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4P-7899 SENSOR GP-ENGINE Type 2 AN ATTACHMENT G3508 GAS ENGINE


ELECTRICAL AND STARTING SYSTEM
SENSOR GP

GAS ENGINE G3508 GAS ENGINE 9TG
 G3508 Engine Electronic Ignition System 9TG00001-UP SEBP2231 G3508 9TG   (1991)

ELECTRICAL AND STARTING SYSTEM

SENSOR GP
SENSOR GP-ENGINE
251-9386 SENSOR GP-ENGINE
SENSOR GP-ENGINE
4P-7899 SENSOR GP-ENGINE
SENSOR GP-ENGINE
4P-7899 SENSOR GP-ENGINE
SENSOR GP-ENGINE
4P-7899 SENSOR GP-ENGINE
SENSOR GP-LIQUID LEVEL
204-2518 SENSOR GP-LIQUID LEVEL
SENSOR GP-LIQUID LEVEL
239-9957 SENSOR GP-LIQUID LEVEL
 

#SEBP22310830
 

4P-7899: SENSOR GP-ENGINE

4P-7899 SENSOR GP-ENGINE
Type 2
AN ATTACHMENT
i01533386 SEBP2231
4P7899 SENSOR GP-ENGINE Parts scheme
  For full view, you need register

Parts for your G3508 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 0S-1588 [2] BOLT (3/8-16X1.25-IN)  
3. 3B-1915 [2] BOLT (3/8-16X1.375-IN)  
4. 3K-0360 [1] SEAL-O-RING  
5. 4B-4281 [1] WASHER (16.8X33X2.5-MM THK)  
6. 4P-8134 C [4] CLIP (LADDER)  
8. 5M-2894 [6] WASHER-HARD (10.2X18.5X2.5-MM THK)  
11. 8L-8413 [1] STRAP-CABLE (WHITE)  
12. 9S-8752 [2] NUT-FULL (3/8-16-THD)  
13. 9W-0532 Y [1] SENSOR GP-TEMPERATURE (INLET AIR)  
14. 9X-6772 C [4] STRAP-CABLE  
15. 107-2675 [1] SENSOR AS-SPEED (ENGINE)  
16. 112-3225 [1] BRACKET  
17. 190-6470 C [1] BUFFER GP-SENSOR (OXYGEN)  
18. 196-5391 C [1] SENSOR GP-OXYGEN  
  9X-4385 [1] PLUG AS-CONNECTOR (6-PIN)  
19. 199-7151 C [1] HARNESS AS-SENSOR (OXYGEN)  
  9X-4385 [1] PLUG AS-CONNECTOR (6-PIN)  
20. 200-6984 C [1] ADAPTER AS  
  3E-2331 M [1] PLUG (M18X1.5-THD)  
  9F-2247 [1] PLUG-PIPE (1/8-27-THD)  
  9Y-6792 [1] GASKET-SPARK PLUG  
  C   CHANGE FROM PREVIOUS TYPE
  M   METRIC PART
  Y   SEPARATE ILLUSTRATION
 

#SEBP22310831
 

4P-7899: SENSOR GP-ENGINE

4P-7899 SENSOR GP-ENGINE
Type 3
AN ATTACHMENT
i01899622 SEBP2231
4P7899 SENSOR GP-ENGINE Parts scheme
  For full view, you need register

Parts for your G3508 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 0S-1588 [2] BOLT (3/8-16X1.25-IN)  
3. 3B-1915 [2] BOLT (3/8-16X1.375-IN)  
4. 3K-0360 [1] SEAL-O-RING  
5. 4B-4281 [1] WASHER (16.8X33X2.5-MM THK)  
6. 4P-8134 [4] CLIP (LADDER)  
8. 5M-2894 [6] WASHER-HARD (10.2X18.5X2.5-MM THK)  
11. 8L-8413 [1] STRAP-CABLE (WHITE)  
12. 9S-8752 [2] NUT-FULL (3/8-16-THD)  
13. 9W-0532 Y [1] SENSOR GP-TEMPERATURE (INLET AIR)  
14. 9X-6772 [4] STRAP-CABLE  
15. 193-5517 C [1] SENSOR GP-SPEED (ENGINE)  
16. 112-3225 [1] BRACKET  
17. 190-6470 [1] BUFFER GP-SENSOR (OXYGEN)  
18. 196-5391 [1] SENSOR GP-OXYGEN  
  9X-4385 [1] PLUG AS-CONNECTOR (6-PIN)  
19. 199-7151 [1] HARNESS AS-SENSOR (OXYGEN)  
  9X-4385 [1] PLUG AS-CONNECTOR (6-PIN)  
20. 200-6984 [1] ADAPTER AS  
  3E-2331 M [1] PLUG (M18X1.5-THD)  
  5M-6214 [1] PLUG (1/8-27 PTF)  
  9Y-6792 [1] GASKET-SPARK PLUG  
  C   CHANGE FROM PREVIOUS TYPE
  M   METRIC PART
  Y   SEPARATE ILLUSTRATION
 

#SEBP22310832
 

204-2518: SENSOR GP-LIQUID LEVEL

204-2518 SENSOR GP-LIQUID LEVEL
PART OF 105-2048 SENSOR & MTG GP-RADIATOR, 174-9697 TANK GP-WATER
FIELD REPLACEMENT ORDER @@@@@500-3087@@@@@
AN ATTACHMENT
i02364537 SEBP2231
2042518 SENSOR GP-LIQUID LEVEL Parts scheme
  For full view, you need register

Parts for your G3508 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 500-3087 Y [1] SENSOR GP-COOLANT LEVEL  
  Y   SEPARATE ILLUSTRATION
 

#SEBP22310833
 

239-9957: SENSOR GP-LIQUID LEVEL

239-9957 SENSOR GP-LIQUID LEVEL
COOLANT LOSS
FIELD REPLACEMENT ORDER @@@@@430-9449@@@@@
FIELD REPLACEMENT FOR @@@@@165-6634@@@@@, @@@@@111-3794@@@@@
i02511289 SEBP2231
2399957 SENSOR GP-LIQUID LEVEL Parts scheme
  For full view, you need register

Parts for your G3508 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 430-9449 Y [1] SENSOR GP-COOLANT LEVEL  
2. 171-0596 [1] RECEPTACLE AS-CONNECTOR (3-PIN)  
3. 8T-8729 [3] PIN-CONNECTOR (16-GA TO 18-GA)  
4. 3E-3371 [1] WEDGE-RECEPTACLE LOCK (3-PIN)  
  Y   SEPARATE ILLUSTRATION
 

#SEBP22310834
 

3E-3761: SENSOR GP-LIQUID LEVEL

3E-3761 SENSOR GP-LIQUID LEVEL
REQUIRES AN INSTALLED RADIATIOR
PART OF 105-2048 SENSOR & MTG GP-RADIATOR
AN ATTACHMENT
i00090562 SEBP2231
3E3761 SENSOR GP-LIQUID LEVEL Parts scheme
  For full view, you need register

Parts for your G3508 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 111-3794 Y [1] SENSOR GP-COOLANT LEVEL  
  Y   SEPARATE ILLUSTRATION
 

#SEBP22310835
 

304-4209: SENSOR GP-NITROGEN OXIDE

304-4209 SENSOR GP-NITROGEN OXIDE
PART OF 315-7846 MOUNTING GP-SENSOR
REPLACED BY @@@@@379-0138@@@@@
i02756133 SEBP2231
3044209 SENSOR GP-NITROGEN OXIDE Parts scheme
  For full view, you need register

Parts for your G3508 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 9X-6772 [2] STRAP-CABLE  
2. [1] HARNESS AS-SENSOR  
  102-8806 [1] KIT-RECEPTACLE (8-PIN)  
    (INCLUDES RECEPTACLE AS & WEDGE)
  3E-3389 [1] WEDGE-RECEPTACLE LOCK (8-PIN)  
  5P-6006 D TUBE-HEAT SHRINK (9.52-MM DIA)(1-M)  
  8T-6342 E TUBE-HEAT SHRINK (3.2-MM DIA)(25-CM)  
  186-3735 [4] PIN-CONNECTOR (16-GA TO 18-GA)  
  8T-8737 [4] PLUG-SEAL  
  125-7876 [3] TUBE-HEAT SHRINK (17.78-MM DIA)  
  D   ORDER BY THE METER
  E   ORDER BY THE CENTIMETER
 

#SEBP22310836
 

480-5469: SENSOR GP-NITROGEN OXIDE

480-5469 SENSOR GP-NITROGEN OXIDE
24-VOLT
PART OF 315-7846 MOUNTING GP-SENSOR
FIELD REPLACEMENT ORDER @@@@@379-0138@@@@@
AN ATTACHMENT
i06809497 SEBP2231
4805469 SENSOR GP-NITROGEN OXIDE Parts scheme
  For full view, you need register

Parts for your G3508 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
    (NO SERVICED PARTS)
   
 

#SEBP22310837
 

107-7142: SENSOR GP-PRESSURE

107-7142 SENSOR GP-PRESSURE
S/N 9TG1-198
PART OF 4P-9565 CONTROL & COVER GP-ENG ELEK, 154-3850 SENSOR GP-ENGINE
ALSO AN ATTACHMENT
i00473437 SEBP2231
1077142 SENSOR GP-PRESSURE Parts scheme
  For full view, you need register

Parts for your G3508 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 9X-1813 E SLEEVE (15-CM)  
2. 8T-8731 [1] PLUG-CONNECTOR (3-PIN)  
3. 8T-8730 [3] SOCKET-CONNECTOR (16-GA TO 18-GA)  
  E   ORDER BY THE CENTIMETER
 

#SEBP22310838
 

127-2018: SENSOR GP-PRESSURE

127-2018 SENSOR GP-PRESSURE
S/N 9TG199-UP
PART OF 154-3850 SENSOR GP-ENGINE
AN ATTACHMENT
i00516668 SEBP2231
1272018 SENSOR GP-PRESSURE Parts scheme
  For full view, you need register

Parts for your G3508 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 9X-1813 E SLEEVE (14-CM)  
2. 8T-8732 [1] RECEPTACLE-CONNECTOR (3-PIN)  
3. 9X-3401 [3] PIN-CONNECTOR (16-GA TO 18-GA)  
  E   ORDER BY THE CENTIMETER
 

#SEBP22310839
 

133-3917: SENSOR GP-PRESSURE

133-3917 SENSOR GP-PRESSURE
PART OF 103-6101 CONTROL GP-ENGINE MONITORING
AN ATTACHMENT
i00111504 SEBP2231
1333917 SENSOR GP-PRESSURE Parts scheme
  For full view, you need register

Parts for your G3508 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 9X-1813 E SLEEVE (14-CM)  
2. 102-8803 [1] KIT-RECEPTACLE (3-PIN)  
    (INCLUDES RECEPTACLE ASSEMBLY & WEDGE)
3. 3E-3371 [1] WEDGE-RECEPTACLE LOCK (3-PIN)  
4. 186-3735 [3] PIN-CONNECTOR (16-GA TO 18-GA)  
  E   ORDER BY THE CENTIMETER
 

Information:

Engine News
Service Tools For Electronic Controls{0781,0782}
1994/05/01
Improved Knock (Detonation) Sensor Group Replaces Detonation Sensor {1559}
1994/09/01
New Electronic Sensor Group (Speed/Timing Sensor) Used{1912}
1995/06/01
New Coolant Level Sensor Used In Water Tank Groups{7422}
1997/07/01
Pipe Plug Used On Electronic Control Group (MAPS Sensor) {1917}
1997/08/01
New Electronic Control Group Available For Gas Engine Ignition Groups {1550,1559}
1997/08/01
Orientation Of The Oxygen Sensor In The Electronic Sensor Group Has Been Changed{1741}
1998/06/01
New Service Tool And Procedure To Test Detonation Sensor For Proper Performance{1559}
1999/05/01
Field Returns of the Engine Speed Sensor are Necessary for Failure Analysis and Product Improvement {1907}
2000/06/01
Disregard Special Instruction, REHS0780-00 , "Programming The Electronic Ignition System (EIS) Control Module For The Manifold Air Pressure (MAP) Sensor" {1408, 1901}
2000/06/01
New Coolant Level Sensor Available {7422}
2001/02/01
New Exhaust Temperature Sensor Groups (Thermocouples) are Available {1919, 7498}
2000/11/01
The System For Sensing Oxygen In The Exhaust Has Been Improved {1096}
2001/08/01
Correction to Troubleshooting , "GSC CID 0190 - FMI 02" {1907}
2002/07/01
Coolant Sensor Installation Service Notes {5574}
2005/12/26
A New Speed-Timing Sensor Is Available {1912}
2006/07/24
Improved Engine Oil Pressure Sensor Is Used on Certain Commercial Engines {1924}
2011/07/01
A New Kit Part Number Is Used on Certain G3508 Engines {1000, 1052, 1270, 191N}
2014/07/11
Operation and Maintenance Manual
Engine Protective Devices - Check
G3500 Engines
Sensors and Electrical Components
G3500 Engines
Engine Speed/Timing Sensor - Clean/Inspect
G3500 Engines
Speed Sensor - Clean/Inspect
G3500 Engines
Special Instruction
Retrofit Installation of Coolant Loss Sensor{1353, 1395, 7422, 7470}
Retrofit Installation of Coolant Loss Sensor{1353, 1395, 7422, 7470}
Installation Of 8N6414 Ether Starting Aid Group{1456}
Installation Of 8N6414 Ether Starting Aid Group{1456}
Programming The Electronic Ignition System (EIS) Control Module For The Manifold Air Pressure (MAP) Sensor.{1408, 1901}
Programming The Electronic Ignition System (EIS) Control Module For The Manifold Air Pressure (MAP) Sensor.{1408, 1901}
G3508 "A" to G3508 with ADEM 3 ECM Upgrade for Enhanced Performance of 1400 RPM Engines{1000, 1052, 1270, 191N}
G3508 "A" to G3508 with ADEM 3 ECM Upgrade for Enhanced Performance of 1400 RPM Engines{1000, 1052, 1270, 191N}
Selecting the Correct Part Numbers for Sensors and Connectors{1439, 7553}
Selecting the Correct Part Numbers for Sensors and Connectors{1439, 7553}
Procedure to Test the Position Sensor of a Hydraulic Cylinder {1439, 7562}
Procedure to Test the Position Sensor of a Hydraulic Cylinder {1439, 7562}
Installation Procedure on Installing the Oil & Gas Asset IQ<SUP>TM</SUP> System on All Caterpillar and Non-Caterpillar Diesel, Natural Gas, and Dynamic Gas Blending Engines {1000, 1408, 7620, 7960}
Installation Procedure on Installing the Oil & Gas Asset IQTM System on All Caterpillar and Non-Caterpillar Diesel, Natural Gas, and Dynamic Gas Blending Engines {1000, 1408, 7620, 7960}
Technical Information Bulletin
135-9851 Oxygen Sensor Adapter Ringer Installation
135-9851 Oxygen Sensor Adapter Ringer Installation
Improper Installation of the 274-6717 Crankcase Pressure Sensor on 3500 Commercial Engines{1408, 1439, 1916}
Improper Installation of the 274-6717 Crankcase Pressure Sensor on 3500 Commercial Engines{1408, 1439, 1916}
Specifications
Engine Speed/Timing Sensor
G3500 Engines
Detonation Sensor
G3500 Engines
Speed Sensor
G3500 Engines
Coolant Level Sensor
G3500 Engines
Pressure Sensor - Oil Pressure
G3500 Engines
Detonation Sensor
G3500 Engines
Speed Sensor
G3500 Engines
Coolant Level Sensor - Coolant Level Switch
G3500 Engines
Manifold Air Pressure Sensor
G3500 Engines
Pressure Sensor
G3500 Engines
Oxygen Sensor
G3500 Engines
Pressure Sensor
G3500 Engines
Engine Speed/Timing Sensor
G3500 Engines
Tool Operating Manual
Using the 453-3204 Pressure and Temperature Test Group{0374, 0599, 0706, 0708, 0709, 0731, 0732, 0738, 1408, 1439}
Using the 453-3204 Pressure and Temperature Test Group{0374, 0599, 0706, 0708, 0709, 0731, 0732, 0738, 1408, 1439}
Systems Operation
Sensors
EMCPII+ for Gas Engines
Sensor
G3412C, G3508, G3512 and G3516 Engines Status Control Module
Testing and Adjusting
Speed Sensor (Engine) - Adjust
EMCPII+ for Gas Engines
Measuring Inlet Manifold Temperature
G3500 Engines
Detonation Sensor
G3500 Engines
Manifold Air Pressure Sensor
G3500 Engines
Speed Sensor (Engine) - Adjust
EMCP3
Engine Speed Sensor - Adjust
G3500 Engines
Engine Speed Timing Calibration - Setup
EMCP3
Speed Sensor - Adjust
G3412C, G3508, G3512 and G3516 Engines Status Control Module
Temperature Sensor - Test
G3412C, G3508, G3512 and G3516 Engines Status Control Module
Troubleshooting
GSC CID 0100 - FMI 03
EMCPII+ for Gas Engines
GSC CID 0100 - FMI 04
EMCPII+ for Gas Engines
GSC CID 0110 - FMI 03
EMCPII+ for Gas Engines
GSC CID 0111 - FMI 03
EMCPII+ for Gas Engines
GSC CID 0110 - FMI 04
EMCPII+ for Gas Engines
GSC CID 0175 - FMI 02
EMCPII+ for Gas Engines
GSC CID 0175 - FMI 03
EMCPII+ for Gas Engines
GSC CID 0175 - FMI 04
EMCPII+ for Gas Engines
GSC CID 0190 - FMI 02
EMCPII+ for Gas Engines
GSC CID 0190 - FMI 03
EMCPII+ for Gas Engines
GSC CID 0269 - FMI 03
EMCPII+ for Gas Engines
GSC CID 0269 - FMI 04
EMCPII+ for Gas Engines
GSC CID 0100 - FMI 02 (for Engine with ECM)
EMCPII+ for Gas Engines
GSC CID 0100 - FMI 02 (for Engine with EIS)
EMCPII+ for Gas Engines
GSC CID 0110 - FMI 02 (for Engine with EIS)
EMCPII+ for Gas Engines
MID 014 - CID 0317 - FMI 08 Load Sensor (MAPS) signal abnormal
G3500 Engines
MID 014 - CID 0317 - FMI 11 No Inlet Manifold Pressure signal
G3500 Engines
MID 014 - CID 0318 - FMI 01 Loss of Right Bank Detonation Sensor Signal
G3500 Engines
MID 014 - CID 0318 - FMI 03 Right Bank Detonation Sensor short to +batt
G3500 Engines
MID 014 - CID 0318 - FMI 05 Right Bank Detonation Sensor open or short to ground
G3500 Engines
MID 014 - CID 0319 - FMI 01 Loss of Left Bank Detonation Sensor Signal
G3500 Engines
MID 014 - CID 0319 - FMI 03 Left Bank Detonation Sensor short to +batt
G3500 Engines
MID 014 - CID 0319 - FMI 05 Left Bank Detonation Sensor open or short to ground
G3500 Engines
MID 014 - CID 0320 - FMI 05 Timing Control Speed Sensor open/short to +batt
G3500 Engines
MID 014 - CID 0320 - FMI 07 Speed/Timing Sensor improper response
G3500 Engines
MID 014 - CID 0320 - FMI 08 Engine Speed/Timing signal abnormal
G3500 Engines
MID 014 - CID 0325 - FMI 00 Excessive Detonation
G3500 Engines
MID 014 - CID 0326 - FMI 01 Detonation Retarded Timing
G3500 Engines
MID 014 - CID 0327 - FMI 02 Number of Detonation Sensors mismatch
G3500 Engines
MID 018 - CID 0317 - FMI 11 No Inlet Manifold Pressure signal
G3500 Engines
MID 018 - CID 0523 - FMI 00 Engine Overspeed **Shutdown**
G3500 Engines
MID 018 - CID 0523 - FMI 02 Noisy Engine Speed signal
G3500 Engines
MID 018 - CID 0550 - FMI 02 Noisy or Loss of Oxygen Signal
G3500 Engines
MID 018 - CID 0523 - FMI 11 No A/F Ratio Engine Speed Sensor **Shutdown**
G3500 Engines
MID 018 - CID 0551 - FMI 01 Oxygen Sensor not connected to buffer
G3500 Engines
MID 018 - CID 0552 - FMI 11 Engine Speed present during an O2 calibration
G3500 Engines
MID 018 - CID 0553 - FMI 11 Oxygen Signal present when it should not have been
G3500 Engines
MID 018 - CID 0554 - FMI 11 Oxygen Signal missing during O2 calibration step
G3500 Engines
MID 018 - CID 0555 - FMI 02 Noisy Oxygen signal
G3500 Engines
MID 018 - CID 0556 - FMI 11 Oxygen Sensor Calculated Gain out of range
G3500 Engines
MID 018 - CID 0557 - FMI 11 Oxygen Sensor Calculated Offset out of range
G3500 Engines
Detonation Sensors
G3500 Engines
Detonation Retard and Detonation Shutdown
G3500 Engines
Engine Speed/Timing Sensor - Calibrate
G3500 Engines
Engine Speed Sensor
G3500 Engines
Engine Speed/Timing Sensor
G3500 Engines
Oxygen Sensor Signal
G3500 Engines
Oxygen Sensor - Calibrate
G3500 Engines
01 dIAG
G3412C, G3508, G3512 and G3516 Engines Status Control Module
02 dIAG
G3412C, G3508, G3512 and G3516 Engines Status Control Module
08 dIAG
G3412C, G3508, G3512 and G3516 Engines Status Control Module
09 dIAG
G3412C, G3508, G3512 and G3516 Engines Status Control Module
Disassembly and Assembly
Electronic Sensor - Remove and Install
G3500 Engines
Service Magazine
New Oil Pressure Switch Used With EMS Systems{7485}
1986/03/10
8T-8697 Electronic Control Analyzer Programmer (ECAP) Improved{1900}
1993/11/22
Speed Sensor Available With Improved Reliability{1907}
1994/04/11
Use 134-5195 Adapter Cable For T-harness In Electronic Control Systems{1900,0781}
1998/03/09

Caterpillar Parts SIS Catalog G3508 :

SENSOR GP-ENGINE
4P-7899 SENSOR GP-ENGINE
SENSOR GP-ENGINE
251-9386 SENSOR GP-ENGINE
SENSOR GP-ENGINE
251-9386 SENSOR GP-ENGINE
SENSOR GP-ENGINE
251-9386 SENSOR GP-ENGINE
SENSOR GP-ENGINE
251-9386 SENSOR GP-ENGINE
SENSOR GP-ENGINE
154-3850 SENSOR GP-ENGINE
SENSOR GP-ENGINE
154-3850 SENSOR GP-ENGINE
SENSOR GP-ENGINE
154-3850 SENSOR GP-ENGINE
SENSOR GP-ENGINE
4P-7899 SENSOR GP-ENGINE
SENSOR GP-LIQUID LEVEL
204-2518 SENSOR GP-LIQUID LEVEL
SENSOR GP-LIQUID LEVEL
239-9957 SENSOR GP-LIQUID LEVEL
SENSOR GP-LIQUID LEVEL
3E-3761 SENSOR GP-LIQUID LEVEL
SENSOR GP-NITROGEN OXIDE
304-4209 SENSOR GP-NITROGEN OXIDE
SENSOR GP-NITROGEN OXIDE
480-5469 SENSOR GP-NITROGEN OXIDE
SENSOR GP-PRESSURE
107-7142 SENSOR GP-PRESSURE
SENSOR GP-PRESSURE
127-2018 SENSOR GP-PRESSURE

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