4W-2108 COVER GP-CYLINDER BLOCK S/N 98Z4350-14981 PART OF 108-8300, 108-8301 ENGINE AR 45 CHALLENGER

BASIC ENGINE

CYLINDER BLOCK GP

0. 4W-2108 COVER GP-C
1. 128-6895 COVER GP-C

HOUSING GP-FRONT

2. 7W-9847 COVER GP-F

VALVE MECHANISM GP

3. 4W-2172 COVER GP-V

CRANKSHAFT GP

4. 4W-2197 CRANKSHAFT

CYLINDER BLOCK GP

5. 7C-5826 CYLINDER B
6. 7E-2482 CYLINDER B
7. 7E-2482 CYLINDER B
8. 7E-2482 CYLINDER B
9. 100-4948 CYLINDER B
0. INFORMATION

CHALLENGER 45 CHALLENGER 1DR
Challenger 35 and Challenger 45 Agricultural Tractors 1DR00001-01699 (MACHINE) POWERED BY 3116 Engine SEBP2304 45 1DR (1994)

BASIC ENGINE

CYLINDER BLOCK GP

4W-2108 COVER GP-CYLINDER BLOCK

128-6895 COVER GP-CYLINDER BLOCK

7C-5826 CYLINDER BLOCK GP

7E-2482 CYLINDER BLOCK GP

100-4948 CYLINDER BLOCK GP

129-1095 CYLINDER BLOCK GP

#SEBP23040020

4W-2108: COVER GP-CYLINDER BLOCK

COVER GP-CYLINDER BLOCK

4W-2108 COVER GP-CYLINDER BLOCK
S/N 98Z4350-14981
PART OF 108-8300, 108-8301 ENGINE AR

i00378364 SEBP2304

4W2108 COVER GP-CYLINDER BLOCK Parts scheme

For full view, you need register

Parts for your 45 CHALLENGER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	342-4977	[3]	COVER-SIDE
2.	6V-2317 M	[20]	BOLT (M8X1.25X30-MM)
3.	9M-1974	[20]	WASHER-HARD (8.8X16X2-MM THK)
4.	2W-6544	[1]	COVER
5.	1U-8846 B		SEALANT-GASKET
7.	4Y-9652	[3]	GASKET
8.	7W-3872	[6]	SLEEVE
9.	6V-5839	[2]	WASHER (11X21X2.5-MM THK)
10.	6V-5842 M	[2]	BOLT (M10X1.5X40-MM)
11.	9S-4191	[3]	PLUG-O-RING
12.	3J-1907	[3]	SEAL-O-RING
13.	4F-9653	[1]	SEAL-O-RING
14.	9Y-0747	[1]	MANIFOLD-OIL
15.	6V-2317 BM	[1]	BOLT (M8X1.25X30-MM)
16.	9M-1974 B	[1]	WASHER-HARD (8.8X16X2-MM THK)
17.	9X-2099 BM	[1]	STUD (M8X1.25X52.75-MM)
18.	8T-4224 B	[1]	WASHER-HARD (8.8X16X2-MM THK)
19.	110-7618 M	[4]	BOLT AS
20.	9X-2099 BM	[1]	STUD (M8X1.25X52.75-MM)
21.	8T-4224	[1]	WASHER-HARD (8.8X16X2-MM THK)
22.	134-4640	[1]	SPACER (9X15X15-MM THK)
	B		USE AS REQUIRED
	M		METRIC PART

#SEBP23040021

128-6895: COVER GP-CYLINDER BLOCK

COVER GP-CYLINDER BLOCK

128-6895 COVER GP-CYLINDER BLOCK
S/N 98Z14966-19649
PART OF 108-8300, 108-8301, 131-3542, 131-5109 ENGINE AR

i00521729 SEBP2304

1286895 COVER GP-CYLINDER BLOCK Parts scheme

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Parts for your 45 CHALLENGER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	9X-2099 M	[7]	STUD (M8X1.25X52.75-MM)
2.	2W-6544	[1]	COVER
3.	4Y-9652	[3]	GASKET
4.	7W-3872	[6]	SLEEVE
5.	110-7618 M	[4]	BOLT AS
6.	342-4977	[3]	COVER-SIDE
7.	128-6144	[1]	COVER-OIL
8.	4F-9653	[1]	SEAL-O-RING
9.	6V-2317 M	[17]	BOLT (M8X1.25X30-MM)
10.	148-8407	[2]	PLUG AS
			(EACH INCLUDES)
	3J-1907	[1]	SEAL-O-RING
	9S-4191	[1]	PLUG-O-RING
11.	8T-1159 M	[2]	BOLT-SOCKET HEAD (M10X1.5X25-MM)
12.	9M-1974	[24]	WASHER-HARD (8.8X16X2-MM THK)
13.	1U-8846 B		SEALANT-GASKET
	B		USE AS REQUIRED
	M		METRIC PART

#SEBP23040022

7W-9847: COVER GP-FRONT HOUSING

COVER GP-FRONT HOUSING

7W-9847 COVER GP-FRONT HOUSING
S/N 98Z4350-19649
PART OF 108-8300, 108-8301, 131-3542, 131-5109 ENGINE AR

i00122416 SEBP2304

7W9847 COVER GP-FRONT HOUSING Parts scheme

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Parts for your 45 CHALLENGER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	8T-0100 CM	[2]	BOLT (M8X1.25X60-MM)
2.	106-7920 C	[1]	COVER AS-FRONT
3.	6V-2317 CBM	[12]	BOLT (M8X1.25X30-MM)
4.	7W-6552	[1]	GASKET
	1U-8846 B		SEALANT-GASKET
	B		USE AS REQUIRED
	C		CHANGE FROM PREVIOUS TYPE
	M		METRIC PART

#SEBP23040023

4W-2172: COVER GP-VALVE MECHANISM

COVER GP-VALVE MECHANISM

4W-2172 COVER GP-VALVE MECHANISM
S/N 98Z4350-19649
PART OF 108-8300, 108-8301, 131-3542, 131-5109 ENGINE AR

i00122119 SEBP2304

4W2172 COVER GP-VALVE MECHANISM Parts scheme

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Parts for your 45 CHALLENGER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	119-2940	[1]	GASKET (VALVE COVER)
2.	6V-2315 M	[14]	BOLT (M6X1X35-MM)
3.	119-2960	[1]	COVER
4.	5P-0537	[14]	WASHER-HARD (7.2X14.5X2-MM THK)
	M		METRIC PART

#SEBP23040024

4W-2197: CRANKSHAFT GP

CRANKSHAFT GP

4W-2197 CRANKSHAFT GP
S/N 98Z4350-19649
PART OF 108-8300, 108-8301, 131-3542, 131-5109 ENGINE AR

i00122122 SEBP2304

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Parts for your 45 CHALLENGER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	105-1725	[1]	CRANKSHAFT AS
2.	1B-8705	[1]	KEY-WOODRUFF
3.	2W-8147	[1]	GEAR (50-TEETH)
4.	107-7602	[1]	BEARING-THRUST
	7C-6969 AB		BEARING-THRUST (0.5-MM OS)
	7C-6970 AB		BEARING-THRUST (0.5-MM US - 0.5-MM OS)
	7C-6966 AB		BEARING-THRUST (0.25-MM US)
	7C-6967 AB		BEARING-THRUST (0.5-MM US)
5.	101-1530	[3]	BEARING-MAIN
	7C-6974 AB		BEARING-MAIN (0.5-MM OS)
	7C-6975 AB		BEARING-MAIN (0.5-MM US - 0.5-MM OS)
	7C-6971 AB		BEARING-MAIN (0.25-MM US)
	7C-6972 AB		BEARING-MAIN (0.5-MM US)
6.	107-7708	[3]	BEARING-MAIN
	7C-6964 AB		BEARING-MAIN (0.5-MM OS)
	7C-6965 AB		BEARING-MAIN (0.5-MM US - 0.5-MM OS)
	7C-6961 AB		BEARING-MAIN (0.25-MM US)
	7C-6962 AB		BEARING-MAIN (0.5-MM US)

	7C-7980 AF	[1]	SLEEVE-OIL SEAL
			(USED ONLY TO REPAIR THE REAR SEAL SURFACE OF THE CRANKSHAFT)

			AVAILABLE REPAIR KIT(S):
	196-9518		KIT-BASIC ENGINE REPAIR (MAIN BEARING)(CRANKSHAFT)
			(INCLUDES A COMPLETE SET OF STANDARD MAIN AND THRUST BEARINGS)
	A		NOT PART OF THIS GROUP
	B		USE AS REQUIRED
	F		NOT SHOWN
	R		REMFG PART MAY BE AVAILABLE

#SEBP23040025

7C-5826: CYLINDER BLOCK GP

CYLINDER BLOCK GP

7C-5826 CYLINDER BLOCK GP
S/N 98Z4350-13709
PART OF 7E-2482 CYLINDER BLOCK GP

i00122272 SEBP2304

For full view, you need register

Parts for your 45 CHALLENGER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	2M-6471	[2]	PLUG-CUP
2.	7E-2968	[7]	CAP-CRANKSHAFT BEARING
3.	9X-8916 M	[14]	BOLT (M16X2X140-MM)
4.	5P-8247	[14]	WASHER-HARD (17X32X3.5-MM THK)
5.	9S-8005	[1]	PLUG-O-RING
6.	3K-0360	[1]	SEAL-O-RING
7.	2W-7213	[6]	BUSHING (CAMSHAFT)
8.	3D-2824	[2]	SEAL-O-RING
9.	9S-8008	[2]	PLUG
10.	8T-0293 M	[2]	BOLT (M12X1.75X20-MM)
11.	6F-7062	[2]	WASHER (12.7X19.05X1.83-MM THK)
12.	3H-5552	[1]	PLUG-CUP
13.	9S-8006	[1]	PLUG-O-RING
14.	2M-9780	[1]	SEAL-O-RING
15.	2W-7211	[1]	BUSHING (CAMSHAFT)

	7C-6208 AF	[1]	SLEEVE-CYLINDER
			(FOR SALVAGE OF DAMAGED CYL. BORES IN BLOCK. QUANTITY TO BE DETERMINED BY USER.)
	A		NOT PART OF THIS GROUP
	F		NOT SHOWN
	M		METRIC PART

#SEBP23040026

7E-2482: CYLINDER BLOCK GP

CYLINDER BLOCK GP

7E-2482 CYLINDER BLOCK GP
S/N 98Z4350-13709
PART OF 108-8300, 108-8301 ENGINE AR
FOR USE WITH TWO-PIECE PISTONS

i00157913 SEBP2304

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Parts for your 45 CHALLENGER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	7C-5826 Y	[1]	CYLINDER BLOCK GP
2.	6V-3538	[2]	DOWEL (20MM OAL)
3.	4P-5651	[6]	TUBE AS-PISTON COOLING
4.	7N-5683	[2]	DOWEL (20MM OAL)
5.	6V-3940 M	[6]	BOLT (M8X1.25X25MM)
6.	1W-8407	[2]	SLEEVE
	M		METRIC PART
	Y		SEPARATE ILLUSTRATION

#SEBP23040027

7E-2482: CYLINDER BLOCK GP

CYLINDER BLOCK GP

7E-2482 CYLINDER BLOCK GP
S/N 98Z13710-17019
PART OF 108-8300, 108-8301 ENGINE AR
FOR USE WITH TWO-PIECE PISTONS

i00157914 SEBP2304

For full view, you need register

Parts for your 45 CHALLENGER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	100-4948 CY	[1]	CYLINDER BLOCK GP
2.	6V-3538	[2]	DOWEL (20MM OAL)
3.	4P-5651	[6]	TUBE AS-PISTON COOLING
4.	7N-5683	[2]	DOWEL
5.	6V-3940 M	[6]	BOLT (M8X1.25X25MM)
6.	1W-8407	[2]	SLEEVE
	C		CHANGE FROM PREVIOUS TYPE
	M		METRIC PART
	Y		SEPARATE ILLUSTRATION

#SEBP23040028

7E-2482: CYLINDER BLOCK GP

CYLINDER BLOCK GP

7E-2482 CYLINDER BLOCK GP
S/N 98Z17020-19649
PART OF 108-8300, 108-8301, 131-3542, 131-5109 ENGINE AR
FOR USE WITH TWO-PIECE PISTONS

i00157915 SEBP2304

For full view, you need register

Parts for your 45 CHALLENGER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	129-1095 YC	[1]	CYLINDER BLOCK GP
2.	6V-3940 M	[6]	BOLT (M8X1.25X25-MM)
3.	1W-8407	[2]	SLEEVE
4.	6V-3538	[2]	DOWEL
5.	4P-5651	[6]	TUBE AS-PISTON COOLING
6.	7N-5683	[2]	DOWEL
	C		CHANGE FROM PREVIOUS TYPE
	M		METRIC PART
	Y		SEPARATE ILLUSTRATION

#SEBP23040029

100-4948: CYLINDER BLOCK GP

CYLINDER BLOCK GP

100-4948 CYLINDER BLOCK GP
S/N 98Z13710-17019
PART OF 7E-2482 CYLINDER BLOCK GP

i00122924 SEBP2304

For full view, you need register

Parts for your 45 CHALLENGER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	100-6289	[1]	CYLINDER BLOCK AS
1A.	7E-2968	[7]	CAP-CRANKSHAFT BEARING
1B.	9X-8916 M	[14]	BOLT (M16X2X140-MM)
1C.	5P-8247	[14]	WASHER-HARD (17X32X3.5-MM THK)
2.	2M-9780	[1]	SEAL-O-RING
3.	2W-7211	[1]	BUSHING (CAMSHAFT)
4.	2M-6471	[2]	PLUG-CUP
5.	9S-8005	[1]	PLUG-O-RING
6.	3K-0360	[1]	SEAL-O-RING
7.	2W-7213	[6]	BUSHING (CAMSHAFT)
8.	3D-2824 B	[2]	SEAL-O-RING
9.	9S-8008 B	[2]	PLUG
10.	8T-0293 M	[2]	BOLT (M12X1.75X20-MM)
11.	6F-7062	[2]	WASHER (12.7X19.05X1.83-MM THK)
12.	3H-5552	[1]	PLUG-CUP
13.	9S-8006	[1]	PLUG-O-RING
	B		USE AS REQUIRED
	M		METRIC PART

Information:

BASIC ENGINE

CYLINDER BLOCK GP

Special Instruction

Using Caterpillar Cylinder Pack Pulling Tools{1239}
Using Caterpillar Cylinder Pack Pulling Tools{1239}

Pressure Lubrication Procedure for Remanufactured Engines and Short Blocks{1000, 1200, 1020}
Pressure Lubrication Procedure for Remanufactured Engines and Short Blocks{1000, 1200, 1020}

Use Of 5P8709 Tool Group For Alignment Of Piston Cooling Jets{1331}
Use Of 5P8709 Tool Group For Alignment Of Piston Cooling Jets{1331}

Installation Of Crankshaft Seals And Wear Sleeves{1203}
Installation Of Crankshaft Seals And Wear Sleeves{1203}

Use Of 1P4000 Line Boring Tool Group{0672, 1201, 1203}
Use Of 1P4000 Line Boring Tool Group{0672, 1201, 1203}

Installing Heli-Coil Inserts In Caterpillar Cylinder Heads{1117}
Installing Heli-Coil Inserts In Caterpillar Cylinder Heads{1117}

Pressure Lubrication Procedure For Remanufactured Engines And Short Blocks{1000, 1201}
Pressure Lubrication Procedure For Remanufactured Engines And Short Blocks{1000, 1201}

Use Of 8T0455 Cylinder Liner Projection Indicator Group{0760, 1216}
Use Of 8T0455 Cylinder Liner Projection Indicator Group{0760, 1216}

Cylinder Block Cleaning Procedure{1201}
Cylinder Block Cleaning Procedure{1201}

Installation of 7C-6208 Cylinder Sleeve {1222}
Installation of 7C-6208 Cylinder Sleeve {1222}

Usage of Cylinder Head Gaskets{1124}
Usage of Cylinder Head Gaskets{1124}

Determining the Correct Part Numbers for Main Bearings and Cylinder Head Gaskets{1124, 1201, 1203}
Determining the Correct Part Numbers for Main Bearings and Cylinder Head Gaskets{1124, 1201, 1203}

Reuse and Salvage for Cast Iron Cylinder Blocks {1201, 1201}
Reuse and Salvage for Cast Iron Cylinder Blocks {1201, 1201}

Using the <NOBR> 6V-7840</NOBR> Deck Checking Tool Assembly {0701, 1201, 7225}
Using the 6V-7840 Deck Checking Tool Assembly {0701, 1201, 7225}

Tool Operating Manual

Setup and Operation of the 368-8645 Tool Kit (CRANKCASE PRESSURE){1317}
Setup and Operation of the 368-8645 Tool Kit (CRANKCASE PRESSURE){1317}

Using the 8T-2700 Blowby/Air Flow Indicator{0781, 0785, 1317}
Using the 8T-2700 Blowby/Air Flow Indicator{0781, 0785, 1317}

420-7630 Main Bearing Cap Lifting Device{0599, 0629, 0632, 0701, 1201, 1203, 1230}
420-7630 Main Bearing Cap Lifting Device{0599, 0629, 0632, 0701, 1201, 1203, 1230}

Using the 242-3980 Piston Groove Gauge on 3500A and B Engines with Monotherm Pistons using the 329-2630 and 329-2631 Piston Groove Gauges on 3500B Engines with Monotherm Pistons{0374, 0599, 0700, 0701, 0705}
Using the 242-3980 Piston Groove Gauge on 3500A and B Engines with Monotherm Pistons using the 329-2630 and 329-2631 Piston Groove Gauges on 3500B Engines with Monotherm Pistons{0374, 0599, 0700, 0701, 0705}

Reuse And Salvage Guidelines

Reuse and Salvage for Cast Iron Cylinder Blocks {1201, 1201}
Reuse and Salvage for Cast Iron Cylinder Blocks {1201, 1201}

Reuse and Salvage for 3176, 3300, 3400 & C-Series Engine Cylinder Blocks {0670, 0672, 0761, 1201, 7225}
Reuse and Salvage for 3176, 3300, 3400 & C-Series Engine Cylinder Blocks {0670, 0672, 0761, 1201, 7225}

Reuse and Salvage for 3114, 3116, and 3126 Engine Series Cylinder Blocks {1201}
Reuse and Salvage for 3114, 3116, and 3126 Engine Series Cylinder Blocks {1201}

Inspection and Reconditioning Procedures of Main Bearing Bores in Cylinder Blocks {1201, 1202, 1224, 1224}
Inspection and Reconditioning Procedures of Main Bearing Bores in Cylinder Blocks {1201, 1202, 1224, 1224}

Inspection and Reuse Guideline of Cylinder Liners in Cat Engines {0761, 1201, 1213, 1216, 1216}
Inspection and Reuse Guideline of Cylinder Liners in Cat Engines {0761, 1201, 1213, 1216, 1216}

Using the <NOBR> 6V-7840</NOBR> Deck Checking Tool Assembly {0701, 1201, 7225}
Using the 6V-7840 Deck Checking Tool Assembly {0701, 1201, 7225}

Cylinder Block Salvage Procedure Using Belzona® 1311 (Ceramic R Metal) {0700, 0701, 1000, 1201}
Cylinder Block Salvage Procedure Using Belzona® 1311 (Ceramic R Metal) {0700, 0701, 1000, 1201}

Cylinder Block Cleaning and Audit Procedure {0644, 0680, 0701}
Cylinder Block Cleaning and Audit Procedure {0644, 0680, 0701}

Testing and Adjusting

Cylinder Block - Inspect
3114, 3116, and 3126 Engines

Excessive Bearing Wear - Inspect
3114, 3116, and 3126 Engines

Main Bearings - Inspect
3114, 3116, and 3126 Engines

Disassembly and Assembly

Bearing Clearance - Check
3114, 3116, and 3126 Engines for Caterpillar Built Machines

Piston Cooling Jets - Remove and Install
3114, 3116, and 3126 Engines for Caterpillar Built Machines

Camshaft Bearings - Remove and Install
3114, 3116, and 3126 Engines for Caterpillar Built Machines

Crankshaft Main Bearings - Remove
3114, 3116, and 3126 Engines for Caterpillar Built Machines

Crankshaft Main Bearings - Install
3114, 3116, and 3126 Engines for Caterpillar Built Machines

Service Magazine

Use New Special Instruction To Install 5P6595 Insert In Cylinder Liner Seats{1216,0621}
1982/05/03

Inspection Marks On Bearings{7551,1230,1226,1203,1219,1227}
1982/05/03

Service Information For Easier Use Of The 6V3100 Timing Indicator Group{0651,1250,1156,1157}
1982/10/11

Use FT1711 Light Table For Cylinder Liner Inspection {0652,1216}
1982/11/29

New 6V7059 Micrometer Measures Liner Top Flange And Valve Lip {0653,1216,1105}
1982/11/29

Procedure To Clean Oil Passages In Crankshafts And Cylinder Blocks{0622,0675,1201,1202}
1983/05/16

Reuse Of Engine Bearings{1230}
1983/05/16

Reuse Of Engine Bearings{1230,1219,1203}
1983/11/21

Determining The Cause Of Glow Plug Tip Failures{1053,1105,1412}
1986/06/02

Bearing Failures On Engines Due To Lack Of Lubrication{1230,1219,1203,1202}
1986/09/08

New Indicator Instrument Group Available To Measure Crankcase Blowby And Radiator Air Velocity{0781,1200,1350}
1986/10/27

Additional Guidelines For Using The 8T2700 Blowby/Air Flow Indicator Group {0781,1200,1350}
1987/07/20

Use New Main Bearings In Replacement Cylinder Blocks{1203,1201}
1978/06/12

New Information On Reusable Cylinder Liners{1216}
1978/06/19

Change In Procedure To Check Main Bearing Clearance{1203}
1978/08/28

New Centering Rings For Oversized Main Bearings{0665,1230}
1979/06/04

Why Engines Are Damaged By Fuel Sulfur{1104,1216,1280,1318,1215}
1979/08/27

Recommendation For Use Of A FLEX-HONE On 1100, 3100 and 3200 Series Engines {1201}
1979/09/10

Fuel Sulfur-Your Diesel's Silent Enemy{0375,1280}
1979/12/17

Use Of 4C-4377 Stress Plate Group In 3114 And 3116 Cylinder Block Reconditioning{0672,0673,1201}
1994/09/05

Lubricant Used On Cylinder Head Bolts Changed{1100}
1996/02/05

New Engine Cylinder Head Injector Sleeve Used In Both Mechanical Unit Injection (MUI) And Hydraulic Electronic Unit Injection (HEUI) Engines{1125}
1996/02/26

Cylinder Sleeve Available For Reconditioning Cylinder Blocks {1222}
1997/12/22

New Design of Cylinder Block and Main Bearings {1201,1203,1224}
1999/05/17

New Main Bearing Material{1203}
1999/05/24

Caterpillar Parts SIS Catalog 45 :

108-8302 COUPLING GP-FLEXIBLE

6I-2341 CAMSHAFT GP

134-2359 INSTALLATION AR-ENGINE

128-6895 COVER GP-CYLINDER BLOCK

7W-9847 COVER GP-FRONT HOUSING

4W-2172 COVER GP-VALVE MECHANISM

4W-2197 CRANKSHAFT GP

7C-5826 CYLINDER BLOCK GP

7E-2482 CYLINDER BLOCK GP