366-6189 CYLINDER HEAD GASKET KIT 793 TRUCK

Engine News

Part No	Qty	Parts name
2W-0752	[1]	GASKET
7E-3772	[1]	GASKET
7E-4127	[1]	GASKET
7N-5089	[1]	GASKET
362-8264	[1]	GASKET-CYLINDER HEAD
7N-5080	[1]	GASKET-MANIFOLD
144-5692	[1]	GASKET-PLATE
272-0758	[1]	SEAL
325-1410	[4]	SEAL AS-WATER
325-1412	[4]	SEAL AS-WATER
127-2176	[1]	SEAL-INTEGRAL
2J-0157	[2]	SEAL-O-RING
2M-4453	[4]	SEAL-O-RING
3J-7354	[4]	SEAL-O-RING
5P-0840	[2]	SEAL-O-RING
6V-5101	[1]	SEAL-O-RING
6V-9769	[2]	SEAL-O-RING
214-7568	[2]	SEAL-O-RING
7N-6806	[2]	SEAL-RECTANGULAR
272-0757	[1]	SEAL-VALVE COVER

Pos.	Part No	Qty	Parts name
1.	7E-2866	[1]	INSERT-SEAT
2.	9X-7410	[1]	SEAL-O-RING
3.	105-4656	[4]	SEAL AS-WATER
4.	105-4657	[4]	SEAL AS-WATER
5.	9X-7409	[8]	SEAL-0-RING

Pos.	Part No	Qty	Parts name
1.	7N-2048	[18]	BEARING-CAMSHAFT
2.	9S-4191	[6]	PLUG-O-RING (9/16-18 THD)
3.	7N-5641	[2]	PLUG-MANIFOLD
	5F-9657	[4]	SEAL-O-RING (36.09MM ID)
4.	7H-3171	[28]	PLUG-PIPE (1/4-18 NPTF)
5.	2B-0858	[4]	PLUG-PIPE (1/2-14 NPTF)
6.	1B-5174	[2]	PLUG-PIPE (3/4-14 NPTF)
7.	2W-2940	[8]	PLUG-OIL MANIFOLD
8.	6V-3348	[8]	SEAL-O-RING
9.	8T-2928	[2]	SEAL (53.1MM ID)
10.	9Y-9175	[9]	CAP-CRANKSHAFT BEARING
11.	7X-7925	[36]	BOLT
	5P-8249	[36]	WASHER (4.0MM THK)
12.	4W-4813	[2]	PLUG
13.	8T-2929	[2]	SEAL (63.2MM ID)
14.	033-6042	[6]	SEAL-O-RING


			THE FOLLOWING REPAIR
			KITS ARE AVAILABLE
			FOR REPAIR OF CRACKED
			CYLINDER BLOCK:
	7E-2865 Y	[1]	KIT-INSERT (DEEP CRACKS)
	7W-5949 Y	[1]	INSERT-SEAT (SHALLOW CRACKS)
	Y		SEPARATE ILLUSTRATION

Pos.	Part No	Qty	Parts name
1.	3B-1915	[1]	BOLT (3/8-16X1.375IN)
2.	5P-8291	[6]	BOLT
3.	5M-2894	[5]	WASHER (2.5MM THK)
4.	6V-9995	[2]	BOLT-12 POINT HEAD
5.	1A-1460	[3]	BOLT (1/2-13X2IN)
6.	5P-8245	[4]	WASHER (3MM THK)
7.	127-4426	[1]	CLIP
8.	5P-8248	[8]	WASHER-HARD (3.5MM THK)
9.	3W-9481	[3]	BOSS
10.	7E-5269	[2]	DOWEL
11.	0L-1351	[4]	BOLT (3/8-16X.875IN)
12.	7E-8770	[1]	CLIP
13.	7N-2326	[2]	EYE-LIFTING
14.	7N-2328	[2]	DOWEL
15.	8N-8017	[2]	BRACKET-LIFTING
16.	119-6333	[1]	SUPPORT AS (LH)
	5B-5821	[1]	DOWEL
17.	127-4428	[1]	SUPPORT-RH
18.	7E-5267	[2]	BRACKET AS
19.	7E-5268	[2]	STRAP
20.	7B-3235	[1]	BOLT (1/2-13X1.375IN)

Pos.	Part No	Qty	Parts name
1.	9M-6522	[2]	CONNECTOR-FLARED
2.	4P-0971	[1]	TUBE AS
3.	4P-0692	[2]	CLAMP AS
4.	032-1269	[3]	ELBOW-FLARED
5.	7E-7776	[1]	TUBE AS
6.	5P-4479	[1]	ELBOW
7.	4P-2070	[1]	TUBE AS
8.	9M-4584	[2]	CONNECTOR-FLARED
	2M-9780	[2]	SEAL-O-RING
9.	7E-7777	[1]	TUBE AS
10.	0T-0573	[1]	BOLT
11.	5M-2894	[1]	WASHER
12.	4P-2069	[1]	TUBE AS
13.	6K-1972	[1]	ELBOW-FLARED
14.	2B-0858	[1]	PLUG-PIPE

Pos.	Part No	Qty	Parts name
1.	1A-2029	[19]	BOLT
2.	8M-3175	[27]	WASHER-HARD
3.	1W-1568	[1]	PLATE
4.	9S-9993	[1]	ADAPTER
	9H-6687	[1]	PIN-SPRING
5.	5M-2669	[1]	PLUG-OIL DRAIN
6.	4F-3765	[2]	GASKET-SHAFT
7.	5P-0076	[18]	BOLT-12 POINT HEAD
8.	7W-7729	[1]	PAN-OIL
9.	3P-0654	[2]	SEAL
10.	1W-6114	[1]	TUBE
11.	3B-0551	[6]	PLUG-PIPE
12.	1W-1565	[1]	ELBOW-OIL PAN
13.	3B-1915	[17]	BOLT
14.	1W-2060	[1]	COVER
15.	5P-4892	[1]	SEAL-O-RING
16.	2M-9189	[1]	GASKET
17.	4B-2363	[1]	PLUG-DRAIN
18.	6F-4868	[1]	GASKET
19.	1N-4609	[1]	PAN-OIL
20.	0S-1587	[2]	BOLT
21.	3H-7654	[50]	WASHER
22.	7E-2633	[1]	GASKET-PAN
23.	7E-2632	[1]	GASKET-OIL PAN
24.	6V-5101	[1]	SEAL-O-RING
25.	7W-0117	[1]	ELBOW-PUMP INLET
26.	0S-1588	[6]	BOLT
27.	6V-4314	[1]	SEAL-O-RING
28.	1W-1563	[1]	HANDLE-OIL SCREEN
29.	1W-1564	[1]	SCREEN AS-SUCTION
	0L-1351	[1]	BOLT
30.	7M-7260 B		LIQUID GASKET
31.	5P-5700	[4]	SEAL-O-RING
32.	1N-4666	[1]	TUBE
33.	1N-3150	[1]	HOUSING-OIL SCREEN
34.	6V-4315	[2]	SEAL-O-RING
35.	1B-5174	[1]	PLUG-PIPE
36.	2B-0858	[1]	PLUG-PIPE
37.	4N-0996	[2]	COVER
38.	5P-5855	[50]	BOLT-12 POINT HEAD
39.	8M-9024	[15]	WASHER-HARD
40.	5M-2894	[19]	WASHER
	B		USE AS REQUIRED

Pos.	Part No	Qty	Parts name
1.	1A-2029	[19]	BOLT
2.	5M-2894	[19]	WASHER
3.	1W-1568	[1]	PLATE
4.	9S-9993	[1]	ADAPTER
	9H-6687	[1]	PIN-SPRING
5.	5M-2669	[1]	PLUG-OIL DRAIN
6.	4F-3765	[2]	GASKET-SHAFT
7.	5P-0076	[18]	BOLT-12 POINT HEAD
8.	7W-7729	[1]	PAN-OIL
9.	3P-0654	[2]	SEAL
10.	1W-6114	[1]	TUBE
11.	3B-0551	[6]	PLUG-PIPE
12.	1W-1565	[1]	ELBOW-OIL PAN
13.	3B-1915	[17]	BOLT
14.	1W-2060	[1]	COVER
15.	5P-4892	[1]	SEAL-O-RING
16.	2M-9189	[1]	GASKET
17.	4B-2363	[1]	PLUG-DRAIN
18.	6F-4868	[1]	GASKET
19.	1N-4609	[1]	PAN-OIL
20.	5P-5855	[50]	BOLT-12 POINT HEAD
21.	3H-7654	[50]	WASHER
22.	7E-2633	[1]	GASKET-PAN
23.	7E-2632	[1]	GASKET-OIL PAN
24.	6V-5101	[1]	SEAL-O-RING
25.	7W-0117	[1]	ELBOW-PUMP INLET
26.	0S-1588	[6]	BOLT
27.	6V-4314	[1]	SEAL-O-RING
28.	1W-1563	[1]	HANDLE-OIL SCREEN
29.	1W-1564	[1]	SCREEN AS-SUCTION
	0L-1351	[1]	BOLT
30.	7M-7260 B		LIQUID GASKET
31.	5P-5700	[4]	SEAL-O-RING
32.	1N-4666	[1]	TUBE
33.	1N-3150	[1]	HOUSING-OIL SCREEN
34.	6V-4315	[2]	SEAL-O-RING
35.	1B-5174	[1]	PLUG-PIPE
36.	2B-0858	[1]	PLUG-PIPE
37.	4N-0996	[2]	COVER
38.	8M-9024	[15]	WASHER-HARD
39.	8M-3175	[27]	WASHER-HARD
40.	0S-1587	[2]	BOLT
	B		USE AS REQUIRED

Pos.	Part No	Qty	Parts name
1.	1A-2029	[19]	BOLT
2.	5M-2894	[19]	WASHER
3.	1W-1568	[1]	PLATE
4.	6I-0724 C	[1]	ADAPTER-PLUG
	9H-6687	[1]	PIN-SPRING
5.	6I-0723 C	[1]	PLUG-OIL DRAIN
6.	4F-3765	[2]	GASKET-SHAFT
7.	5P-0076	[18]	BOLT-12 POINT HEAD
8.	7W-7729	[1]	PAN-OIL
9.	3P-0654	[2]	SEAL
10.	1W-6114	[1]	TUBE
11.	8T-6761 C	[6]	PLUG-PIPE
12.	1W-1565	[1]	ELBOW-OIL PAN
13.	3B-1915	[17]	BOLT
14.	1W-2060	[1]	COVER
15.	5P-4892	[1]	SEAL-O-RING
16.	5P-8068 C	[1]	SEAL-O-RING
17.	4B-2363	[1]	PLUG-DRAIN
18.	6F-4868	[1]	GASKET
19.	1N-4609	[1]	PAN-OIL
20.	5P-5855	[50]	BOLT-12 POINT HEAD
21.	3H-7654	[50]	WASHER
22.	7E-2633	[1]	GASKET-PAN
23.	7E-2632	[1]	GASKET-OIL PAN
24.	6V-5101	[1]	SEAL-O-RING
25.	7W-0117	[1]	ELBOW-PUMP INLET
26.	0S-1588	[6]	BOLT
27.	6V-4314	[1]	SEAL-O-RING
28.	1W-1563	[1]	HANDLE-OIL SCREEN
29.	1W-1564	[1]	SCREEN AS-SUCTION
	0L-1351	[1]	BOLT
30.	7M-7260 B		LIQUID GASKET
31.	5P-5700	[4]	SEAL-O-RING
32.	1N-4666	[1]	TUBE
33.	1N-3150	[1]	HOUSING-OIL SCREEN
34.	6V-4315	[2]	SEAL-O-RING
35.	1B-5174	[1]	PLUG-PIPE
36.	2B-0858	[1]	PLUG-PIPE
37.	4N-0996	[2]	COVER
38.	8M-9024	[15]	WASHER-HARD
39.	8M-3175	[27]	WASHER-HARD
40.	0S-1587	[2]	BOLT
	B		USE AS REQUIRED
	C		CHANGE FROM PREVIOUS TYPE

Pos.	Part No	Qty	Parts name	Comments
			NO SERVICEABLE PARTS

Pos.	Part No	Qty	Parts name
1.	125-2782	[1]	SKIRT-PISTON
2.	133-8383	[1]	CROWN AS-PISTON
3.	8N-7296	[2]	RETAINER-PIN
4.	144-0725 R	[1]	ROD AS
5.	7N-2043	[1]	DOWEL
6.	7N-2405	[4]	BOLT-CONNECTING ROD
7.	118-1655	[1]	BEARING-SLEEVE
8.	107-7330	[1]	BEARING-CONNECTING ROD
	107-7331 AB	[1]	BEARING-CONNECTING ROD (0.63MM US ID)
	107-7332 AB	[1]	BEARING-CONNECTING ROD (1.27MM US ID)
	107-7333 AB	[1]	BEARING-CONNECTING ROD (0.25MM OS ID)
	107-7334 AB	[1]	BEARING-CONNECTING ROD (0.63MM US ID, 0.25MM OS OD)
	107-7335 AB	[1]	BEARING-CONNECTING ROD (1.27MM US ID, 0.25MM OS OD)
9.	138-8507	[1]	PIN-PISTON
10.	229-1631	[1]	RING-PISTON (TOP)
11.	144-5695	[1]	RING-PISTON (INTERMEDIATE)
12.	123-4268	[1]	RING-PISTON (OIL)
	A		NOT PART OF THIS GROUP
	B		USE AS REQUIRED
	R		REMFG PART MAY BE AVAILABLE

Tools Ease the Removal and the Installation of Main Bearing Caps {0700, 0705}
2004/02/16

An Improved Inspection Process for Cylinder Liners Used in All 3500 Engines {1201, 1216}
2014/07/07

An Improved Process Is Used To Install Water Ferrule Inserts In All 3500 Engines {0705, 1201, 1217}
2014/12/05

A New Cylinder Liner Insert Is Now Used On Certain 3500 Engines {1201, 1217}
A New Cylinder Liner Insert Is Now Used On Certain 3500 Engines {1201, 1217}

Special Instruction

Using Caterpillar Cylinder Pack Pulling Tools{1239}
Using Caterpillar Cylinder Pack Pulling Tools{1239}

Pressure Lubrication Procedure for Remanufactured Engines and Short Blocks{1000, 1200, 1020}
Pressure Lubrication Procedure for Remanufactured Engines and Short Blocks{1000, 1200, 1020}

Installation of 0R3953 and 0R3963 3516 (MUI) Remanufactured Engines in 789 Trucks{1000}
Installation of 0R3953 and 0R3963 3516 (MUI) Remanufactured Engines in 789 Trucks{1000}

Ordering "Series B" Replacement Cylinder Blocks for 3500 Series Engines{1201}
Ordering "Series B" Replacement Cylinder Blocks for 3500 Series Engines{1201}

Use Of 5P8709 Tool Group For Alignment Of Piston Cooling Jets{1331}
Use Of 5P8709 Tool Group For Alignment Of Piston Cooling Jets{1331}

Installation Of Crankshaft Seals And Wear Sleeves{1203}
Installation Of Crankshaft Seals And Wear Sleeves{1203}

Use Of 1P4000 Line Boring Tool Group{0672, 1201, 1203}
Use Of 1P4000 Line Boring Tool Group{0672, 1201, 1203}

Installing Heli-Coil Inserts In Caterpillar Cylinder Heads{1117}
Installing Heli-Coil Inserts In Caterpillar Cylinder Heads{1117}

Pressure Lubrication Procedure For Remanufactured Engines And Short Blocks{1000, 1201}
Pressure Lubrication Procedure For Remanufactured Engines And Short Blocks{1000, 1201}

Use Of 8T0455 Cylinder Liner Projection Indicator Group{0760, 1216}
Use Of 8T0455 Cylinder Liner Projection Indicator Group{0760, 1216}

Inspection of Crankshaft Main Bearings{1203}
Inspection of Crankshaft Main Bearings{1203}

Cylinder Block Cleaning Procedure{1201}
Cylinder Block Cleaning Procedure{1201}

Using 5P4175 Boring Tool Group And 5P1618 Tool Arrangement{0672, 1200}
Using 5P4175 Boring Tool Group And 5P1618 Tool Arrangement{0672, 1200}

Reuse and Salvage for Cast Iron Cylinder Blocks {1201, 1201}
Reuse and Salvage for Cast Iron Cylinder Blocks {1201, 1201}

Parts to Replace in the Event of Hydraulic Lock or Piston to Valve Contact{1000, 1102, 1216, 1225, 1250, 1290}
Parts to Replace in the Event of Hydraulic Lock or Piston to Valve Contact{1000, 1102, 1216, 1225, 1250, 1290}

Using the 6V-7840 Deck Checking Tool Assembly {0701, 1201, 7225}
Using the 6V-7840 Deck Checking Tool Assembly {0701, 1201, 7225}

Use of the 352-6061 Liner Seal and the 8N-4707 Filler Band {1201, 1201, 7555}
Use of the 352-6061 Liner Seal and the 8N-4707 Filler Band {1201, 1201, 7555}

Testing for Excessive Cylinder Blowby in 3500 Engines{1000, 1100, 1223}
Testing for Excessive Cylinder Blowby in 3500 Engines{1000, 1100, 1223}

New Cylinder Head and Head Gasket Leak Test Procedure Available for 3500 Engines {1100, 1223}
New Cylinder Head and Head Gasket Leak Test Procedure Available for 3500 Engines {1100, 1223}

Cylinder Liner Projection and Head Bolt Torque Procedure for the 519-7297 Spacer Plate on Certain 3500 Engines {1100, 1201, 1221}
Cylinder Liner Projection and Head Bolt Torque Procedure for the 519-7297 Spacer Plate on Certain 3500 Engines {1100, 1201, 1221}

Service Letter-NACD

PRODUCT SUPPORT PROGRAM FOR REPLACING CYLINDER PACKS ON CERTAIN 793, 793B, 793C, AND 793D OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR REPLACING CYLINDER PACKS ON CERTAIN 793, 793B, 793C, AND 793D OFF-HIGHWAY TRUCKS

Product Support Program For Cylinder Block Liner Seat Cracking On Certain D11N, D11R, 776B, 776C And 776D Tractors, 777B, 777C, 777D, 784B, 785, 785B, 789, 789B, 793, 793B And 793C Trucks, 992G And 994 Wheel Loaders, And 5130 AND 5230 Excavators
Product Support Program For Cylinder Block Liner Seat Cracking On Certain D11N, D11R, 776B, 776C And 776D Tractors, 777B, 777C, 777D, 784B, 785, 785B, 789, 789B, 793, 793B And 793C Trucks, 992G And 994 Wheel Loaders, And 5130 AND 5230 Excavators

THE ENGINE CYLINDER BLOCK MAIN CAPS NEED TO BE INSPECTED ON CERTAIN 5130B AND 5230 EXCAVATORS; 994D, 992G AND 854G WHEEL LOADERS; 793C, 789C, 785C HAA, 785C, 785B, 777D HAA, 777D AND 776D OFF HIGHWAY TRUCKS; D11R TRACK TYPE TRACTORS; NEW AND REMAN 3500 EN
THE ENGINE CYLINDER BLOCK MAIN CAPS NEED TO BE INSPECTED ON CERTAIN 5130B AND 5230 EXCAVATORS; 994D, 992G AND 854G WHEEL LOADERS; 793C, 789C, 785C HAA, 785C, 785B, 777D HAA, 777D AND 776D OFF HIGHWAY TRUCKS; D11R TRACK TYPE TRACTORS; NEW AND REMAN 3500 EN

Product Support Program For Repairing Engines That Fail Due To Cracked Main Bearing Caps On Certain 3508, 3512 And 3516 Engines Used In Off-Highway Trucks, Track-Type Tractors, Hydraulic Excavators And Wheel Loaders Or Generator Set, Industrial, Marine, Locomotive, Marine, Auxiliary And Vehicular Applications
Product Support Program For Repairing Engines That Fail Due To Cracked Main Bearing Caps On Certain 3508, 3512 And 3516 Engines Used In Off-Highway Trucks, Track-Type Tractors, Hydraulic Excavators And Wheel Loaders Or Generator Set, Industrial, Marine, Locomotive, Marine, Auxiliary And Vehicular Applications

PRODUCT SUPPORT PROGRAM FOR REPLACING CYLINDER PACKS ON CERTAIN 793C AND 793D OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR REPLACING CYLINDER PACKS ON CERTAIN 793C AND 793D OFF-HIGHWAY TRUCKS

PRODUCT SUPPORT PROGRAM FOR REPLACING THE CYLINDER PACKS ON CERTAIN 793, 793B, 793C, AND 793D OFF-HIGHWAY TRUCKS EQUIPPED WITH 3516HD LONG STROKE ENGINES
PRODUCT SUPPORT PROGRAM FOR REPLACING THE CYLINDER PACKS ON CERTAIN 793, 793B, 793C, AND 793D OFF-HIGHWAY TRUCKS EQUIPPED WITH 3516HD LONG STROKE ENGINES

PRODUCT SUPPORT PROGRAM FOR RESEALING THE CYLINDER HEAD TO BLOCK JOINT ON CERTAIN 793, 793B, 793C, AND 793D OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR RESEALING THE CYLINDER HEAD TO BLOCK JOINT ON CERTAIN 793, 793B, 793C, AND 793D OFF-HIGHWAY TRUCKS

PRODUCT SUPPORT PROGRAM FOR INSTALLING CUFFED CYLINDER SYSTEM COMPONENTS ON CERTAIN 793, 793B, 793C, 793D, 797, AND 797B OFF-HIGHWAY TRUCKS, EQUIPPED WITH 3500 HIGH DISPLACEMENT ENGINES
PRODUCT SUPPORT PROGRAM FOR INSTALLING CUFFED CYLINDER SYSTEM COMPONENTS ON CERTAIN 793, 793B, 793C, 793D, 797, AND 797B OFF-HIGHWAY TRUCKS, EQUIPPED WITH 3500 HIGH DISPLACEMENT ENGINES

Service Letter-Australia

PRODUCT SUPPORT PROGRAM FOR REPLACING CYLINDER PACKS ON CERTAIN 793, 793B, 793C, AND 793D OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR REPLACING CYLINDER PACKS ON CERTAIN 793, 793B, 793C, AND 793D OFF-HIGHWAY TRUCKS

Product Support Program For Cylinder Block Liner Seat Cracking On Certain D11N, D11R, 776B, 776C And 776D Tractors, 777B, 777C, 777D, 784B, 785, 785B, 789, 789B, 793, 793B And 793C Trucks, 992G And 994 Wheel Loaders, And 5130 AND 5230 Excavators
Product Support Program For Cylinder Block Liner Seat Cracking On Certain D11N, D11R, 776B, 776C And 776D Tractors, 777B, 777C, 777D, 784B, 785, 785B, 789, 789B, 793, 793B And 793C Trucks, 992G And 994 Wheel Loaders, And 5130 AND 5230 Excavators

THE ENGINE CYLINDER BLOCK MAIN CAPS NEED TO BE INSPECTED ON CERTAIN 5130B AND 5230 EXCAVATORS; 994D, 992G AND 854G WHEEL LOADERS; 793C, 789C, 785C HAA, 785C, 785B, 777D HAA, 777D AND 776D OFF HIGHWAY TRUCKS; D11R TRACK TYPE TRACTORS; NEW AND REMAN 3500 EN
THE ENGINE CYLINDER BLOCK MAIN CAPS NEED TO BE INSPECTED ON CERTAIN 5130B AND 5230 EXCAVATORS; 994D, 992G AND 854G WHEEL LOADERS; 793C, 789C, 785C HAA, 785C, 785B, 777D HAA, 777D AND 776D OFF HIGHWAY TRUCKS; D11R TRACK TYPE TRACTORS; NEW AND REMAN 3500 EN

Product Support Program For Repairing Engines That Fail Due To Cracked Main Bearing Caps On Certain 3508, 3512 And 3516 Engines Used In Off-Highway Trucks, Track-Type Tractors, Hydraulic Excavators And Wheel Loaders Or Generator Set, Industrial, Marine, Locomotive, Marine, Auxiliary And Vehicular Applications
Product Support Program For Repairing Engines That Fail Due To Cracked Main Bearing Caps On Certain 3508, 3512 And 3516 Engines Used In Off-Highway Trucks, Track-Type Tractors, Hydraulic Excavators And Wheel Loaders Or Generator Set, Industrial, Marine, Locomotive, Marine, Auxiliary And Vehicular Applications

PRODUCT SUPPORT PROGRAM FOR REPLACING CYLINDER PACKS ON CERTAIN 793C AND 793D OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR REPLACING CYLINDER PACKS ON CERTAIN 793C AND 793D OFF-HIGHWAY TRUCKS

PRODUCT SUPPORT PROGRAM FOR REPLACING THE CYLINDER PACKS ON CERTAIN 793, 793B, 793C, AND 793D OFF-HIGHWAY TRUCKS EQUIPPED WITH 3516HD LONG STROKE ENGINES
PRODUCT SUPPORT PROGRAM FOR REPLACING THE CYLINDER PACKS ON CERTAIN 793, 793B, 793C, AND 793D OFF-HIGHWAY TRUCKS EQUIPPED WITH 3516HD LONG STROKE ENGINES

PRODUCT SUPPORT PROGRAM FOR RESEALING THE CYLINDER HEAD TO BLOCK JOINT ON CERTAIN 793, 793B, 793C, AND 793D OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR RESEALING THE CYLINDER HEAD TO BLOCK JOINT ON CERTAIN 793, 793B, 793C, AND 793D OFF-HIGHWAY TRUCKS

PRODUCT SUPPORT PROGRAM FOR INSTALLING CUFFED CYLINDER SYSTEM COMPONENTS ON CERTAIN 793, 793B, 793C, 793D, 797, AND 797B OFF-HIGHWAY TRUCKS, EQUIPPED WITH 3500 HIGH DISPLACEMENT ENGINES
PRODUCT SUPPORT PROGRAM FOR INSTALLING CUFFED CYLINDER SYSTEM COMPONENTS ON CERTAIN 793, 793B, 793C, 793D, 797, AND 797B OFF-HIGHWAY TRUCKS, EQUIPPED WITH 3500 HIGH DISPLACEMENT ENGINES

Service Letter-CFEL

PRODUCT SUPPORT PROGRAM FOR REPLACING CYLINDER PACKS ON CERTAIN 793, 793B, 793C, AND 793D OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR REPLACING CYLINDER PACKS ON CERTAIN 793, 793B, 793C, AND 793D OFF-HIGHWAY TRUCKS

Product Support Program For Cylinder Block Liner Seat Cracking On Certain D11N, D11R, 776B, 776C And 776D Tractors, 777B, 777C, 777D, 784B, 785, 785B, 789, 789B, 793, 793B And 793C Trucks, 992G And 994 Wheel Loaders, And 5130 AND 5230 Excavators
Product Support Program For Cylinder Block Liner Seat Cracking On Certain D11N, D11R, 776B, 776C And 776D Tractors, 777B, 777C, 777D, 784B, 785, 785B, 789, 789B, 793, 793B And 793C Trucks, 992G And 994 Wheel Loaders, And 5130 AND 5230 Excavators

THE ENGINE CYLINDER BLOCK MAIN CAPS NEED TO BE INSPECTED ON CERTAIN 5130B AND 5230 EXCAVATORS; 994D, 992G AND 854G WHEEL LOADERS; 793C, 789C, 785C HAA, 785C, 785B, 777D HAA, 777D AND 776D OFF HIGHWAY TRUCKS; D11R TRACK TYPE TRACTORS; NEW AND REMAN 3500 EN
THE ENGINE CYLINDER BLOCK MAIN CAPS NEED TO BE INSPECTED ON CERTAIN 5130B AND 5230 EXCAVATORS; 994D, 992G AND 854G WHEEL LOADERS; 793C, 789C, 785C HAA, 785C, 785B, 777D HAA, 777D AND 776D OFF HIGHWAY TRUCKS; D11R TRACK TYPE TRACTORS; NEW AND REMAN 3500 EN

Product Support Program For Repairing Engines That Fail Due To Cracked Main Bearing Caps On Certain 3508, 3512 And 3516 Engines Used In Off-Highway Trucks, Track-Type Tractors, Hydraulic Excavators And Wheel Loaders Or Generator Set, Industrial, Marine, Locomotive, Marine, Auxiliary And Vehicular Applications
Product Support Program For Repairing Engines That Fail Due To Cracked Main Bearing Caps On Certain 3508, 3512 And 3516 Engines Used In Off-Highway Trucks, Track-Type Tractors, Hydraulic Excavators And Wheel Loaders Or Generator Set, Industrial, Marine, Locomotive, Marine, Auxiliary And Vehicular Applications

PRODUCT SUPPORT PROGRAM FOR REPLACING CYLINDER PACKS ON CERTAIN 793C AND 793D OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR REPLACING CYLINDER PACKS ON CERTAIN 793C AND 793D OFF-HIGHWAY TRUCKS

PRODUCT SUPPORT PROGRAM FOR REPLACING THE CYLINDER PACKS ON CERTAIN 793, 793B, 793C, AND 793D OFF-HIGHWAY TRUCKS EQUIPPED WITH 3516HD LONG STROKE ENGINES
PRODUCT SUPPORT PROGRAM FOR REPLACING THE CYLINDER PACKS ON CERTAIN 793, 793B, 793C, AND 793D OFF-HIGHWAY TRUCKS EQUIPPED WITH 3516HD LONG STROKE ENGINES

PRODUCT SUPPORT PROGRAM FOR RESEALING THE CYLINDER HEAD TO BLOCK JOINT ON CERTAIN 793, 793B, 793C, AND 793D OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR RESEALING THE CYLINDER HEAD TO BLOCK JOINT ON CERTAIN 793, 793B, 793C, AND 793D OFF-HIGHWAY TRUCKS

PRODUCT SUPPORT PROGRAM FOR INSTALLING CUFFED CYLINDER SYSTEM COMPONENTS ON CERTAIN 793, 793B, 793C, 793D, 797, AND 797B OFF-HIGHWAY TRUCKS, EQUIPPED WITH 3500 HIGH DISPLACEMENT ENGINES
PRODUCT SUPPORT PROGRAM FOR INSTALLING CUFFED CYLINDER SYSTEM COMPONENTS ON CERTAIN 793, 793B, 793C, 793D, 797, AND 797B OFF-HIGHWAY TRUCKS, EQUIPPED WITH 3500 HIGH DISPLACEMENT ENGINES

Service Letter-CSARL

PRODUCT SUPPORT PROGRAM FOR REPLACING CYLINDER PACKS ON CERTAIN 793, 793B, 793C, AND 793D OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR REPLACING CYLINDER PACKS ON CERTAIN 793, 793B, 793C, AND 793D OFF-HIGHWAY TRUCKS

Product Support Program For Cylinder Block Liner Seat Cracking On Certain D11N, D11R, 776B, 776C And 776D Tractors, 777B, 777C, 777D, 784B, 785, 785B, 789, 789B, 793, 793B And 793C Trucks, 992G And 994 Wheel Loaders, And 5130 AND 5230 Excavators
Product Support Program For Cylinder Block Liner Seat Cracking On Certain D11N, D11R, 776B, 776C And 776D Tractors, 777B, 777C, 777D, 784B, 785, 785B, 789, 789B, 793, 793B And 793C Trucks, 992G And 994 Wheel Loaders, And 5130 AND 5230 Excavators

THE ENGINE CYLINDER BLOCK MAIN CAPS NEED TO BE INSPECTED ON CERTAIN 5130B AND 5230 EXCAVATORS; 994D, 992G AND 854G WHEEL LOADERS; 793C, 789C, 785C HAA, 785C, 785B, 777D HAA, 777D AND 776D OFF HIGHWAY TRUCKS; D11R TRACK TYPE TRACTORS; NEW AND REMAN 3500 EN
THE ENGINE CYLINDER BLOCK MAIN CAPS NEED TO BE INSPECTED ON CERTAIN 5130B AND 5230 EXCAVATORS; 994D, 992G AND 854G WHEEL LOADERS; 793C, 789C, 785C HAA, 785C, 785B, 777D HAA, 777D AND 776D OFF HIGHWAY TRUCKS; D11R TRACK TYPE TRACTORS; NEW AND REMAN 3500 EN

Product Support Program For Repairing Engines That Fail Due To Cracked Main Bearing Caps On Certain 3508, 3512 And 3516 Engines Used In Off-Highway Trucks, Track-Type Tractors, Hydraulic Excavators And Wheel Loaders Or Generator Set, Industrial, Marine, Locomotive, Marine, Auxiliary And Vehicular Applications
Product Support Program For Repairing Engines That Fail Due To Cracked Main Bearing Caps On Certain 3508, 3512 And 3516 Engines Used In Off-Highway Trucks, Track-Type Tractors, Hydraulic Excavators And Wheel Loaders Or Generator Set, Industrial, Marine, Locomotive, Marine, Auxiliary And Vehicular Applications

PRODUCT SUPPORT PROGRAM FOR REPLACING CYLINDER PACKS ON CERTAIN 793C AND 793D OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR REPLACING CYLINDER PACKS ON CERTAIN 793C AND 793D OFF-HIGHWAY TRUCKS

PRODUCT SUPPORT PROGRAM FOR REPLACING THE CYLINDER PACKS ON CERTAIN 793, 793B, 793C, AND 793D OFF-HIGHWAY TRUCKS EQUIPPED WITH 3516HD LONG STROKE ENGINES
PRODUCT SUPPORT PROGRAM FOR REPLACING THE CYLINDER PACKS ON CERTAIN 793, 793B, 793C, AND 793D OFF-HIGHWAY TRUCKS EQUIPPED WITH 3516HD LONG STROKE ENGINES

PRODUCT SUPPORT PROGRAM FOR RESEALING THE CYLINDER HEAD TO BLOCK JOINT ON CERTAIN 793, 793B, 793C, AND 793D OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR RESEALING THE CYLINDER HEAD TO BLOCK JOINT ON CERTAIN 793, 793B, 793C, AND 793D OFF-HIGHWAY TRUCKS

PRODUCT SUPPORT PROGRAM FOR INSTALLING CUFFED CYLINDER SYSTEM COMPONENTS ON CERTAIN 793, 793B, 793C, 793D, 797, AND 797B OFF-HIGHWAY TRUCKS, EQUIPPED WITH 3500 HIGH DISPLACEMENT ENGINES
PRODUCT SUPPORT PROGRAM FOR INSTALLING CUFFED CYLINDER SYSTEM COMPONENTS ON CERTAIN 793, 793B, 793C, 793D, 797, AND 797B OFF-HIGHWAY TRUCKS, EQUIPPED WITH 3500 HIGH DISPLACEMENT ENGINES

Service Letter-Americas

PRODUCT SUPPORT PROGRAM FOR REPLACING CYLINDER PACKS ON CERTAIN 793, 793B, 793C, AND 793D OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR REPLACING CYLINDER PACKS ON CERTAIN 793, 793B, 793C, AND 793D OFF-HIGHWAY TRUCKS

Product Support Program For Cylinder Block Liner Seat Cracking On Certain D11N, D11R, 776B, 776C And 776D Tractors, 777B, 777C, 777D, 784B, 785, 785B, 789, 789B, 793, 793B And 793C Trucks, 992G And 994 Wheel Loaders, And 5130 AND 5230 Excavators
Product Support Program For Cylinder Block Liner Seat Cracking On Certain D11N, D11R, 776B, 776C And 776D Tractors, 777B, 777C, 777D, 784B, 785, 785B, 789, 789B, 793, 793B And 793C Trucks, 992G And 994 Wheel Loaders, And 5130 AND 5230 Excavators

THE ENGINE CYLINDER BLOCK MAIN CAPS NEED TO BE INSPECTED ON CERTAIN 5130B AND 5230 EXCAVATORS; 994D, 992G AND 854G WHEEL LOADERS; 793C, 789C, 785C HAA, 785C, 785B, 777D HAA, 777D AND 776D OFF HIGHWAY TRUCKS; D11R TRACK TYPE TRACTORS; NEW AND REMAN 3500 EN
THE ENGINE CYLINDER BLOCK MAIN CAPS NEED TO BE INSPECTED ON CERTAIN 5130B AND 5230 EXCAVATORS; 994D, 992G AND 854G WHEEL LOADERS; 793C, 789C, 785C HAA, 785C, 785B, 777D HAA, 777D AND 776D OFF HIGHWAY TRUCKS; D11R TRACK TYPE TRACTORS; NEW AND REMAN 3500 EN

Product Support Program For Repairing Engines That Fail Due To Cracked Main Bearing Caps On Certain 3508, 3512 And 3516 Engines Used In Off-Highway Trucks, Track-Type Tractors, Hydraulic Excavators And Wheel Loaders Or Generator Set, Industrial, Marine, Locomotive, Marine, Auxiliary And Vehicular Applications
Product Support Program For Repairing Engines That Fail Due To Cracked Main Bearing Caps On Certain 3508, 3512 And 3516 Engines Used In Off-Highway Trucks, Track-Type Tractors, Hydraulic Excavators And Wheel Loaders Or Generator Set, Industrial, Marine, Locomotive, Marine, Auxiliary And Vehicular Applications

PRODUCT SUPPORT PROGRAM FOR REPLACING CYLINDER PACKS ON CERTAIN 793C AND 793D OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR REPLACING CYLINDER PACKS ON CERTAIN 793C AND 793D OFF-HIGHWAY TRUCKS

PRODUCT SUPPORT PROGRAM FOR REPLACING THE CYLINDER PACKS ON CERTAIN 793, 793B, 793C, AND 793D OFF-HIGHWAY TRUCKS EQUIPPED WITH 3516HD LONG STROKE ENGINES
PRODUCT SUPPORT PROGRAM FOR REPLACING THE CYLINDER PACKS ON CERTAIN 793, 793B, 793C, AND 793D OFF-HIGHWAY TRUCKS EQUIPPED WITH 3516HD LONG STROKE ENGINES

PRODUCT SUPPORT PROGRAM FOR RESEALING THE CYLINDER HEAD TO BLOCK JOINT ON CERTAIN 793, 793B, 793C, AND 793D OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR RESEALING THE CYLINDER HEAD TO BLOCK JOINT ON CERTAIN 793, 793B, 793C, AND 793D OFF-HIGHWAY TRUCKS

PRODUCT SUPPORT PROGRAM FOR INSTALLING CUFFED CYLINDER SYSTEM COMPONENTS ON CERTAIN 793, 793B, 793C, 793D, 797, AND 797B OFF-HIGHWAY TRUCKS, EQUIPPED WITH 3500 HIGH DISPLACEMENT ENGINES
PRODUCT SUPPORT PROGRAM FOR INSTALLING CUFFED CYLINDER SYSTEM COMPONENTS ON CERTAIN 793, 793B, 793C, 793D, 797, AND 797B OFF-HIGHWAY TRUCKS, EQUIPPED WITH 3500 HIGH DISPLACEMENT ENGINES

Service Letter-Brazil

Product Support Program For Cylinder Block Liner Seat Cracking On Certain D11N, D11R, 776B, 776C And 776D Tractors, 777B, 777C, 777D, 784B, 785, 785B, 789, 789B, 793, 793B And 793C Trucks, 992G And 994 Wheel Loaders, And 5130 AND 5230 Excavators
Product Support Program For Cylinder Block Liner Seat Cracking On Certain D11N, D11R, 776B, 776C And 776D Tractors, 777B, 777C, 777D, 784B, 785, 785B, 789, 789B, 793, 793B And 793C Trucks, 992G And 994 Wheel Loaders, And 5130 AND 5230 Excavators

Technical Information Bulletin

Cylinder Liner Serial Number Inspection on All 3500 Engines{1201, 1216}
Cylinder Liner Serial Number Inspection on All 3500 Engines{1201, 1216}

The 362-8264 Cylinder Head Gasket May Be Substituted for Certain 3500 Machine Engines {1124, 1221}
The 362-8264 Cylinder Head Gasket May Be Substituted for Certain 3500 Machine Engines {1124, 1221}

Specifications

Cylinder Liner
3500 Engines for Caterpillar Built Machines

Connecting Rod
3500 Engines for Caterpillar Built Machines

Piston and Rings - One-Piece Piston
3500 Engines for Caterpillar Built Machines

Cylinder Block
3500 Engines for Caterpillar Built Machines

Tool Operating Manual

Setup and Operation of the 368-8645 Tool Kit (CRANKCASE PRESSURE){1317}
Setup and Operation of the 368-8645 Tool Kit (CRANKCASE PRESSURE){1317}

Using the 8T-2700 Blowby/Air Flow Indicator{0781, 0785, 1317}
Using the 8T-2700 Blowby/Air Flow Indicator{0781, 0785, 1317}

420-7630 Main Bearing Cap Lifting Device{0599, 0629, 0632, 0701, 1201, 1203, 1230}
420-7630 Main Bearing Cap Lifting Device{0599, 0629, 0632, 0701, 1201, 1203, 1230}

Using the 242-3980 Piston Groove Gauge on 3500A and B Engines with Monotherm Pistons using the 329-2630 and 329-2631 Piston Groove Gauges on 3500B Engines with Monotherm Pistons{0374, 0599, 0700, 0701, 0705}
Using the 242-3980 Piston Groove Gauge on 3500A and B Engines with Monotherm Pistons using the 329-2630 and 329-2631 Piston Groove Gauges on 3500B Engines with Monotherm Pistons{0374, 0599, 0700, 0701, 0705}

Service Letter-China

PRODUCT SUPPORT PROGRAM FOR REPLACING CYLINDER PACKS ON CERTAIN 793, 793B, 793C, AND 793D OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR REPLACING CYLINDER PACKS ON CERTAIN 793, 793B, 793C, AND 793D OFF-HIGHWAY TRUCKS

Product Support Program For Cylinder Block Liner Seat Cracking On Certain D11N, D11R, 776B, 776C And 776D Tractors, 777B, 777C, 777D, 784B, 785, 785B, 789, 789B, 793, 793B And 793C Trucks, 992G And 994 Wheel Loaders, And 5130 AND 5230 Excavators
Product Support Program For Cylinder Block Liner Seat Cracking On Certain D11N, D11R, 776B, 776C And 776D Tractors, 777B, 777C, 777D, 784B, 785, 785B, 789, 789B, 793, 793B And 793C Trucks, 992G And 994 Wheel Loaders, And 5130 AND 5230 Excavators

THE ENGINE CYLINDER BLOCK MAIN CAPS NEED TO BE INSPECTED ON CERTAIN 5130B AND 5230 EXCAVATORS; 994D, 992G AND 854G WHEEL LOADERS; 793C, 789C, 785C HAA, 785C, 785B, 777D HAA, 777D AND 776D OFF HIGHWAY TRUCKS; D11R TRACK TYPE TRACTORS; NEW AND REMAN 3500 EN
THE ENGINE CYLINDER BLOCK MAIN CAPS NEED TO BE INSPECTED ON CERTAIN 5130B AND 5230 EXCAVATORS; 994D, 992G AND 854G WHEEL LOADERS; 793C, 789C, 785C HAA, 785C, 785B, 777D HAA, 777D AND 776D OFF HIGHWAY TRUCKS; D11R TRACK TYPE TRACTORS; NEW AND REMAN 3500 EN

Product Support Program For Repairing Engines That Fail Due To Cracked Main Bearing Caps On Certain 3508, 3512 And 3516 Engines Used In Off-Highway Trucks, Track-Type Tractors, Hydraulic Excavators And Wheel Loaders Or Generator Set, Industrial, Marine, Locomotive, Marine, Auxiliary And Vehicular Applications
Product Support Program For Repairing Engines That Fail Due To Cracked Main Bearing Caps On Certain 3508, 3512 And 3516 Engines Used In Off-Highway Trucks, Track-Type Tractors, Hydraulic Excavators And Wheel Loaders Or Generator Set, Industrial, Marine, Locomotive, Marine, Auxiliary And Vehicular Applications

PRODUCT SUPPORT PROGRAM FOR REPLACING CYLINDER PACKS ON CERTAIN 793C AND 793D OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR REPLACING CYLINDER PACKS ON CERTAIN 793C AND 793D OFF-HIGHWAY TRUCKS

PRODUCT SUPPORT PROGRAM FOR REPLACING THE CYLINDER PACKS ON CERTAIN 793, 793B, 793C, AND 793D OFF-HIGHWAY TRUCKS EQUIPPED WITH 3516HD LONG STROKE ENGINES
PRODUCT SUPPORT PROGRAM FOR REPLACING THE CYLINDER PACKS ON CERTAIN 793, 793B, 793C, AND 793D OFF-HIGHWAY TRUCKS EQUIPPED WITH 3516HD LONG STROKE ENGINES

PRODUCT SUPPORT PROGRAM FOR RESEALING THE CYLINDER HEAD TO BLOCK JOINT ON CERTAIN 793, 793B, 793C, AND 793D OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR RESEALING THE CYLINDER HEAD TO BLOCK JOINT ON CERTAIN 793, 793B, 793C, AND 793D OFF-HIGHWAY TRUCKS

PRODUCT SUPPORT PROGRAM FOR INSTALLING CUFFED CYLINDER SYSTEM COMPONENTS ON CERTAIN 793, 793B, 793C, 793D, 797, AND 797B OFF-HIGHWAY TRUCKS, EQUIPPED WITH 3500 HIGH DISPLACEMENT ENGINES
PRODUCT SUPPORT PROGRAM FOR INSTALLING CUFFED CYLINDER SYSTEM COMPONENTS ON CERTAIN 793, 793B, 793C, 793D, 797, AND 797B OFF-HIGHWAY TRUCKS, EQUIPPED WITH 3500 HIGH DISPLACEMENT ENGINES

Service Letter-Asia

PRODUCT SUPPORT PROGRAM FOR REPLACING CYLINDER PACKS ON CERTAIN 793, 793B, 793C, AND 793D OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR REPLACING CYLINDER PACKS ON CERTAIN 793, 793B, 793C, AND 793D OFF-HIGHWAY TRUCKS

Product Support Program For Cylinder Block Liner Seat Cracking On Certain D11N, D11R, 776B, 776C And 776D Tractors, 777B, 777C, 777D, 784B, 785, 785B, 789, 789B, 793, 793B And 793C Trucks, 992G And 994 Wheel Loaders, And 5130 AND 5230 Excavators
Product Support Program For Cylinder Block Liner Seat Cracking On Certain D11N, D11R, 776B, 776C And 776D Tractors, 777B, 777C, 777D, 784B, 785, 785B, 789, 789B, 793, 793B And 793C Trucks, 992G And 994 Wheel Loaders, And 5130 AND 5230 Excavators

THE ENGINE CYLINDER BLOCK MAIN CAPS NEED TO BE INSPECTED ON CERTAIN 5130B AND 5230 EXCAVATORS; 994D, 992G AND 854G WHEEL LOADERS; 793C, 789C, 785C HAA, 785C, 785B, 777D HAA, 777D AND 776D OFF HIGHWAY TRUCKS; D11R TRACK TYPE TRACTORS; NEW AND REMAN 3500 EN
THE ENGINE CYLINDER BLOCK MAIN CAPS NEED TO BE INSPECTED ON CERTAIN 5130B AND 5230 EXCAVATORS; 994D, 992G AND 854G WHEEL LOADERS; 793C, 789C, 785C HAA, 785C, 785B, 777D HAA, 777D AND 776D OFF HIGHWAY TRUCKS; D11R TRACK TYPE TRACTORS; NEW AND REMAN 3500 EN

Product Support Program For Repairing Engines That Fail Due To Cracked Main Bearing Caps On Certain 3508, 3512 And 3516 Engines Used In Off-Highway Trucks, Track-Type Tractors, Hydraulic Excavators And Wheel Loaders Or Generator Set, Industrial, Marine, Locomotive, Marine, Auxiliary And Vehicular Applications
Product Support Program For Repairing Engines That Fail Due To Cracked Main Bearing Caps On Certain 3508, 3512 And 3516 Engines Used In Off-Highway Trucks, Track-Type Tractors, Hydraulic Excavators And Wheel Loaders Or Generator Set, Industrial, Marine, Locomotive, Marine, Auxiliary And Vehicular Applications

PRODUCT SUPPORT PROGRAM FOR REPLACING CYLINDER PACKS ON CERTAIN 793C AND 793D OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR REPLACING CYLINDER PACKS ON CERTAIN 793C AND 793D OFF-HIGHWAY TRUCKS

PRODUCT SUPPORT PROGRAM FOR REPLACING THE CYLINDER PACKS ON CERTAIN 793, 793B, 793C, AND 793D OFF-HIGHWAY TRUCKS EQUIPPED WITH 3516HD LONG STROKE ENGINES
PRODUCT SUPPORT PROGRAM FOR REPLACING THE CYLINDER PACKS ON CERTAIN 793, 793B, 793C, AND 793D OFF-HIGHWAY TRUCKS EQUIPPED WITH 3516HD LONG STROKE ENGINES

PRODUCT SUPPORT PROGRAM FOR RESEALING THE CYLINDER HEAD TO BLOCK JOINT ON CERTAIN 793, 793B, 793C, AND 793D OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR RESEALING THE CYLINDER HEAD TO BLOCK JOINT ON CERTAIN 793, 793B, 793C, AND 793D OFF-HIGHWAY TRUCKS

PRODUCT SUPPORT PROGRAM FOR INSTALLING CUFFED CYLINDER SYSTEM COMPONENTS ON CERTAIN 793, 793B, 793C, 793D, 797, AND 797B OFF-HIGHWAY TRUCKS, EQUIPPED WITH 3500 HIGH DISPLACEMENT ENGINES
PRODUCT SUPPORT PROGRAM FOR INSTALLING CUFFED CYLINDER SYSTEM COMPONENTS ON CERTAIN 793, 793B, 793C, 793D, 797, AND 797B OFF-HIGHWAY TRUCKS, EQUIPPED WITH 3500 HIGH DISPLACEMENT ENGINES

Systems Operation

Cylinder Block, Liners and Heads
3500 Vehicular Engines

Reuse And Salvage Guidelines

Reuse and Salvage for Cast Iron Cylinder Blocks {1201, 1201}
Reuse and Salvage for Cast Iron Cylinder Blocks {1201, 1201}

Inspection and Reconditioning Procedures of Main Bearing Bores in Cylinder Blocks {1201, 1202, 1224, 1224}
Inspection and Reconditioning Procedures of Main Bearing Bores in Cylinder Blocks {1201, 1202, 1224, 1224}

Reuse and Salvage for 3500 Engine Cylinder Blocks {0672, 0705, 0762, 1201, 1217}
Reuse and Salvage for 3500 Engine Cylinder Blocks {0672, 0705, 0762, 1201, 1217}

Inspection and Reuse Guideline of Cylinder Liners in Cat Engines {0761, 1201, 1213, 1216, 1216}
Inspection and Reuse Guideline of Cylinder Liners in Cat Engines {0761, 1201, 1213, 1216, 1216}

Using the 6V-7840 Deck Checking Tool Assembly {0701, 1201, 7225}
Using the 6V-7840 Deck Checking Tool Assembly {0701, 1201, 7225}

Cylinder Block Salvage Procedure Using Belzona® 1311 (Ceramic R Metal) {0700, 0701, 1000, 1201}
Cylinder Block Salvage Procedure Using Belzona® 1311 (Ceramic R Metal) {0700, 0701, 1000, 1201}

Cylinder Block Cleaning and Audit Procedure {0644, 0680, 0701}
Cylinder Block Cleaning and Audit Procedure {0644, 0680, 0701}

Information Release Memo

CAT REMAN ANNOUNCES THE RELEASE OF REMAN 3500 BARE BLOCKS FOR 3508, 3512, 3516 AND 3524 APPLICATIONS
CAT REMAN ANNOUNCES THE RELEASE OF REMAN 3500 BARE BLOCKS FOR 3508, 3512, 3516 AND 3524 APPLICATIONS

Service Letter-APD

PRODUCT SUPPORT PROGRAM FOR REPLACING CYLINDER PACKS ON CERTAIN 793, 793B, 793C, AND 793D OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR REPLACING CYLINDER PACKS ON CERTAIN 793, 793B, 793C, AND 793D OFF-HIGHWAY TRUCKS

Product Support Program For Cylinder Block Liner Seat Cracking On Certain D11N, D11R, 776B, 776C And 776D Tractors, 777B, 777C, 777D, 784B, 785, 785B, 789, 789B, 793, 793B And 793C Trucks, 992G And 994 Wheel Loaders, And 5130 AND 5230 Excavators
Product Support Program For Cylinder Block Liner Seat Cracking On Certain D11N, D11R, 776B, 776C And 776D Tractors, 777B, 777C, 777D, 784B, 785, 785B, 789, 789B, 793, 793B And 793C Trucks, 992G And 994 Wheel Loaders, And 5130 AND 5230 Excavators

THE ENGINE CYLINDER BLOCK MAIN CAPS NEED TO BE INSPECTED ON CERTAIN 5130B AND 5230 EXCAVATORS; 994D, 992G AND 854G WHEEL LOADERS; 793C, 789C, 785C HAA, 785C, 785B, 777D HAA, 777D AND 776D OFF HIGHWAY TRUCKS; D11R TRACK TYPE TRACTORS; NEW AND REMAN 3500 EN
THE ENGINE CYLINDER BLOCK MAIN CAPS NEED TO BE INSPECTED ON CERTAIN 5130B AND 5230 EXCAVATORS; 994D, 992G AND 854G WHEEL LOADERS; 793C, 789C, 785C HAA, 785C, 785B, 777D HAA, 777D AND 776D OFF HIGHWAY TRUCKS; D11R TRACK TYPE TRACTORS; NEW AND REMAN 3500 EN

Product Support Program For Repairing Engines That Fail Due To Cracked Main Bearing Caps On Certain 3508, 3512 And 3516 Engines Used In Off-Highway Trucks, Track-Type Tractors, Hydraulic Excavators And Wheel Loaders Or Generator Set, Industrial, Marine, Locomotive, Marine, Auxiliary And Vehicular Applications
Product Support Program For Repairing Engines That Fail Due To Cracked Main Bearing Caps On Certain 3508, 3512 And 3516 Engines Used In Off-Highway Trucks, Track-Type Tractors, Hydraulic Excavators And Wheel Loaders Or Generator Set, Industrial, Marine, Locomotive, Marine, Auxiliary And Vehicular Applications

PRODUCT SUPPORT PROGRAM FOR REPLACING CYLINDER PACKS ON CERTAIN 793C AND 793D OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR REPLACING CYLINDER PACKS ON CERTAIN 793C AND 793D OFF-HIGHWAY TRUCKS

PRODUCT SUPPORT PROGRAM FOR REPLACING THE CYLINDER PACKS ON CERTAIN 793, 793B, 793C, AND 793D OFF-HIGHWAY TRUCKS EQUIPPED WITH 3516HD LONG STROKE ENGINES
PRODUCT SUPPORT PROGRAM FOR REPLACING THE CYLINDER PACKS ON CERTAIN 793, 793B, 793C, AND 793D OFF-HIGHWAY TRUCKS EQUIPPED WITH 3516HD LONG STROKE ENGINES

PRODUCT SUPPORT PROGRAM FOR RESEALING THE CYLINDER HEAD TO BLOCK JOINT ON CERTAIN 793, 793B, 793C, AND 793D OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR RESEALING THE CYLINDER HEAD TO BLOCK JOINT ON CERTAIN 793, 793B, 793C, AND 793D OFF-HIGHWAY TRUCKS

PRODUCT SUPPORT PROGRAM FOR INSTALLING CUFFED CYLINDER SYSTEM COMPONENTS ON CERTAIN 793, 793B, 793C, 793D, 797, AND 797B OFF-HIGHWAY TRUCKS, EQUIPPED WITH 3500 HIGH DISPLACEMENT ENGINES
PRODUCT SUPPORT PROGRAM FOR INSTALLING CUFFED CYLINDER SYSTEM COMPONENTS ON CERTAIN 793, 793B, 793C, 793D, 797, AND 797B OFF-HIGHWAY TRUCKS, EQUIPPED WITH 3500 HIGH DISPLACEMENT ENGINES

Testing and Adjusting

Excessive Bearing Wear - Inspect
3500 Vehicular Engines

Cylinder Block
3500 Vehicular Engines

Cylinder Liner Projection
3500 Vehicular Engines

Main Bearings
3500 Vehicular Engines

Disassembly and Assembly

Oil Sequence Valves
3516 VEHICULAR ENGINE FOR 793 TRUCK

Spacer Plates
3516 VEHICULAR ENGINE FOR 793 TRUCK

Crankshaft Main Bearings
3516 VEHICULAR ENGINE FOR 793 TRUCK

Piston Cooling Jets
3516 VEHICULAR ENGINE FOR 793 TRUCK

Cylinder Liners
3516 VEHICULAR ENGINE FOR 793 TRUCK

Camshaft Bearings
3516 VEHICULAR ENGINE FOR 793 TRUCK

Service Magazine

Use Of A Flex-Hone For Cylinder Liner Reconditioning{0664,0674,1216}
1981/12/21

Use New Special Instruction To Install 5P6595 Insert In Cylinder Liner Seats{1216,0621}
1982/05/03

Inspection Marks On Bearings{7551,1230,1226,1203,1219,1227}
1982/05/03

Service Information For Easier Use Of The 6V3100 Timing Indicator Group{0651,1250,1156,1157}
1982/10/11

Use FT1711 Light Table For Cylinder Liner Inspection {0652,1216}
1982/11/29

New 6V7059 Micrometer Measures Liner Top Flange And Valve Lip {0653,1216,1105}
1982/11/29

Procedure To Clean Oil Passages In Crankshafts And Cylinder Blocks{0622,0675,1201,1202}
1983/05/16

Reuse Of Engine Bearings{1230}
1983/05/16

Reuse Of Engine Bearings{1230,1219,1203}
1983/11/21

New Camshafts Used In SAE Standard [CCW] Rotation Engines{1200,1210}
1985/04/22

Correct Installation Of Oil Sequence Valves{1304}
1985/04/22

Determining The Cause Of Glow Plug Tip Failures{1053,1105,1412}
1986/06/02

Bearing Failures On Engines Due To Lack Of Lubrication{1230,1219,1203,1202}
1986/09/08

New Indicator Instrument Group Available To Measure Crankcase Blowby And Radiator Air Velocity{0781,1200,1350}
1986/10/27

New Sealant Used On Oil Pan Mounting Bolts{1201,1302}
1987/07/06

Additional Guidelines For Using The 8T2700 Blowby/Air Flow Indicator Group {0781,1200,1350}
1987/07/20

Improvements To Prevent Oil Leakage At Cylinder Heads{1100,1221}
1987/11/23

5P8665 Cylinder Liner Puller Makes Liner Removal Easier And Faster{0621,1216}
1978/01/09

Use New Main Bearings In Replacement Cylinder Blocks{1203,1201}
1978/06/12

New Information On Reusable Cylinder Liners{1216}
1978/06/19

Change In Procedure To Check Main Bearing Clearance{1203}
1978/08/28

New Centering Rings For Oversized Main Bearings{0665,1230}
1979/06/04

Why Engines Are Damaged By Fuel Sulfur{1104,1216,1280,1318,1215}
1979/08/27

Fuel Sulfur-Your Diesel's Silent Enemy{0375,1280}
1979/12/17

New Cylinder Block And Crankshaft Used{1201,1202,1231}
1991/09/16

New Steel Plunger Used In Oil Filter Relief Valve Plunger; Use 2P4005 Oil Filters Instead Of 1R0716 Oil Filters{1315,1318}
1992/07/13

New Self Locking Bolt Used On Engine Side Covers {1201}
1992/09/28

New Spacer Plate Gasket Provides Improved Sealing Around Push Rod Compartment{1221}
1992/11/16

Valve Seat Insert Removal Tools {0703,1103}
1993/02/15

New Main Bearings Have Higher Fatigue Strength {1203,1200}
1993/10/04

New O-ring Seal Used On Cylinder Block Covers {1200}
1993/10/11

New Cylinder Block Groups Have Additional Material Added To The Camshaft Bore Area{1201}
1993/11/09

Component Changes Needed For EUI In Production{1101,1157,1210,1214,1331}
1993/12/06

New Cylinder Liner, Spacer Plate, Spacer Plate Gasket, And Cylinder Head Gasket Used With Larger Top Flange Cylinder Liner {1216,1221,1124}
1994/05/02

New Cylinder Blocks Made From Stronger Alloy{1201}
1994/12/12

"Narrow Flange" Cylinder Liner Available For Service Repair {1216,1201}
1995/03/06

Improved Spacer Plate Provides Visual Indication Of Use Of "Wide Flange" Cylinder Liners{1221}
1995/05/08

Information For Ordering Replacement Cylinder Block For Engine{1201}
1995/06/05

5P-8665 Liner Puller Group Changed To Accommodate Cylinder Liner With Larger Diameter Top Flange{1216}
1995/09/04

New Exhaust Valve With Tapered Stem Used In Engine Cylinder Head Groups {1105}
1995/09/11

New Sleeve Bearing Used In Camshaft Idler Gear Assembly In Rear Gear Groups{1206}
1995/10/30

New Oil Jet Tube Assemblies Replace Oil Cooling Jet Assemblies{1331}
1996/07/29

A Chamfer Has Been Added To Some Engine Cylinder Head Bolt Holes To Help Reduce Stress Concentrations And Prevent Cracks{1101}
1996/09/09

Tools Used To Remove And Install Both Sizes Of Camshaft Bearings In 3500B Engines{1211,0701}
1996/12/09

Improved Cylinder Liner Has Longer Service Life{1216}
1997/04/28

New Spacer Plate Gasket Provides Improved Sealing {1221}
1998/09/28

Use 155-1536 Valve Recession Tool Kit To Determine Valve Wear {1103}
1998/11/23

Use 155-8795 Crankshaft Gauge To Determine Distortion {1202}
1998/11/23

Bolts, Washer, And Spacers Grouped Into Fastener Groups In Engine Cylinder Head Groups {1100}
1999/02/15

New Camshaft Cover Seal, Crankshaft Cover Seal, And Valve Cover Seal Help Prevent Oil Leaks {1107,1150,1200}
1999/03/15

New Main Bearings Provide Improved Bearing Retention in the Cylinder Block {1203}
2001/09/24

New Cover Seals are Available {1107, 1201, 1316, 1317, 1336}
2007/07/09

New Cylinder Liner {1216}
2003/04/21

The Cylinder Block Has Changed {1201}
2003/09/22

Tools Ease the Removal and the Installation of Main Bearing Caps {0700, 0705}
2004/02/16

New Liner Seals Are Used and Inserts Are Available for All 3500 Engines {1201}
2010/06/25

A New Cylinder Head Gasket and Spacer Plate Are Used for 3500 Machine Engines {1100, 1201, 7555}
2011/03/16

A New Top Liner Seal Is Used on 3500 Machine Engines {1201, 7555}
2010/12/16

A New Gasket and a New Spacer Plate are Now Used on Certain Reman 3500 Engines {1100, 1201, 7555}
2012/03/19

A New Oversized Cylinder Bore Liner Seal Insert Is Available for 3500 Engine Cylinder Block Salvage {1201, 7555}
2011/09/14

Inserts for the Water Ports and Cylinder Bores May Not Be Needed for Reconditioning Certain 3500 Engine Blocks {1201, 1216}
2012/05/31

New Plugs Are Available for Reconditioning the Water Ferrules in 3500 Engine Blocks {1201}
2012/10/18

An Improved Process Is Used To Install Water Ferrule Inserts In All 3500 Machine Engines {0705, 1201, 1217}
2014/12/05

New Cat® Reman Blocks Are Used on Certain 3500 Machine Engines {1201}
2015/06/26

An Improved Cylinder Liner Is Now Used on Certain 3516B and 3524B Machine Engines {1216}
An Improved Cylinder Liner Is Now Used on Certain 3516B and 3524B Machine Engines {1216}

A New Cylinder Head Spacer Plate Is Now Used on Certain 3500 Machine Engines {1221}
A New Cylinder Head Spacer Plate Is Now Used on Certain 3500 Machine Engines {1221}

A New Top Liner Seal is Now Used for Certain 3500 Machine Engines with Cuffed Cylinder Liners {1201, 1217, 7555}
A New Top Liner Seal is Now Used for Certain 3500 Machine Engines with Cuffed Cylinder Liners {1201, 1217, 7555}

New Cylinder Pack Components Are Now Used on Certain 3500 Standard Stroke Machine Engines {0701, 1239}
New Cylinder Pack Components Are Now Used on Certain 3500 Standard Stroke Machine Engines {0701, 1239}

366-6189 CYLINDER HEAD GASKET KIT 793 TRUCK

BASIC ENGINE

366-6189: KIT-CYLINDER HEAD GASKET

Parts for your 793 TRUCK:

7E-2865: KIT-INSERT

Parts for your 793 TRUCK:

7E-4668: CYLINDER BLOCK GP

Parts for your 793 TRUCK:

9Y-8921: LIFTING GP-ENGINE

Parts for your 793 TRUCK:

9Y-8922: LINES GP-AIR COMPRESSOR

Parts for your 793 TRUCK:

7C-8654: PAN GP-OIL

Parts for your 793 TRUCK:

7E-8536: PAN GP-OIL

Parts for your 793 TRUCK:

7E-8536: PAN GP-OIL

Parts for your 793 TRUCK:

7W-5949: INSERT-SEAT

Parts for your 793 TRUCK:

6I-2861: PISTON & ROD GP

Parts for your 793 TRUCK:

Information:

Caterpillar Parts SIS Catalog 793 :

Truck sale: