGE 76.03

8C-4773 STARTING MOTOR GP-ELECTRIC

8C4773 STARTING MOTOR GP-ELECTRIC
24 VOLT
PART OF 8C4774 & 9X9995 STARTING MOTOR-ELECTRIC

106-8558 STARTING MOTOR GP-ELECTRIC

1068558 STARTING MOTOR GP-ELECTRIC
24 VOLT
FIELD REPLACEMENT FOR 8C4774-PAGE 76

3E-2298 STARTING MOTOR GP-ELECTRIC

3E2298 STARTING MOTOR GP-ELECTRIC-24 VOLT
PART OF 9X9995 ELECTRIC STARTING MOTOR

106-8559 STARTING MOTOR GP-ELECTRIC

1068559 STARTING MOTOR GP-ELECTRIC
24 VOLT
PART OF 1068558 STARTING MOTOR-ELECTRIC

3E-1944 STARTING MOTOR GP-ELECTRIC

3E1944 STARTING MOTOR GP-ELECTRIC-24 VOLT
PART OF 8C4774 ELECTRIC STARTING MOTOR
ALSO AN ATTACHMENT

106-8557 STARTING MOTOR GP-ELECTRIC

1068557 STARTING MOTOR GP-ELECTRIC
24 VOLT
PART OF 1068558-ELECTRIC STARTING MOTOR

SWITCH GP

7X-6106 SWITCH AS-TEMPERATURE

7X6106 SWITCH AS-LOW WATER TEMPERATURE
AN ATTACHMENT

TRANSFORMER GP

9Y-3839 TRANSFORMER GP-CURRENT

9Y3839 TRANSFORMER GP
CURRENT-SERIES BOOST
FOR USE WITH VR3
AN ATTACHMENT

7E-6241 TRANSFORMER GP-CURRENT

7E6241 TRANSFORMER GP-DROOP
125 KW AT 60 HZ AND 600 VOLTS
FOR USE WITH GENERATORS WITH PARALLELING KITS
AN ATTACHMENT

9Y-9440 TRANSFORMER GP-CURRENT

9Y9440 TRANSFORMER GP
DROOP-FOR USE WITH GENERATORS WITH PARALLELING KITS
AN ATTACHMENT

7E-7082 MOUNTING GP-TRANSFORMER

7E7082 MOUNTING GP-TRANSFORMER
AN ATTACHMENT

WIRING GP

9Y-4619 WIRING GP

9Y4619 WIRING GP-PRIME POWER
AN ATTACHMENT

7C-3991 WIRING GP

7C3991 WIRING GP
FOR USE WITH ELECTRONIC MODULAR CONTROL PANEL &
ELECTRO-MECHANICAL CONTROL PANELS
AN ATTACHMENT

9Y-4617 HARNESS GP-WIRING

9Y4617 HARNESS GP-WIRING-PART 1 OF 2
PART OF 7C3991 WIRING
AN ATTACHMENT

9Y-4617 HARNESS GP-WIRING

9Y4617 HARNESS GP-WIRING-PART 2 OF 2
PART OF 7C3991 WIRING
AN ATTACHMENT

9Y-4620 HARNESS GP-WIRING

9Y4620 HARNESS GP-WIRING-PART 1 OF 2
PART OF 9Y4619 WIRING
AN ATTACHMENT

9Y-4620 HARNESS GP-WIRING

9Y4620 HARNESS GP-WIRING-PART 2 OF 2
PART OF 9Y4619 WIRING
AN ATTACHMENT

9Y-5848 CONNECTION GP-ELECTRICAL

9Y5848 CONNECTION GP-ELECTRICAL
FOR USE WITH ELECTRONIC MODULAR CONTROL PANEL SYSTEM
AN ATTACHMENT

HEATER GP

9Y-4833 HEATER GP-JACKET WATER

9Y4833 HEATER GP-JACKET WATER-120 VAC
FOR USE WITH ENGINE BLOCK
AN ATTACHMENT

9Y-4834 HEATER GP-JACKET WATER

9Y4834 HEATER GP-JACKET WATER-240 VAC
FOR USE WITH ENGINE BLOCK
AN ATTACHMENT

Information:

(For parts list, see above)

ELECTRICAL AND STARTING SYSTEM

ALTERNATOR GP-CHARGING

Engine News

New Regulator And Field Coil Assemblies Used
1981/11/25

FT1808 Cable Permits Easier Use Of 6V2100 Multitach To Check Engine Or Alternator RPM
1984/01/18

Identification Of External Terminals On Alternators
1987/04/01

Remanufactured Heavy-Duty Starters And High-Amp Alternators
1987/06/01

8T5314 Socket Adapter Available To Correctly Install Alternator Pulley Nut
1988/01/01

Repair Parts Available for Alternator R-Terminal {1405}
2000/12/01

Harness Repair of Alternator R-Terminal Connector {1405}
2000/12/01

Recommendations for Battery Charging for Genset Usage {1401, 1406}
2015/04/03

Charging System Troubleshooting Guide Has Been Updated for All Engines {1406, 7569}
Charging System Troubleshooting Guide Has Been Updated for All Engines {1406, 7569}

Operation and Maintenance Manual

Alternator - Inspect
3114, 3116, and 3126 Industrial and Generator Set Engines

Special Instruction

Upgrading Alternators To Include An Integrated Circuit Regulator{1405, 1410}
Upgrading Alternators To Include An Integrated Circuit Regulator{1405, 1410}

Charging System Troubleshooting {1406}
Charging System Troubleshooting {1406}

Procedure for Replacing Regulator Kit on All Engines {1405}
Procedure for Replacing Regulator Kit on All Engines {1405}

Procedure to Install Brush Holder Assembly to End Frame on All Engines {1405}
Procedure to Install Brush Holder Assembly to End Frame on All Engines {1405}

Specifications

Alternator and Regulators
SUPPLEMENT FOR 3114 & 3116 GENERATOR SET ENGINE

Alternator and Regulator
3114, 3116 and 3126 Industrial, Marine and Generator Set Engines

Testing and Adjusting

Charging System - Test
3114, 3116 and 3126 Industrial, Marine and Generator Set Engines

Troubleshooting

Alternator Charge Rate Is High
3114, 3116 and 3126 Engines

Alternator Charge Rate Is Low
3114, 3116 and 3126 Engines

Alternator Will Not Charge
3114, 3116 and 3126 Engines

Alternator Noise
3114, 3116 and 3126 Engines

Disassembly and Assembly

Alternator - Remove and Install
3114, 3116 and 3126 Engines

Service Magazine

New Regulator And Field Coil Assemblies Used{1410,1405}
1981/11/23

Voltage Regulator Cross Reference Chart{1410,1405}
1985/07/01

Identification Of External Terminals On Alternators{1405,1406,1400}
1987/03/23

Alternator "R" Terminal Wire Assembly Available For Wiring Harness Repair{1408}
1987/05/04

Alternator/Generator Output Test On The Engine{1401,1404,1405,1406}
1987/05/04

Check Alternator Output Connection Prior To Machine Delivery{1405}
1987/05/18

Remanufactured Heavy-Duty Starters And High-Amp Alternators{1405,1453}
1987/05/25

Correct Torque Value For Alternator Drive Pulley Retaining Nut Is Important{1405}
1987/11/23

8T5314 Socket Adapter Available To Correctly Install Alternator Pulley Nut {0601}
1988/01/25

New 35-Ampere Alternator Used On Some Engines In Caterpillar Equipment{1405,1406}
1979/08/13

Voltage Regulator Can Cause Variable Ammeter Indications{1410,1401,1405,1406,7467}
1979/10/22

Repair Parts Available for Alternator R-Terminal {1405}
2000/10/02

Harness Repair of Alternator R-Terminal Connector {1405, 1408, 7553}
2000/10/02

Charging System Troubleshooting Guide Has Been Updated for All Machines {1406, 7569}
Charging System Troubleshooting Guide Has Been Updated for All Machines {1406, 7569}

BATTERY GP

Engine News

Heavy-Duty Line Of Batteries Available To U.S. Dealers
1986/09/01

5P957 And 5P3514 Coolant And Battery Tester
1987/04/01

Be Sure Battery Cable To Starter Connection Has Correct Torque
1988/03/01

Be Sure Battery Charger Connections Are Correct
1989/01/01

Safety Vent Caps For Caterpillar Batteries
1977/07/13

Recommendations for Battery Charging for Genset Usage {1401, 1406}
2015/04/03

New Procedure For Disconnecting The Battery Cables On Generator Sets {1401, 1402, 751B}
2009/10/23

Operation and Maintenance Manual

Battery Electrolyte Level - Check
3114, 3116, and 3126 Industrial and Generator Set Engines

Starting with Jump Start Cables
3114, 3116, and 3126 Industrial and Generator Set Engines

Battery or Battery Cable - Disconnect
3114, 3116, and 3126 Industrial and Generator Set Engines

Cold Weather Starting
3114, 3116, and 3126 Industrial and Generator Set Engines

Battery - Replace
3114, 3116, and 3126 Industrial and Generator Set Engines

Special Instruction

Retrofit Installation of Coolant Loss Sensor{1353, 1395, 7422, 7470}
Retrofit Installation of Coolant Loss Sensor{1353, 1395, 7422, 7470}

Use Of 6V3025 Battery Cable Repair Kit{0613, 1400}
Use Of 6V3025 Battery Cable Repair Kit{0613, 1400}

Battery Ratings And Cross Reference Chart{1401}
Battery Ratings And Cross Reference Chart{1401}

Battery Test Procedure {1401}
Battery Test Procedure {1401}

Tool Operating Manual

M0077220 (NEHS1231) 115V & 230V Battery Chargers {1401, 751B}
M0077220 (NEHS1231) 115V & 230V Battery Chargers {1401, 751B}

Testing and Adjusting

Charging System - Test
Electronic Modular Control Panel II (EMCP II) For MUI Engines

CID 168 FMI 3 Electrical System Voltage Above Normal - Test
Electronic Modular Control Panel II (EMCP II) For MUI Engines

CID 168 FMI 4 Electrical System Voltage Below Normal - Test
Electronic Modular Control Panel II (EMCP II) For MUI Engines

Battery - Test
3114, 3116 and 3126 Industrial, Marine and Generator Set Engines

Service Magazine

Maintenance Free Batteries{1401}
1986/03/10

Requirements For Shipping Wet Batteries In The U.S.{1401,7500}
1986/04/07

Heavy-Duty Line Of Batteries Available To U.S. Dealers{1400,1401}
1986/09/01

Safety Vent Caps For Caterpillar Batteries{1401}
1977/07/11

5P957 And 5P3514 Coolant And Battery Tester{0786,1395,1401}
1987/03/23

Identification Of External Terminals On Alternators{1405,1406,1400}
1987/03/23

Alternator "R" Terminal Wire Assembly Available For Wiring Harness Repair{1408}
1987/05/04

Alternator/Generator Output Test On The Engine{1401,1404,1405,1406}
1987/05/04

Testing The Starter On The Engine{1401,1450}
1987/05/04

Be Sure Battery Cable-To-Starter Connection Has Correct Torque{1453}
1988/03/14

Maintenance-Free Batteries Require Different Troubleshooting Procedures{1401}
1988/06/20

Revised Instructions For Installation of New Maintenance Free Batteries{1401,1400}
1988/12/12

Fuse And Wire Assembly Is Available For Protection Of Earlier 6N5906 Service Meters{7480}
1979/01/29

New 35-Ampere Alternator Used On Some Engines In Caterpillar Equipment{1405,1406}
1979/08/13

Voltage Regulator Can Cause Variable Ammeter Indications{1410,1401,1405,1406,7467}
1979/10/22

Two Plug Assemblies (Booster Cables) Are Available To Start Machines{1401,1453}
1979/11/05

Batteries Can Be Damaged If Too Much Vacuum Is Used During Electrolyte Fill{1401}
1979/11/26

High Performance Maintenance Free Battery Available{1401}
1989/01/16

Limitations On Engine Cranking Time{1453,1401}
1989/03/27

Preventive Maintenance For Batteries{1401}
1989/03/27

Causes And Effects Of Low Battery Voltage On Electric Starters{1401,1453,1467}
1989/04/24

Procedure For Replacing Batteries Or Battery Cables {1401,1402,1411}
1989/05/01

Procedure For Replacing Batteries, Battery Cables Or Disconnect Switches {1401,1402,1411}
1989/05/01

Special Instruction, "Battery Charging Rate And Time Tables," Available On Oil Resistant Paper{0374,1401}
1989/06/19

BOX GP

Special Instruction

Special Installation Instructions for the 379-3359 Speed Switch Assembly {1400, 1915, 7400, 7426, 7451}
Special Installation Instructions for the 379-3359 Speed Switch Assembly {1400, 1915, 7400, 7426, 7451}

Service Magazine

New Programmable Logic Control With In-Phase Monitor For Contactor Type Automatic Transfer Switches {4469}
1996/04/01

CIRCUIT BREAKER GP

Procedure To Check 7C2700 Voltage Control Module{4450,4467}
1992/01/20

CONTACTOR GP

Engine News

New Programmable Logic Control With In-Phase Monitor For Contactor Type Automatic Transfer Switches{4469}
1996/05/09

Special Instruction

Specifications

Water Temperature Contactor
SUPPLEMENT FOR 3114 & 3116 GENERATOR SET ENGINE

Service Magazine

New Programmable Logic Control With In-Phase Monitor For Contactor Type Automatic Transfer Switches {4469}
1996/04/01

CONTROL GP-ELECTRONIC

Engine News

Remote Mounted Pressure Sensor Used In Temperature And Pressure Control Group In Electronic Modular Control Panel (ECMP)
1991/04/01

Unwanted Engine Shutdown Caused By "01" And/Or "04" Diagnostic; New "09" Diagnostic Available With 8T9881-8 Electronic Control Module (ECM)
1991/05/01

Methods Of Obtaining Engine Flash Files{1902}
1997/01/22

Special Instruction

Installation Procedure on Installing the Oil & Gas Asset IQTM System on All Caterpillar and Non-Caterpillar Diesel, Natural Gas, and Dynamic Gas Blending Engines {1000, 1408, 7620, 7960}
Installation Procedure on Installing the Oil & Gas Asset IQ^TM System on All Caterpillar and Non-Caterpillar Diesel, Natural Gas, and Dynamic Gas Blending Engines {1000, 1408, 7620, 7960}

Service Magazine

New Oil Pressure Switch Used With EMS Systems{7485}
1986/03/10

Remote Mounted Pressure Sensor Used In Temperature And Pressure Control Group In Electronic Modular Control Panel (ECMP){4490}
1991/04/08

Unwanted Engine Shutdown Caused By "01" And/Or "04" Diagnostic; New "09" Diagnostic Available With 8T9881-8 Electronic Control Module (ECM){4490}
1991/05/13

Troubleshooting 04 Diagnostic Code On Electronic Modular Control Panels (EMCP){4490,4450}
1992/05/11

ELECTRONICS GP-ENGINE

Engine News

Initial Start Of Engine Using An EGB29P Governor/Actuator After Filling With Oil
1987/05/01

Replacement Governors For Early Engines
1992/10/01

New Software For Customer Communications Module (CCM){1920,1926}
1997/03/01

New Service Information Tool for CAT Dealers is Now Available {1000}
2002/06/01

Engine Harness Assembly (Bypass) Flashes Messenger When Communication Through the Service Connector is Not Possible {0779, 0781}
2004/04/19

A New Electronic Control Module Wash Out Process {1901, 1920}
A New Electronic Control Module Wash Out Process {1901, 1920}

New CAT Inspect Form Available for EMCP Troubleshooting and Inspection {0374, 4490, 7451, 7620}
New CAT Inspect Form Available for EMCP Troubleshooting and Inspection {0374, 4490, 7451, 7620}

Operation and Maintenance Manual

Engine Rating Conditions
3114, 3116, and 3126 Industrial and Generator Set Engines

Gauges and Indicators
3114, 3116, and 3126 Industrial and Generator Set Engines

Engine Protective Devices - Check
3114, 3116, and 3126 Industrial and Generator Set Engines

Engine Shutoffs and Engine Alarms
3114, 3116, and 3126 Industrial and Generator Set Engines

Cold Weather Starting
3114, 3116, and 3126 Industrial and Generator Set Engines

Special Instruction

Instructions For EMCP II+ Field Retrofit Onto EMCP II Equipped Generator Sets{7490, 7451}
Instructions For EMCP II+ Field Retrofit Onto EMCP II Equipped Generator Sets{7490, 7451}

"A Series" Governor And Air/Fuel Ratio Control Response And Low Power Test{0374}
"A Series" Governor And Air/Fuel Ratio Control Response And Low Power Test{0374}

Using the 1U7326 Governor Calibration Bench{1264, 0778}
Using the 1U7326 Governor Calibration Bench{1264, 0778}

Governor Performance Data{1264}
Governor Performance Data{1264}

Installation Of Governor Spring Guide{1264}
Installation Of Governor Spring Guide{1264}

Instructions for Communicating With and Flashing the 10R-4085 Engine Electronic Control Gp and the 10R-1824 Engine Electronic Control Gp {1901, 1920}
Instructions for Communicating With and Flashing the 10R-4085 Engine Electronic Control Gp and the 10R-1824 Engine Electronic Control Gp {1901, 1920}

Diagnostic Code Information for Caterpillar ® Electronic Control {1901, 1927, 1948, 3168, 4348, 4802, 4808, 4810, 5511, 5701, 7490, 7494, 7601, 7602, 7610, 7610, 7610}
Diagnostic Code Information for Caterpillar ^® Electronic Control {1901, 1927, 1948, 3168, 4348, 4802, 4808, 4810, 5511, 5701, 7490, 7494, 7601, 7602, 7610, 7610, 7610}

Procedure to Flash the ADEM 3 Engine Electronic Control Gp {1901, 1920}
Procedure to Flash the ADEM 3 Engine Electronic Control Gp {1901, 1920}

Procedure to Install Fluid Property Sensor on All Caterpillar® and Non-Caterpillar Diesel Engines {1348, 1403, 1439}
Procedure to Install Fluid Property Sensor on All Caterpillar^® and Non-Caterpillar Diesel Engines {1348, 1403, 1439}

Information Release Memo

APPEARANCE CHANGE ON REMAN SHORT BLOCKS
APPEARANCE CHANGE ON REMAN SHORT BLOCKS

Testing and Adjusting

CID 590 FMI 9 Engine Electronic Control Module Abnormal Update - Test
Electronic Modular Control Panel II (EMCP II) For MUI Engines

Troubleshooting

Engine Overspeeds on Start
3114, 3116 and 3126 Engines

Service Magazine

Engine Rack Control Assemblies Improved {1257}
1990/07/02

Updated Flash Procedure for All Caterpillar Products {1920, 7610, 7620}
2014/09/16

New Machine Software for Cat® Product Link Is Now Available on Certain Cat® Products {7490, 7606, 7610, 7620}
New Machine Software for Cat^® Product Link Is Now Available on Certain Cat^® Products {7490, 7606, 7610, 7620}

ELECTRONICS GP-POWER TRAIN

Special Instruction

Service Magazine

Updated Flash Procedure for All Caterpillar Products {1920, 7610, 7620}
2014/09/16

ELECTRONICS GP-IMPLEMENT

Special Instruction

Service Magazine

Updated Flash Procedure for All Caterpillar Products {1920, 7610, 7620}
2014/09/16

ELECTRONICS GP-MACHINE

Engine News

New CAT Inspect Form Available for EMCP Troubleshooting and Inspection {0374, 4490, 7451, 7620}
New CAT Inspect Form Available for EMCP Troubleshooting and Inspection {0374, 4490, 7451, 7620}

Special Instruction

Service Letter-NACD

PRODUCT SUPPORT PROGRAM FOR REPLACING CELLULAR PRODUCT LINK DEVICES ON CERTAIN CATERPILLAR PRODUCTS
PRODUCT SUPPORT PROGRAM FOR REPLACING CELLULAR PRODUCT LINK DEVICES ON CERTAIN CATERPILLAR PRODUCTS

Service Letter-Australia

Service Letter-CFEL

Service Letter-CSARL

Service Letter-Americas

Service Letter-China

Service Letter-Asia

Service Letter-APD

Service Magazine

New Oil Pressure Switch Used With EMS Systems{7485}
1986/03/10

Updated Flash Procedure for All Caterpillar Products {1920, 7610, 7620}
2014/09/16

CONTROL GP-SPEED

Special Instruction

CONTROL GP-VOLTAGE

Upgrading Alternators To Include An Integrated Circuit Regulator{1405, 1410}
Upgrading Alternators To Include An Integrated Circuit Regulator{1405, 1410}

Service Magazine

New Regulator And Field Coil Assemblies Used{1410,1405}
1981/11/23

Voltage Regulator Cross Reference Chart{1410,1405}
1985/07/01

ELECTRICAL GP

Special Instruction

Retrofit Installation of Coolant Loss Sensor{1353, 1395, 7422, 7470}
Retrofit Installation of Coolant Loss Sensor{1353, 1395, 7422, 7470}

Operation And Maintenance Of 1P3060 Pyrometer Group{0776}
Operation And Maintenance Of 1P3060 Pyrometer Group{0776}

Battery Ratings And Cross Reference Chart{1401}
Battery Ratings And Cross Reference Chart{1401}

Technical Information Bulletin

Some Remanufactured Electric Starter Groups May Have An Incorrect Nose Housing
Some Remanufactured Electric Starter Groups May Have An Incorrect Nose Housing

Service Magazine

Replacement Of Brush Holder Pins In Delco-Remy Electric Starting Motors{1453}
1982/06/28

Use FT1711 Light Table For Cylinder Liner Inspection {0652,1216}
1982/11/29

Maintenance Free Batteries{1401}
1986/03/10

New Oil Pressure Switch Used With EMS Systems{7485}
1986/03/10

Requirements For Shipping Wet Batteries In The U.S.{1401,7500}
1986/04/07

Heavy-Duty Line Of Batteries Available To U.S. Dealers{1400,1401}
1986/09/01

Adjust Bosch Solenoid If Replaced Or Reinstalled{1407,1453}
1986/11/10

Check For Dirt Before Replacing Pyrometer Switch{1050,7466}
1986/12/15

Safety Vent Caps For Caterpillar Batteries{1401}
1977/07/11

12-Volt Starter Solenoid Available For 7T2265 And 7T2266 Starting Motors{1407}
1987/02/16

Polarity Connections And Use Of Service Meter Films When Service Meter Kits Are Installed{7480,7000}
1987/02/16

Check For Plugged Orifices In Mechanical Pressure Gauges{7450}
1987/03/02

Modification To Prevent Starter From Remaining Engaged With Flywheel After Engine Starts{1400,1450}
1987/03/16

5P957 And 5P3514 Coolant And Battery Tester{0786,1395,1401}
1987/03/23

Alternator "R" Terminal Wire Assembly Available For Wiring Harness Repair{1408}
1987/05/04

Testing The Starter On The Engine{1401,1450}
1987/05/04

Improved Start Switch Used{1416}
1987/05/25

Remanufactured Heavy-Duty Starters And High-Amp Alternators{1405,1453}
1987/05/25

Be Sure Battery Cable-To-Starter Connection Has Correct Torque{1453}
1988/03/14

Magnetic Switches (Starter Relays) Improved{1450}
1988/03/14

9G7641 Start Switch Is Improved{1416,1400}
1988/05/16

Maintenance-Free Batteries Require Different Troubleshooting Procedures{1401}
1988/06/20

Revised Instructions For Installation of New Maintenance Free Batteries{1401,1400}
1988/12/12

Fuse And Wire Assembly Is Available For Protection Of Earlier 6N5906 Service Meters{7480}
1979/01/29

Voltage Regulator Can Cause Variable Ammeter Indications{1410,1401,1405,1406,7467}
1979/10/22

Two Plug Assemblies (Booster Cables) Are Available To Start Machines{1401,1453}
1979/11/05

More Potting Material Now Used In 6N5906 Electric Service Meter{7480}
1979/11/26

Batteries Can Be Damaged If Too Much Vacuum Is Used During Electrolyte Fill{1401}
1979/11/26

High Performance Maintenance Free Battery Available{1401}
1989/01/16

Limitations On Engine Cranking Time{1453,1401}
1989/03/27

How To Troubleshoot A Short-To-Ground In Power Wiring{1400}
1989/03/27

Preventive Maintenance For Batteries{1401}
1989/03/27

Causes And Effects Of Low Battery Voltage On Electric Starters{1401,1453,1467}
1989/04/24

Procedure For Replacing Batteries Or Battery Cables {1401,1402,1411}
1989/05/01

Procedure For Replacing Batteries, Battery Cables Or Disconnect Switches {1401,1402,1411}
1989/05/01

Special Instruction, "Battery Charging Rate And Time Tables," Available On Oil Resistant Paper{0374,1401}
1989/06/19

Improved Starter Solenoid Assemblies Available {1467,1518}
1996/09/02

ELECTRONICS GP

Special Instruction

Cat® VIMS Converter Functionality {7610, 7620}
Cat^® VIMS Converter Functionality {7610, 7620}

2 Wire and 4 Wire Ethernet Repair Procedure on All Cat® Products {1408}
2 Wire and 4 Wire Ethernet Repair Procedure on All Cat^® Products {1408}

Service Magazine

"Maintenance Mode" in Product Link is Used to Prevent Codes From Being Transmitted When Performing Service to a Machine or Engine {7606}
2014/11/24

New Software Is Now Available for Cat® Product Link {7606, 7610, 7620}
New Software Is Now Available for Cat^® Product Link {7606, 7610, 7620}

Event Identification Number (EID) Above 60000 is Now Used on All Cat® Products {1400}
Event Identification Number (EID) Above 60000 is Now Used on All Cat^® Products {1400}

ENCLOSURE GP

Specifications

Enclosure And Vandalism Guard Group
SUPPLEMENT FOR 3114 & 3116 GENERATOR SET ENGINE

GLOW PLUG GP

Engine News

Determining The Cause Of Glow Plug Tip Failures
1986/06/01

Service Magazine

Determining The Cause Of Glow Plug Tip Failures{1053,1105,1412}
1986/06/02

IGNITION GP

Engine News

Explanation Of Differences In Timing Advance Information
1981/08/26

Service Magazine

Two, New Top Dead Center Magnetic Transducers Available{0651,0653,1214,1250}
1985/10/07

INDICATOR GP

Engine News

New Engine Timing Indicator Group Available
1986/07/01

Improved High Idle Display Of The 6V3100 And 8T5300/8T5301 Engine Timing Indicator Groups
1987/03/01

Service Magazine

Service Information For Easier Use Of The 6V3100 Timing Indicator Group{0651,1250,1156,1157}
1982/10/11

Use Caterpillar 6V50 Engine Timing Indicator For Accurate Readings{0782,0785,0775}
1985/05/27

Check 5P7435 Tee Adapter Groups In The 6V3100 Engine Timing Indicator Groups{0782}
1985/06/03

New Engine Timing Indicator Group Available {0781,0782}
1986/07/07

Improved High Idle Display Of The 6V3100 And 8T5300/8T5301 Engine Timing Indicator Groups{0781}
1987/03/16

LIGHTING GP

Special Instruction

Installation of Electric Starting Motors{1453}
Installation of Electric Starting Motors{1453}

Service Magazine

Replacement Of Brush Holder Pins In Delco-Remy Electric Starting Motors{1453}
1982/06/28

Use FT1711 Light Table For Cylinder Liner Inspection {0652,1216}
1982/11/29

Modification To Prevent Starter From Remaining Engaged With Flywheel After Engine Starts{1400,1450}
1987/03/16

Testing The Starter On The Engine{1401,1450}
1987/05/04

Magnetic Switches (Starter Relays) Improved{1450}
1988/03/14

Cranking Speeds Necessary To Start Diesel Engines{0374,1000,1450}
1979/09/24

MISCELLANEOUS INFORMATION

Engine News

Explanation Of Differences In Timing Advance Information
1981/08/26

Heavy-Duty Line Of Batteries Available To U.S. Dealers
1986/09/01

Potentiometer Can Be Used In Place Of Temperature Probe For Demonstration Of Electronic Modular Control Panel
1988/12/01

"Ugly's Electrical-References" SEBD0983, Now Available
1990/06/01

New Latching Fuel Solenoid Assemblies
1990/09/01

Remote Mounted Pressure Sensor Used In Temperature And Pressure Control Group In Electronic Modular Control Panel (ECMP)
1991/04/01

Unwanted Engine Shutdown Caused By "01" And/Or "04" Diagnostic; New "09" Diagnostic Available With 8T9881-8 Electronic Control Module (ECM)
1991/05/01

Wiring Harness Conduit Component Sizes {1408}
1995/02/01

Methods Of Obtaining Engine Flash Files{1902}
1997/01/22

Safety Vent Caps For Caterpillar Batteries
1977/07/13

Operation and Maintenance Manual

Engine Protective Devices - Check
3114, 3116, and 3126 Industrial and Generator Set Engines

Special Instruction

Battery Ratings And Cross Reference Chart{1401}
Battery Ratings And Cross Reference Chart{1401}

Systems Operation

ETS Introduction
Electric Protection System Energize-To-Shutoff (ETS) For Generator Set, Industrial and Marine Diesel Engines

ETR Component Descriptions
Electric Protection System Energize-To-Run For Generator Set, Industrial and Marine Diesel Engines

ETS Component Descriptions
Electric Protection System Energize-To-Shutoff (ETS) For Generator Set, Industrial and Marine Diesel Engines

ETS Junction Box-Switchgear Not Required (OP,WT,OS)
Electric Protection System Energize-To-Shutoff (ETS) For Generator Set, Industrial and Marine Diesel Engines

ETS Junction Box-Switchgear Required (OP,WT,OS)
Electric Protection System Energize-To-Shutoff (ETS) For Generator Set, Industrial and Marine Diesel Engines

ETS Junction Box-Switchgear Not Required (OP,WT)
Electric Protection System Energize-To-Shutoff (ETS) For Generator Set, Industrial and Marine Diesel Engines

Abbreviations and Symbols
Electric Protection System Energize-To-Shutoff (ETS) For Generator Set, Industrial and Marine Diesel Engines

Junction Box and Enclosure Group
Electric Protection System Energize-To-Shutoff (ETS) For Generator Set, Industrial and Marine Diesel Engines

ETR Junction Box-Switchgear Required (OP,WT,OS)
Electric Protection System Energize-To-Run For Generator Set, Industrial and Marine Diesel Engines

ETR Junction Box-Switchgear Not Required (OP,WT,OS)
Electric Protection System Energize-To-Run For Generator Set, Industrial and Marine Diesel Engines

ETR Junction Box-Switchgear Not Required (OP,WT)
Electric Protection System Energize-To-Run For Generator Set, Industrial and Marine Diesel Engines

ETR Introduction
Electric Protection System Energize-To-Run For Generator Set, Industrial and Marine Diesel Engines

Testing and Adjusting

General Testing and Adjusting Information
Electric Protection System Energize-To-Shutoff (ETS) For Generator Set, Industrial and Marine Diesel Engines

Service Magazine

New Regulator And Field Coil Assemblies Used{1410,1405}
1981/11/23

Replacement Of Brush Holder Pins In Delco-Remy Electric Starting Motors{1453}
1982/06/28

Use Caterpillar 6V50 Engine Timing Indicator For Accurate Readings{0782,0785,0775}
1985/05/27

Voltage Regulator Cross Reference Chart{1410,1405}
1985/07/01

Two, New Top Dead Center Magnetic Transducers Available{0651,0653,1214,1250}
1985/10/07

Maintenance Free Batteries{1401}
1986/03/10

New Oil Pressure Switch Used With EMS Systems{7485}
1986/03/10

Requirements For Shipping Wet Batteries In The U.S.{1401,7500}
1986/04/07

Three Element Speed Switch Replaces Dual Element Speed Switch{7418,7411,7410,7421}
1986/04/21

Heavy-Duty Line Of Batteries Available To U.S. Dealers{1400,1401}
1986/09/01

Adjust Bosch Solenoid If Replaced Or Reinstalled{1407,1453}
1986/11/10

Check For Dirt Before Replacing Pyrometer Switch{1050,7466}
1986/12/15

Safety Vent Caps For Caterpillar Batteries{1401}
1977/07/11

Correct Adjustment Of Fuel Shut-Off Solenoid Shaft Can Prevent Failures{1259}
1977/08/08

Modification To Prevent Starter From Remaining Engaged With Flywheel After Engine Starts{1400,1450}
1987/03/16

5P957 And 5P3514 Coolant And Battery Tester{0786,1395,1401}
1987/03/23

Identification Of External Terminals On Alternators{1405,1406,1400}
1987/03/23

Use Improved Heat Start Switch{1416}
1987/04/20

Products Equipped With Diagnostic Connectors Require Less Time For Electrical Troubleshooting{1400}
1987/05/04

Alternator "R" Terminal Wire Assembly Available For Wiring Harness Repair{1408}
1987/05/04

Alternator/Generator Output Test On The Engine{1401,1404,1405,1406}
1987/05/04

Testing The Starter On The Engine{1401,1450}
1987/05/04

Check Alternator Output Connection Prior To Machine Delivery{1405}
1987/05/18

Improved Start Switch Used{1416}
1987/05/25

Remanufactured Heavy-Duty Starters And High-Amp Alternators{1405,1453}
1987/05/25

Correct Torque Value For Alternator Drive Pulley Retaining Nut Is Important{1405}
1987/11/23

9G7641 Start Switch Is Improved{1416,1400}
1988/05/16

Maintenance-Free Batteries Require Different Troubleshooting Procedures{1401}
1988/06/20

Potentiometer Can Be Used In Place Of Temperature Probe For Demonstration Of Electronic Modular Control Panel {0315,7418}
1988/11/28

Revised Instructions For Installation of New Maintenance Free Batteries{1401,1400}
1988/12/12

New 35-Ampere Alternator Used On Some Engines In Caterpillar Equipment{1405,1406}
1979/08/13

Cranking Speeds Necessary To Start Diesel Engines{0374,1000,1450}
1979/09/24

Two Plug Assemblies (Booster Cables) Are Available To Start Machines{1401,1453}
1979/11/05

Batteries Can Be Damaged If Too Much Vacuum Is Used During Electrolyte Fill{1401}
1979/11/26

General Information -- Diesel Fuels In Cold Temperature Operation{1280}
1979/12/17

High Performance Maintenance Free Battery Available{1401}
1989/01/16

Limitations On Engine Cranking Time{1453,1401}
1989/03/27

How To Troubleshoot A Short-To-Ground In Power Wiring{1400}
1989/03/27

Preventive Maintenance For Batteries{1401}
1989/03/27

Causes And Effects Of Low Battery Voltage On Electric Starters{1401,1453,1467}
1989/04/24

Procedure For Replacing Batteries Or Battery Cables {1401,1402,1411}
1989/05/01

Special Instruction, "Battery Charging Rate And Time Tables," Available On Oil Resistant Paper{0374,1401}
1989/06/19

4C4213 Insulation Tester for Electrical Power Generation{0785}
1989/12/11

9W2126 Module (Relay Module){7490}
1990/03/12

New Latching Fuel Solenoid Assemblies{1259}
1990/09/03

Serviced Parts Available For 8C4773 Electric Starting Motor Group{1453}
1990/10/08

Remote Mounted Pressure Sensor Used In Temperature And Pressure Control Group In Electronic Modular Control Panel (ECMP){4490}
1991/04/08

Unwanted Engine Shutdown Caused By "01" And/Or "04" Diagnostic; New "09" Diagnostic Available With 8T9881-8 Electronic Control Module (ECM){4490}
1991/05/13

Procedure To Check 7C2700 Voltage Control Module{4450,4467}
1992/01/20

Fuse Blocks Have Been Improved And Are Now Serviced{4450}
1992/03/02

Troubleshooting 04 Diagnostic Code On Electronic Modular Control Panels (EMCP){4490,4450}
1992/05/11

MOTOR GP

Special Instruction

Installation of Electric Starting Motors{1453}
Installation of Electric Starting Motors{1453}

Service Magazine

Replacement Of Brush Holder Pins In Delco-Remy Electric Starting Motors{1453}
1982/06/28

REGULATOR GP-VOLTAGE

Special Instruction

Upgrading Alternators To Include An Integrated Circuit Regulator{1405, 1410}
Upgrading Alternators To Include An Integrated Circuit Regulator{1405, 1410}

Service Magazine

New Regulator And Field Coil Assemblies Used{1410,1405}
1981/11/23

Voltage Regulator Cross Reference Chart{1410,1405}
1985/07/01

Voltage Regulator Can Cause Variable Ammeter Indications{1410,1401,1405,1406,7467}
1979/10/22

SENDER GP

Engine News

Remote Mounted Pressure Sensor Used In Temperature And Pressure Control Group In Electronic Modular Control Panel (ECMP)
1991/04/01

Special Instruction

Retrofit Installation of Coolant Loss Sensor{1353, 1395, 7422, 7470}
Retrofit Installation of Coolant Loss Sensor{1353, 1395, 7422, 7470}

Specifications

Oil Pressure Sending Unit
SUPPLEMENT FOR 3114 & 3116 GENERATOR SET ENGINE

Water Temperature Sending Unit
SUPPLEMENT FOR 3114 & 3116 GENERATOR SET ENGINE

Service Magazine

Remote Mounted Pressure Sensor Used In Temperature And Pressure Control Group In Electronic Modular Control Panel (ECMP){4490}
1991/04/08

SENSOR GP

Engine News

Remote Mounted Pressure Sensor Used In Temperature And Pressure Control Group In Electronic Modular Control Panel (ECMP)
1991/04/01

Methods Of Obtaining Engine Flash Files{1902}
1997/01/22

New Coolant Level Sensor Available {7422}
2001/02/01

Correction to Troubleshooting , "GSC CID 0190 - FMI 02" {1907}
2002/07/01

Special Instruction

Retrofit Installation of Coolant Loss Sensor{1353, 1395, 7422, 7470}
Retrofit Installation of Coolant Loss Sensor{1353, 1395, 7422, 7470}

Procedure to Test the Position Sensor of a Hydraulic Cylinder {1439, 7562}
Procedure to Test the Position Sensor of a Hydraulic Cylinder {1439, 7562}

Procedure to Install an Aftertreatment (Mechanical) Kit on All Caterpillar® Diesel Engines {108D, 108U, 1408, 1907, 1921, 1923, 7553}
Procedure to Install an Aftertreatment (Mechanical) Kit on All Caterpillar^® Diesel Engines {108D, 108U, 1408, 1907, 1921, 1923, 7553}

Specifications

Magnetic Pickup
SUPPLEMENT FOR 3114 & 3116 GENERATOR SET ENGINE

Engine Oil Pressure
3114, 3116 and 3126 Industrial, Marine and Generator Set Engines

Magnetic Pickup
3114, 3116 and 3126 Industrial, Marine and Generator Set Engines

Tool Operating Manual

Using the 453-3204 Pressure and Temperature Test Group{0374, 0599, 0706, 0708, 0709, 0731, 0732, 0738, 1408, 1439}
Using the 453-3204 Pressure and Temperature Test Group{0374, 0599, 0706, 0708, 0709, 0731, 0732, 0738, 1408, 1439}

Systems Operation

Sensors
Electronic Modular Control Panel II (EMCP II) For MUI Engines

Testing and Adjusting

Speed Sensor (Engine) - Adjust
Electronic Modular Control Panel II (EMCP II) For MUI Engines

Magnetic Pickup Test
Electric Protection System Energize-To-Run For Generator Set, Industrial and Marine Diesel Engines

CID 100 FMI 2 Pressure Sensor (Engine Oil) Incorrect Signal - Test
Electronic Modular Control Panel II (EMCP II) For MUI Engines

CID 100 FMI 3 Pressure Sensor (Engine Oil) Voltage Above Normal - Test
Electronic Modular Control Panel II (EMCP II) For MUI Engines

CID 100 FMI 4 Pressure Sensor (Engine Oil) Voltage Below Normal - Test
Electronic Modular Control Panel II (EMCP II) For MUI Engines

CID 110 FMI 2 Temperature Sensor (Engine Coolant) Incorrect Signal - Test
Electronic Modular Control Panel II (EMCP II) For MUI Engines

CID 110 FMI 3 Temperature Sensor (Engine Coolant) Voltage Above Normal - Test
Electronic Modular Control Panel II (EMCP II) For MUI Engines

CID 110 FMI 4 Temperature Sensor (Engine Coolant) Voltage Below Normal - Test
Electronic Modular Control Panel II (EMCP II) For MUI Engines

CID 111 FMI 3 Fluid Level Sensor (Engine Coolant) Voltage Above Normal - Test
Electronic Modular Control Panel II (EMCP II) For MUI Engines

CID 269 FMI 3 Sensor Power Supply Voltage Above Normal - Test
Electronic Modular Control Panel II (EMCP II) For MUI Engines

CID 269 FMI 4 Sensor Power Supply Voltage Below Normal - Test
Electronic Modular Control Panel II (EMCP II) For MUI Engines

Pulse Width Modulated (PWM) Sensor - Test
Electronic Modular Control Panel II (EMCP II) For MUI Engines

CID 190 FMI 2 Speed Sensor (Engine) Incorrect Signal - Test
Electronic Modular Control Panel II (EMCP II) For MUI Engines

CID 190 FMI 3 Speed Sensor (Engine) Voltage Above Normal - Test
Electronic Modular Control Panel II (EMCP II) For MUI Engines

Disassembly and Assembly

Engine Oil Pressure Sensor - Remove and Install
3114, 3116 and 3126 Engines

Service Magazine

New Oil Pressure Switch Used With EMS Systems{7485}
1986/03/10

Remote Mounted Pressure Sensor Used In Temperature And Pressure Control Group In Electronic Modular Control Panel (ECMP){4490}
1991/04/08

SHUTOFF GP

Engine News

Replacing The Shutoff Assembly In Engines With Older Governors{1264,1289}
1996/07/22

New Fuel Shutoff Solenoids With Improved Durability Available{1259}
1999/04/01

Correct Adjustment Of Fuel Shut-Off Solenoid Shaft Can Prevent Failures
1977/07/13

Explanation of Fuel Shutoff Solenoid Operation {1259}
2001/01/01

Operation and Maintenance Manual

Manual Stop Procedure
3114, 3116, and 3126 Industrial and Generator Set Engines

Engine Shutoffs and Engine Alarms
3114, 3116, and 3126 Industrial and Generator Set Engines

Emergency Stopping
3114, 3116, and 3126 Industrial and Generator Set Engines

Specifications

Fuel Shutoff Solenoid
3114, 3116 and 3126 Industrial, Marine and Generator Set Engines

Service Magazine

Three Element Speed Switch Replaces Dual Element Speed Switch{7418,7411,7410,7421}
1986/04/21

Correct Adjustment Of Fuel Shut-Off Solenoid Shaft Can Prevent Failures{1259}
1977/08/08

Potentiometer Can Be Used In Place Of Temperature Probe For Demonstration Of Electronic Modular Control Panel {0315,7418}
1988/11/28

Procedure To Lessen Governor Control Lever Effort{1265}
1989/11/06

New Latching Fuel Solenoid Assemblies{1259}
1990/09/03

Improved Starter Solenoid Assemblies Available {1467,1518}
1996/09/02

Explanation of Fuel Shutoff Solenoid Operation {1259}
2000/09/11

SOLENOID GP

Engine News

12-Volt Starter Solenoid Available For 7T2265 And 7T2266 Starting Motors
1987/02/01

Adjust Bosch Solenoid If Replaced Or Reinstalled
1988/01/01

Magnetic Switches (Starter Relays) Improved
1988/03/01

New Latching Fuel Solenoid Assemblies
1990/09/01

New Fuel Shutoff Solenoids With Improved Durability Available{1259}
1999/04/01

Correct Adjustment Of Fuel Shut-Off Solenoid Shaft Can Prevent Failures
1977/07/13

Explanation of Fuel Shutoff Solenoid Operation {1259}
2001/01/01

Specifications

Starter Motor Solenoids
SUPPLEMENT FOR 3114 & 3116 GENERATOR SET ENGINE

Fuel Shutoff Solenoid
3114, 3116 and 3126 Industrial, Marine and Generator Set Engines

Service Magazine

Adjust Bosch Solenoid If Replaced Or Reinstalled{1407,1453}
1986/11/10

Correct Adjustment Of Fuel Shut-Off Solenoid Shaft Can Prevent Failures{1259}
1977/08/08

12-Volt Starter Solenoid Available For 7T2265 And 7T2266 Starting Motors{1407}
1987/02/16

Magnetic Switches (Starter Relays) Improved{1450}
1988/03/14

Causes And Effects Of Low Battery Voltage On Electric Starters{1401,1453,1467}
1989/04/24

New Latching Fuel Solenoid Assemblies{1259}
1990/09/03

Starter Solenoid Assembly May Need New Terminal {1467,1518}
1996/05/06

Improved Starter Solenoid Assemblies Available {1467,1518}
1996/09/02

Explanation of Fuel Shutoff Solenoid Operation {1259}
2000/09/11

SOLENOID GP-SHUTOFF

Systems Operation

Fuel Shutoff Solenoid
3114, 3116 and 3126 MUI Engine Governors

Disassembly and Assembly

Fuel Shutoff Solenoid - Remove and Install
3114, 3116 and 3126 Engines

Service Magazine

Correct Adjustment Of Fuel Shut-Off Solenoid Shaft Can Prevent Failures{1259}
1977/08/08

New Latching Fuel Solenoid Assemblies{1259}
1990/09/03

STARTING AID GP

Engine News

Determining The Cause Of Glow Plug Tip Failures
1986/06/01

Dealer Installed Air Inlet Heater Starting Aid Available
1993/09/01

Dealer Installed Air Inlet Heater Starting Aid Available{1058}
1995/11/20

Operation and Maintenance Manual

Ether Starting Aid Cylinder - Replace - If Equipped
3114, 3116, and 3126 Industrial and Generator Set Engines

Cold Weather Starting
3114, 3116, and 3126 Industrial and Generator Set Engines

Specifications

Ether Starting Aid
3114, 3116 and 3126 Industrial, Marine and Generator Set Engines

Disassembly and Assembly

Ether Atomizer - Remove and Install
3114, 3116 and 3126 Engines

Service Magazine

Determining The Cause Of Glow Plug Tip Failures{1053,1105,1412}
1986/06/02

General Information -- Diesel Fuels In Cold Temperature Operation{1280}
1979/12/17

Dealer Installed Air Inlet Heater Starting Aid Available{1058}
1993/09/27

STARTING AR

Special Instruction

Installation of Electric Starting Motors{1453}
Installation of Electric Starting Motors{1453}

Service Magazine

Modification To Prevent Starter From Remaining Engaged With Flywheel After Engine Starts{1400,1450}
1987/03/16

Testing The Starter On The Engine{1401,1450}
1987/05/04

Magnetic Switches (Starter Relays) Improved{1450}
1988/03/14

Cranking Speeds Necessary To Start Diesel Engines{0374,1000,1450}
1979/09/24

STARTING MOTOR GP

Engine News

12-Volt Starter Solenoid Available For 7T2265 And 7T2266 Starting Motors
1987/02/01

Modification To Prevent Starter From Remaining Engaged With Flywheel After Engine Starts
1987/03/01

Testing The Starter On The Engine
1987/05/01

Remanufactured Heavy-Duty Starters And High-Amp Alternators
1987/06/01

Be Sure Battery Cable To Starter Connection Has Correct Torque
1988/03/01

Magnetic Switches (Starter Relays) Improved
1988/03/01

Serviced Parts Available For 8C4773 Electric Starting Motor Group
1990/10/01

New Starting Motors Used {1453}
2002/05/01

Operation and Maintenance Manual

Starting Motor - Inspect
3114, 3116, and 3126 Industrial and Generator Set Engines

Starting the Engine
3114, 3116, and 3126 Industrial and Generator Set Engines

Cold Weather Starting
3114, 3116, and 3126 Industrial and Generator Set Engines

Special Instruction

Installation of Electric Starting Motors{1453}
Installation of Electric Starting Motors{1453}

Caterpillar PRELUB® Diagnostics{1469}
Caterpillar PRELUB^® Diagnostics{1469}

Installation of New Shift Lever Assembly for All Starter Motors {1453}
Installation of New Shift Lever Assembly for All Starter Motors {1453}

Procedure to Install the Insulator on to Series Starters on All Engines {1453}
Procedure to Install the Insulator on to Series Starters on All Engines {1453}

Installation of Repair Kit-Solenoid Plunger Assembly on All Engines {1453}
Installation of Repair Kit-Solenoid Plunger Assembly on All Engines {1453}

Procedure to Install Terminal Kit on All Engines {1453}
Procedure to Install Terminal Kit on All Engines {1453}

Procedure to Install Brush Holder Assembly in All Engines {1453}
Procedure to Install Brush Holder Assembly in All Engines {1453}

Procedure to Replace Armature of Starter Motor On All Cat® Products {1408, 1450, 1453}
Procedure to Replace Armature of Starter Motor On All Cat^® Products {1408, 1450, 1453}

Procedure to Replace Commutator End (CE) Housing of Starter Motor On All Cat® Products {1408, 1450, 1453}
Procedure to Replace Commutator End (CE) Housing of Starter Motor On All Cat^® Products {1408, 1450, 1453}

Procedure to Replace Drive Assembly of Starter Motor On All Cat® Products {1453}
Procedure to Replace Drive Assembly of Starter Motor On All Cat^® Products {1453}

Technical Information Bulletin

Some Remanufactured Electric Starter Groups May Have An Incorrect Nose Housing
Some Remanufactured Electric Starter Groups May Have An Incorrect Nose Housing

Specifications

Electric Starter Motors
SUPPLEMENT FOR 3114 & 3116 GENERATOR SET ENGINE

Starter Motor Solenoids
SUPPLEMENT FOR 3114 & 3116 GENERATOR SET ENGINE

Electric Starting Motor
3114, 3116 and 3126 Industrial, Marine and Generator Set Engines

Starting Motor
37-MT, 41-MT, and 42-MT Series Starting Motors

Systems Operation

General Information
37-MT, 41-MT, and 42-MT Series Starting Motors

Component Description
37-MT, 41-MT, and 42-MT Series Starting Motors

Normal Operation
37-MT, 41-MT, and 42-MT Series Starting Motors

Testing and Adjusting

Engaged Starting Motor - Troubleshoot
Electronic Modular Control Panel II (EMCP II) For MUI Engines

Electric Starting System - Test
3114, 3116 and 3126 Industrial, Marine and Generator Set Engines

Pinion Clearance - Adjust
3114, 3116 and 3126 Industrial, Marine and Generator Set Engines

No Load - Test
37-MT, 41-MT, and 42-MT Series Starting Motors

Brush and Brush Holder - Check
37-MT, 41-MT, and 42-MT Series Starting Motors

Pinion Clearance - Adjust
37-MT, 41-MT, and 42-MT Series Starting Motors

Starting Motor Solenoid - Test
37-MT, 41-MT, and 42-MT Series Starting Motors

Starting Motor Magnetic Switch - Test
Electronic Modular Control Panel II (EMCP II) For MUI Engines

Troubleshooting

Engine Does Not Crank with Starting Motor On and Pinion Engaging Ring Gear
37-MT, 41-MT, and 42-MT Series Starting Motors

Starting Motor Does Not Turn or Turns Slowly
37-MT, 41-MT, and 42-MT Series Starting Motors

General Information
37-MT, 41-MT, and 42-MT Series Starting Motors

Disassembly and Assembly

Electric Starting Motor - Remove and Install
3114, 3116 and 3126 Engines

Starting Motor - Disassemble - 37-MT and 41-MT
37-MT, 41-MT, and 42-MT Series Starting Motors

General Information
37-MT, 41-MT, and 42-MT Series Starting Motors

Starting Motor - Assemble - 37-MT and 41-MT
37-MT, 41-MT, and 42-MT Series Starting Motors

Starting Motor - Disassemble - 42-MT
37-MT, 41-MT, and 42-MT Series Starting Motors

Starting Motor - Assemble - 42-MT
37-MT, 41-MT, and 42-MT Series Starting Motors

Service Magazine

Replacement Of Brush Holder Pins In Delco-Remy Electric Starting Motors{1453}
1982/06/28

Adjust Bosch Solenoid If Replaced Or Reinstalled{1407,1453}
1986/11/10

12-Volt Starter Solenoid Available For 7T2265 And 7T2266 Starting Motors{1407}
1987/02/16

Modification To Prevent Starter From Remaining Engaged With Flywheel After Engine Starts{1400,1450}
1987/03/16

Testing The Starter On The Engine{1401,1450}
1987/05/04

Remanufactured Heavy-Duty Starters And High-Amp Alternators{1405,1453}
1987/05/25

Be Sure Battery Cable-To-Starter Connection Has Correct Torque{1453}
1988/03/14

Magnetic Switches (Starter Relays) Improved{1450}
1988/03/14

Two Plug Assemblies (Booster Cables) Are Available To Start Machines{1401,1453}
1979/11/05

Limitations On Engine Cranking Time{1453,1401}
1989/03/27

Causes And Effects Of Low Battery Voltage On Electric Starters{1401,1453,1467}
1989/04/24

Serviced Parts Available For 8C4773 Electric Starting Motor Group{1453}
1990/10/08

Starter Solenoid Assembly May Need New Terminal {1467,1518}
1996/05/06

Improved Starter Solenoid Assemblies Available {1467,1518}
1996/09/02

SWITCH GP

Engine News

Three Element Speed Switch Replaces Dual Element Speed Switch
1986/05/01

Check For Dirt Before Replacing Pyrometer Switch
1987/01/01

Magnetic Switches (Starter Relays) Improved
1988/03/01

New Programmable Logic Control With In-Phase Monitor For Contactor Type Automatic Transfer Switches{4469}
1996/05/09

A New Oil Pressure Switch is Now Available {7421}
2005/05/09

Special Instruction

Battery Ratings And Cross Reference Chart{1401}
Battery Ratings And Cross Reference Chart{1401}

Specifications

Low Water Temperature Switch
SUPPLEMENT FOR 3114 & 3116 GENERATOR SET ENGINE

Oil Pressure Switch
SUPPLEMENT FOR 3114 & 3116 GENERATOR SET ENGINE

Testing and Adjusting

Overspeed Verification Test
Electric Protection System Energize-To-Run For Generator Set, Industrial and Marine Diesel Engines

Overspeed Calibration
Electric Protection System Energize-To-Run For Generator Set, Industrial and Marine Diesel Engines

Crank Terminate Speed Calibration
Electric Protection System Energize-To-Shutoff (ETS) For Generator Set, Industrial and Marine Diesel Engines

Oil Step Speed Calibration
Electric Protection System Energize-To-Run For Generator Set, Industrial and Marine Diesel Engines

Diode Test
Electric Protection System Energize-To-Shutoff (ETS) For Generator Set, Industrial and Marine Diesel Engines

Engine Oil Pressure Switch Test
Electric Protection System Energize-To-Shutoff (ETS) For Generator Set, Industrial and Marine Diesel Engines

Water Temperature Contactor Switch Test
Electric Protection System Energize-To-Shutoff (ETS) For Generator Set, Industrial and Marine Diesel Engines

Service Magazine

Maintenance Free Batteries{1401}
1986/03/10

New Oil Pressure Switch Used With EMS Systems{7485}
1986/03/10

Requirements For Shipping Wet Batteries In The U.S.{1401,7500}
1986/04/07

Three Element Speed Switch Replaces Dual Element Speed Switch{7418,7411,7410,7421}
1986/04/21

Heavy-Duty Line Of Batteries Available To U.S. Dealers{1400,1401}
1986/09/01

Check For Dirt Before Replacing Pyrometer Switch{1050,7466}
1986/12/15

Safety Vent Caps For Caterpillar Batteries{1401}
1977/07/11

5P957 And 5P3514 Coolant And Battery Tester{0786,1395,1401}
1987/03/23

Use Improved Heat Start Switch{1416}
1987/04/20

Alternator/Generator Output Test On The Engine{1401,1404,1405,1406}
1987/05/04

Testing The Starter On The Engine{1401,1450}
1987/05/04

Improved Start Switch Used{1416}
1987/05/25

Magnetic Switches (Starter Relays) Improved{1450}
1988/03/14

9G7641 Start Switch Is Improved{1416,1400}
1988/05/16

Maintenance-Free Batteries Require Different Troubleshooting Procedures{1401}
1988/06/20

Revised Instructions For Installation of New Maintenance Free Batteries{1401,1400}
1988/12/12

Voltage Regulator Can Cause Variable Ammeter Indications{1410,1401,1405,1406,7467}
1979/10/22

Two Plug Assemblies (Booster Cables) Are Available To Start Machines{1401,1453}
1979/11/05

Batteries Can Be Damaged If Too Much Vacuum Is Used During Electrolyte Fill{1401}
1979/11/26

High Performance Maintenance Free Battery Available{1401}
1989/01/16

Limitations On Engine Cranking Time{1453,1401}
1989/03/27

Preventive Maintenance For Batteries{1401}
1989/03/27

Causes And Effects Of Low Battery Voltage On Electric Starters{1401,1453,1467}
1989/04/24

Procedure For Replacing Batteries Or Battery Cables {1401,1402,1411}
1989/05/01

Procedure For Replacing Batteries, Battery Cables Or Disconnect Switches {1401,1402,1411}
1989/05/01

Special Instruction, "Battery Charging Rate And Time Tables," Available On Oil Resistant Paper{0374,1401}
1989/06/19

New Programmable Logic Control With In-Phase Monitor For Contactor Type Automatic Transfer Switches {4469}
1996/04/01

Improved Procedure for Verifying the Operation of the Battery Disconnect System. {1411}
2009/05/04

TOOLS

Engine News

New Address For Repair Of Diagnostic Tools
1982/06/16

Make Set Point Measurements Easier With The 6V4060 Engine Set Point Indicator
1982/08/25

5P957 And 5P3514 Coolant And Battery Tester
1987/04/01

Two New Self-Powered Digital Tachometers And Signal Generator Available
1987/05/01

4C4213 Insulation Tester for Electrical Power Generation
1989/12/01

Caterpillar Electronic Technician (Cat ET) 2001B-Service Pack 1 Software Upgrade is Now Available {0785}
2002/02/01

2002A Service Pack 1 for Caterpillar Electronic Technician (Cat ET) is now available {0785}
2002/08/01

Engine Harness Assembly (Bypass) Flashes Messenger When Communication Through the Service Connector is Not Possible {0779, 0781}
2004/04/19

Special Instruction

Using The 6V4060 Engine Set Point Indicator Group{0781}
Using The 6V4060 Engine Set Point Indicator Group{0781}

Use of 8T5200 Signal Generator/Counter Group{0778, 0783, 0785}
Use of 8T5200 Signal Generator/Counter Group{0778, 0783, 0785}

Tool Operating Manual

NEHS1032: 538-5051 Communications Adapter 3 {0599, 0709, 1900, 4800, 7490, 7600}
NEHS1032: 538-5051 Communications Adapter 3 {0599, 0709, 1900, 4800, 7490, 7600}

NEHS1270 TesLite and LoadProCables {0374, 0599, 0709, 0734}
NEHS1270 TesLite and LoadProCables {0374, 0599, 0709, 0734}

Reuse And Salvage Guidelines

Guideline for Visual Inspection and Repair of Foam Wiring Harness {0649, 1408, 1408, 1408, 1408}
Guideline for Visual Inspection and Repair of Foam Wiring Harness {0649, 1408, 1408, 1408, 1408}

Troubleshooting

Service Tools
37-MT, 41-MT, and 42-MT Series Starting Motors

Service Magazine

New Address For Repair Of Diagnostic Tools{0650}
1982/06/14

6V6124 Calibration Coil Available To Calibrate And Check 6V4910 AC/DC Clamp-On Ammeter{0651}
1982/06/28

Make Set Point Measurements Easier With The 6V4060 Engine Set Point Indicator{0651}
1982/08/16

Use Caterpillar 6V50 Engine Timing Indicator For Accurate Readings{0782,0785,0775}
1985/05/27

Two, New Top Dead Center Magnetic Transducers Available{0651,0653,1214,1250}
1985/10/07

5P957 And 5P3514 Coolant And Battery Tester{0786,1395,1401}
1987/03/23

Two New Self-Powered Digital Tachometers And Signal Generator Available {7462}
1987/05/11

Revised Instructions For Installation of New Maintenance Free Batteries{1401,1400}
1988/12/12

4C4213 Insulation Tester for Electrical Power Generation{0785}
1989/12/11

Diagnostic Cables and Harnesses Are Available {0785}
2014/08/11

A New Communication Adapter Cable As Is Now Available For Certain Cat Products {0785}
A New Communication Adapter Cable As Is Now Available For Certain Cat Products {0785}

WIRING GP

Engine News

FT1808 Cable Permits Easier Use Of 6V2100 Multitach To Check Engine Or Alternator RPM
1984/01/18

Be Sure Battery Cable To Starter Connection Has Correct Torque
1988/03/01

Fuse Blocks Have Been Improved And Are Now Serviced
1992/03/01

Wiring Harness Conduit Component Sizes {1408}
1995/02/01

Correction to The Pocket Guide, SEBD0402 Is Available as a Reference for Routing and Installing Wire Harness Assemblies {1408}
2000/07/01

Engine Harness Assembly (Bypass) Flashes Messenger When Communication Through the Service Connector is Not Possible {0779, 0781}
2004/04/19

New Ferrite Bead and Relay Harness Is Now Available For Certain Generator Sets Equipped With PL421 {4450, 7606}
2013/11/04

Special Instruction

Retrofit Installation of Coolant Loss Sensor{1353, 1395, 7422, 7470}
Retrofit Installation of Coolant Loss Sensor{1353, 1395, 7422, 7470}

Battery Ratings And Cross Reference Chart{1401}
Battery Ratings And Cross Reference Chart{1401}

Cross-Reference for Electrical Connectors {7553}
Cross-Reference for Electrical Connectors {7553}

Grounding Design Guide for Electric Power Generation Products {4450, 4459}
Grounding Design Guide for Electric Power Generation Products {4450, 4459}

Guidelines for Routing and Installing Wire Harness Assemblies {1408, 7553}
Guidelines for Routing and Installing Wire Harness Assemblies {1408, 7553}

Repair Procedure for Damaged Harness Wiring {1408}
Repair Procedure for Damaged Harness Wiring {1408}

Procedure to Properly Tighten the Nuts on the Solenoid Studs on Electronic Unit Injectors (EUI){1290, 1408, 1900}
Procedure to Properly Tighten the Nuts on the Solenoid Studs on Electronic Unit Injectors (EUI){1290, 1408, 1900}

Technical Information Bulletin

Testing The Function Of The 3E6477 Relay Assembly (24 Volt)
Testing The Function Of The 3E6477 Relay Assembly (24 Volt)

Specifications

Voltmeter
SUPPLEMENT FOR 3114 & 3116 GENERATOR SET ENGINE

Tool Operating Manual

Reuse And Salvage Guidelines

Guideline for Visual Inspection and Repair of Foam Wiring Harness {0649, 1408, 1408, 1408, 1408}
Guideline for Visual Inspection and Repair of Foam Wiring Harness {0649, 1408, 1408, 1408, 1408}

Testing and Adjusting

Electrical Connector - Inspect
Electronic Modular Control Panel II (EMCP II) For MUI Engines

Connector Contact Identification of Generator Set Control
Electronic Modular Control Panel II (EMCP II) For MUI Engines

Schematics and Wiring Diagrams
Electronic Modular Control Panel II (EMCP II) For MUI Engines

Electric Starting System - Test
3114, 3116 and 3126 Industrial, Marine and Generator Set Engines

Reading DC Schematics
Electronic Modular Control Panel II (EMCP II) For MUI Engines

Service Magazine

Use FT1711 Light Table For Cylinder Liner Inspection {0652,1216}
1982/11/29

Maintenance Free Batteries{1401}
1986/03/10

New Oil Pressure Switch Used With EMS Systems{7485}
1986/03/10

Requirements For Shipping Wet Batteries In The U.S.{1401,7500}
1986/04/07

Determining The Cause Of Glow Plug Tip Failures{1053,1105,1412}
1986/06/02

Heavy-Duty Line Of Batteries Available To U.S. Dealers{1400,1401}
1986/09/01

Safety Vent Caps For Caterpillar Batteries{1401}
1977/07/11

5P957 And 5P3514 Coolant And Battery Tester{0786,1395,1401}
1987/03/23

Alternator "R" Terminal Wire Assembly Available For Wiring Harness Repair{1408}
1987/05/04

Alternator/Generator Output Test On The Engine{1401,1404,1405,1406}
1987/05/04

Testing The Starter On The Engine{1401,1450}
1987/05/04

Be Sure Battery Cable-To-Starter Connection Has Correct Torque{1453}
1988/03/14

Maintenance-Free Batteries Require Different Troubleshooting Procedures{1401}
1988/06/20

Revised Instructions For Installation of New Maintenance Free Batteries{1401,1400}
1988/12/12

Fuse And Wire Assembly Is Available For Protection Of Earlier 6N5906 Service Meters{7480}
1979/01/29

Voltage Regulator Can Cause Variable Ammeter Indications{1410,1401,1405,1406,7467}
1979/10/22

Two Plug Assemblies (Booster Cables) Are Available To Start Machines{1401,1453}
1979/11/05

Batteries Can Be Damaged If Too Much Vacuum Is Used During Electrolyte Fill{1401}
1979/11/26

High Performance Maintenance Free Battery Available{1401}
1989/01/16

Limitations On Engine Cranking Time{1453,1401}
1989/03/27

How To Troubleshoot A Short-To-Ground In Power Wiring{1400}
1989/03/27

Preventive Maintenance For Batteries{1401}
1989/03/27

Causes And Effects Of Low Battery Voltage On Electric Starters{1401,1453,1467}
1989/04/24

Procedure For Replacing Batteries Or Battery Cables {1401,1402,1411}
1989/05/01

Procedure For Replacing Batteries, Battery Cables Or Disconnect Switches {1401,1402,1411}
1989/05/01

Special Instruction, "Battery Charging Rate And Time Tables," Available On Oil Resistant Paper{0374,1401}
1989/06/19

Fuse Blocks Have Been Improved And Are Now Serviced{4450}
1992/03/02

Correction to The Pocket Guide, SEBD0402, Is Available as a Reference for Routing and Installing Wire Harness Assemblies {1408}
2000/06/26

Harness Repair of Alternator R-Terminal Connector {1405, 1408, 7553}
2000/10/02

Dielectric Grease Should Not Be Used in Electrical Connectors {1408, 7553}
2000/10/09

PROTECTION GP-ENGINE

Testing and Adjusting

Troubleshooting the ETS Full Protection System (OP, WT, OS)
Electric Protection System Energize-To-Shutoff (ETS) For Generator Set, Industrial and Marine Diesel Engines

Troubleshooting the ETS Partial Protection System (OP, WT) - 3200-3400 Engines
Electric Protection System Energize-To-Shutoff (ETS) For Generator Set, Industrial and Marine Diesel Engines

General Troubleshooting Information
Electric Protection System Energize-To-Run For Generator Set, Industrial and Marine Diesel Engines

Electric Protection System Functional Test
Electric Protection System Energize-To-Shutoff (ETS) For Generator Set, Industrial and Marine Diesel Engines

Troubleshooting the ETR Full Protective System (OP, WT, OS)
Electric Protection System Energize-To-Run For Generator Set, Industrial and Marine Diesel Engines

Troubleshooting the ETR Partial Protection System (OP, WT)
Electric Protection System Energize-To-Run For Generator Set, Industrial and Marine Diesel Engines

CONNECTION GP

Operation and Maintenance Manual

Electrical Connections - Check
SR500 Generators

Stator Lead - Check
SR500 Generators

Service Magazine

Use Conductive Fasteners for Electrical Grounding on All Cat Products {7553}
Use Conductive Fasteners for Electrical Grounding on All Cat Products {7553}

RELAY GP

Engine News

Magnetic Switches (Starter Relays) Improved
1988/03/01

9W2126 Module (Relay Module)
1990/03/01

Systems Operation

Relay (Overvoltage)
Electronic Modular Control Panel II (EMCP II) For MUI Engines

Relay (Overcurrent)
Electronic Modular Control Panel II (EMCP II) For MUI Engines

Testing and Adjusting

Slave Relay Test
Electric Protection System Energize-To-Run For Generator Set, Industrial and Marine Diesel Engines

Time Delay Relay Verification Test
Electric Protection System Energize-To-Shutoff (ETS) For Generator Set, Industrial and Marine Diesel Engines

Service Magazine

Magnetic Switches (Starter Relays) Improved{1450}
1988/03/14

9W2126 Module (Relay Module){7490}
1990/03/12

ELECTRONICS GP-MONITOR

Engine News

New CAT Inspect Form Available for EMCP Troubleshooting and Inspection {0374, 4490, 7451, 7620}
New CAT Inspect Form Available for EMCP Troubleshooting and Inspection {0374, 4490, 7451, 7620}

Special Instruction

Instructions For EMCP II+ Field Retrofit Onto EMCP II Equipped Generator Sets{7490, 7451}
Instructions For EMCP II+ Field Retrofit Onto EMCP II Equipped Generator Sets{7490, 7451}

Diesel Particulate Filter Monitoring System {108F, 7490}
Diesel Particulate Filter Monitoring System {108F, 7490}

Installation of the Fuel Consumption Monitoring System for All Commercial Diesel Engines {1250, 1400, 1900, 7490}
Installation of the Fuel Consumption Monitoring System for All Commercial Diesel Engines {1250, 1400, 1900, 7490}

Instructions for Installing AssetIQTM for Engine Systems on Caterpillar and non-Caterpillar Products {7490}
Instructions for Installing AssetIQ^TM for Engine Systems on Caterpillar and non-Caterpillar Products {7490}

Cat® VIMS Converter Functionality {7610, 7620}
Cat^® VIMS Converter Functionality {7610, 7620}

Service Magazine

Updated Flash Procedure for All Caterpillar Products {1920, 7610, 7620}
2014/09/16

New Inspection and Repair Procedure Is Now Available for Cat® Products Located in India Equipped with Product Link {7606}
2014/09/22

New Software Is Now Available for All Cat® Products With PL522 China System {7606, 7620}
2015/03/04

New Troubleshooting Procedure Is Now Available for all Cat® Products Equipped with PL321 VIMS (PL321 VSR) {7606}
2015/05/12

New Software Is Now Available for Cat® Product Link {7606, 7610, 7620}
New Software Is Now Available for Cat^® Product Link {7606, 7610, 7620}

HEATER GP

Engine News

Fuel Heaters Are Now Available For Field Installation
1980/01/09

Horizontally Mounted Jacket Water Heater Now Used
1987/05/01

Identification Of Jacket Water Heater Elements
1988/11/01

Operation and Maintenance Manual

Cold Weather Starting
3114, 3116, and 3126 Industrial and Generator Set Engines

Technical Information Bulletin

9X-3293 Jacket Water Heater Group
9X-3293 Jacket Water Heater Group

Specifications

Jacket Water Heater
3114, 3116 and 3126 Industrial, Marine and Generator Set Engines

Air Inlet Heater
3114, 3116 and 3126 Industrial, Marine and Generator Set Engines

Troubleshooting

Air Inlet Heater - If Equipped
3114, 3116 and 3126 Engines

Service Magazine

Fuel Heaters Are Now Available For Field Installation {1296}
1980/01/07

How To Identify Failures To Electric Jacket Water Heaters{1383}
1988/04/18

Identification Of Jacket Water Heater Elements{1383}
1988/11/07

General Information -- Diesel Fuels In Cold Temperature Operation{1280}
1979/12/17

Dealer Installed Air Inlet Heater Starting Aid Available{1058}
1993/09/27

ELECTRONICS GP-WORK TOOL

Special Instruction

Service Magazine

Updated Flash Procedure for All Caterpillar Products {1920, 7610, 7620}
2014/09/16

ELECTRONICS GP-COMMUNICATION

Engine News

New Ferrite Bead and Relay Harness Is Now Available For Certain Generator Sets Equipped With PL421 {4450, 7606}
2013/11/04

Troubleshooting SIM Cards On Product Links 522 and 523 For All Generator Sets {7606}
2014/05/23

A New Electronic Control Module Wash Out Process {1901, 1920}
A New Electronic Control Module Wash Out Process {1901, 1920}

Special Instruction

Installation Instructions For Product Link 101 Inline Timer{7602}
Installation Instructions For Product Link 101 Inline Timer{7602}

Installation Procedure for Product Link PL421 Retrofit for Generator Sets{7606}
Installation Procedure for Product Link PL421 Retrofit for Generator Sets{7606}

Release Notes for VisionLink and VisionLink Store for All Caterpillar Products {7606, 7620}
Release Notes for VisionLink and VisionLink Store for All Caterpillar Products {7606, 7620}

Installation Procedure of Cat Data Link (CDL) to J1939 Converter Kit on All Caterpillar Generator Sets with EMCP 4.2 Upgrade {0115}
Installation Procedure of Cat Data Link (CDL) to J1939 Converter Kit on All Caterpillar Generator Sets with EMCP 4.2 Upgrade {0115}

Service Magazine

New Flash File Software Is Used for Product Link 151/201 {7606, 7620}
2002/07/15

Improved VisionLink And VisionLink Store Software Are Now Available for All Caterpillar Products {7606, 7620}
2015/09/15

Updated Flash Procedure for All Caterpillar Products {1920, 7610, 7620}
2014/09/16

New Software Is Now Available for All Cat® Products With The Product Link PL421 or Product Link PL420 System {7606, 7620}
2014/12/10

New Software for Product Link PL522 Module Is Now Available for All Cat® Products {7606}
2014/08/08

Loss of Daily Reports May Be an Indicator of End of Life for the Product Link® ECM on PL321SR and PL321VSR Systems {7606}
2014/06/24

Capturing Engine Stop Messages and Idle Information on All Caterpillar Products Equipped with Product Link 522 {7606}
2014/07/25

Service Meter Adjustment Is Now Available in VisionLinkTM {7478, 7606}
2014/08/20

New Inspection and Repair Procedure Is Now Available for Cat® Products Located in India Equipped with Product Link {7606}
2014/09/22

"Maintenance Mode" in Product Link is Used to Prevent Codes From Being Transmitted When Performing Service to a Machine or Engine {7606}
2014/11/24

Revision to "Reports and Messages Not Available" Troubleshooting Procedure for Cat® Products with Cat® Product Link 121/321 {7606}
2014/12/24

Event Codes (E2131, E2132, or E2133) Appearing Occasionally with On-board Machine Systems with a PL321, or PL121 Satellite System Installed {7600, 7606}
2015/01/06

Procedure to Improve Reporting into VisionLink after Re-Registration of Product Link Systems PL121/321 {7606}
2015/03/17

New Software Is Now Available for All Cat® Products With PL522 China System {7606, 7620}
2015/03/04

New Software for Product Link PL522 Module Is Now Available for All Cat® Products {7606, 7620}
2015/06/26

New Troubleshooting Procedure Is Now Available for all Cat® Products Equipped with PL321 VIMS (PL321 VSR) {7606}
2015/05/12

New Product Link Software for PL300 Is Now Available for All Cat® Products {7606, 7620}
2015/09/11

ELECTRONICS GP-GENERATOR SET

Engine News

New EMCP 3.2/3.3 Software Is Now Available For Use On Certain Cat® Products {4490, 7620}
2014/11/14

Special Instruction

Technical Information Bulletin

Data link J1939 on EMCP 3.2 and EMCP 3.3 Fails to Communicate on Certain Generator Sets{4490}
Data link J1939 on EMCP 3.2 and EMCP 3.3 Fails to Communicate on Certain Generator Sets{4490}

Service Magazine

Updated Flash Procedure for All Caterpillar Products {1920, 7610, 7620}
2014/09/16

METER GP-SERVICE

Service Meter Adjustment Is Now Available in VisionLinkTM {7478, 7606}
2014/08/20

HARNESS GP

Engine News

Wiring Harness Conduit Component Sizes {1408}
1995/02/01

Special Instruction

Procedure to Replace Armature of Starter Motor On All Cat® Products {1408, 1450, 1453}
Procedure to Replace Armature of Starter Motor On All Cat^® Products {1408, 1450, 1453}

Tool Operating Manual

Reuse And Salvage Guidelines

Guideline for Visual Inspection and Repair of Foam Wiring Harness {0649, 1408, 1408, 1408, 1408}
Guideline for Visual Inspection and Repair of Foam Wiring Harness {0649, 1408, 1408, 1408, 1408}

Service Magazine

Alternator "R" Terminal Wire Assembly Available For Wiring Harness Repair{1408}
1987/05/04

CABINET GP

Operation and Maintenance Manual

Maintenance Program
SR500 Generators

Truck sale:

USD $14,000

1998 CAT 3116

Milton CAT Power Systems
Milford, Massachusetts

USD $2,500

2001 CAT 3116

Foley Equipment Company
Topeka Area, Kansas

2014 CAT 3116

Yoder & Frey Auctioneers
Ashland, Ohio

USD $22,500

1989 CAT 3116

Martin Energy Group LLC
Ephrata, Pennsylvania

USD $20,997

1997 CAT 3116

Hewitt Equipment Ltd
QUÉBEC, Quebec, Canada