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166-8367 WIRING GP-ELECTRIC STARTING -STARTING MOTOR AN ATTACHMENT G3516 GAS ENGINE


ELECTRICAL AND STARTING SYSTEM
STARTING MOTOR GP
WIRING GP

GAS ENGINE G3516 GAS ENGINE 4EK
 G3516 Engine Electronic Ignition System 4EK00001-UP SEBP2185 G3516 4EK   (1992)

ELECTRICAL AND STARTING SYSTEM

STARTING MOTOR GP
STRAINER GP-AIR LINES
146-5215 STRAINER GP-AIR LINES
VALVE GP-PRESSURE REDUCING
1L-2073 VALVE GP-PRESSURE REDUCING
166-8367 WIRING GP-ELECTRIC STARTING
 

#SEBP21851590
 

166-8367: WIRING GP-ELECTRIC STARTING

166-8367 WIRING GP-ELECTRIC STARTING -STARTING MOTOR
AN ATTACHMENT
i01371730 SEBP2185
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Parts for your G3516 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  166-8371 Y [1] HARNESS AS-WIRING (ENGINE STARTING)  
  170-5399 Y [1] STRIP GP-TERMINAL (DC)  
  169-5384 Y [1] SWITCH GP-REMOTE (STARTING)  
   
  4F-7957 [2] BOLT (1/4-20X0.875-IN)  
  4P-8134 [2] CLIP (LADDER)  
  156-6175 [3] CLIP (LADDER)  
  2D-0388 [1] GROMMET (25.4-MM ID)  
  9X-6772 [5] STRAP-CABLE  
  5P-0537 [2] WASHER-HARD (7.2X14.5X2-MM THK)  
  Y   SEPARATE ILLUSTRATION
 

#SEBP21851591
 

251-9473: WIRING GP-ELECTRONIC CONTROL

251-9473 WIRING GP-ELECTRONIC CONTROL -AIR FUEL RATIO CONTROL
CSA
AN ATTACHMENT
i02486528 SEBP2185
2519473 WIRING GP-ELECTRONIC CONTROL Parts scheme
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Parts for your G3516 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 5L-3773 [2] GASKET-EXHAUST ELBOW  
2. 9X-6772 [2] STRAP-CABLE  
3. 9Y-6027 [1] FUSE-CERAMIC (10-AMPERE)  
4. 105-7543 [1] BLOCK-FUSE  
5. 112-3225 [1] BRACKET  
6. 141-2494 [1] SENSOR GP-OXYGEN  
7. 179-1509 [1] COVER  
8. 190-6470 [1] BUFFER GP-SENSOR (OXYGEN)  
9. 200-6984 [1] ADAPTER AS  
  3E-2331 M [1] PLUG (M18X1.5-THD)  
  5M-6214 [3] PLUG (1/8-27 PTF)  
  9Y-6792 [1] GASKET-SPARK PLUG  
10. 273-3121 [1] HARNESS AS-WIRING (AIR FUEL RATIO CONTROL)  
  109-3038 [2] END-WIRE (16-GA)  
11. 0S-0509 [2] BOLT (3/8-16X0.75-IN)  
12. 0S-1588 [4] BOLT (3/8-16X1.25-IN)  
13. 0L-2070 [8] BOLT (3/8-16X2.25-IN)  
14. 4P-8134 [2] CLIP (LADDER)  
15. 5M-2894 [16] WASHER-HARD (10.2X18.5X2.5-MM THK)  
16. 8T-6765 [1] PLUG-PIPE (1/4-18-THD)  
17. 9S-8752 [2] NUT-FULL (3/8-16-THD)  
18. 9X-6772 B [3] STRAP-CABLE  
  B   USE AS REQUIRED
  M   METRIC PART
 

#SEBP21851592
 

104-3174: WIRING GP-ENGINE

104-3174 WIRING GP-ENGINE
S/N 4EK1-5152
PART OF 104-4221 CONTROL GP-ENGINE ELECTRONIC
i00472664 SEBP2185
1043174 WIRING GP-ENGINE Parts scheme 1043174 WIRING GP-ENGINE Parts scheme
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Parts for your G3516 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 104-5597 Y [1] WIRING GP-INSTR & IGNITION  
2. 9X-6772 [56] STRAP-CABLE  
3. 4P-7581 [27] CLIP (LADDER)  
3A. 4P-7581 B [7] CLIP (LADDER)  
4. 4P-8134 [16] CLIP (LADDER)  
5. 5M-2894 [22] WASHER-HARD (10.2X18.5X2.5-MM THK)  
6. 101-8925 Y [1] MOUNTING GP-INSTRUMENT PANEL  
7. 4P-7428 [1] CLIP (LADDER)  
8. 5P-8245 [5] WASHER-HARD (13.5X25.5X3-MM THK)  
9. 0S-1621 [1] BOLT (1/2-13X1-IN)  
10. 0S-0509 [1] BOLT (3/8-16X0.75-IN)  
11. 4P-7429 [3] CLIP (LADDER)  
13. 6H-1717 [2] BOLT (1/2-13X1.125-IN)  
15. 1F-7958 [2] NUT-FULL (1/2-13-THD)  
  B   USE AS REQUIRED
  Y   SEPARATE ILLUSTRATION
 

#SEBP21851593
 

120-9715: WIRING GP-ENGINE

120-9715 WIRING GP-ENGINE -FUEL RATIO CONTROL
AN ATTACHMENT
i00525762 SEBP2185
1209715 WIRING GP-ENGINE Parts scheme
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Parts for your G3516 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 037-7692 [1] NUT (2-11 1/2NPS)  
2. 108-1702 [18] TERMINAL (SINGLE)  
3. 116-5137 [1] SPACER (TERMINAL)  
4. 116-5142 [5] TERMINAL (DOUBLE)  
5. 116-5193 [1] COVER-END  
6. 120-9714 [1] KIT-MARKER  
7. 123-4873 [1] BUSHING  
8. 123-4875 [1] BUSHING  
9. 123-5222 [1] PLATE  
 

#SEBP21851594
 

126-5669: WIRING GP-ENGINE

126-5669 WIRING GP-ENGINE
S/N 4EK737-2499
PART OF 126-5668 CONTROL GP-ENGINE ELECTRONIC
i00514768 SEBP2185
1265669 WIRING GP-ENGINE Parts scheme
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Parts for your G3516 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 9X-6772 [38] STRAP-CABLE  
2. 4P-7581 [6] CLIP (LADDER)  
3. 4P-8134 [25] CLIP (LADDER)  
4. 4P-7428 [2] CLIP (LADDER)  
5. 126-2264 [1] HARNESS AS-WIRING  
 

#SEBP21851595
 

127-4856: WIRING GP-ENGINE

127-4856 WIRING GP-ENGINE
S/N 4EK737-UP
PART OF 126-5671 PYROMETER GP
i00517060 SEBP2185
1274856 WIRING GP-ENGINE Parts scheme
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Parts for your G3516 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 3S-2093 [16] STRAP-CABLE  
2. 4P-7581 [16] CLIP (LADDER)  
 

#SEBP21851596
 

129-5684: WIRING GP-ENGINE

129-5684 WIRING GP-ENGINE -EIS
AN ATTACHMENT
i00496502 SEBP2185
1295684 WIRING GP-ENGINE Parts scheme
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Parts for your G3516 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
2. 3E-0356 [1] BLOCK-TERMINAL  
3. 5N-9072 [1] CLIP  
4. 5N-9117 [1] ADAPTER  
5. 9X-9616 [1] COVER-END  
6. 9X-9675 [2] BRACKET-END  
7. 036-8642 [1] RESISTOR  
8. 104-3651 [1] LOCKNUT (1-11-1/2 NPT THD)  
9. 114-1143 [1] CIRCUIT BREAKER AS (16-AMPERE)  
10. 115-1322 [2] TERMINAL (DOUBLE)  
11. 115-2538 [1] COVER-END  
12. 115-2542 [1] PLUG  
13. 116-5140 [15] TERMINAL  
14. 129-5683 [1] KIT-MARKER  
 

#SEBP21851597
 

131-3875: WIRING GP-ENGINE

131-3875 WIRING GP-ENGINE
PART OF 133-3695 CONVERSION AR-ENGINE
AN ATTACHMENT
i00509306 SEBP2185
1313875 WIRING GP-ENGINE Parts scheme
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Parts for your G3516 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 9X-6772 [40] STRAP-CABLE  
2. 4P-7581 [8] CLIP (LADDER)  
3. 4P-8134 [25] CLIP (LADDER)  
4. 130-7061 [1] HARNESS AS-WIRING  
  5P-6009 D TUBE-HEAT SHRINK (9.52-MM DIA)(0.5-M)  
  6I-0755 [2] PLUG AS-CONNECTOR (3-PIN)  
  8T-5346 E TUBE-HEAT SHRINK (19.1-MM DIA)(10-CM)  
  186-3735 [3] PIN-CONNECTOR (16-GA TO 18-GA)  
  186-3736 [2] SOCKET-CONNECTOR (16-GA TO 18-GA)  
  8T-8731 [1] PLUG-CONNECTOR (3-PIN)  
  8T-8732 [1] RECEPTACLE-CONNECTOR (3-PIN)  
  9X-3467 [1] CAP-PLUG  
  126-9424 E TUBE-HEAT SHRINK (3.2-MM DIA)(44-CM)  
5. 130-7064 [1] HARNESS AS-SENSOR (MANIFOLD AIR PRESSURE)  
  5P-6009 D TUBE-HEAT SHRINK (9.52-MM DIA)(0.5-M)  
  8T-6342 E TUBE-HEAT SHRINK (3.2-MM DIA)(3-CM)  
  186-3735 [3] PIN-CONNECTOR (16-GA TO 18-GA)  
  8T-8732 [1] RECEPTACLE-CONNECTOR (3-PIN)  
  126-9424 E TUBE-HEAT SHRINK (3.2-MM DIA)(44-CM)  
  131-4885 [1] PLUG AS-CONNECTOR  
6. 4P-7428 [1] CLIP (LADDER)  
  D   ORDER BY THE METER
  E   ORDER BY THE CENTIMETER
 

#SEBP21851598
 

133-2937: WIRING GP-ENGINE

133-2937 WIRING GP-ENGINE
Type 1
AN ATTACHMENT
i00500758 SEBP2185
1332937 WIRING GP-ENGINE Parts scheme
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Parts for your G3516 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 4P-8134 [5] CLIP (LADDER)  
2. 9X-6772 [7] STRAP-CABLE  
3. 4P-7581 [2] CLIP (LADDER)  
4. 131-9321 [1] HARNESS AS-WIRING (AIR FUEL RATIO CONTROL)  
  8T-9605 [1] PLUG AS-CONNECTOR (6-PIN)  
  130-6793 [1] RECEPTACLE AS  
5. 131-9322 Y [1] HARNESS AS-SOLENOID (FUEL SHUTOFF)  
  Y   SEPARATE ILLUSTRATION
 

#SEBP21851599
 

133-2937: WIRING GP-ENGINE

133-2937 WIRING GP-ENGINE
Type 2
AN ATTACHMENT
i01540741 SEBP2185
1332937 WIRING GP-ENGINE Parts scheme
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Parts for your G3516 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 4P-8134 [5] CLIP (LADDER)  
2. 9X-6772 [7] STRAP-CABLE  
3. 4P-7581 [2] CLIP (LADDER)  
4. 208-3646 C [1] HARNESS AS-WIRING (AIR FUEL RATIO CONTROL)  
  8T-9605 [1] PLUG AS-CONNECTOR (6-PIN)  
5. 131-9322 Y [1] HARNESS AS-SOLENOID (FUEL SHUTOFF)  
  C   CHANGE FROM PREVIOUS TYPE
  Y   SEPARATE ILLUSTRATION
 

Information:

General Service Information
Introduction
DELCO REMY CRANKING MOTORS 30-MT, 35-MT, 40-MT, 50-MT SERIES
Delco Remy
DELCO REMY CRANKING MOTORS 30-MT, 35-MT, 40-MT, 50-MT SERIES
Engine News
12-Volt Starter Solenoid Available For 7T2265 And 7T2266 Starting Motors
1987/02/01
Modification To Prevent Starter From Remaining Engaged With Flywheel After Engine Starts
1987/03/01
Testing The Starter On The Engine
1987/05/01
Remanufactured Heavy-Duty Starters And High-Amp Alternators
1987/06/01
Be Sure Battery Cable To Starter Connection Has Correct Torque
1988/03/01
Magnetic Switches (Starter Relays) Improved
1988/03/01
New Continuous Prelube Pump And Lines Groups Available {1319}
1995/03/01
New Starting Motors Used {1453}
2002/05/01
Improved Remanufactured Electric Starting Motors are Now Available {1453}
2003/11/01
New Starter Lines Group and Prelube Pump Group Are Used {1319, 1451}
2008/11/10
A New Prelube Solenoid Valve is Used in Certain G3500 Petroleum Engines {1462, 5479}
2013/06/11
Operation and Maintenance Manual
Air Tank Moisture and Sediment - Drain
G3500 Engines
Air Starting Motor Lubricator Bowl - Clean
G3500 Engines
Air Starting Motor Lubricator Oil Level - Check
G3500 Engines
Cold Weather Starting
G3500 Engines
Starting the Engine
G3500 Engines
Starting Motor - Inspect
G3500 Engines
Special Instruction
Installation of Electric Starting Motors{1453}
Installation of Electric Starting Motors{1453}
Caterpillar PRELUB<SUP>&reg;</SUP> Diagnostics{1469}
Caterpillar PRELUB® Diagnostics{1469}
Solenoid (Starting Motor) &minus; Replace{1467}
Solenoid (Starting Motor) − Replace{1467}
Installation of New Shift Lever Assembly for All Starter Motors {1453}
Installation of New Shift Lever Assembly for All Starter Motors {1453}
Procedure to Install the Insulator on to Series Starters on All Engines {1453}
Procedure to Install the Insulator on to Series Starters on All Engines {1453}
Installation of Repair Kit-Solenoid Plunger Assembly on All Engines {1453}
Installation of Repair Kit-Solenoid Plunger Assembly on All Engines {1453}
Procedure to Install Terminal Kit on All Engines {1453}
Procedure to Install Terminal Kit on All Engines {1453}
Procedure to Install Brush Holder Assembly in All Engines {1453}
Procedure to Install Brush Holder Assembly in All Engines {1453}
Procedure to Replace Armature of Starter Motor On All Cat<SUP>&reg;</SUP> Products {1408, 1450, 1453}
Procedure to Replace Armature of Starter Motor On All Cat® Products {1408, 1450, 1453}
Procedure to Replace Commutator End (CE) Housing of Starter Motor On All Cat<SUP>&reg;</SUP> Products {1408, 1450, 1453}
Procedure to Replace Commutator End (CE) Housing of Starter Motor On All Cat® Products {1408, 1450, 1453}
Procedure to Replace Drive Assembly of Starter Motor On All Cat<SUP>&reg;</SUP> Products {1453}
Procedure to Replace Drive Assembly of Starter Motor On All Cat® Products {1453}
Specifications
Electric Starting Motor
G3500 Engines
Air Starting Motor
G3500 Engines
Air Starting Motor Pressure Regulating Valve
G3500 Engines
Starting Motor
37-MT, 41-MT, and 42-MT Series Starting Motors
Air Starting Motor
G3500 Engines
Air Control Valve
G3500 Engines
Starting Motor
Starting Motor - Delco 50-MT
Air Starting Motor
G3500 Engines
Electric Starting Motor
G3500 Engines
Systems Operation
Air Starting System
G3500 Engines
General Information
37-MT, 41-MT, and 42-MT Series Starting Motors
Component Description
37-MT, 41-MT, and 42-MT Series Starting Motors
Normal Operation
37-MT, 41-MT, and 42-MT Series Starting Motors
Starting System
G3500 Engines
Air Starting System - Starting with an Air Prelube Pump
G3500 Engines
Component Description
Starting Motor - Delco 50-MT
General Information
Starting Motor - Delco 50-MT
Normal Operation
Starting Motor - Delco 50-MT
Testing and Adjusting
No Load - Test
37-MT, 41-MT, and 42-MT Series Starting Motors
Pressure Regulating Valve
G3500 Engines
Brush and Brush Holder - Check
37-MT, 41-MT, and 42-MT Series Starting Motors
Pinion Clearance - Adjust
37-MT, 41-MT, and 42-MT Series Starting Motors
Starting Motor Solenoid - Test
37-MT, 41-MT, and 42-MT Series Starting Motors
Starting Motor Magnetic Switch - Test - for Engine with EIS
EMCPII+ for Gas Engines
Electric Starting Motor - Test
G3500 Engines
Starting Motor Solenoid - Test
Starting Motor - Delco 50-MT
Field Winding - Test
Starting Motor - Delco 50-MT
Armature - Test
Starting Motor - Delco 50-MT
Brush and Brush Holder - Check
Starting Motor - Delco 50-MT
Pinion Drive - Check
Starting Motor - Delco 50-MT
No Load - Test
Starting Motor - Delco 50-MT
Pinion Clearance - Adjust
Starting Motor - Delco 50-MT
Starting Motor Magnetic Switch - Test
G3412C, G3508, G3512 and G3516 Engines Status Control Module
Troubleshooting
Engine Does Not Crank with Starting Motor On and Pinion Engaging Ring Gear
37-MT, 41-MT, and 42-MT Series Starting Motors
Starting Motor Does Not Turn or Turns Slowly
37-MT, 41-MT, and 42-MT Series Starting Motors
General Information
37-MT, 41-MT, and 42-MT Series Starting Motors
Starting Motor Remains Engaged
EMCPII+ for Gas Engines
Air Starting Motor - Malfunction
G3500 Engines
General Information
Starting Motor - Delco 50-MT
Pinion Does Not Engage Ring Gear
Starting Motor - Delco 50-MT
Engine Does Not Crank with Starting Motor On and Pinion Engaging Ring Gear
Starting Motor - Delco 50-MT
Starting Motor Continues to Operate after Start Switch Has Been Released
Starting Motor - Delco 50-MT
Pinion Continues to Engage after Engine Starts
Starting Motor - Delco 50-MT
Starting Motor Does Not Turn or Turns Slowly
Starting Motor - Delco 50-MT
Disassembly and Assembly
Electric Starting Motor - Remove and Install
G3500 Engines
Air Starting Motor - Remove
G3500 Engines
Air Starting Motor - Install
G3500 Engines
Air Starting Motor - Assemble
G3500 Engines
Starting Motor - Disassemble - 37-MT and 41-MT
37-MT, 41-MT, and 42-MT Series Starting Motors
General Information
37-MT, 41-MT, and 42-MT Series Starting Motors
Starting Motor - Assemble - 37-MT and 41-MT
37-MT, 41-MT, and 42-MT Series Starting Motors
Starting Motor - Disassemble - 42-MT
37-MT, 41-MT, and 42-MT Series Starting Motors
Starting Motor - Assemble - 42-MT
37-MT, 41-MT, and 42-MT Series Starting Motors
Air Starting Motor - Assemble
G3500 Engines
General Information
Starting Motor - Delco 50-MT
Starting Motor - Disassemble
Starting Motor - Delco 50-MT
Starting Motor - Assemble
Starting Motor - Delco 50-MT
Service Magazine
Replacement Of Brush Holder Pins In Delco-Remy Electric Starting Motors{1453}
1982/06/28
Adjust Bosch Solenoid If Replaced Or Reinstalled{1407,1453}
1986/11/10
12-Volt Starter Solenoid Available For 7T2265 And 7T2266 Starting Motors{1407}
1987/02/16
Modification To Prevent Starter From Remaining Engaged With Flywheel After Engine Starts{1400,1450}
1987/03/16
Testing The Starter On The Engine{1401,1450}
1987/05/04
Remanufactured Heavy-Duty Starters And High-Amp Alternators{1405,1453}
1987/05/25
Be Sure Battery Cable-To-Starter Connection Has Correct Torque{1453}
1988/03/14
Magnetic Switches (Starter Relays) Improved{1450}
1988/03/14
Two Plug Assemblies (Booster Cables) Are Available To Start Machines{1401,1453}
1979/11/05
Limitations On Engine Cranking Time{1453,1401}
1989/03/27
Causes And Effects Of Low Battery Voltage On Electric Starters{1401,1453,1467}
1989/04/24

Caterpillar Parts SIS Catalog G3516 :

WIRING GP-EIS
319-1737 WIRING GP-EIS
WIRING GP-EIS
294-5037 WIRING GP-EIS
WIRING GP-EIS
175-7731 WIRING GP-EIS
WIRING GP-EIS
154-3856 WIRING GP-EIS
WIRING GP-EIS
113-3380 WIRING GP-EIS
WIRING GP-EIS
113-3380 WIRING GP-EIS
WIRING GP-EIS
113-3380 WIRING GP-EIS
207-3814 WIRE AS
WIRING GP-ELECTRONIC CONTROL
251-9473 WIRING GP-ELECTRONIC CONTROL
WIRING GP-ENGINE
104-3174 WIRING GP-ENGINE
WIRING GP-ENGINE
120-9715 WIRING GP-ENGINE
WIRING GP-ENGINE
126-5669 WIRING GP-ENGINE
WIRING GP-ENGINE
127-4856 WIRING GP-ENGINE
WIRING GP-ENGINE
129-5684 WIRING GP-ENGINE
WIRING GP-ENGINE
131-3875 WIRING GP-ENGINE
WIRING GP-ENGINE
133-2937 WIRING GP-ENGINE

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