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7E4207 CYLINDER HEAD AS*R ENGINE S/N 4TF5805-12476,15770-15858 FIELD REPLACEMENT FOR 7E4205 AS SHOWN IN 7E4204-PAGE 12,12.02 320 L


BASIC ENGINE
CYLINDER HEAD GP
VALVE MECHANISM GP

EXCAVATOR 320 L EXCAVATOR 3XK
 320, 320 L, 320 N AND 320 S EXCAVATORS 3XK00822-UP (MACHINE) POWERED BY 3116 ENGINE SEBP2199 320 L 3XK   (2019)

BASIC ENGINE

CYLINDER HEAD GP
CYLINDER HEAD GP
7E-4204 CYLINDER HEAD GP
CYLINDER HEAD GP
7E-4204 CYLINDER HEAD GP
CYLINDER HEAD AS
7E-4207 CYLINDER HEAD AS
CYLINDER HEAD AS
4P-5125 CYLINDER HEAD AS
CYLINDER HEAD AS
107-7592 CYLINDER HEAD AS
CYLINDER HEAD GP
7E-4204 CYLINDER HEAD GP
 

#SEBP21990030
 

7E-4207: CYLINDER HEAD AS

7E4207 CYLINDER HEAD AS*R
ENGINE S/N 4TF5805-12476,15770-15858
FIELD REPLACEMENT FOR 7E4205 AS SHOWN IN 7E4204-PAGE 12,12.02
c512821 SEBP2199
7E4207 CYLINDER HEAD AS Parts scheme
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Parts for your 320 L EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 9Y-8848 [12] GUIDE-VALVE  
2. 1W-2713 [6] INSERT-VALVE SEAT  
3. 7W-8065 [6] INSERT-SEAT  
4. 7W-5749 [6] SLEEVE  
5. 8M-5860 [6] PLUG-CUP  
6. 9S-8003 [3] PLUG-O-RING  
7. 1J-9671 [3] SEAL-O-RING  
8. 2M-6471 [2] PLUG-CUP  
9. 9Y-8847 [12] SEAL  
 

#SEBP21990031
 

4P-5125: CYLINDER HEAD AS

4P5125 CYLINDER HEAD AS
ENGINE S/N 4TF12477-15769,15859-17351
PART OF 7E4204 CYLINDER HEAD
FIELD REPLACEMENT ORDER 1077592-PAGE 12.06
c565359 SEBP2199
4P5125 CYLINDER HEAD AS Parts scheme
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Parts for your 320 L EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 8M-5860 [6] PLUG-CUP  
2. 1W-2713 [6] INSERT-VALVE SEAT  
3. 7W-8065 [6] INSERT-SEAT  
4. 7W-5749 [6] SLEEVE  
 

#SEBP21990032
 

107-7592: CYLINDER HEAD AS

1077592 CYLINDER HEAD AS*R
ENGINE S/N 4TF12477-15769,15859-17351
FIELD REPLACEMENT FOR 4P5125-PAGE 12.05
c565358 SEBP2199
1077592 CYLINDER HEAD AS Parts scheme
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Parts for your 320 L EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 4P-5125 Y [1] CYLINDER HEAD AS  
2. 9Y-8848 [12] GUIDE-VALVE  
3. 9S-8003 [3] PLUG-O-RING  
4. 1J-9671 [3] SEAL-O-RING  
5. 2M-6471 [2] PLUG-CUP  
6. 4P-7750 [12] SEAL-V STEM  
  Y   SEPARATE ILLUSTRATION
 

#SEBP21990033
 

7E-4204: CYLINDER HEAD GP

7E4204 CYLINDER HEAD GP*R
ENGINE S/N 4TF17352-UP
PART OF 7E4203 CYLINDER HEAD
FIELD REPLACEMENT OF 1013253 ORDER 1154158-PAGE 12.08
c629328 SEBP2199
7E4204 CYLINDER HEAD GP Parts scheme
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Parts for your 320 L EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 1W-2715 [24] LOCK-RETAINER  
2. 9Y-8848 [12] GUIDE-VALVE  
3. 119-3036 [12] SEAL-VALVE STEM  
4. 7C-4273 [12] SPRING-VALVE  
5. 7E-7779 [12] RETAINER-SPRING  
6. 7W-8064 [6] VALVE-INLET  
7. 105-1779 [6] VALVE-EXHAUST  
8. 101-3253 C [1] CYLINDER HEAD AS  
9. 1W-2713 [6] INSERT-VALVE SEAT  
10. 7W-8065 [6] INSERT-SEAT  
11. 8M-5860 [6] PLUG-CUP  
12. 119-3061 [6] SLEEVE  
  C   CHANGE FROM PREVIOUS TYPE
 

#SEBP21990034
 

115-4158: CYLINDER HEAD AS

1154158 CYLINDER HEAD AS*R
ENGINE S/N 4TF17352-UP
FIELD REPLACEMENT FOR 1013253 AS SHOWN IN 7E4204-PAGE 12.07
c596549 SEBP2199
1154158 CYLINDER HEAD AS Parts scheme
  For full view, you need register

Parts for your 320 L EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 101-3253 [1] CYLINDER HEAD AS  
2. 1W-2713 [6] INSERT-VALVE SEAT  
3. 7W-8065 [6] INSERT-SEAT  
4. 8M-5860 [6] PLUG-CUP  
5. 101-3254 [6] SLEEVE  
6. 9Y-8848 [12] GUIDE-VALVE  
7. 9S-8003 [3] PLUG-O-RING  
8. 1J-9671 [3] SEAL-O-RING (10.52MM ID)  
9. 2M-6471 [2] PLUG-CUP  
10. 4P-7750 [12] SEAL-VALVE STEM  
 

#SEBP21990035
 

4P-8264: CYLINDER HEAD GP

4P8264 CYLINDER HEAD GP
ENGINE S/N 3XK822-UP
4P8263-PAGE 12.10
c722308 SEBP2199
4P8264 CYLINDER HEAD GP Parts scheme
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Parts for your 320 L EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 1J-9671 [3] SEAL-O-RING (10.52MM ID)  
2. 4P-8263 RY [1] CYLINDER HEAD GP  
3. 8T-3282 [14] WASHER-HARD (3.5MM THK)  
  127-4836 M [14] BOLT-HEX HEAD  
4. 9S-8003 [3] PLUG-O-RING (1/2-20 THD)  
5. 2M-6471 [2] PLUG-CUP  
6. 107-7832 [1] GASKET  
    (1.60MM THK)
  4P-2590 AB [1] GASKET-CYLINDER HEAD  
    (1.85MM THK)
7. 8T-5030 M [6] BOLT (M10X1.50X120MM)  
  B   USE AS REQUIRED
  M   METRIC PART
  R   REMFG PART MAY BE AVAILABLE
  Y   SEPARATE ILLUSTRATION
 

#SEBP21990036
 

4P-8263: CYLINDER HEAD GP

4P8263 CYLINDER HEAD GP*R
1193065-PAGE 12.11
PART OF 4P8264 CYLINDER BLOCK
c612992 SEBP2199
4P8263 CYLINDER HEAD GP Parts scheme
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Parts for your 320 L EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 119-3065 CY [1] CYLINDER HEAD AS  
2. 113-6180 [6] VALVE-INLET  
3. 105-1779 [6] VALVE-EXHAUST  
4. 1W-2715 [24] LOCK-RETAINER  
5. 7E-7779 [12] RETAINER-SPRING  
6. 7C-4273 [12] SPRING-VALVE  
7. 9Y-8848 [12] GUIDE-VALVE  
8. 119-3036 [12] SEAL-VALVE STEM  
  C   CHANGE FROM PREVIOUS TYPE
  Y   SEPARATE ILLUSTRATION
 

#SEBP21990037
 

119-3065: CYLINDER HEAD AS

1193065 CYLINDER HEAD AS
PART OF 4P8263 CYLINDER HEAD
FIELD REPLACEMENT ORDER 1193067-PAGE 12.12
c612998 SEBP2199
1193065 CYLINDER HEAD AS Parts scheme
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Parts for your 320 L EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. Z [1] CYLINDER HEAD  
2. 1W-2713 [6] INSERT-VALVE SEAT  
3. 126-0453 [6] INSERT-V SEAT  
4. 119-3061 [6] SLEEVE  
5. 8M-5860 [6] PLUG-CUP  
  Z   NOT SERVICED SEPARATELY
 

#SEBP21990038
 

119-3067: CYLINDER HEAD AS

1193067 CYLINDER HEAD AS
FIELD REPLACEMENT FOR 1193065-PAGE 12.11
c612590 SEBP2199
1193067 CYLINDER HEAD AS Parts scheme
  For full view, you need register

Parts for your 320 L EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 9Y-8848 [12] GUIDE-VALVE  
2. 9S-8003 [3] PLUG-O-RING (1/2 X 20 THD)  
3. 1J-9671 [3] SEAL-O-RING (10.52MM ID)  
4. 2M-6471 [2] PLUG-CUP  
5. 119-3036 [12] SEAL-VALVE STEM  
6. 119-3065 [1] CYLINDER HEAD AS  
 

#SEBP21990039
 

2W-9607: VALVE MECHANISM GP

2W9607 VALVE MECHANISM GP
ENGINE S/N 4TF5805-12474
7C6077-PAGE 14
c568299 SEBP2199
2W9607 VALVE MECHANISM GP Parts scheme
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Parts for your 320 L EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7C-6077 Y [6] ROCKER ARM GP-VALVE  
2. 3E-9412 [6] DOWEL-BUSHING  
3. 8T-8442 M [12] BOLT-SOCKET HEAD  
4. 7C-6078 C [3] LIFTER GP  
    (EACH INCLUDES)
  4P-7738 [1] SHAFT AS-LIFTER  
  2D-6642 [2] BALL  
5. 7E-6794 [2] ARM AS-INJECTOR  
6. 7W-3989 C [4] ARM AS-LIFTER  
7. 7E-4199 [12] ROD-VALVE PUSH  
8. 4P-8577 [6] ROD AS-INJECTOR  
9. 6V-5223 M [23] BOLT  
10. 9X-6005 M [1] BOLT-LOCKING  
11. 7E-5984 [1] COVER-POWERSCREW  
  C   CHANGE FROM PREVIOUS TYPE
  M   METRIC PART
  Y   SEPARATE ILLUSTRATION
 

Information:

Special Instruction
Use Of The 1P7451 Valve Guide Honing Group{0673, 1104}
Use Of The 1P7451 Valve Guide Honing Group{0673, 1104}
Installing Heli-Coil Inserts In Caterpillar Cylinder Heads{1117}
Installing Heli-Coil Inserts In Caterpillar Cylinder Heads{1117}
Use Of 6V4805 Valve Seat Insert Puller Group{0703}
Use Of 6V4805 Valve Seat Insert Puller Group{0703}
Repair Of Precombustion Chamber And Direct Injection Adapter Seating Surfaces{1101}
Repair Of Precombustion Chamber And Direct Injection Adapter Seating Surfaces{1101}
Use Of 6V9050 Exhaust Stud Removal Group{1100}
Use Of 6V9050 Exhaust Stud Removal Group{1100}
Usage of Cylinder Head Gaskets{1124}
Usage of Cylinder Head Gaskets{1124}
Determining the Correct Part Numbers for Main Bearings and Cylinder Head Gaskets{1124, 1201, 1203}
Determining the Correct Part Numbers for Main Bearings and Cylinder Head Gaskets{1124, 1201, 1203}
Determining the Cause of Fuel Dilution of Engine Oil {1101, 1124, 1251, 1280, 1290}
Determining the Cause of Fuel Dilution of Engine Oil {1101, 1124, 1251, 1280, 1290}
Technical Information Bulletin
Correct Machining Of The 130-9004 Intake Valve Seat Insert
Correct Machining Of The 130-9004 Intake Valve Seat Insert
Tool Operating Manual
Operating Instructions for 155-1536 Valve Recession Tool Kit for all G3500 and 3500 Engines{0374, 0599, 0701, 0703, 0759, 0767}
Operating Instructions for 155-1536 Valve Recession Tool Kit for all G3500 and 3500 Engines{0374, 0599, 0701, 0703, 0759, 0767}
Operating Instructions for 148-2997 Valve Recession Tool Group Used On 3600, G3600, and C175 Engines{0374, 0599, 0701, 0703, 0759}
Operating Instructions for 148-2997 Valve Recession Tool Group Used On 3600, G3600, and C175 Engines{0374, 0599, 0701, 0703, 0759}
185-5321 Cylinder Head Lifting Hook Assembly{0599, 0632, 0703, 1101, 6459}
185-5321 Cylinder Head Lifting Hook Assembly{0599, 0632, 0703, 1101, 6459}
188-3922 Broken Exhaust Bolt and Stud Removal Group for 3114, 3116, 3126, 3126B, 3176, 3176B, C-10, and C12 Engines{0374, 0599, 0701, 0702, 0703}
188-3922 Broken Exhaust Bolt and Stud Removal Group for 3114, 3116, 3126, 3126B, 3176, 3176B, C-10, and C12 Engines{0374, 0599, 0701, 0702, 0703}
CRB Valve Spring Testers 8S-2263 and 4C-9496{0374, 0599, 0700, 0701, 1108}
CRB Valve Spring Testers 8S-2263 and 4C-9496{0374, 0599, 0700, 0701, 1108}
{0374, 0599, 0629, 0632, 0700, 0701, 1100, 1101}
{0374, 0599, 0629, 0632, 0700, 0701, 1100, 1101}
Reuse And Salvage Guidelines
Engine Valve Failure Modes{1100, 1105}
Engine Valve Failure Modes{1100, 1105}
Reuse and Salvage for Cylinder Head Assemblies {1100, 1101, 1103, 1104, 1105, 1106, 1108, 1109, 1115, 1117, 1121, 1124, 1125}
Reuse and Salvage for Cylinder Head Assemblies {1100, 1101, 1103, 1104, 1105, 1106, 1108, 1109, 1115, 1117, 1121, 1124, 1125}
Reuse & Salvage for Valvetrain Components {1102, 1108, 1109, 1121, 1123}
Reuse & Salvage for Valvetrain Components {1102, 1108, 1109, 1121, 1123}
Using the 9U-5383 Vacuum Tester {0774, 0781, 1000, 1100}
Using the 9U-5383 Vacuum Tester {0774, 0781, 1000, 1100}
Applied Failure Analysis
Engine Valve Failure Modes{1100, 1105}
Engine Valve Failure Modes{1100, 1105}
Testing and Adjusting
Engine Valve Lash - Inspect/Adjust
3114, 3116, and 3126 Engines
Disassembly and Assembly
Camshaft Bearings - Remove and Install
3114, 3116, and 3126 Engines for Caterpillar Built Machines
Cylinder Head - Remove
3114, 3116, and 3126 Engines for Caterpillar Built Machines
Cylinder Head - Install
3114, 3116, and 3126 Engines for Caterpillar Built Machines
Inlet and Exhaust Valves - Remove and Install
3114, 3116, and 3126 Engines for Caterpillar Built Machines
Unit Injector Sleeve - Install
3114, 3116, and 3126 Engines for Caterpillar Built Machines
Unit Injector Sleeve - Remove
3114, 3116, and 3126 Engines for Caterpillar Built Machines
Inlet and Exhaust Valve Seat Inserts - Remove and Install
3114, 3116, and 3126 Engines for Caterpillar Built Machines
Inlet and Exhaust Valve Guides - Remove and Install
3114, 3116, and 3126 Engines for Caterpillar Built Machines
Service Magazine
Vacuum Tester Checks For Leaks Between Valve Face and Seat{0651,1103,1105}
1982/09/06
New 6V7059 Micrometer Measures Liner Top Flange And Valve Lip {0653,1216,1105}
1982/11/29
Engine Valve Stem "Use Again" Specifications{0653,1105}
1983/02/28
Valve Damage Can Be Caused By Short Intervals Of Engine Operation In Very Cold Temperatures{1105,1208}
1983/10/17
Valve Lash Adjustment Not A Warranty Item {1102,1105}
1985/01/14
Determining The Cause Of Glow Plug Tip Failures{1053,1105,1412}
1986/06/02
Valve Lash Adjustment Interval Is Changed {1105}
1986/07/07
Correct Installation Of Valve Lifters On The Camshaft Is Very Important To Prevent Failures{1209}
1977/05/16
Tools Now Available To Ream And/Or Hone 0.500" (12.70 mm) Diameter Valve Guides{0663}
1977/08/22
Salvage Of Cylinder Heads By Using Oversized Valve Guides And Valve Inserts {1104,1103}
1987/03/30
Tolerance Added To Valve Clearance Specifications{1105,0374}
1978/01/16
Valve Damage Can Be Caused By Short Intervals Of Engine Operation In Very Cold Temperatures{1105,1208}
1978/01/30
Use Again Specifications For Valve Springs Are Changed{1108}
1978/03/06
A New Method To Clean And Polish Engine Valve Stems{0674,1105}
1979/05/28
Why Engines Are Damaged By Fuel Sulfur{1104,1216,1280,1318,1215}
1979/08/27
Fuel Sulfur-Your Diesel's Silent Enemy{0375,1280}
1979/12/17
New Valve Stem Seal Used On Inlet Valves And Added To Exhaust Valves {1105,1108}
1989/05/15
New Exhaust Valves Are Used In Caterpillar Remanufactured Cylinder Heads{1105,1101}
1990/10/08
Thicker Head Gaskets Available For Use With Resurfaced Cylinder Blocks{1124}
1992/10/05
New 9U6101 Lower Pilot Reamer Group Available{0670,1125}
1993/02/01
New Valve Cover Gasket Used {1107}
1994/01/17
New Valve Cover Gasket{1107}
1996/01/22
Fuel Injector Sleeve Replacement Tooling{0703,1125}
1996/02/05
Lubricant Used On Cylinder Head Bolts Changed{1100}
1996/02/05
New Engine Cylinder Head Injector Sleeve Used In Both Mechanical Unit Injection (MUI) And Hydraulic Electronic Unit Injection (HEUI) Engines{1125}
1996/02/26
128-3102 Tap Assembly And 128-3104 Stud Puller To Remove Injector Sleeves With Oversized Lower Bore {1125}
1997/01/27
Cylinder Head Stress Plate Used During Cylinder Bore Honing And Measurement {1223}
1997/01/27
Thicker Head Gasket Available For Cylinder Block Salvage Procedure {1124}
1997/12/22
Use 131-8362 Reamer Head For Reaming Seat In Injector Sleeves {1125,0703}
1999/08/17
Correction to Service Magazine, SEPD0533 , "A New Inlet Valve is Released for use in 3116 and in 3126 Machine Engines with Two Valve Configuration" {1105}
2000/06/19
Caterpillar Warranty Claims on Cylinder Head Valves {1105}
2005/10/03
Correct Procedures for Installing, Reaming and Coining Copper Sleeves {1100, 1101, 1713}
2008/04/07
A New Cylinder Head Gasket is Now Used {1100, 1124}
2008/12/29

Caterpillar Parts SIS Catalog 320 L :

CYLINDER HEAD GP
7E-4204 CYLINDER HEAD GP
CYLINDER HEAD GP
7E-4204 CYLINDER HEAD GP
CYLINDER HEAD GP
7E-4204 CYLINDER HEAD GP
CYLINDER HEAD GP
7E-4204 CYLINDER HEAD GP
CYLINDER HEAD GP
7E-4203 CYLINDER HEAD GP
PISTON & ROD GP
7E-3579 PISTON & ROD GP
PISTON & ROD GP
7E-3429 PISTON & ROD GP
MOUNTING GP-ENGINE
7Y-1593 MOUNTING GP-ENGINE
CYLINDER HEAD AS
4P-5125 CYLINDER HEAD AS
CYLINDER HEAD AS
107-7592 CYLINDER HEAD AS
CYLINDER HEAD GP
7E-4204 CYLINDER HEAD GP
CYLINDER HEAD AS
115-4158 CYLINDER HEAD AS
CYLINDER HEAD GP
4P-8264 CYLINDER HEAD GP
CYLINDER HEAD GP
4P-8263 CYLINDER HEAD GP
CYLINDER HEAD AS
119-3065 CYLINDER HEAD AS
CYLINDER HEAD AS
119-3067 CYLINDER HEAD AS

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