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169-4204 KIT-TURBOCHARGER FOR USE WITH TURBOCHARGER WATER LINES REPAIR AN ATTACHMENT G3516 GAS ENGINE


AIR INLET AND EXHAUST SYSTEM
TURBOCHARGER GP
AFTERCOOLER GP
LINES GP-AIR
TURBOCHARGER GP

GAS ENGINE G3516 GAS ENGINE 8LD
 G3516 Engine Electronic Ignition System 8LD00001-UP SEBP2222 G3516 8LD   (1991)

AIR INLET AND EXHAUST SYSTEM

TURBOCHARGER GP
ACCUMULATOR GP-TURBOCHARGER
9Y-5587 ACCUMULATOR GP-TURBOCHARGER
CARTRIDGE GP-TURBOCHARGER
7C-3824 CARTRIDGE GP-TURBOCHARGER
169-4204 KIT-TURBOCHARGER
LINES GP-TURBOCHARGER VENT
116-9850 LINES GP-TURBOCHARGER VENT
TURBOCHARGER GP
114-9021 TURBOCHARGER GP
TURBOCHARGER GP
115-2019 TURBOCHARGER GP
 

#SEBP22220360
 

169-4204: KIT-TURBOCHARGER

169-4204 KIT-TURBOCHARGER
FOR USE WITH TURBOCHARGER WATER LINES REPAIR
AN ATTACHMENT
i02810097 SEBP2222
  For full view, you need register

Parts for your G3516 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  127-3464 [2] ADAPTER  
  0S-1591 [4] BOLT (3/8-16X1.5-IN)  
  0S-1594 [4] BOLT (3/8-16X1-IN)  
  1A-2029 [7] BOLT (3/8-16X1.125-IN)  
  2A-4639 [8] BOLT (3/8-16X1.625-IN)  
  8S-4950 [1] CAP (FLARED 37-DEG)  
  7H-7055 [2] CLIP  
  061-9463 [2] CONNECTOR (FLARED)  
  180-5044 [2] COVER  
  6S-2231 [1] CROSS-FLARED  
  7D-9984 [2] ELBOW  
  001-7042 [1] ELBOW  
  006-2325 [1] ELBOW-FLARED  
  030-7951 [1] ELBOW-FLARED  
  090-3000 [1] ELBOW-FLARED  
  7E-6762 [1] FITTING  
  001-7004 [1] FITTING-FLARED  
  030-8110 [2] CONNECTOR  
  7N-3368 [1] GASKET  
  341-9211 [8] GASKET  
  7E-6761 [1] HOUSING  
  180-5561 [2] JUNCTION BLOCK  
  8W-7478 [4] LUG  
  5H-0275 [1] NUT-FITTING (7/8-14-THD)  
  7N-7878 [4] PLATE-COVER  
  030-8145 [1] REDUCER-FLARED  
  5P-7701 [1] SEAL-O-RING  
  7L-4773 [4] SEAL-O-RING  
  8L-2786 [4] SEAL-O-RING  
  8S-5011 [4] SEAL-O-RING  
  1L-5081 [8] SPACER (0.41X0.75X0.56-IN THK)  
  003-8581 [1] TEE-UNION  
  2W-7977 [1] TUBE AS  
  7C-3917 [1] TUBE AS  
  116-2392 [1] TUBE AS  
  116-2394 [1] TUBE AS  
  137-7394 [1] TUBE AS  
  140-9411 [1] TUBE AS  
  180-6172 [1] TUBE AS  
  180-6173 [1] TUBE AS  
  180-6174 [1] TUBE AS  
  180-6175 [1] TUBE AS  
  180-6176 [1] TUBE AS  
  180-6177 [1] TUBE AS  
  5M-2894 [18] WASHER-HARD (10.2X18.5X2.5-MM THK)  
 

#SEBP22220361
 

4W-5773: LINES GP-AFTERCOOLER AIR

4W-5773 LINES GP-AFTERCOOLER AIR
i00379767 SEBP2222
4W5773 LINES GP-AFTERCOOLER AIR Parts scheme
  For full view, you need register

Parts for your G3516 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 330-7151 I [1] HOSE AS  
2. 2W-7962 [1] PIPE  
3. 032-1267 [1] CONNECTOR (STRAIGHT)  
4. 8T-6765 [1] PLUG-PIPE (1/4-18-THD)  
5. 032-1268 [1] CONNECTOR (90-DEG)  
6. 7L-4302 [2] GASKET  
7. 2W-7111 [2] FLANGE  
8. 4W-3851 [2] BRACKET  
9. 6V-2695 [4] SEAL-O-RING  
10. 5P-5700 [4] SEAL-O-RING  
13. 4W-9725 [1] GASKET  
14. 4W-9726 [1] FLANGE  
15. 7B-3235 [6] BOLT (1/2-13X1.375-IN)  
16. 1A-5822 [2] BOLT (1/2-13X2.75-IN)  
17. 9S-1366 [6] BOLT (1/2-13X2.5-IN)  
18. 1A-2029 [1] BOLT (3/8-16X1.125-IN)  
19. 5P-8245 [14] WASHER-HARD (13.5X25.5X3-MM THK)  
20. 9X-6458 [2] WASHER-HARD (10.2X22.5X3-MM THK)  
21. 5N-4432 [2] BOOT  
22. 5P-3860 [2] CLAMP-HOSE  
23. 2W-7961 [1] PIPE  
24. 8T-1889 [1] CLIP (SLOT)  
25. 8T-1890 [1] CLIP (TAB)  
26. 6V-0826 [1] GROMMET  
27. 3B-1915 [1] BOLT (3/8-16X1.375-IN)  
  I   REFER TO HYDRAULIC INFORMATION SYSTEM
 

#SEBP22220362
 

4W-5774: LINES GP-AFTERCOOLER AIR

4W-5774 LINES GP-AFTERCOOLER AIR
CANNOT BE USED WITH COGENERATION ATTACHMENTS OR LANDFILL ENGINES
AN ATTACHMENT
i00379768 SEBP2222
4W5774 LINES GP-AFTERCOOLER AIR Parts scheme
  For full view, you need register

Parts for your G3516 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 2W-7969 [1] PIPE  
2. 2W-7967 [1] PIPE  
3. 2W-7111 [2] FLANGE  
4. 7L-4302 [2] GASKET  
5. 6V-2695 [4] SEAL-O-RING  
6. 5P-5700 [4] SEAL-O-RING  
7. 7W-1682 [1] ELBOW  
8. 7W-4947 [1] ELBOW  
9. 7W-1683 [2] BRACKET  
10. 7W-1684 [2] BRACKET  
11. 032-1268 [1] CONNECTOR (90-DEG)  
12. 116-2392 [1] TUBE AS  
13. 7W-1685 [1] PLATE  
14. 0L-1351 [10] BOLT (3/8-16X0.875-IN)  
15. 5M-2894 [30] WASHER-HARD (10.2X18.5X2.5-MM THK)  
16. 9S-1366 [6] BOLT (1/2-13X2.5-IN)  
17. 5P-8245 [8] WASHER-HARD (13.5X25.5X3-MM THK)  
18. 0S-1591 [8] BOLT (3/8-16X1.5-IN)  
19. 9S-8752 [8] NUT-FULL (3/8-16-THD)  
20. 0S-1571 [4] BOLT (3/8-16X1.75-IN)  
21. 030-8145 [1] REDUCER-FLARED  
22. 5H-0275 [1] NUT-FITTING (7/8-14-THD)  
23. 003-8581 [1] TEE-UNION  
24. 116-2394 [1] TUBE AS  
25. 2W-7979 [1] TUBE AS  
26. 1A-5822 [2] BOLT (1/2-13X2.75-IN)  
27. 4W-3851 [2] BRACKET  
28. 6B-1628 B [2] BUSHING-REDUCER  
29. B [2] GASKET  
30. 2N-8037 [2] ELBOW  
31. 011-5224 B [2] BUSHING-REDUCER  
  B   USE AS REQUIRED
 

#SEBP22220363
 

138-7607: LINES GP-AIR

138-7607 LINES GP-AIR -PRELUBRICATION PUMP
AN ATTACHMENT
i00701335 SEBP2222
1387607 LINES GP-AIR Parts scheme
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Parts for your G3516 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7W-0522 Y [1] LUBRICATOR GP-AIR MOTOR  
2. 3B-7272 [1] NIPPLE-PIPE  
3. 002-6453 [3] ELBOW  
4. 5N-8353 I [1] HOSE AS  
5. 3S-8664 [2] CLIP (LOOP)  
6. 7C-5616 [1] SILENCER-EXHAUST  
7. 6F-7732 [1] BUSHING-REDUCER  
8. 8M-0547 [1] ELBOW-FLARED (SWIVEL)  
9. 004-7626 [1] CONNECTOR (FLARED)  
10. 5M-2894 [2] WASHER-HARD (10.2X18.5X2.5-MM THK)  
11. 0T-0065 [2] BOLT (3/8-16X3.5-IN)  
  I   REFER TO HYDRAULIC INFORMATION SYSTEM
  Y   SEPARATE ILLUSTRATION
 

#SEBP22220364
 

191-8390: LINES GP-AIR

191-8390 LINES GP-AIR -PRELUBRICATION PUMP
AN ATTACHMENT
i01426545 SEBP2222
1918390 LINES GP-AIR Parts scheme
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Parts for your G3516 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 2H-3940 [1] ELBOW  
2. 2H-9091 [1] CONNECTOR-PIPE  
3. 3N-4829 I [1] HOSE AS  
4. 7W-0522 Y [1] LUBRICATOR GP-AIR MOTOR  
5. 191-8389 I [1] HOSE AS  
6. 002-6453 [2] ELBOW  
7. 3B-7272 [1] NIPPLE-PIPE  
  I   REFER TO HYDRAULIC INFORMATION SYSTEM
  Y   SEPARATE ILLUSTRATION
 

#SEBP22220365
 

4P-8350: LINES GP-AIR

4P-8350 LINES GP-AIR -INLET MANIFOLD
i00371585 SEBP2222
4P8350 LINES GP-AIR Parts scheme
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Parts for your G3516 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 4P-8351 [1] ADAPTER  
2. 490-1761 [1] PLATE AS (PLENUM)  
3. 4W-9723 [1] GASKET  
4. 6W-6672 [60] SPACER (10.5X20X38-MM THK)  
5. 134-3804 [16] ELBOW  
6. 7N-5085 [16] FLANGE  
7. 7N-5089 [16] GASKET  
8. 8N-0392 [1] GASKET  
9. 153-8455 [16] GASKET-MANIFOLD  
10. 0L-1143 [48] BOLT (3/8-16X2.5-IN)  
11. 165-3929 [2] BOLT (3/8-16X1.5-IN)  
12. 0S-1619 [12] BOLT (3/8-16X3-IN)  
13. 3J-7354 [1] SEAL-O-RING  
14. 3K-0360 [1] SEAL-O-RING  
15. 5M-2894 [188] WASHER-HARD (10.2X18.5X2.5-MM THK)  
16. 5P-0076 [128] BOLT-12 POINT HEAD (3/8-16X1.5-IN)  
17. 6V-5101 [16] SEAL-O-RING  
18. 7M-8485 [1] SEAL-O-RING  
19. 7W-6492 [2] PLUG-PIPE (1/2-14-THD)  
20. 9S-4181 [1] PLUG (1-5/16-12-THD)  
21. 9S-4182 [1] PLUG (7/16-20-THD)  
22. 9S-4185 [1] PLUG (3/4-16-THD)  
 

#SEBP22220366
 

5N-8354: LINES GP-AIR

5N-8354 LINES GP-AIR -PRELUBRICATION PUMP
AN ATTACHMENT
i00388177 SEBP2222
5N8354 LINES GP-AIR Parts scheme
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Parts for your G3516 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 5N-8353 I [1] HOSE AS  
2. 5N-8352 I [1] HOSE AS  
3. 2H-3940 [1] ELBOW  
4. 002-6453 [2] ELBOW  
5. 2H-9091 C [1] CONNECTOR-PIPE  
6. 3B-7272 [1] NIPPLE-PIPE  
7. 7W-0522 C [1] LUBRICATOR GP-AIR MOTOR  
  C   CHANGE FROM PREVIOUS TYPE
  I   REFER TO HYDRAULIC INFORMATION SYSTEM
 

#SEBP22220367
 

6I-0670: LINES GP-AIR

6I-0670 LINES GP-AIR
FOR USE WITH LOW EMISSION LEAN BURN GENERATOR SET & INDUSTRIAL ENGINE
CANNOT BE USED WITH COSA LOW PRESSURE GAS GENERATOR SET
AN ATTACHMENT
i00390614 SEBP2222
6I0670 LINES GP-AIR Parts scheme
  For full view, you need register

Parts for your G3516 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 6I-0671 [1] TUBE AS  
2. 8C-1358 [1] VALVE-BALL  
3. 8K-6898 [1] FITTING AS  
4. 030-7951 [1] ELBOW-FLARED  
5. 030-8307 [1] CONNECTOR  
6. 7M-8485 [3] SEAL-O-RING  
7. 8C-3051 [1] ADAPTER  
8. 9L-4007 [1] ELBOW-FLARED  
 

#SEBP22220368
 

9Y-1223: LINES GP-AIR

9Y-1223 LINES GP-AIR -CARBURETOR INLET
i00437732 SEBP2222
9Y1223 LINES GP-AIR Parts scheme
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Parts for your G3516 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 4W-9725 [1] GASKET  
2. 4W-9726 [1] FLANGE  
3. 7C-2653 [1] COUPLING  
4. 0S-1585 [6] BOLT (1/2-13X1.5-IN)  
  5P-8245 [6] WASHER-HARD (13.5X25.5X3-MM THK)  
5. 5P-8862 [4] SEAL-O-RING  
 

#SEBP22220369
 

116-9850: LINES GP-TURBOCHARGER VENT

116-9850 LINES GP-TURBOCHARGER VENT
S/N 8LD28-UP
i00490407 SEBP2222
1169850 LINES GP-TURBOCHARGER VENT Parts scheme
  For full view, you need register

Parts for your G3516 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7H-7055 [2] CLIP  
2. 2N-8037 [2] ELBOW  
3. 011-5224 [2] BUSHING-REDUCER  
4. 116-2390 [1] TUBE AS  
5. 116-2391 [1] TUBE AS  
6. 116-2392 [1] TUBE AS  
7. 116-2393 [1] TUBE AS  
8. 116-2394 [1] TUBE AS  
9. 116-2395 [1] TUBE AS  
10. 4S-3652 [2] TEE-UNION  
11. 003-8581 [1] TEE-UNION  
12. 5H-0275 [1] NUT-FITTING (7/8-14-THD)  
13. 030-8145 [1] REDUCER-FLARED  
14. 8S-4950 [1] CAP (FLARED 37-DEG)  
15. 6B-1628 [2] BUSHING-REDUCER  
 

Information:

Engine News
Turbocharger Bearings Are Now Available In More Different Sizes For Better Turbocharger Reconditioning
1979/08/22
Special Instructions Packaged With Turbocharger Cartridge Repair Kits May Be Incorrect
1986/02/01
Stop Engine If There Is A Turbocharger Bearing Failure
1987/04/01
Be Sure To Correctly Tighten Turbocharger Clamp Assemblies
1987/09/01
Compressor Nut Torque For Schwitzer Turbochargers
1993/07/01
New Vent Lines Groups Prevent Air From Being Trapped Inside Water Cooled Turbocharger Housings {1380}
1995/03/01
Flexible Braided Steel Hose Maintenance{1307,1380}
1995/06/01
New Gasket Kits Available{1052,1059,1063,1100,1150,1201,1216,1304,1361,1378,1380}
1996/04/15
Turbocharger Vent Lines Important For Engine Reliability {1380}
1998/09/01
Changes To Retainer Nut Torque And Assembly Procedures For Turbocharger Compressor Wheels
1977/03/15
Silicone Grease Now Used In Seal Ring Groove In Turbochargers
1978/05/24
Improved Seal Rings For Turbine End Of Turbochargers
1978/07/05
Salvage Of Turbocharger Compressor Housing During Reconditioning
1978/10/18
Two Strainers are Available to Protect the Bearings in Turbochargers {1052}
2001/08/01
Remember To Apply 5P-3931 Anti-Seize Compound To The Threads Of The Bolts And/Or Studs That Fasten The Turbocharger To The Exhaust Manifold {1052}
2001/10/01
A Revised Special Instruction Provides Information on Service Replacement of the Turbocharger (for Turbocharged Engines Only) {1052}
2003/03/01
Policy for Reusing the Turbocharger Turbine Housing {1052, 1065, 7754}
2003/07/01
New Hose Improves the Drainage of Oil from the Turbocharger During a Continuous Prelube Cycle {1052}
2003/08/01
Prevent the Possibility of Contamination in order to Ensure Longer Life of Turbochargers {1052}
2003/12/01
New Gasket for the Turbocharger Oil Line {1052, 1307}
2004/08/01
Magnetic Cover for the Turbocharger Oil Supply Line {1052, 1307}
2006/02/06
New Oil Drain Tube for the Turbocharger {1052, 1307}
2006/01/30
Packaging the Turbocharger {1052}
2007/02/26
Troubleshooting the Wastegate Canister {1052, 1057}
2008/12/22
A New Gasket and Hardware Are Used for the Water Lines In Some 3500 and G3500 Engines {1052, 1380}
2009/10/01
Reuse And Salvage Has Updated Air Inlet Correction Factors for Dynamometer Testing {1000, 1052, 1087}
Reuse And Salvage Has Updated Air Inlet Correction Factors for Dynamometer Testing {1000, 1052, 1087}
Operation and Maintenance Manual
Turbocharger - Inspect
G3500 Engines
Special Instruction
Instructions for the Service Replacement of the Turbochargers{1052}
Instructions for the Service Replacement of the Turbochargers{1052}
Proper Remanufactured Turbocharger Housing Adjustment and Alignment for Caterpillar Engines {1052, 1053}
Proper Remanufactured Turbocharger Housing Adjustment and Alignment for Caterpillar Engines {1052, 1053}
Technical Information Bulletin
1. Snap Spring for New 169-4290 Terminal Assembly May Fail And Result In Turbocharger Damage; 2. New Extension And Spacer Are Required For New Terminal Assembly
1. Snap Spring for New 169-4290 Terminal Assembly May Fail And Result In Turbocharger Damage; 2. New Extension And Spacer Are Required For New Terminal Assembly
Specifications
Turbocharger
G3500 Engines
Turbocharger
G3500 Engines
Accumulator
G3500 Engines
Systems Operation
Turbocharger
G3500 Engines
Accumulator
G3500 Engines
Reuse And Salvage Guidelines
Reuse and Salvage for Turbochargers {0760, 0767, 1052}
Reuse and Salvage for Turbochargers {0760, 0767, 1052}
Information Release Memo
CAT REMAN ANNOUNCES AN ADVANCED SALVAGE TECHNIQUE WHICH WILL AFFECT THE APPEARANCE OF CERTAIN TURBOCHARGERS
CAT REMAN ANNOUNCES AN ADVANCED SALVAGE TECHNIQUE WHICH WILL AFFECT THE APPEARANCE OF CERTAIN TURBOCHARGERS
APPEARANCE CHANGE ON REMAN SHORT BLOCKS
APPEARANCE CHANGE ON REMAN SHORT BLOCKS
Testing and Adjusting
Accumulator Pressure - Test
G3500 Engines
Disassembly and Assembly
Turbocharger - Remove
G3500 Engines
Turbocharger - Install
G3500 Engines
Turbocharger - Disassemble
G3500 Engines
Turbocharger - Assemble
G3500 Engines
Exhaust Elbow - Remove and Install
G3500 Engines
Service Magazine
Caterpillar Recommends Against The Use Of Alcohol Mist Injection Systems{1050,1250}
1982/06/28
Use Care When Handling Turbocharger Compressor Wheels{1052,1077}
1985/12/16
Special Instructions Packaged With Turbocharger Cartridge Repair Kits May Be Incorrect{1053}
1986/02/03
Determining The Cause Of Glow Plug Tip Failures{1053,1105,1412}
1986/06/02
Changes To Retainer Nut Torque And Assembly Procedures For Turbocharger Compressor Wheels{0374,1052}
1977/02/28
Stop Engine If There Is A Turbocharger Bearing Failure{1052,1318}
1987/04/06
Be Sure To Correctly Tighten Turbocharger Clamp Assemblies{1052}
1987/09/07
Silicone Grease Now Used In Seal Ring Groove In Turbochargers{1052,1053,1077}
1978/05/15
Improved Seal Rings For Turbine End Of Turbochargers{1052}
1978/07/03
Salvage Of Turbocharger Compressor Housing During Reconditioning{1052}
1978/10/09
Use Of 9S3265 Retaining Compound On Schwitzer Turbocharger Compressor Wheel Retainer Nuts{1052,1053}
1979/06/25
Turbocharger Bearings Are Now Available In More Different Sizes For Better Turbocharger Reconditioning{1053}
1979/08/20
Only One Dowel Pin Is Now Used To Hold The Thrust Bearing In The Correct Position{1053,1052}
1979/09/03
6V2055 High Vacuum Grease Gives Better Oil Seal {1052,1053,1077,0682}
1979/09/10
Different Thrust Bearing And Thrust Rings Now Used In Turbochargers{1052,1053}
1979/10/22
Compressor Nut Torque For Schwitzer Turbochargers{1052}
1993/07/26
Reuse And Salvage Has Updated Air Inlet Correction Factors for Dynamometer Testing {0769, 1052, 1087}
Reuse And Salvage Has Updated Air Inlet Correction Factors for Dynamometer Testing {0769, 1052, 1087}

Caterpillar Parts SIS Catalog G3516 :

INDICATOR GP-AIR FILTER CHANGE
7W-1678 INDICATOR GP-AIR FILTER CHANGE
INDICATOR GP-AIR FILTER CHANGE
7N-6782 INDICATOR GP-AIR FILTER CHANGE
INDICATOR GP-AIR FILTER CHANGE
4P-9597 INDICATOR GP-AIR FILTER CHANGE
FLANGE GP-EXHAUST
7N-6962 FLANGE GP-EXHAUST
FLANGE GP-EXHAUST
2W-7871 FLANGE GP-EXHAUST
FLANGE GP-EXHAUST
2W-7866 FLANGE GP-EXHAUST
FLANGE GP-EXHAUST
2W-7860 FLANGE GP-EXHAUST
FITTING GP-EXHAUST
7N-6968 FITTING GP-EXHAUST
LINES GP-AFTERCOOLER AIR
4W-5773 LINES GP-AFTERCOOLER AIR
LINES GP-AFTERCOOLER AIR
4W-5774 LINES GP-AFTERCOOLER AIR
LINES GP-AIR
138-7607 LINES GP-AIR
LINES GP-AIR
191-8390 LINES GP-AIR
LINES GP-AIR
4P-8350 LINES GP-AIR
LINES GP-AIR
5N-8354 LINES GP-AIR
LINES GP-AIR
6I-0670 LINES GP-AIR
LINES GP-AIR
9Y-1223 LINES GP-AIR

Truck sale:

Caterpillar G3516, Construction
59,000 USD 
Caterpillar G3516, Construction
- Stationary Generator Sets
MACALLISTER MACHINERY CO., INC
 
225,000 
Caterpillar G3516, Construction
- Stationary Generator Sets
MACALLISTER MACHINERY CO., INC
Caterpillar G3516EP, Construction
206,200 
Caterpillar G3516EP, Construction
- Stationary Generator Sets
FOLEY EQUIPMENT COMPANY
Caterpillar G3516EP, Construction
250,000 
Caterpillar G3516EP, Construction
- Stationary Generator Sets
FOLEY EQUIPMENT COMPANY
Caterpillar G3516IN, Construction
224,900 
Caterpillar G3516IN, Construction
- Stationary Generator Sets
FOLEY EQUIPMENT COMPANY
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