206-4454 CYLINDER HEAD GP LANDFILL, LOW SWIRL PART OF 206-4456 CYLINDER HEAD GP G3516 GAS ENGINE

BASIC ENGINE

CYLINDER HEAD GP

0. 206-4454 CYLINDER H
1. 206-4455 CYLINDER H
2. 206-4456 CYLINDER H
3. 247-4572 CYLINDER H
4. 247-4572 CYLINDER H
5. 247-4573 CYLINDER H
6. 247-4573 CYLINDER H
7. 247-4573 CYLINDER H
8. 248-5030 CYLINDER H
9. 248-5031 CYLINDER H
0. INFORMATION

GAS ENGINE G3516 GAS ENGINE 4EK
G3516 Engine Electronic Ignition System 4EK00001-UP SEBP2185 G3516 4EK (1992)

BASIC ENGINE

CYLINDER HEAD GP

206-1562 CYLINDER HEAD GP

206-4453 CYLINDER HEAD GP

206-4454 CYLINDER HEAD GP

206-4455 CYLINDER HEAD GP

206-4456 CYLINDER HEAD GP

247-4572 CYLINDER HEAD GP

#SEBP21850120

206-4454: CYLINDER HEAD GP

CYLINDER HEAD GP

206-4454 CYLINDER HEAD GP
LANDFILL, LOW SWIRL
PART OF 206-4456 CYLINDER HEAD GP

i01887558 SEBP2185

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Parts for your G3516 GAS ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	206-1554 Y	[1]	CYLINDER HEAD AS
2.	184-5494	[2]	GUIDE-VALVE (EXHAUST)(EXHAUST)
3.	184-5495	[2]	GUIDE-VALVE (INLET)(INTAKE)
4.	206-4484	[2]	SEAT-VALVE (LOW SWIRL)
5.	6I-1713	[2]	INSERT-VALVE SEAT
6.	4P-6925	[1]	SLEEVE-OIL (LIFTER)
	Y		SEPARATE ILLUSTRATION

#SEBP21850121

206-4455: CYLINDER HEAD GP

CYLINDER HEAD GP

206-4455 CYLINDER HEAD GP
S/N 4EK2932-UP
PART OF 185-3607 CYLINDER HEAD GP
ALSO AN ATTACHMENT

i01853389 SEBP2185

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Parts for your G3516 GAS ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	7N-1903	[4]	SPRING-VALVE INNER
2.	228-9673	[4]	SEAL
3.	7N-1904	[4]	SPRING-VALVE OUTER
4.	197-6999	[4]	ROTOCOIL AS
5.	2A-4429	[8]	LOCK-RETAINER
6.	104-7184	[4]	VALVE
7.	7N-1902	[2]	DOWEL
8.	206-4453 Y	[1]	CYLINDER HEAD GP
	Y		SEPARATE ILLUSTRATION

#SEBP21850122

206-4456: CYLINDER HEAD GP

CYLINDER HEAD GP

206-4456 CYLINDER HEAD GP
S/N 4EK3787-UP
BASIC, LANDFILL, LOW SWIRL
PART OF 184-4976 CYLINDER HEAD GP

i01887556 SEBP2185

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Parts for your G3516 GAS ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	7N-1903	[4]	SPRING-VALVE INNER
2.	228-9673	[4]	SEAL (VALVE STEM)
3.	7N-1904	[4]	SPRING-VALVE OUTER
4.	197-6999	[4]	ROTOCOIL AS
5.	2A-4429	[8]	LOCK-RETAINER
6.	104-7184	[4]	VALVE
7.	7N-1902	[2]	DOWEL
8.	206-4454 Y	[1]	CYLINDER HEAD GP (LOW SWIRL)
	Y		SEPARATE ILLUSTRATION

#SEBP21850123

247-4572: CYLINDER HEAD GP

CYLINDER HEAD GP

247-4572 CYLINDER HEAD GP
S/N 4EK4102-UP
PART OF 248-5030 CYLINDER HEAD GP
Type 1
ALSO AN ATTACHMENT

i02168906 SEBP2185

For full view, you need register

Parts for your G3516 GAS ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	7N-1903	[4]	SPRING-VALVE INNER
2.	228-9673	[4]	SEAL
3.	7N-1904	[4]	SPRING-VALVE OUTER
4.	197-6999	[4]	ROTOCOIL AS
5.	2A-4429	[8]	LOCK-RETAINER
6.	104-7184	[2]	VALVE
6A.	104-7184	[2]	VALVE
7.	7N-1902	[2]	DOWEL
8.	191-6766	[2]	GUIDE-VALVE (INLET)
	206-1544 AB		GUIDE-VALVE (0.25-MM OS, INLET)
	206-1545 AB		GUIDE-VALVE (0.508-MM OS, INLET)
9.	255-0897 C	[2]	GUIDE-VALVE (EXHAUST)(EXHAUST)
	255-1261 AB		GUIDE-VALVE (0.25-MM OS, EXHAUST)
	255-1262 AB		GUIDE-VALVE (0.508-MM OS, EXHAUST)
10.	206-1555 Y	[1]	CYLINDER HEAD GP
	4P-6925	[1]	SLEEVE-OIL
	191-6760	[2]	INSERT-VALVE SEAT (EXHAUST)
	206-1546 AB		INSERT-VALVE SEAT (0.25-MM OS, EXHAUST)
	206-1547 AB		INSERT-VALVE SEAT (0.51-MM OS, EXHAUST)
	206-4442	[2]	SEAT-VALVE (INLET)
	206-4443 AB		INSERT-VALVE SEAT (0.25-MM OS, INLET)
	206-4444 AB		INSERT-VALVE SEAT (0.508-MM OS, INLET)
	A		NOT PART OF THIS GROUP
	B		USE AS REQUIRED
	C		CHANGE FROM PREVIOUS TYPE
	Y		SEPARATE ILLUSTRATION

#SEBP21850124

247-4572: CYLINDER HEAD GP

CYLINDER HEAD GP

247-4572 CYLINDER HEAD GP
S/N 4EK4102-UP
PART OF 248-5030 CYLINDER HEAD GP
Type 2
ALSO AN ATTACHMENT

i02250921 SEBP2185

For full view, you need register

Parts for your G3516 GAS ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	2A-4429	[8]	LOCK-RETAINER
2.	7N-1903	[4]	SPRING-VALVE INNER
3.	7N-1904	[4]	SPRING-VALVE OUTER
4.	500-8528	[2]	VALVE-EXHAUST
5.	191-6766	[2]	GUIDE-VALVE (INLET)(STANDARD)
	206-1544 AB		GUIDE-VALVE (0.25-MM OS, INLET)
	206-1545 AB		GUIDE-VALVE (0.508-MM OS, INLET)
6.	197-6999	[4]	ROTOCOIL AS
7.	206-1555 CY	[1]	CYLINDER HEAD GP
8.	468-8824 C	[2]	VALVE-INLET
9.	228-9673	[4]	SEAL
10.	255-0897	[2]	GUIDE-VALVE (EXHAUST)(STANDARD)
	255-1261 AB		GUIDE-VALVE (0.25-MM OS, EXHAUST)
	255-1262 AB		GUIDE-VALVE (0.508-MM OS, EXHAUST)
11.	7N-1902	[2]	DOWEL
	A		NOT PART OF THIS GROUP
	B		USE AS REQUIRED
	C		CHANGE FROM PREVIOUS TYPE
	Y		SEPARATE ILLUSTRATION

#SEBP21850125

247-4573: CYLINDER HEAD GP

CYLINDER HEAD GP

247-4573 CYLINDER HEAD GP
PART OF 248-5031 CYLINDER HEAD GP
Type 1

i02091054 SEBP2185

For full view, you need register

Parts for your G3516 GAS ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	7N-1903	[4]	SPRING-VALVE INNER
2.	228-9673	[4]	SEAL
3.	7N-1904	[4]	SPRING-VALVE OUTER
4.	197-6999	[4]	ROTOCOIL AS
5.	2A-4429	[8]	LOCK-RETAINER
6.	104-7184	[4]	VALVE
7.	7N-1902	[2]	DOWEL
8.	206-1560 Y	[1]	CYLINDER HEAD GP
9.	191-6766	[2]	GUIDE-VALVE (INLET)(STANDARD)
	206-1544 AB		GUIDE-VALVE (0.25-MM OS, INLET)
	206-1545 AB		GUIDE-VALVE (0.508-MM OS, INLET)
10.	206-1541	[2]	GUIDE-VALVE (EXHAUST)(STANDARD)
	206-1542 AB		GUIDE-VALVE (0.25-MM OS, EXHAUST)
	206-1543 AB		GUIDE-VALVE (0.508-MM OS, EXHAUST)
	A		NOT PART OF THIS GROUP
	B		USE AS REQUIRED
	Y		SEPARATE ILLUSTRATION

#SEBP21850126

247-4573: CYLINDER HEAD GP

CYLINDER HEAD GP

247-4573 CYLINDER HEAD GP
PART OF 248-5031 CYLINDER HEAD GP
Type 2

i02168905 SEBP2185

For full view, you need register

Parts for your G3516 GAS ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	7N-1903	[4]	SPRING-VALVE INNER
2.	228-9673	[4]	SEAL
3.	7N-1904	[4]	SPRING-VALVE OUTER
4.	197-6999	[4]	ROTOCOIL AS
5.	2A-4429	[8]	LOCK-RETAINER
6.	104-7184	[4]	VALVE
7.	7N-1902	[2]	DOWEL
8.	206-1560 Y	[1]	CYLINDER HEAD GP
9.	191-6766	[2]	GUIDE-VALVE (INLET)(STANDARD)
	206-1544 AB		GUIDE-VALVE (0.25-MM OS, INLET)
	206-1545 AB		GUIDE-VALVE (0.508-MM OS, INLET)
10.	255-0897 C	[2]	GUIDE-VALVE (EXHAUST)(STANDARD)
	255-1261 AB		GUIDE-VALVE (0.25-MM OS, EXHAUST)
	255-1262 AB		GUIDE-VALVE (0.508-MM OS, EXHAUST)
	A		NOT PART OF THIS GROUP
	B		USE AS REQUIRED
	C		CHANGE FROM PREVIOUS TYPE
	Y		SEPARATE ILLUSTRATION

#SEBP21850127

247-4573: CYLINDER HEAD GP

CYLINDER HEAD GP

247-4573 CYLINDER HEAD GP
PART OF 248-5031 CYLINDER HEAD GP
Type 3

i02250919 SEBP2185

For full view, you need register

Parts for your G3516 GAS ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	2A-4429	[8]	LOCK-RETAINER
2.	7N-1903	[4]	SPRING-VALVE INNER
3.	7N-1904	[4]	SPRING-VALVE OUTER
4.	191-6766	[2]	GUIDE-VALVE (INLET)(STANDARD)
	206-1544 AB		GUIDE-VALVE (0.25-MM OS, INLET)
	206-1545 AB		GUIDE-VALVE (0.508-MM OS, INLET)
5.	197-6999	[4]	ROTOCOIL AS
6.	206-1560 CY	[1]	CYLINDER HEAD GP
7.	468-8824	[2]	VALVE-INLET
8.	228-9673	[4]	SEAL
9.	255-0897	[2]	GUIDE-VALVE (EXHAUST)(STANDARD)
	255-1261 AB		GUIDE-VALVE (0.25-MM OS, EXHAUST)
	255-1262 AB		GUIDE-VALVE (0.508-MM OS, EXHAUST)
10.	500-8528	[2]	VALVE-EXHAUST (OUTLET)
11.	7N-1902	[2]	DOWEL
	A		NOT PART OF THIS GROUP
	B		USE AS REQUIRED
	C		CHANGE FROM PREVIOUS TYPE
	Y		SEPARATE ILLUSTRATION

#SEBP21850128

248-5030: CYLINDER HEAD GP

CYLINDER HEAD GP

248-5030 CYLINDER HEAD GP
S/N 4EK4102-UP
PART OF 164-5708 CYLINDER HEAD GP
ALSO AN ATTACHMENT

i02127891 SEBP2185

For full view, you need register

Parts for your G3516 GAS ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	5B-0213	[2]	BOLT (3/8-16X2.375-IN)
2.	131-0420	[6]	FASTENER GP-CYLINDER HEAD
			(EACH INCLUDES)
	7N-1961	[1]	BOLT-12 POINT HEAD (3/4-16X8.5-IN)
	187-7738	[1]	WASHER-HARD (21X36.5X3.5-MM THK)
3.	131-0421	[2]	FASTENER GP-CYLINDER HEAD
			(EACH INCLUDES)
	7N-1961	[1]	BOLT-12 POINT HEAD (3/4-16X8.5-IN)
	9Y-0635	[1]	SPACER (19.35X30.18X45-MM THK)
	187-7738	[1]	WASHER-HARD (21X36.5X3.5-MM THK)
4.	420-0652	[4]	SEAL AS-WATER
5.	420-0653	[4]	SEAL AS-WATER
6.	247-4572 Y	[1]	CYLINDER HEAD GP
7.	110-6991	[1]	GASKET-CYLINDER HEAD
8.	5B-7890	[1]	PLUG-PIPE
9.	5M-2894	[2]	WASHER-HARD (10.2X18.5X2.5-MM THK)
	R		REMANUFACTURED PART MAY BE AVAILABLE
	Y		SEPARATE ILLUSTRATION

#SEBP21850129

248-5031: CYLINDER HEAD GP

CYLINDER HEAD GP

248-5031 CYLINDER HEAD GP

i02106270 SEBP2185

For full view, you need register

Parts for your G3516 GAS ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	131-0420	[6]	FASTENER GP-CYLINDER HEAD
			(EACH INCLUDES)
	7N-1961	[1]	BOLT-12 POINT HEAD (3/4-16X8.5-IN)
	187-7738	[1]	WASHER-HARD (21X36.5X3.5-MM THK)
2.	131-0421	[2]	FASTENER GP-CYLINDER HEAD
			(EACH INCLUDES)
	7N-1961	[1]	BOLT-12 POINT HEAD (3/4-16X8.5-IN)
	9Y-0635	[1]	SPACER (19.35X30.18X45-MM THK)
	187-7738	[1]	WASHER-HARD (21X36.5X3.5-MM THK)
3.	5B-7890	[1]	PLUG-PIPE
4.	5M-2894	[2]	WASHER-HARD (10.2X18.5X2.5-MM THK)
5.	247-4573 Y	[1]	CYLINDER HEAD GP
6.	8T-6759	[1]	PLUG-PIPE
7.	5B-0213	[2]	BOLT (3/8-16X2.375-IN)
8.	110-6991	[1]	GASKET-CYLINDER HEAD
9.	420-0652	[4]	SEAL AS-WATER
10.	420-0653	[4]	SEAL AS-WATER
	R		REMANUFACTURED PART MAY BE AVAILABLE
	Y		SEPARATE ILLUSTRATION

Information:

BASIC ENGINE

CYLINDER HEAD GP

Engine News

Engine Valve Stem "Use Again" Specifications
1983/03/16

Valve Damage Can Be Caused By Short Intervals Of Engine Operation In Very Cold Temperatures
1983/10/26

A New Book "Analyzing Diesel And Natural Gas Engine Valve Failures" Is Available
1985/03/01

Checking Or Adjusting Valve Clearances
1986/01/01

Valve Lash Adjustment Interval Is Changed
1986/07/01

New Exhaust Valves Are Used In Caterpillar Remanufactured Cylinder Heads
1990/10/01

Be Sure To Check Inlet Valve Rotocoils After An Engine Overspeed{1109,1105}
1991/03/01

Use Molycoat Paste Lubricant On Cylinder Head Bolts
1993/07/01

New 9U-7511 Spark Plug Seat Cleaner And 9U-7516 Spark Plug Gauge Available{1555,1100}
1994/05/01

New Cylinder Liner, Spacer Plate, Spacer Plate Gasket, And Cylinder Head Gasket Used {1216,1221,1124}
1994/09/01

New Three Piece Water Line Assembly Used Between Cylinder Head And Exhaust Manifold{1380}
1994/11/01

Additional Groove On Valve Stem Helps Identify 20° Valves {1105}
1995/04/01

New Gasket Kits Available{1052,1059,1063,1100,1150,1201,1216,1304,1361,1378,1380}
1996/04/15

Spark Plug Seat Cleaner Recommended For Use On Cylinder Heads{1555}
1997/10/10

Improved Water Seal Reduces The Possibility Of Cylinder Head Joint Water Leaks {1100}
1998/01/20

New Debris Shield Is Added To Cylinder Head Gasket Kits{1124}
1998/04/01

Use The Correct Procedure For Installation Of Cylinder Head Bolts {1100,7553}
1998/07/01

New Valve Lash Adjusting Tool Group Released For All 3500 Engines {0600,1105,1121}
1998/09/01

The New 155-1536 Valve Recession Tool Kit Has Been Released {0701,1105}
1998/11/01

New Valve Seat Inserts For Field Rework {1103}
1998/11/01

Use 155-1536 Valve Recession Tool Kit To Determine Valve Wear{1103}
1999/01/01

Bolts, Washers, And Spacers Grouped Into Fastener Groups In Engine Cylinder Head Groups{1100}
1999/02/01

Be Sure The Cylinder Head Bore For the Unit Injector Is Clean When the Unit Injector Is Replaced {1290}
1999/07/01

Correct Installation Of Valve Lifters On The Camshaft Is Very Important To Prevent Failures
1977/05/25

Tolerance Added To Valve Clearance Specifications
1978/01/18

Use Again Specifications For Valve Springs Are Changed
1978/03/01

Correction to Operation and Maintenance Manual, SEBU6711-04, "G3508, G3512 and G3516 Engines" {1105}
1999/12/01

A New Valve Stem Seal Is Used In The Cylinder Head Groups For All Landfill Applications: New Valve Guides Are Used In All Cylinder Head Groups: Reference Tables Identify Cylinder Head Components For G3500 Series Engines {1104}
2001/01/01

New Valve Guides Are Used {1104}
2001/05/01

New Water Seals Provide Increased Stability At Higher Temperatures {1100, 1124}
2010/10/06

New Cylinder Head Groups and Valve Mechanisms {1100, 1102, 1121, 1123}
2003/12/01

Caterpillar Warranty Claims on Cylinder Head Valves {1105}
2005/10/03

A New Cylinder Head Gasket is Used {1124}
2006/07/24

New Exhaust Valves Are Used in G3500 and G3500B Engines {1105}
2012/10/24

New Exhaust Valves Are Used in Diesel 3500 Commercial Engines {1100, 1105}
2013/12/10

Cat<SUP>®</SUP> Reman Announces the Availability of Remanufactured Cylinder Heads for 3500 and G3500 Engines {1100}
2015/06/26

A New Cylinder Liner Insert Is Now Used On Certain 3500 Engines {1201, 1217}
A New Cylinder Liner Insert Is Now Used On Certain 3500 Engines {1201, 1217}

A New Valve Recession Tool Is Now Available For All G3500 Engines {0374, 0599, 0701, 0703, 1100}
A New Valve Recession Tool Is Now Available For All G3500 Engines {0374, 0599, 0701, 0703, 1100}

Operation and Maintenance Manual

Valve Stem Projection - Measure/Record
G3500 Engines

Special Instruction

Use Of The 1P7451 Valve Guide Honing Group{0673, 1104}
Use Of The 1P7451 Valve Guide Honing Group{0673, 1104}

Installing Heli-Coil Inserts In Caterpillar Cylinder Heads{1117}
Installing Heli-Coil Inserts In Caterpillar Cylinder Heads{1117}

Use Of 6V4805 Valve Seat Insert Puller Group{0703}
Use Of 6V4805 Valve Seat Insert Puller Group{0703}

Repair Of Precombustion Chamber And Direct Injection Adapter Seating Surfaces{1101}
Repair Of Precombustion Chamber And Direct Injection Adapter Seating Surfaces{1101}

Use Of 6V9050 Exhaust Stud Removal Group{1100}
Use Of 6V9050 Exhaust Stud Removal Group{1100}

Determining the Cause of Fuel Dilution of Engine Oil {1101, 1124, 1251, 1280, 1290}
Determining the Cause of Fuel Dilution of Engine Oil {1101, 1124, 1251, 1280, 1290}

Testing for Excessive Cylinder Blowby in 3500 Engines{1000, 1100, 1223}
Testing for Excessive Cylinder Blowby in 3500 Engines{1000, 1100, 1223}

New Cylinder Head and Head Gasket Leak Test Procedure Available for 3500 Engines {1100, 1223}
New Cylinder Head and Head Gasket Leak Test Procedure Available for 3500 Engines {1100, 1223}

Service Letter-NACD

PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REMOVING CERTAIN REMANUFACTURED CYLINDER HEADS FROM DEALER PARTS STOCK
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REMOVING CERTAIN REMANUFACTURED CYLINDER HEADS FROM DEALER PARTS STOCK

PRODUCT SUPPORT PROGRAM FOR REPAIRING A VALVE FAILURE ON CERTAIN G3508B, G3512B, G3516, AND G3516B GAS ENGINES
PRODUCT SUPPORT PROGRAM FOR REPAIRING A VALVE FAILURE ON CERTAIN G3508B, G3512B, G3516, AND G3516B GAS ENGINES

Remove All 8N6862 And 8N6863 Seals From Parts Stock
Remove All 8N6862 And 8N6863 Seals From Parts Stock

Certain 0R3839 And 0R3840 Remanufactured Cylinder Heads Used For G3500 Engines Need To Be Inspected To Determine If A 4P6925 Oil Sleeve Has Been Installed In The Center Cam Follower Bore
Certain 0R3839 And 0R3840 Remanufactured Cylinder Heads Used For G3500 Engines Need To Be Inspected To Determine If A 4P6925 Oil Sleeve Has Been Installed In The Center Cam Follower Bore

Product Support Program For Installing A New Riser Tube Flange To Cylinder Head Gasket On Certain G3508, G3512, And G3516 Engines
Product Support Program For Installing A New Riser Tube Flange To Cylinder Head Gasket On Certain G3508, G3512, And G3516 Engines

Product Support Program For Inspecting And Replacing Cylinder Heads On Certain 3508, 3512, 3516, G3516 Engines And 777D Trucks
Product Support Program For Inspecting And Replacing Cylinder Heads On Certain 3508, 3512, 3516, G3516 Engines And 777D Trucks

Service Letter-Australia

Remove All 8N6862 And 8N6863 Seals From Parts Stock
Remove All 8N6862 And 8N6863 Seals From Parts Stock

Service Letter-CFEL

Remove All 8N6862 And 8N6863 Seals From Parts Stock
Remove All 8N6862 And 8N6863 Seals From Parts Stock

Service Letter-CSARL

Remove All 8N6862 And 8N6863 Seals From Parts Stock
Remove All 8N6862 And 8N6863 Seals From Parts Stock

Service Letter-Americas

Remove All 8N6862 And 8N6863 Seals From Parts Stock
Remove All 8N6862 And 8N6863 Seals From Parts Stock

Service Letter-Brazil

Remove All 8N6862 And 8N6863 Seals From Parts Stock
Remove All 8N6862 And 8N6863 Seals From Parts Stock

Service Letter-Truck/Ag/Marine

Remove All 8N6862 And 8N6863 Seals From Parts Stock
Remove All 8N6862 And 8N6863 Seals From Parts Stock

Technical Information Bulletin

Lubricant For Gas Engines
Lubricant For Gas Engines

Hazardous Materials In Engine Combustion Chamber Deposits
Hazardous Materials In Engine Combustion Chamber Deposits

Machining Premachined Valve Seat Inserts
Machining Premachined Valve Seat Inserts

Broken Bolt Survey for all 3500 Engines{1100, 7553}
Broken Bolt Survey for all 3500 Engines{1100, 7553}

Incorrect Substitution of the 12 Point Cylinder Head Bolt on all G3500 and 3500 Engines {1100}
Incorrect Substitution of the 12 Point Cylinder Head Bolt on all G3500 and 3500 Engines {1100}

Specifications

Cylinder Head
G3500 Engines

Cylinder Head Valves
G3500 Engines

Cylinder Head
G3500 Engines

Cylinder Head Valves
G3500 Engines

Tool Operating Manual

421-1011 Valve Recession Tool Group used on G3500 C, E, & H Engines{0374, 0599, 0701, 0703, 1100}
421-1011 Valve Recession Tool Group used on G3500 C, E, & H Engines{0374, 0599, 0701, 0703, 1100}

{0374, 0599, 0629, 0632, 0700, 0701, 1100, 1101}
{0374, 0599, 0629, 0632, 0700, 0701, 1100, 1101}

M0088789: 550-9152 Gage Ring Assembly {0374, 0599, 0700, 0701, 0759, 1100, 1105}
M0088789: 550-9152 Gage Ring Assembly {0374, 0599, 0700, 0701, 0759, 1100, 1105}

Service Letter-China

Remove All 8N6862 And 8N6863 Seals From Parts Stock
Remove All 8N6862 And 8N6863 Seals From Parts Stock

Service Letter-Asia

Remove All 8N6862 And 8N6863 Seals From Parts Stock
Remove All 8N6862 And 8N6863 Seals From Parts Stock

Systems Operation

Valve System Components
G3500 Engines

Cylinder Block, Liners and Heads
G3500 Engines

Reuse And Salvage Guidelines

Engine Valve Failure Modes{1100, 1105}
Engine Valve Failure Modes{1100, 1105}

Reuse and Salvage for Cylinder Head Assemblies {1100, 1101, 1103, 1104, 1105, 1106, 1108, 1109, 1115, 1117, 1121, 1124, 1125}
Reuse and Salvage for Cylinder Head Assemblies {1100, 1101, 1103, 1104, 1105, 1106, 1108, 1109, 1115, 1117, 1121, 1124, 1125}

Reuse & Salvage for Valvetrain Components {1102, 1108, 1109, 1121, 1123}
Reuse & Salvage for Valvetrain Components {1102, 1108, 1109, 1121, 1123}

Using the 9U-5383 Vacuum Tester {0774, 0781, 1000, 1100}
Using the 9U-5383 Vacuum Tester {0774, 0781, 1000, 1100}

Applied Failure Analysis

Engine Valve Failure Modes{1100, 1105}
Engine Valve Failure Modes{1100, 1105}

Information Release Memo

APPEARANCE CHANGE ON REMAN SHORT BLOCKS
APPEARANCE CHANGE ON REMAN SHORT BLOCKS

Service Letter-APD

Remove All 8N6862 And 8N6863 Seals From Parts Stock
Remove All 8N6862 And 8N6863 Seals From Parts Stock

Testing and Adjusting

Valve Lash and Valve Bridge Adjustment
G3500 Engines

Disassembly and Assembly

Cylinder Head - Remove
G3500 Engines

Cylinder Head - Disassemble
G3500 Engines

Cylinder Head - Assemble
G3500 Engines

Cylinder Head - Install
G3500 Engines

Service Magazine

Vacuum Tester Checks For Leaks Between Valve Face and Seat{0651,1103,1105}
1982/09/06

New 6V7059 Micrometer Measures Liner Top Flange And Valve Lip {0653,1216,1105}
1982/11/29

Engine Valve Stem "Use Again" Specifications{0653,1105}
1983/02/28

Valve Damage Can Be Caused By Short Intervals Of Engine Operation In Very Cold Temperatures{1105,1208}
1983/10/17

Valve Lash Adjustment Not A Warranty Item {1102,1105}
1985/01/14

Checking Or Adjusting Valve Clearances{1105,1208,1123}
1986/01/13

Determining The Cause Of Glow Plug Tip Failures{1053,1105,1412}
1986/06/02

Valve Lash Adjustment Interval Is Changed {1105}
1986/07/07

Correct Installation Of Valve Lifters On The Camshaft Is Very Important To Prevent Failures{1209}
1977/05/16

Tools Now Available To Ream And/Or Hone 0.500" (12.70 mm) Diameter Valve Guides{0663}
1977/08/22

Tolerance Added To Valve Clearance Specifications{1105,0374}
1978/01/16

Valve Damage Can Be Caused By Short Intervals Of Engine Operation In Very Cold Temperatures{1105,1208}
1978/01/30

Use Again Specifications For Valve Springs Are Changed{1108}
1978/03/06

A New Method To Clean And Polish Engine Valve Stems{0674,1105}
1979/05/28

Why Engines Are Damaged By Fuel Sulfur{1104,1216,1280,1318,1215}
1979/08/27

Fuel Sulfur-Your Diesel's Silent Enemy{0375,1280}
1979/12/17

New Exhaust Valves Are Used In Caterpillar Remanufactured Cylinder Heads{1105,1101}
1990/10/08

New Valve Cover Seals Are Used For Mechanical Unit Injector (MUI) And Electronic Unit Injector (EUI) Engines{1107}
1996/09/30

Quickly And Accurately Set Valve Lash{1105,0766}
1997/01/13

Use 155-1536 Valve Recession Tool Kit To Determine Valve Wear {1103}
1998/11/23

Caterpillar Parts SIS Catalog G3516 :

206-4453 CYLINDER HEAD GP

206-1562 CYLINDER HEAD GP

206-1561 CYLINDER HEAD GP

206-1560 CYLINDER HEAD GP

206-1558 CYLINDER HEAD GP

206-1556 CYLINDER HEAD GP

206-4455 CYLINDER HEAD GP

206-4456 CYLINDER HEAD GP

247-4572 CYLINDER HEAD GP

247-4573 CYLINDER HEAD GP

248-5030 CYLINDER HEAD GP

Truck sale:

59,000 USD

Caterpillar G3516, Construction
- Stationary Generator Sets
MACALLISTER MACHINERY CO., INC

225,000

Caterpillar G3516, Construction
- Stationary Generator Sets
MACALLISTER MACHINERY CO., INC

206,200

Caterpillar G3516EP, Construction
- Stationary Generator Sets
FOLEY EQUIPMENT COMPANY

250,000

Caterpillar G3516EP, Construction
- Stationary Generator Sets
FOLEY EQUIPMENT COMPANY

224,900

Caterpillar G3516IN, Construction
- Stationary Generator Sets
FOLEY EQUIPMENT COMPANY