ELECTRICAL AND STARTING SYSTEM
STARTING MOTOR GPWIRING GP
ELECTRICAL AND STARTING SYSTEM
STARTING MOTOR GP#SEBP18110170
7C-0747: STARTING MOTOR GP-ELECTRIC
Parts for your 3116 GEN SET ENGINE:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 108-7808 M | [3] | BOLT (M10X1.5X35MM) | |
| 2. | 6V-5839 | [3] | WASHER (2.5MM THK) | |
| 3. | 3K-3257 | [1] | GASKET | |
| 4. | 134-2730 | [1] | WIRE AS | |
| 5. | 8T-4191 M | [1] | BOLT (M10X1.50X16MM) | |
| 6. | 8T-4121 | [1] | WASHER (2.5MM THK) | |
| 7. | 8C-4774 RY | [1] | STARTING MOTOR GP-ELECTRIC | |
| M | METRIC PART | |||
| R | REMFG PART MAY BE AVAILABLE | |||
| Y | SEPARATE ILLUSTRATION | |||
#SEBP18110171
9X-9995: STARTING MOTOR GP-ELECTRIC
9X9995 STARTING MOTOR GP-ELECTRIC-24 VOLT
FIELD REPLACEMENT FOR 8C4774-PAGE 76
FIELD REPLACEMENT FOR 8C4774-PAGE 76
Parts for your 3116 GEN SET ENGINE:
CATERPILLAR SIS#SEBP18110172
8C-4774: STARTING MOTOR GP-ELECTRIC
8C4774 STARTING MOTOR GP-ELECTRIC-24 VOLT
TYPE 2. PART OF 7C0747 STARTING MOTOR-ELECTRIC
FIELD REPLACEMENT ORDER 9X9995-PAGE 76.01 OR 1068558-PAGE 76.03
TYPE 2. PART OF 7C0747 STARTING MOTOR-ELECTRIC
FIELD REPLACEMENT ORDER 9X9995-PAGE 76.01 OR 1068558-PAGE 76.03
Parts for your 3116 GEN SET ENGINE:
CATERPILLAR SIS#SEBP18110173
8C-4773: STARTING MOTOR GP-ELECTRIC
8C4773 STARTING MOTOR GP-ELECTRIC
24 VOLT
PART OF 8C4774 & 9X9995 STARTING MOTOR-ELECTRIC
24 VOLT
PART OF 8C4774 & 9X9995 STARTING MOTOR-ELECTRIC
Parts for your 3116 GEN SET ENGINE:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 9X-0300 | [1] | HOUSING AS | |
| 2. | 9X-0294 | [1] | DRIVE AS-STARTER | |
| 3. | 9X-0298 | [1] | LEVER AS-STARTER | |
| 4. | 9X-0293 | [1] | WASHER | |
| 5. | 9X-0292 | [1] | FLANGE-STARTER | |
| 6. | 9X-0288 | [1] | COIL AS-STARTER | |
| 7. | 9X-0291 | [1] | WASHER | |
| 8. | 9X-0289 M | [8] | SCREW | |
| 9. | 8T-0258 M | [4] | SCREW | |
| 10. | 9X-0290 | [1] | HOLDER AS | |
| 11. | [1] | HOUSING AS | ||
| 12. | 9X-0297 | [1] | PLATE | |
| 13. | 8T-4244 M | [3] | NUT | |
| 7X-0562 | [3] | WASHER-HARD | ||
| 14. | 9X-2036 M | [1] | SCREW-PAN HEAD | |
| 8F-1434 | [1] | LOCKWASHER | ||
| 15. | 9X-0301 | [1] | SOLENOID AS | |
| 16. | 8T-4133 M | [1] | NUT | |
| 8T-4121 | [1] | WASHER | ||
| THE FOLLOWING REPAIR | ||||
| KITS ARE AVAILABLE: | ||||
| 9X-0299 | [1] | KIT-BRUSH | ||
| (INCL BRUSH ASSEMBLIES, | ||||
| SCREWS & SPRINGS) | ||||
| 9X-3412 | [1] | KIT-ARMATURE | ||
| (INCL ARMATURE AS, | ||||
| SHIMS & DISC) | ||||
| 9X-3408 | [1] | KIT-BEARING | ||
| (INCL BEARINGS) | ||||
| 9X-3409 | [1] | KIT-STARTER SEAL | ||
| (INCL O-RINGS & SEAL) | ||||
| 9X-3411 | [1] | KIT-HARDWARE | ||
| (INCL SCREWS, WASHERS, | ||||
| NUT & SEAL) | ||||
| 9X-3407 | [1] | KIT-TERMINAL (STARTER) | ||
| (INCL INSULATOR, | ||||
| WASHERS, NUTS, STUD, | ||||
| BUSHING, SCREWS, SEAL, | ||||
| LOCKWASHER, BAR & PIN) | ||||
| M | METRIC PART | |||
#SEBP18110174
106-8558: STARTING MOTOR GP-ELECTRIC
1068558 STARTING MOTOR GP-ELECTRIC
24 VOLT
FIELD REPLACEMENT FOR 8C4774-PAGE 76
24 VOLT
FIELD REPLACEMENT FOR 8C4774-PAGE 76
Parts for your 3116 GEN SET ENGINE:
CATERPILLAR SIS#SEBP18110175
3E-2298: STARTING MOTOR GP-ELECTRIC
3E2298 STARTING MOTOR GP-ELECTRIC-24 VOLT
PART OF 9X9995 ELECTRIC STARTING MOTOR
PART OF 9X9995 ELECTRIC STARTING MOTOR
Parts for your 3116 GEN SET ENGINE:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 3E-7859 | [1] | SOLENOID AS | |
| 2. | 5S-7349 | [4] | BOLT | |
| 3. | 6V-8188 | [2] | NUT | |
| 4. | 4M-1828 | [1] | RETAINER-SPRING | |
| 5. | 036-9821 J | [1] | WASHER | |
| 6. | 7T-3269 | [1] | BOOT | |
| 7. | 7T-3270 | [1] | PLUNGER AS | |
| 8. | 9M-7609 | [1] | SPRING | |
| 9. | 4M-1827 | [1] | RETAINER-SPRING | |
| 10. | 3E-7854 | [1] | TERMINAL-STARTER | |
| 11. | 4M-1831 | [1] | PLUG-LEVER HOUSING | |
| 12. | 7L-2894 JLP | [1] | GASKET | |
| 13. | 7X-1952 | [1] | HOUSING AS | |
| 14. | 3E-7858 | [1] | HOUSING AS | |
| 15. | 3E-7857 | [1] | DRIVE AS-STARTER | |
| 16. | 036-9823 | [5] | BOLT | |
| 17. | 7X-3373 | [6] | BOLT | |
| 18. | 3F-0379 | [7] | SCREW-POLE SHOE | |
| 19. | 3E-7855 | [1] | ARMATURE AS | |
| 20. | 7X-1950 | [4] | SHOE-POLE | |
| 21. | 3E-7852 | [1] | COIL AS-STARTER | |
| 22. | 9X-4253 | [1] | HOUSING AS | |
| 23. | 9X-4821 | [1] | PLATE AS | |
| 24. | JZ | [1] | SPACER | |
| 25. | PZ | [1] | RING | |
| 26. | 8T-4205 | [4] | WASHER-HARD | |
| 27. | 8T-0328 | [1] | WASHER-HARD | |
| 28. | 4B-2049 | [1] | NUT | |
| 29. | 8F-1434 | [1] | LOCKWASHER | |
| 30. | 2H-3429 | [1] | RING-RETAINING | |
| 31. | LZ | [4] | SCREW | |
| 32. | JZ | RETAINER | ||
| 33. | PZ | [1] | LEVER AS | |
| 34. | 3E-7853 | [1] | TERMINAL-STARTER | |
| 35. | PZ | [1] | SHAFT AS | |
| 36. | JZ | [1] | RING | |
| 37. | JZ | [1] | WASHER | |
| 38. | 7X-0562 | [3] | WASHER-HARD | |
| 39. | 7T-3454 | [1] | INSULATOR | |
| 40. | 7T-3451 | [1] | INSULATOR-TERMINAL | |
| 41. | 8T-8569 | [1] | INSULATOR-TERMINAL | |
| 42. | 9X-4271 | [1] | CONNECTOR | |
| 43. | JLZ | [1] | O-RING | |
| 44. | LZ | [4] | SCREW | |
| 45. | LZ | [4] | SCREW AS | |
| 46. | LZ | [4] | BRUSH | |
| 47. | LZ | [4] | SPRING | |
| 48. | JZ | [2] | BUSHING | |
| 49. | JZ | [1] | BUSHING | |
| 50. | JZ | [3] | PLUG | |
| 51. | JZ | [3] | CUP | |
| 52. | JZ | [1] | WASHER | |
| 53. | PJZ | [1] | NUT | |
| 54. | PZ | [1] | SEAL | |
| 55. | PJZ | [1] | O-RING | |
| 56. | JPZ | [1] | O-RING | |
| 57. | JZ | [1] | O-RING | |
| 58. | Z | [1] | HOUSING | |
| 59. | PZ | RETAINER | ||
| 60. | 3H-3680 | [1] | NUT-JAM | |
| THE FOLLOWING REPAIR | ||||
| KITS ARE AVAILABLE: | ||||
| 3E-7860 | [1] | KIT-BUSHING | ||
| (INCL PARTS MARKED J) | ||||
| 9X-4825 | [1] | KIT-BRUSH | ||
| (INCL PARTS MARKED L) | ||||
| 3E-7861 | [1] | KIT-LEVER | ||
| (INCL PARTS MARKED P) | ||||
| Z | NOT SERVICED SEPARATELY | |||
#SEBP18110176
106-8559: STARTING MOTOR GP-ELECTRIC
1068559 STARTING MOTOR GP-ELECTRIC
24 VOLT
PART OF 1068558 STARTING MOTOR-ELECTRIC
24 VOLT
PART OF 1068558 STARTING MOTOR-ELECTRIC
Parts for your 3116 GEN SET ENGINE:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 3E-7859 | [1] | SOLENOID AS | |
| 2. | 5S-7349 | [4] | BOLT | |
| 3. | 6V-8188 | [4] | NUT | |
| 4. | 4M-1828 | [1] | RETAINER-SPRING | |
| 5. | 036-9821 J | [1] | WASHER | |
| 6. | 7T-3269 | [1] | BOOT | |
| 7. | 7T-3270 | [1] | PLUNGER AS | |
| 8. | 9M-7609 | [1] | SPRING | |
| 9. | 4M-1827 | [1] | RETAINER-SPRING | |
| 10. | 102-9863 | [1] | TERMINAL AS | |
| 11. | 4M-1831 | [1] | PLUG-LEVER HOUSING | |
| 12. | 7L-2894 JLP | [1] | GASKET | |
| 13. | 7X-1952 | [1] | HOUSING AS | |
| 14. | 3E-7858 | [1] | HOUSING AS | |
| 15. | 3E-7857 | [1] | DRIVE AS-STARTING MOTOR | |
| 16. | 036-9823 | [5] | BOLT | |
| 17. | 7X-3373 | [6] | BOLT | |
| 18. | 3F-0379 | [8] | SCREW-POLE SHOE | |
| 19. | 3E-7855 | [1] | ARMATURE AS | |
| 20. | 7X-1950 | [4] | SHOE-POLE | |
| 21. | 3E-7852 | [1] | COIL-STARTING MOTOR | |
| 22. | 106-7149 | [1] | HOUSING AS | |
| 23. | 9X-4821 | [1] | PLATE AS | |
| 24. | JZ | [1] | SPACER | |
| 25. | PZ | [1] | RING | |
| 26. | 8T-4205 | [4] | WASHER-HARD | |
| 27. | 8T-0328 | [2] | WASHER-HARD | |
| 28. | 4B-2049 | [2] | NUT | |
| 29. | 8F-1434 | [1] | LOCKWASHER | |
| 30. | 2H-3429 | [1] | RING-RETAINING | |
| 31. | LZ | [4] | SCREW | |
| 32. | JZ | [1] | RETAINER | |
| 33. | PZ | [1] | LEVER AS | |
| 34. | 3E-7853 | [1] | TERMINAL-STARTING MOTOR | |
| 35. | PZ | [1] | SHAFT AS | |
| 36. | JZ | [1] | RING | |
| 37. | JZ | [1] | WASHER | |
| 38. | 7X-0562 | [4] | WASHER-HARD | |
| 39. | 7T-3454 | [1] | INSULATOR | |
| 40. | 7T-3451 | [1] | INSULATOR-TERMINAL | |
| 41. | 8T-8569 | [1] | INSULATOR-TERMINAL | |
| 42. | 9X-4271 | [1] | CONNECTOR | |
| 43. | JLZ | [1] | O-RING | |
| 44. | LZ | [4] | SCREW | |
| 45. | LZ | [4] | SCREW AS | |
| 46. | LZ | [4] | BRUSH | |
| 47. | LZ | [4] | SPRING | |
| 48. | JZ | [2] | BUSHING | |
| 49. | JZ | [1] | BUSHING | |
| 50. | JZ | [3] | PLUG | |
| 51. | JZ | [3] | CUP | |
| 52. | JZ | [1] | WASHER | |
| 53. | PJZ | [1] | NUT | |
| 54. | PZ | [1] | SEAL | |
| 55. | PJZ | [1] | O-RING | |
| 56. | JPZ | [1] | O-RING | |
| 57. | JZ | [1] | O-RING | |
| 58. | Z | [1] | HOUSING | |
| 59. | PZ | [1] | RETAINER | |
| 60. | 9X-4824 | [1] | COVER-STARTING MOTOR | |
| 61. | NZ | [3] | INSULATOR | |
| 62. | NZ | [1] | BUSHING | |
| THE FOLLOWING REPAIR | ||||
| KITS ARE AVAILABLE: | ||||
| 3E-7860 | [1] | KIT-BUSHING | ||
| (INCL PARTS MARKED J) | ||||
| 9X-4825 | [1] | KIT-BRUSH | ||
| (INCL PARTS MARKED L) | ||||
| 3E-7861 | [1] | KIT-LEVER | ||
| (INCL PARTS MARKED P) | ||||
| 8T-9884 | [1] | KIT-INSULATOR | ||
| (INCL PARTS MARKED N) | ||||
| Z | NOT SERVICED SEPARATELY | |||
#SEBP18110177
3E-1944: STARTING MOTOR GP-ELECTRIC
3E1944 STARTING MOTOR GP-ELECTRIC-24 VOLT
PART OF 8C4774 ELECTRIC STARTING MOTOR
ALSO AN ATTACHMENT
PART OF 8C4774 ELECTRIC STARTING MOTOR
ALSO AN ATTACHMENT
Parts for your 3116 GEN SET ENGINE:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 9X-4823 | [1] | SOLENOID AS | |
| 2. | 5S-7349 | [4] | BOLT | |
| 3. | 6V-8188 | [2] | NUT | |
| 4. | 4M-1828 | [1] | RETAINER-SPRING | |
| 5. | 036-9821 J | [1] | WASHER | |
| 6. | 7T-3269 | [1] | BOOT | |
| 7. | 7T-3270 | [1] | PLUNGER AS | |
| 8. | 9M-7609 | [1] | SPRING | |
| 9. | 4M-1827 | [1] | RETAINER-SPRING | |
| 10. | 8C-5639 | [1] | TERMINAL | |
| 11. | 4M-1831 | [1] | PLUG-LEVER HOUSING | |
| 12. | 7L-2894 JLP | [1] | GASKET | |
| 13. | 7X-1952 | [1] | HOUSING AS | |
| 14. | 7X-1954 | [1] | HOUSING AS-DRIVE | |
| 15. | 7X-1953 | [1] | DRIVE AS-MOTOR | |
| 16. | 036-9823 | [5] | BOLT | |
| 17. | 7X-3373 | [6] | BOLT | |
| 18. | 3F-0379 | [7] | SCREW-POLE SHOE | |
| 19. | 7X-1951 | [1] | ARMATURE AS-24V | |
| 20. | 7X-1950 | [4] | SHOE-POLE | |
| 21. | 9X-4822 | [1] | COIL AS | |
| 22. | 9X-4253 | [1] | HOUSING AS | |
| 23. | 9X-4821 | [1] | PLATE AS | |
| 24. | JZ | [1] | SPACER | |
| 25. | PZ | [1] | SEAL | |
| 26. | 8T-4205 | [4] | WASHER-HARD | |
| 27. | 8T-0328 | [1] | WASHER-HARD | |
| 28. | 4B-2049 | [1] | NUT | |
| 29. | 8F-1434 | [1] | LOCKWASHER | |
| 30. | 2H-3429 | [1] | RING-RETAINING | |
| 31. | 9S-2542 | [4] | SCREW-TAPPING | |
| 32. | JZ | [1] | RETAINER-SEAL | |
| 33. | PZ | [1] | LEVER AS | |
| 34. | JZ | [1] | STOP | |
| 35. | PZ | [1] | LEVER AS | |
| 36. | JZ | [1] | RING | |
| 37. | JZ | [1] | WASHER | |
| 38. | 7X-0562 | [3] | WASHER-HARD | |
| 39. | 7T-3454 | [1] | INSULATOR | |
| 40. | 7T-3451 | [1] | INSULATOR-TERMINAL | |
| 41. | 8T-8569 | [1] | INSULATOR-TERMINAL | |
| 42. | 9X-4271 | [1] | CONNECTOR | |
| 43. | PLZ | [1] | O-RING | |
| 44. | LZ | [4] | SCREW | |
| 45. | PLZ | [4] | SCREW AS | |
| 46. | LZ | [4] | BRUSH | |
| 47. | LZ | [4] | SPRING | |
| 48. | JZ | [2] | BUSHING | |
| 49. | JZ | [1] | BUSHING | |
| 50. | JZ | [3] | PLUG | |
| 51. | JZ | [3] | CUP | |
| 52. | JZ | [1] | WASHER | |
| 53. | PJZ | [1] | NUT | |
| 54. | PZ | [1] | SEAL | |
| 55. | PJZ | [1] | O-RING | |
| 56. | JPZ | [1] | O-RING | |
| 57. | JZ | [1] | O-RING | |
| 58. | Z | [1] | HOUSING | |
| 59. | PZ | [1] | RETAINER | |
| 60. | 3H-3680 | [1] | NUT-JAM | |
| 61. | 3E-7853 | [1] | TERMINAL-STARTER | |
| THE FOLLOWING REPAIR | ||||
| KITS ARE AVAILABLE: | ||||
| 9X-4270 | [1] | KIT-BUSHING | ||
| (INCL PARTS MARKED J) | ||||
| 9X-4825 | [1] | KIT-BRUSH | ||
| (INCL PARTS MARKED L) | ||||
| 7X-1958 | [1] | KIT-LEVER | ||
| (INCL PARTS MARKED P) | ||||
| Z | NOT SERVICED SEPARATELY | |||
#SEBP18110178
106-8557: STARTING MOTOR GP-ELECTRIC
1068557 STARTING MOTOR GP-ELECTRIC
24 VOLT
PART OF 1068558-ELECTRIC STARTING MOTOR
24 VOLT
PART OF 1068558-ELECTRIC STARTING MOTOR
#SEBP18110179
9Y-4619: WIRING GP
9Y4619 WIRING GP-PRIME POWER
AN ATTACHMENT
AN ATTACHMENT
Parts for your 3116 GEN SET ENGINE:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 9Y-4639 Y | [1] | FASTENER GP | ||
| Y | [1] | HARNESS GP-WIRING | ||
| Y | SEPARATE ILLUSTRATION | |||
Information:
ELECTRICAL AND STARTING SYSTEM
STARTING MOTOR GP
Engine News
Operation and Maintenance Manual
Special Instruction
Installation of New Shift Lever Assembly for All Starter Motors {1453}
Installation of New Shift Lever Assembly for All Starter Motors {1453}
Installation of New Shift Lever Assembly for All Starter Motors {1453}
Procedure to Install the Insulator on to Series Starters on All Engines {1453}
Procedure to Install the Insulator on to Series Starters on All Engines {1453}
Procedure to Install the Insulator on to Series Starters on All Engines {1453}
Installation of Repair Kit-Solenoid Plunger Assembly on All Engines {1453}
Installation of Repair Kit-Solenoid Plunger Assembly on All Engines {1453}
Installation of Repair Kit-Solenoid Plunger Assembly on All Engines {1453}
Procedure to Install Terminal Kit on All Engines {1453}
Procedure to Install Terminal Kit on All Engines {1453}
Procedure to Install Terminal Kit on All Engines {1453}
Procedure to Install Brush Holder Assembly in All Engines {1453}
Procedure to Install Brush Holder Assembly in All Engines {1453}
Procedure to Install Brush Holder Assembly in All Engines {1453}
Procedure to Replace Armature of Starter Motor On All Cat<SUP>®</SUP> Products {1408, 1450, 1453}
Procedure to Replace Armature of Starter Motor On All Cat® Products {1408, 1450, 1453}
Procedure to Replace Armature of Starter Motor On All Cat® Products {1408, 1450, 1453}
Procedure to Replace Commutator End (CE) Housing of Starter Motor On All Cat<SUP>®</SUP> Products {1408, 1450, 1453}
Procedure to Replace Commutator End (CE) Housing of Starter Motor On All Cat® Products {1408, 1450, 1453}
Procedure to Replace Commutator End (CE) Housing of Starter Motor On All Cat® Products {1408, 1450, 1453}
Procedure to Replace Drive Assembly of Starter Motor On All Cat<SUP>®</SUP> Products {1453}
Procedure to Replace Drive Assembly of Starter Motor On All Cat® Products {1453}
Procedure to Replace Drive Assembly of Starter Motor On All Cat® Products {1453}
Technical Information Bulletin
Some Remanufactured Electric Starter Groups May Have An Incorrect Nose Housing
Some Remanufactured Electric Starter Groups May Have An Incorrect Nose Housing
Some Remanufactured Electric Starter Groups May Have An Incorrect Nose Housing
Specifications
Systems Operation
Testing and Adjusting
Troubleshooting
Engine Does Not Crank with Starting Motor On and Pinion Engaging Ring Gear
37-MT, 41-MT, and 42-MT Series Starting Motors
37-MT, 41-MT, and 42-MT Series Starting Motors
Disassembly and Assembly
Service Magazine



