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1154108 CYLINDER HEAD AS FIELD REPLACEMENT FOR 1154107-PAGE 16.01 325 L EXCAVATOR


BASIC ENGINE
CYLINDER HEAD GP
VALVE MECHANISM GP
GEAR GP
LIFTING GP-ENGINE

EXCAVATOR 325 L EXCAVATOR 2JK
 325, 325L EXCAVATOR 2JK00001-UP (MACHINE) SEBP2008 325 L 2JK   (2016)

BASIC ENGINE

CYLINDER HEAD GP
CYLINDER HEAD AS
9Y-6166 CYLINDER HEAD AS
CYLINDER HEAD AS
115-4107 CYLINDER HEAD AS
CYLINDER HEAD AS
115-4108 CYLINDER HEAD AS
CYLINDER HEAD GP
115-4165 CYLINDER HEAD GP
CYLINDER HEAD GP
4P-8263 CYLINDER HEAD GP
CYLINDER HEAD AS
119-3065 CYLINDER HEAD AS
 

#SEBP20080040
 

115-4108: CYLINDER HEAD AS

1154108 CYLINDER HEAD AS
FIELD REPLACEMENT FOR 1154107-PAGE 16.01
c613136 SEBP2008
1154108 CYLINDER HEAD AS Parts scheme
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Parts for your 325 L EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 115-4107 Y [1] CYLINDER HEAD AS  
2. 9S-8003 [3] PLUG-O-RING (1/2 X 20 THD)  
3. 1J-9671 [3] SEAL-O-RING (10.52MM ID)  
4. 2M-6471 [2] PLUG-CUP  
5. 119-3036 [12] SEAL-VALVE STEM  
6. 9Y-8848 [12] GUIDE-VALVE  
  Y   SEPARATE ILLUSTRATION
 

#SEBP20080041
 

115-4165: CYLINDER HEAD GP

1154165 CYLINDER HEAD GP*R
1154107-PAGE 16.01
PART OF 9Y8871 CYLINDER HEAD
c606319 SEBP2008
1154165 CYLINDER HEAD GP Parts scheme
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Parts for your 325 L EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 115-4107 Y [1] CYLINDER HEAD AS  
2. 7E-7779 [12] RETAINER-SPRING  
3. 7C-4273 [12] SPRING-VALVE  
4. 119-3036 [12] SEAL-VALVE STEM  
5. 9Y-8848 [12] GUIDE-VALVE  
6. 7W-8064 [6] VALVE-INLET  
7. 105-1779 [6] VALVE-EXHAUST  
8. 1W-2715 [24] LOCK-RETAINER  
  Y   SEPARATE ILLUSTRATION
 

#SEBP20080042
 

4P-8263: CYLINDER HEAD GP

4P8263 CYLINDER HEAD GP
PART OF 4P8264 CYLINDER HEAD
1193065-PAGE 16.05
c612992 SEBP2008
4P8263 CYLINDER HEAD GP Parts scheme
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Parts for your 325 L EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 119-3065 CY [1] CYLINDER HEAD AS  
2. 113-6180 [6] VALVE-INLET  
3. 105-1779 [6] VALVE-EXHAUST  
4. 1W-2715 [24] LOCK-RETAINER  
5. 7E-7779 [12] RETAINER-SPRING  
6. 7C-4273 [12] SPRING-VALVE  
7. 9Y-8848 [12] GUIDE-VALVE  
8. 119-3036 [12] SEAL-VALVE STEM  
  C   CHANGE FROM PREVIOUS TYPE
  Y   SEPARATE ILLUSTRATION
 

#SEBP20080043
 

119-3065: CYLINDER HEAD AS

1193065 CYLINDER HEAD AS
FIELD REPLACEMENT ORDER 1193067-PAGE 16.06
c612998 SEBP2008
1193065 CYLINDER HEAD AS Parts scheme
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Parts for your 325 L EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. Z [1] CYLINDER HEAD  
2. 1W-2713 [6] INSERT-VALVE SEAT  
3. 126-0453 [6] INSERT-V SEAT  
4. 119-3061 [6] SLEEVE  
5. 8M-5860 [6] PLUG-CUP  
  Z   NOT SERVICED SEPARATELY
 

#SEBP20080044
 

119-3067: CYLINDER HEAD AS

1193067 CYLINDER HEAD AS
FIELD REPLACEMENT FOR 1193065-PAGE 16.05
c612590 SEBP2008
1193067 CYLINDER HEAD AS Parts scheme
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Parts for your 325 L EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 9Y-8848 [12] GUIDE-VALVE  
2. 9S-8003 [3] PLUG-O-RING (1/2 X 20 THD)  
3. 1J-9671 [3] SEAL-O-RING (10.52MM ID)  
4. 2M-6471 [2] PLUG-CUP  
5. 119-3036 [12] SEAL-VALVE STEM  
6. 119-3065 [1] CYLINDER HEAD AS  
 

#SEBP20080045
 

9Y-7620: COVER GP-VALVE MECHANISM

9Y7620 COVER GP-VALVE MECHANISM
c607376 SEBP2008
9Y7620 COVER GP-VALVE MECHANISM Parts scheme
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Parts for your 325 L EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 119-2940 [1] GASKET  
2. 6V-2315 M [14] BOLT (M6X1.0X35MM)  
3. 119-2961 [1] COVER  
4. 5P-0537 [14] WASHER (2MM THK)  
5. 2W-6225 [1] CAP AS-OIL FILLER  
  M   METRIC PART
 

#SEBP20080046
 

7L-0002: HOUSING GP-FRONT

7L0002 HOUSING GP-FRONT
c531679 SEBP2008
7L0002 HOUSING GP-FRONT Parts scheme
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Parts for your 325 L EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7E-6366 C [1] HOUSING-FRONT GEAR  
  1U-8846 B LIQUID GASKET  
2. 6V-5217 M [8] BOLT  
3. 9M-1974 [11] WASHER  
4. 6V-3918 M [3] BOLT  
5. 6V-8336 BM [6] BOLT  
6. 5P-8245 B [6] WASHER  
7. 6V-3918 BM [1] BOLT  
8. 9M-1974 B [1] WASHER  
  B   USE AS REQUIRED
  C   CHANGE FROM PREVIOUS TYPE
  M   METRIC PART
 

#SEBP20080047
 

7L-0004: COVER GP-FRONT HOUSING

7L0004 COVER GP-FRONT
c596223 SEBP2008
7L0004 COVER GP-FRONT HOUSING Parts scheme
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Parts for your 325 L EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 8T-0100 CM [2] BOLT  
2. 106-7920 C [1] COVER AS-FRONT  
3. 6V-2317 CM [10] BOLT  
4. 9Y-4634 [1] GASKET-POWER TAKE-OFF  
5. 6V-8336 M [2] BOLT  
6. 6V-8149 M [2] NUT  
7. 5P-8245 [4] WASHER  
8. 7W-6552 [1] GASKET  
9. 4W-2026 [1] COVER  
10. 6V-2317 BM [2] BOLT (LOCATION A)  
11. 1U-8846 B GASKET-LIQUID  
  B   USE AS REQUIRED
  C   CHANGE FROM PREVIOUS TYPE
  M   METRIC PART
 

#SEBP20080048
 

2W-8475: GEAR GP-FRONT

2W8475 GEAR GP-FRONT
c491327 SEBP2008
2W8475 GEAR GP-FRONT Parts scheme
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Parts for your 325 L EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 2W-8476 [ 1] GEAR AS-IDLER (50 TEETH)  
2. 2W-7566 [ 1] BEARING-SLEEVE  
3. 7W-9740 [ 1] GEAR AS-IDLER (43 TEETH)  
4. 7W-9930 [ 1] BEARING-SLEEVE  
5. 7W-9738 [ 1] WASHER  
6. 7W-9737 [ 1] SHAFT-OIL PUMP  
7. 2W-7565 [ 1] SHAFT-IDLER  
8. 6V-3822 M [ 3] BOLT  
9. 9X-2305 M [ 1] BOLT-SELF LOCKING  
    METRIC PART
 

#SEBP20080049
 

4W-2515: LIFTING GP-ENGINE

4W2515 LIFTING GP
c587163 SEBP2008
4W2515 LIFTING GP-ENGINE Parts scheme
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Parts for your 325 L EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 4W-1682 [1] PLATE-LIFTING  
2. 4W-1683 [1] PLATE-LIFTING  
3. 6V-4248 M [1] BOLT (M10X1.50X25MM)  
4. 6V-5839 [1] WASHER (2.5MM THK)  
5. 6V-4248 BM [4] BOLT (M10X1.50X25MM)  
6. 6V-5839 B [4] WASHER (2.5MM THK)  
7. 6V-4248 BM [3] BOLT (M10X1.50X25MM)  
8. 6V-5839 B [3] WASHER (2.5MM THK)  
  B   USE AS REQUIRED
  M   METRIC PART
 

Information:

Special Instruction
Use Of The 1P7451 Valve Guide Honing Group{0673, 1104}
Use Of The 1P7451 Valve Guide Honing Group{0673, 1104}
Installing Heli-Coil Inserts In Caterpillar Cylinder Heads{1117}
Installing Heli-Coil Inserts In Caterpillar Cylinder Heads{1117}
Use Of 6V4805 Valve Seat Insert Puller Group{0703}
Use Of 6V4805 Valve Seat Insert Puller Group{0703}
Repair Of Precombustion Chamber And Direct Injection Adapter Seating Surfaces{1101}
Repair Of Precombustion Chamber And Direct Injection Adapter Seating Surfaces{1101}
Use Of 6V9050 Exhaust Stud Removal Group{1100}
Use Of 6V9050 Exhaust Stud Removal Group{1100}
Usage of Cylinder Head Gaskets{1124}
Usage of Cylinder Head Gaskets{1124}
Determining the Correct Part Numbers for Main Bearings and Cylinder Head Gaskets{1124, 1201, 1203}
Determining the Correct Part Numbers for Main Bearings and Cylinder Head Gaskets{1124, 1201, 1203}
Determining the Cause of Fuel Dilution of Engine Oil {1101, 1124, 1251, 1280, 1290}
Determining the Cause of Fuel Dilution of Engine Oil {1101, 1124, 1251, 1280, 1290}
Service Letter-NACD
Product Support Program For Replacing The Engine Oil Pan Gasket And Valve Cover Gasket On Certain CS533, CP563, CS563 And CS583 Compactors, 325 And 325L Excavators, IT28F Tool Carriers, 928F, 950F, 950F Series II And 960F Loaders And 613C Series II Wheel Tractors
Product Support Program For Replacing The Engine Oil Pan Gasket And Valve Cover Gasket On Certain CS533, CP563, CS563 And CS583 Compactors, 325 And 325L Excavators, IT28F Tool Carriers, 928F, 950F, 950F Series II And 960F Loaders And 613C Series II Wheel Tractors
Service Letter-Australia
Service Letter-CFEL
Service Letter-Americas
Service Letter-Brazil
Technical Information Bulletin
Correct Machining Of The 130-9004 Intake Valve Seat Insert
Correct Machining Of The 130-9004 Intake Valve Seat Insert
Tool Operating Manual
Operating Instructions for 155-1536 Valve Recession Tool Kit for all G3500 and 3500 Engines{0374, 0599, 0701, 0703, 0759, 0767}
Operating Instructions for 155-1536 Valve Recession Tool Kit for all G3500 and 3500 Engines{0374, 0599, 0701, 0703, 0759, 0767}
Operating Instructions for 148-2997 Valve Recession Tool Group Used On 3600, G3600, and C175 Engines{0374, 0599, 0701, 0703, 0759}
Operating Instructions for 148-2997 Valve Recession Tool Group Used On 3600, G3600, and C175 Engines{0374, 0599, 0701, 0703, 0759}
185-5321 Cylinder Head Lifting Hook Assembly{0599, 0632, 0703, 1101, 6459}
185-5321 Cylinder Head Lifting Hook Assembly{0599, 0632, 0703, 1101, 6459}
188-3922 Broken Exhaust Bolt and Stud Removal Group for 3114, 3116, 3126, 3126B, 3176, 3176B, C-10, and C12 Engines{0374, 0599, 0701, 0702, 0703}
188-3922 Broken Exhaust Bolt and Stud Removal Group for 3114, 3116, 3126, 3126B, 3176, 3176B, C-10, and C12 Engines{0374, 0599, 0701, 0702, 0703}
CRB Valve Spring Testers 8S-2263 and 4C-9496{0374, 0599, 0700, 0701, 1108}
CRB Valve Spring Testers 8S-2263 and 4C-9496{0374, 0599, 0700, 0701, 1108}
{0374, 0599, 0629, 0632, 0700, 0701, 1100, 1101}
{0374, 0599, 0629, 0632, 0700, 0701, 1100, 1101}
Service Letter-China
Product Support Program For Replacing The Engine Oil Pan Gasket And Valve Cover Gasket On Certain CS533, CP563, CS563 And CS583 Compactors, 325 And 325L Excavators, IT28F Tool Carriers, 928F, 950F, 950F Series II And 960F Loaders And 613C Series II Wheel Tractors
Product Support Program For Replacing The Engine Oil Pan Gasket And Valve Cover Gasket On Certain CS533, CP563, CS563 And CS583 Compactors, 325 And 325L Excavators, IT28F Tool Carriers, 928F, 950F, 950F Series II And 960F Loaders And 613C Series II Wheel Tractors
Service Letter-Asia
Reuse And Salvage Guidelines
Engine Valve Failure Modes{1100, 1105}
Engine Valve Failure Modes{1100, 1105}
Reuse and Salvage for Cylinder Head Assemblies {1100, 1101, 1103, 1104, 1105, 1106, 1108, 1109, 1115, 1117, 1121, 1124, 1125}
Reuse and Salvage for Cylinder Head Assemblies {1100, 1101, 1103, 1104, 1105, 1106, 1108, 1109, 1115, 1117, 1121, 1124, 1125}
Reuse & Salvage for Valvetrain Components {1102, 1108, 1109, 1121, 1123}
Reuse & Salvage for Valvetrain Components {1102, 1108, 1109, 1121, 1123}
Using the 9U-5383 Vacuum Tester {0774, 0781, 1000, 1100}
Using the 9U-5383 Vacuum Tester {0774, 0781, 1000, 1100}
Applied Failure Analysis
Engine Valve Failure Modes{1100, 1105}
Engine Valve Failure Modes{1100, 1105}
Service Letter-APD
Product Support Program For Replacing The Engine Oil Pan Gasket And Valve Cover Gasket On Certain CS533, CP563, CS563 And CS583 Compactors, 325 And 325L Excavators, IT28F Tool Carriers, 928F, 950F, 950F Series II And 960F Loaders And 613C Series II Wheel Tractors
Product Support Program For Replacing The Engine Oil Pan Gasket And Valve Cover Gasket On Certain CS533, CP563, CS563 And CS583 Compactors, 325 And 325L Excavators, IT28F Tool Carriers, 928F, 950F, 950F Series II And 960F Loaders And 613C Series II Wheel Tractors
Testing and Adjusting
Engine Valve Lash - Inspect/Adjust
3114, 3116, and 3126 Engines
Disassembly and Assembly
Camshaft Bearings - Remove and Install
3114, 3116, and 3126 Engines for Caterpillar Built Machines
Cylinder Head - Remove
3114, 3116, and 3126 Engines for Caterpillar Built Machines
Cylinder Head - Install
3114, 3116, and 3126 Engines for Caterpillar Built Machines
Inlet and Exhaust Valves - Remove and Install
3114, 3116, and 3126 Engines for Caterpillar Built Machines
Unit Injector Sleeve - Install
3114, 3116, and 3126 Engines for Caterpillar Built Machines
Unit Injector Sleeve - Remove
3114, 3116, and 3126 Engines for Caterpillar Built Machines
Inlet and Exhaust Valve Seat Inserts - Remove and Install
3114, 3116, and 3126 Engines for Caterpillar Built Machines
Inlet and Exhaust Valve Guides - Remove and Install
3114, 3116, and 3126 Engines for Caterpillar Built Machines
Service Magazine
Vacuum Tester Checks For Leaks Between Valve Face and Seat{0651,1103,1105}
1982/09/06
New 6V7059 Micrometer Measures Liner Top Flange And Valve Lip {0653,1216,1105}
1982/11/29
Engine Valve Stem "Use Again" Specifications{0653,1105}
1983/02/28
Valve Damage Can Be Caused By Short Intervals Of Engine Operation In Very Cold Temperatures{1105,1208}
1983/10/17
Valve Lash Adjustment Not A Warranty Item {1102,1105}
1985/01/14
Determining The Cause Of Glow Plug Tip Failures{1053,1105,1412}
1986/06/02
Valve Lash Adjustment Interval Is Changed {1105}
1986/07/07
Correct Installation Of Valve Lifters On The Camshaft Is Very Important To Prevent Failures{1209}
1977/05/16
Tools Now Available To Ream And/Or Hone 0.500" (12.70 mm) Diameter Valve Guides{0663}
1977/08/22
Salvage Of Cylinder Heads By Using Oversized Valve Guides And Valve Inserts {1104,1103}
1987/03/30
Tolerance Added To Valve Clearance Specifications{1105,0374}
1978/01/16
Valve Damage Can Be Caused By Short Intervals Of Engine Operation In Very Cold Temperatures{1105,1208}
1978/01/30
Use Again Specifications For Valve Springs Are Changed{1108}
1978/03/06
A New Method To Clean And Polish Engine Valve Stems{0674,1105}
1979/05/28
Why Engines Are Damaged By Fuel Sulfur{1104,1216,1280,1318,1215}
1979/08/27
Fuel Sulfur-Your Diesel's Silent Enemy{0375,1280}
1979/12/17
New Valve Stem Seal Used On Inlet Valves And Added To Exhaust Valves {1105,1108}
1989/05/15
New Exhaust Valves Are Used In Caterpillar Remanufactured Cylinder Heads{1105,1101}
1990/10/08
Thicker Head Gaskets Available For Use With Resurfaced Cylinder Blocks{1124}
1992/10/05
New 9U6101 Lower Pilot Reamer Group Available{0670,1125}
1993/02/01
New Valve Cover Gasket Used {1107}
1994/01/17
New Valve Cover Gasket{1107}
1996/01/22
Fuel Injector Sleeve Replacement Tooling{0703,1125}
1996/02/05
Lubricant Used On Cylinder Head Bolts Changed{1100}
1996/02/05
New Engine Cylinder Head Injector Sleeve Used In Both Mechanical Unit Injection (MUI) And Hydraulic Electronic Unit Injection (HEUI) Engines{1125}
1996/02/26
128-3102 Tap Assembly And 128-3104 Stud Puller To Remove Injector Sleeves With Oversized Lower Bore {1125}
1997/01/27
Cylinder Head Stress Plate Used During Cylinder Bore Honing And Measurement {1223}
1997/01/27
Thicker Head Gasket Available For Cylinder Block Salvage Procedure {1124}
1997/12/22
Use 131-8362 Reamer Head For Reaming Seat In Injector Sleeves {1125,0703}
1999/08/17
Correction to Service Magazine, SEPD0533 , "A New Inlet Valve is Released for use in 3116 and in 3126 Machine Engines with Two Valve Configuration" {1105}
2000/06/19
Caterpillar Warranty Claims on Cylinder Head Valves {1105}
2005/10/03
Correct Procedures for Installing, Reaming and Coining Copper Sleeves {1100, 1101, 1713}
2008/04/07
A New Cylinder Head Gasket is Now Used {1100, 1124}
2008/12/29

Caterpillar Parts SIS Catalog 325 L :

CYLINDER HEAD AS
115-4107 CYLINDER HEAD AS
CYLINDER HEAD AS
9Y-6166 CYLINDER HEAD AS
CYLINDER HEAD GP
9Y-8850 CYLINDER HEAD GP
CYLINDER HEAD GP
4P-8264 CYLINDER HEAD GP
CYLINDER HEAD GP
9Y-8871 CYLINDER HEAD GP
CYLINDER HEAD GP
9Y-8871 CYLINDER HEAD GP
ROCKER ARM GP
7C-6077 ROCKER ARM GP
ROCKER ARM GP
7C-6077 ROCKER ARM GP
CYLINDER HEAD GP
115-4165 CYLINDER HEAD GP
CYLINDER HEAD GP
4P-8263 CYLINDER HEAD GP
CYLINDER HEAD AS
119-3065 CYLINDER HEAD AS
CYLINDER HEAD AS
119-3067 CYLINDER HEAD AS
COVER GP-VALVE MECHANISM
9Y-7620 COVER GP-VALVE MECHANISM
HOUSING GP-FRONT
7L-0002 HOUSING GP-FRONT
COVER GP-FRONT HOUSING
7L-0004 COVER GP-FRONT HOUSING
GEAR GP-FRONT
2W-8475 GEAR GP-FRONT

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