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6V-4246 STARTING MOTOR GP-ELECTRIC PART OF 7C-0526, 7C-0527 STARTING MOTOR GP-ELECTRIC FIELD REPLACEMENT ORDER @@@@@ 6V-5539@@@@@ AN ATTACHMENT G3508


ELECTRICAL AND STARTING SYSTEM
STARTING MOTOR GP

GAS ENGINE G3508 GAS ENGINE 2JF
 G3508 ENGINE 2JF00001-UP SEBP1838 G3508 2JF   (1990)

ELECTRICAL AND STARTING SYSTEM

STARTING MOTOR GP
STARTING MOTOR GP-ELECTRIC
6V-0890 STARTING MOTOR GP-ELECTRIC
STARTING MOTOR GP-ELECTRIC
6V-0927 STARTING MOTOR GP-ELECTRIC
6V-4246 STARTING MOTOR GP-ELECTRIC
STARTING MOTOR GP-ELECTRIC
6V-4320 STARTING MOTOR GP-ELECTRIC
6V-5539 STARTING MOTOR GP-ELECTRIC
STARTING MOTOR GP-ELECTRIC
6V-5540 STARTING MOTOR GP-ELECTRIC
 

#SEBP18380630
 

6V-4246: STARTING MOTOR GP-ELECTRIC

6V-4246 STARTING MOTOR GP-ELECTRIC
PART OF 7C-0526, 7C-0527 STARTING MOTOR GP-ELECTRIC
FIELD REPLACEMENT ORDER @@@@@ 6V-5539@@@@@
AN ATTACHMENT
i00407325 SEBP1838
  For full view, you need register

Parts for your G3508 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  6V-4320 Y [1] STARTING MOTOR GP-ELECTRIC  
    -OR-
  106-8551 Y [1] STARTING MOTOR GP-ELECTRIC  
  Y   SEPARATE ILLUSTRATION
 

#SEBP18380631
 

6V-4320: STARTING MOTOR GP-ELECTRIC

6V-4320 STARTING MOTOR GP-ELECTRIC
PART OF 6V-4246 STARTING MOTOR GP-ELECTRIC
FIELD REPLACEMENT ORDER @@@@@ 6V-5539@@@@@
AN ATTACHMENT
i00407326 SEBP1838
6V4320 STARTING MOTOR GP-ELECTRIC Parts scheme
  For full view, you need register

Parts for your G3508 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7X-0562 [5] WASHER-HARD (13.5X19X0.8-MM THK)  
2. 8T-4244 M [5] NUT (M12X1.75-THD)  
3. 5C-2874 M [2] NUT (M5X0.8-THD)  
4. 8F-1434 [2] LOCKWASHER  
5. 8T-0328 [2] WASHER-HARD (5.5X10X1-MM THK)  
  M   METRIC PART
 

#SEBP18380632
 

6V-5539: STARTING MOTOR GP-ELECTRIC

6V-5539 STARTING MOTOR GP-ELECTRIC
24-VOLT
FIELD REPLACEMENT FOR @@@@@ 3T-2646@@@@@, @@@@@ 6N-1889@@@@@, @@@@@ 6V-4246@@@@@, @@@@@ 6V-4320@@@@@, @@@@@ 8C-3644@@@@@, @@@@@106-8551@@@@@, @@@@@ 7T-0794@@@@@, @@@@@ 9X-4452@@@@@, @@@@@ 6V-5540@@@@@
i01623107 SEBP1838
  For full view, you need register

Parts for your G3508 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  6V-5582 Y [1] STARTING MOTOR GP-ELECTRIC (24-VOLT)  
    -OR-
  106-8554 Y [1] STARTING MOTOR GP-ELECTRIC (24-VOLT)  
    -OR-
  6V-5540 Y [1] STARTING MOTOR GP-ELECTRIC (24-VOLT)  
  R   REMANUFACTURED PART MAY BE AVAILABLE
  Y   SEPARATE ILLUSTRATION
 

#SEBP18380633
 

6V-5540: STARTING MOTOR GP-ELECTRIC

6V-5540 STARTING MOTOR GP-ELECTRIC
24-VOLT
PART OF 6V-5539 STARTING MOTOR GP-ELECTRIC
FIELD REPLACEMENT ORDER @@@@@ 6V-5539@@@@@
i00090188 SEBP1838
6V5540 STARTING MOTOR GP-ELECTRIC Parts scheme
  For full view, you need register

Parts for your G3508 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7X-0562 [5] WASHER-HARD (13.5X19X0.8-MM THK)  
2. 8T-4244 M [5] NUT (M12X1.75-THD)  
3. 5C-2874 M [2] NUT (M5X0.8-THD)  
4. 8F-1434 [2] LOCKWASHER  
5. 8T-0328 [2] WASHER-HARD (5.5X10X1-MM THK)  
  M   METRIC PART
 

#SEBP18380634
 

6V-5582: STARTING MOTOR GP-ELECTRIC

6V-5582 STARTING MOTOR GP-ELECTRIC
24-VOLT
PART OF 6V-5539 STARTING MOTOR GP-ELECTRIC
i00090189 SEBP1838
6V5582 STARTING MOTOR GP-ELECTRIC Parts scheme
  For full view, you need register

Parts for your G3508 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 6V-8188 [3] NUT (1/2-13-THD)  
2. 7X-0562 [3] WASHER-HARD (13.5X19X0.8-MM THK)  
3. 4B-2049 [1] NUT (10-32-THD)  
4. 8F-1434 [1] LOCKWASHER  
5. 8T-0328 [1] WASHER-HARD (5.5X10X1-MM THK)  
6. 8T-4133 M [1] NUT (M10X1.5-THD)  
7. 8T-4121 [1] WASHER-HARD (11X21X2.5-MM THK)  
8. 3E-0142 [1] HOUSING AS  
9. 3E-0141 [1] STOP-STARTING MOTOR  
10. 4N-7521 [1] RING-LOCK  
11. 3E-0146 [1] DRIVE AS-STARTING MOTOR  
12. 3E-0144 [1] HOUSING AS  
13. 3E-0140 [1] LEVER AS-STARTING MOTOR  
14. 3E-0138 [1] ARMATURE AS (24-VOLT)  
15. 3E-0137 [1] HOLDER AS-BRUSH (STARTING MOTOR)  
16. 3E-0135 [1] SOLENOID AS (24-VOLT)(STARTING MOTOR)  
17. 3E-0125 [1] COVER AS-STARTING MOTOR  
18. 3E-0139 [1] HOUSING AS  
19. 3E-0136 [1] HOUSING AS  
20. 3E-0132 [1] CONNECTOR  
21. 3E-0133 [1] WIRE AS-STARTING MOTOR  
22. 3E-0134 [1] COVER-PLUNGER  
   
    AVAILABLE REPAIR KIT(S):
  3E-0127 [1] KIT-BEARING  
    (INCLUDES BEARINGS, SEAL & BUSHING)
  3E-0128 [1] KIT-BRUSH (24-VOLT)  
    (INCLUDES O-RINGS, SCREW, SPRING & BRUSH)
  3E-0129 [1] KIT-HARDWARE (24-VOLT)  
    (INCLUDES WASHERS, BOLTS, LOCKWASHERS, NUTS, BUSHINGS & PLATE)
  3E-0145 [1] KIT-STARTING MOTOR PIN (24-VOLT)  
    (INCLUDES O-RINGS, SHAFT & RING)
  3E-0130 [1] KIT-STARTING MOTOR SEAL (24-VOLT)  
    (INCLUDES SEAL & O-RINGS)
  3E-0131 [1] KIT-WASHER (24-VOLT)  
    (INCLUDES WASHERS)
  M   METRIC PART
 

#SEBP18380635
 

7C-0526: STARTING MOTOR GP-ELECTRIC

7C-0526 STARTING MOTOR GP-ELECTRIC -SINGLE
24-VOLT
Type 1
AN ATTACHMENT
i00397622 SEBP1838
7C0526 STARTING MOTOR GP-ELECTRIC Parts scheme
  For full view, you need register

Parts for your G3508 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 3T-2646 Y [1] STARTING MOTOR GP-ELECTRIC  
2. 4N-1059 [1] GASKET  
3. 7J-8902 [3] BOLT-12 POINT HEAD (5/8-11X1.5-IN)  
  Y   SEPARATE ILLUSTRATION
 

#SEBP18380636
 

7C-0526: STARTING MOTOR GP-ELECTRIC

7C-0526 STARTING MOTOR GP-ELECTRIC -SINGLE
24-VOLT
Type 2
AN ATTACHMENT
i00397628 SEBP1838
7C0526 STARTING MOTOR GP-ELECTRIC Parts scheme
  For full view, you need register

Parts for your G3508 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 6V-4246 Y [1] STARTING MOTOR GP-ELECTRIC  
2. 4H-7869 [1] GASKET  
3. 7J-8902 [3] BOLT-12 POINT HEAD (5/8-11X1.5-IN)  
  Y   SEPARATE ILLUSTRATION
 

#SEBP18380637
 

7C-0527: STARTING MOTOR GP-ELECTRIC

7C-0527 STARTING MOTOR GP-ELECTRIC -DUAL
24-VOLT
Type 1
AN ATTACHMENT
i00397658 SEBP1838
7C0527 STARTING MOTOR GP-ELECTRIC Parts scheme
  For full view, you need register

Parts for your G3508 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 3T-2646 Y [2] STARTING MOTOR GP-ELECTRIC  
2. 7L-5887 [2] CABLE AS (0000-GA)  
    (EACH INCLUDES)
  5P-0745 BE CABLE (0000-GA)  
3. 3L-7634 [2] TERMINAL-RING (0000-GA, 1/2-IN SCREW)  
4. 3L-7604 [4] SHIELD-TERMINAL  
5. 4N-1059 [2] GASKET  
6. 7J-8902 [6] BOLT-12 POINT HEAD (5/8-11X1.5-IN)  
  B   USE AS REQUIRED
  E   ORDER BY THE CENTIMETER
  Y   SEPARATE ILLUSTRATION
 

#SEBP18380638
 

7C-0527: STARTING MOTOR GP-ELECTRIC

7C-0527 STARTING MOTOR GP-ELECTRIC -DUAL
24-VOLT
Type 2
AN ATTACHMENT
i00397665 SEBP1838
7C0527 STARTING MOTOR GP-ELECTRIC Parts scheme
  For full view, you need register

Parts for your G3508 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 6V-4246 Y [2] STARTING MOTOR GP-ELECTRIC  
2. 7L-5887 [2] CABLE AS (0000-GA)  
    (EACH INCLUDES)
  5P-0745 BE CABLE (0000-GA)  
3. 3L-7634 [2] TERMINAL-RING (0000-GA, 1/2-IN SCREW)  
4. 3L-7604 [4] SHIELD-TERMINAL  
5. 4H-7869 [2] GASKET  
6. 7J-8902 [6] BOLT-12 POINT HEAD (5/8-11X1.5-IN)  
  B   USE AS REQUIRED
  E   ORDER BY THE CENTIMETER
  Y   SEPARATE ILLUSTRATION
 

#SEBP18380639
 

7T-0794: STARTING MOTOR GP-ELECTRIC

7T-0794 STARTING MOTOR GP-ELECTRIC
24-VOLT
PART OF 6N-1889 STARTING MOTOR GP-ELECTRIC
FIELD REPLACEMENT ORDER @@@@@ 6V-5539@@@@@
i00147302 SEBP1838
7T0794 STARTING MOTOR GP-ELECTRIC Parts scheme
  For full view, you need register

Parts for your G3508 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 3T-7022 [1] HOUSING AS-DRIVE  
2. 8T-4205 [4] WASHER-HARD (7.2X14.5X2-MM THK)  
3. 3T-0863 [1] LEVER-SHIFT  
4. 3T-0864 [1] HOUSING AS-LEVER  
  3T-0842 [1] BEARING AS  
5. 9X-0332 [1] KIT-SOLENOID (STARTING MOTOR)  
    (INCLUDES SOLENOID AS, WIRE, BAR, NUT & LOCKWASHERS)
6. 8T-4244 M [4] NUT (M12X1.75-THD)  
7. 3T-4716 [1] WIRE AS  
8. 3T-7020 [1] WASHER (19.5X30X1.5-MM THK)  
9. 3T-0847 [4] SCREW-SPECIAL (M5X10-THD, M5X13-THD)  
10. 3T-0867 [1] ARMATURE AS (24-VOLT)  
11. 3T-0865 [1] COIL AS-FIELD  
12. 3T-7021 [1] PLATE-BRAKE  
13. 3T-0850 M [8] SCREW (M10X1.5-THD)  
14. 3T-0849 M [12] BOLT-SOCKET HEAD (M6X1X25-MM)  
15. 5C-2874 M [6] NUT (M5X0.8-THD)  
16. 3T-0858 [4] SPRING  
17. 6V-9673 M [4] SCREW-MACHINE (M5X0.8X12-MM)  
18. 3T-0862 [1] PLATE AS-BRUSH  
19. 8F-1434 [2] LOCKWASHER  
20. 8T-0328 [6] WASHER-HARD (5.5X10X1-MM THK)  
21. 4N-4405 [1] CLUTCH AS-DRIVE  
22. 8T-4970 M [4] BOLT (M6X1X14-MM)  
23. 3T-7025 [1] COVER-END  
24. 7X-0562 [4] WASHER-HARD (13.5X19X0.8-MM THK)  
   
    AVAILABLE REPAIR KIT(S):
  3T-0844 [1] KIT-BRUSH (STARTING MOTOR)  
    (INCLUDES BRUSHES)
  3T-2768 [1] KIT-SEAL (STARTING MOTOR)  
    (INCLUDES SEALS & RINGS)
  3T-2769 [1] KIT-HARDWARE (STARTING MOTOR)  
    (INCLUDES WIRE AS, NUTS, WASHERS, LOCKWASHERS, BUSHING & BAR)
  3T-7017 [1] KIT-BEARING (STARTING MOTOR)  
    (INCLUDES BEARINGS, SEAL, & SPACERS)
  7T-2339 [1] KIT-LEVER (STARTING MOTOR)  
    (INCLUDES LEVER, CLIP & SEALS)
  M   METRIC PART
 

Information:

General Service Information
Introduction
DELCO REMY CRANKING MOTORS 30-MT, 35-MT, 40-MT, 50-MT SERIES
Delco Remy
DELCO REMY CRANKING MOTORS 30-MT, 35-MT, 40-MT, 50-MT SERIES
Engine News
12-Volt Starter Solenoid Available For 7T2265 And 7T2266 Starting Motors
1987/02/01
Modification To Prevent Starter From Remaining Engaged With Flywheel After Engine Starts
1987/03/01
Testing The Starter On The Engine
1987/05/01
Remanufactured Heavy-Duty Starters And High-Amp Alternators
1987/06/01
Be Sure Battery Cable To Starter Connection Has Correct Torque
1988/03/01
Magnetic Switches (Starter Relays) Improved
1988/03/01
Air Starter Relay Valve Improved
1991/07/01
New Continuous Prelube Pump Available{1319}
1994/08/01
New Continuous Prelube Pump And Lines Groups Available {1319}
1995/03/01
Improved Remanufactured Electric Starting Motors are Now Available {1453}
2003/11/01
Operation and Maintenance Manual
Air Tank Moisture and Sediment - Drain
G3500 Engines
Air Starting Motor Lubricator Bowl - Clean
G3500 Engines
Air Starting Motor Lubricator Oil Level - Check
G3500 Engines
Cold Weather Starting
G3500 Engines
Starting Motor - Inspect
G3500 Engines
Starting the Engine
G3500 Engines
Special Instruction
Installation of Electric Starting Motors{1453}
Installation of Electric Starting Motors{1453}
Caterpillar PRELUB<SUP>&reg;</SUP> Diagnostics{1469}
Caterpillar PRELUB® Diagnostics{1469}
Installation of New Shift Lever Assembly for All Starter Motors {1453}
Installation of New Shift Lever Assembly for All Starter Motors {1453}
Procedure to Install the Insulator on to Series Starters on All Engines {1453}
Procedure to Install the Insulator on to Series Starters on All Engines {1453}
Installation of Repair Kit-Solenoid Plunger Assembly on All Engines {1453}
Installation of Repair Kit-Solenoid Plunger Assembly on All Engines {1453}
Procedure to Install Terminal Kit on All Engines {1453}
Procedure to Install Terminal Kit on All Engines {1453}
Procedure to Install Brush Holder Assembly in All Engines {1453}
Procedure to Install Brush Holder Assembly in All Engines {1453}
Procedure to Replace Armature of Starter Motor On All Cat<SUP>&reg;</SUP> Products {1408, 1450, 1453}
Procedure to Replace Armature of Starter Motor On All Cat® Products {1408, 1450, 1453}
Procedure to Replace Commutator End (CE) Housing of Starter Motor On All Cat<SUP>&reg;</SUP> Products {1408, 1450, 1453}
Procedure to Replace Commutator End (CE) Housing of Starter Motor On All Cat® Products {1408, 1450, 1453}
Procedure to Replace Drive Assembly of Starter Motor On All Cat<SUP>&reg;</SUP> Products {1453}
Procedure to Replace Drive Assembly of Starter Motor On All Cat® Products {1453}
Specifications
Starter Magnetic Switch
3500 SPARK IGNITED ENGINE ATTACHMENTS
Electric Starting Motor
3500 Spark Ignited Engines
Electric Starting Motor
3500 Spark Ignited Engines
Air Starting Motor
3500 Spark Ignited Engines
Air Starting Motor Pressure Regulating Valve
3500 Spark Ignited Engines
Starting Motor
37-MT, 41-MT, and 42-MT Series Starting Motors
Air Control Valve
3500 Spark Ignited Engines
Electric Starting Motor
3500 Spark Ignited Engines
Starting Motor
Starting Motor - Delco 50-MT
Systems Operation
General Information
37-MT, 41-MT, and 42-MT Series Starting Motors
Component Description
37-MT, 41-MT, and 42-MT Series Starting Motors
Normal Operation
37-MT, 41-MT, and 42-MT Series Starting Motors
Component Description
Starting Motor - Delco 50-MT
General Information
Starting Motor - Delco 50-MT
Normal Operation
Starting Motor - Delco 50-MT
Testing and Adjusting
No Load - Test
37-MT, 41-MT, and 42-MT Series Starting Motors
Brush and Brush Holder - Check
37-MT, 41-MT, and 42-MT Series Starting Motors
Pinion Clearance - Adjust
37-MT, 41-MT, and 42-MT Series Starting Motors
Starting Motor Solenoid - Test
37-MT, 41-MT, and 42-MT Series Starting Motors
Starting Motor Solenoid - Test
Starting Motor - Delco 50-MT
Field Winding - Test
Starting Motor - Delco 50-MT
Armature - Test
Starting Motor - Delco 50-MT
Brush and Brush Holder - Check
Starting Motor - Delco 50-MT
Pinion Drive - Check
Starting Motor - Delco 50-MT
No Load - Test
Starting Motor - Delco 50-MT
Pinion Clearance - Adjust
Starting Motor - Delco 50-MT
Troubleshooting
Engine Does Not Crank with Starting Motor On and Pinion Engaging Ring Gear
37-MT, 41-MT, and 42-MT Series Starting Motors
Starting Motor Does Not Turn or Turns Slowly
37-MT, 41-MT, and 42-MT Series Starting Motors
General Information
37-MT, 41-MT, and 42-MT Series Starting Motors
General Information
Starting Motor - Delco 50-MT
Pinion Does Not Engage Ring Gear
Starting Motor - Delco 50-MT
Engine Does Not Crank with Starting Motor On and Pinion Engaging Ring Gear
Starting Motor - Delco 50-MT
Starting Motor Continues to Operate after Start Switch Has Been Released
Starting Motor - Delco 50-MT
Pinion Continues to Engage after Engine Starts
Starting Motor - Delco 50-MT
Starting Motor Does Not Turn or Turns Slowly
Starting Motor - Delco 50-MT
Disassembly and Assembly
Air Starter
3512 & 3516 SPARK IGNITED ENGINES
Starting Motor - Disassemble - 37-MT and 41-MT
37-MT, 41-MT, and 42-MT Series Starting Motors
General Information
37-MT, 41-MT, and 42-MT Series Starting Motors
Starting Motor - Assemble - 37-MT and 41-MT
37-MT, 41-MT, and 42-MT Series Starting Motors
Starting Motor - Disassemble - 42-MT
37-MT, 41-MT, and 42-MT Series Starting Motors
Starting Motor - Assemble - 42-MT
37-MT, 41-MT, and 42-MT Series Starting Motors
General Information
Starting Motor - Delco 50-MT
Starting Motor - Disassemble
Starting Motor - Delco 50-MT
Starting Motor - Assemble
Starting Motor - Delco 50-MT
Service Magazine
Replacement Of Brush Holder Pins In Delco-Remy Electric Starting Motors{1453}
1982/06/28
Adjust Bosch Solenoid If Replaced Or Reinstalled{1407,1453}
1986/11/10
12-Volt Starter Solenoid Available For 7T2265 And 7T2266 Starting Motors{1407}
1987/02/16
Modification To Prevent Starter From Remaining Engaged With Flywheel After Engine Starts{1400,1450}
1987/03/16
Testing The Starter On The Engine{1401,1450}
1987/05/04
Remanufactured Heavy-Duty Starters And High-Amp Alternators{1405,1453}
1987/05/25
Be Sure Battery Cable-To-Starter Connection Has Correct Torque{1453}
1988/03/14
Magnetic Switches (Starter Relays) Improved{1450}
1988/03/14
Two Plug Assemblies (Booster Cables) Are Available To Start Machines{1401,1453}
1979/11/05
Limitations On Engine Cranking Time{1453,1401}
1989/03/27
Causes And Effects Of Low Battery Voltage On Electric Starters{1401,1453,1467}
1989/04/24
Air Starter Relay Valve Improved{1462}
1991/06/24

Caterpillar Parts SIS Catalog G3508 :

STARTING MOTOR GP-ELECTRIC
6V-0927 STARTING MOTOR GP-ELECTRIC
STARTING MOTOR GP-ELECTRIC
6V-0890 STARTING MOTOR GP-ELECTRIC
STARTING MOTOR GP-ELECTRIC
6V-0511 STARTING MOTOR GP-ELECTRIC
STARTING MOTOR GP-ELECTRIC
6T-0647 STARTING MOTOR GP-ELECTRIC
6N-1889 STARTING MOTOR GP-ELECTRIC
STARTING MOTOR GP-ELECTRIC
3T-8967 STARTING MOTOR GP-ELECTRIC
STARTING MOTOR GP-ELECTRIC
3T-8954 STARTING MOTOR GP-ELECTRIC
3T-2646 STARTING MOTOR GP-ELECTRIC
STARTING MOTOR GP-ELECTRIC
6V-4320 STARTING MOTOR GP-ELECTRIC
6V-5539 STARTING MOTOR GP-ELECTRIC
STARTING MOTOR GP-ELECTRIC
6V-5540 STARTING MOTOR GP-ELECTRIC
STARTING MOTOR GP-ELECTRIC
6V-5582 STARTING MOTOR GP-ELECTRIC
STARTING MOTOR GP-ELECTRIC
7C-0526 STARTING MOTOR GP-ELECTRIC
STARTING MOTOR GP-ELECTRIC
7C-0526 STARTING MOTOR GP-ELECTRIC
STARTING MOTOR GP-ELECTRIC
7C-0527 STARTING MOTOR GP-ELECTRIC
STARTING MOTOR GP-ELECTRIC
7C-0527 STARTING MOTOR GP-ELECTRIC

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