ELECTRICAL AND STARTING SYSTEM
STARTING MOTOR GPSWITCH GP
ELECTRICAL AND STARTING SYSTEM
STARTING MOTOR GP#SEBP23510310
100-6329: STARTING MOTOR GP-ELECTRIC
100-6329 STARTING MOTOR GP-ELECTRIC
S/N 5HK61357-UP
12 VOLT, 3KW
FOR USE WITH NA AND TURBOCHARGED ENGINES, FLYWHEEL HOUSING
AN ATTACHMENT
S/N 5HK61357-UP
12 VOLT, 3KW
FOR USE WITH NA AND TURBOCHARGED ENGINES, FLYWHEEL HOUSING
AN ATTACHMENT
Parts for your TH82 TELEHANDLER:
CATERPILLAR SIS#SEBP23510311
100-8224: STARTING MOTOR GP-ELECTRIC
100-8224 STARTING MOTOR GP-ELECTRIC
S/N 5HK61357-UP
12 VOLT
PART OF 100-6329 STARTING MOTOR GP-ELECTRIC
AN ATTACHMENT
S/N 5HK61357-UP
12 VOLT
PART OF 100-6329 STARTING MOTOR GP-ELECTRIC
AN ATTACHMENT
Parts for your TH82 TELEHANDLER:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 9W-0861 | [1] | COVER AS | |
| 2. | 8T-4133 M | [1] | NUT (M10X1.5-THD) | |
| 3. | 8T-4121 | [1] | WASHER-HARD (11X21X2.5-MM THK) | |
| 4. | 9B-7233 | [1] | LOCKWASHER | |
| 5. | 9W-0862 | [1] | LEVER AS-FORK | |
| 6. | 128-3453 | [1] | HOUSING AS | |
| 7. | 9W-0850 | [1] | DRIVE AS-CLUTCH | |
| 8. | 096-6166 | [1] | WASHER-HARD (4.5X9X1-MM THK) | |
| 9. | 128-3455 | [1] | ARMATURE AS | |
| 10. | 095-7930 M | [1] | SCREW-MACHINE (M4X0.7X6-MM) | |
| 11. | 128-3457 | [1] | COIL AS | |
| 12. | 128-3454 | [1] | STUD | |
| 13. | 9W-0853 | [1] | COVER | |
| 14. | 128-3456 | [1] | SOLENOID AS (STARTING MOTOR) | |
| AVAILABLE REPAIR KIT(S): | ||||
| 9W-0855 | [1] | KIT-BRUSH (STARTER) | ||
| (INCLUDES BRUSHES, SPRINGS, SCREWS, NUTS) | ||||
| 9W-0843 | [1] | KIT-ARMATURE (STARTER) | ||
| (INCLUDES RING, RETAINER, WASHER, DISCS, SPACER, SHIMS, SEALS, PLATE) | ||||
| M | METRIC PART | |||
#SEBP23510312
112-1767: STARTING MOTOR GP-ELECTRIC
112-1767 STARTING MOTOR GP-ELECTRIC
S/N 5WM1-6020; 3JN1-1509; 3KN1-UP; 3NN1-UP; 3RN1-4014
PART OF 141-6559, 146-5024 ENGINE AR
AN ATTACHMENT
S/N 5WM1-6020; 3JN1-1509; 3KN1-UP; 3NN1-UP; 3RN1-4014
PART OF 141-6559, 146-5024 ENGINE AR
AN ATTACHMENT
Parts for your TH82 TELEHANDLER:
CATERPILLAR SIS#SEBP23510313
112-1767: STARTING MOTOR GP-ELECTRIC
112-1767 STARTING MOTOR GP-ELECTRIC
S/N 5WM1399-6020; 3JN556-1509; 3KN1-UP; 3NN1-UP; 3RN935-4014
PART OF 141-6558, 141-6559, 146-5024 ENGINE AR
AN ATTACHMENT
S/N 5WM1399-6020; 3JN556-1509; 3KN1-UP; 3NN1-UP; 3RN935-4014
PART OF 141-6558, 141-6559, 146-5024 ENGINE AR
AN ATTACHMENT
Parts for your TH82 TELEHANDLER:
CATERPILLAR SIS#SEBP23510314
143-0539: STARTING MOTOR GP-ELECTRIC
143-0539 STARTING MOTOR GP-ELECTRIC
S/N 5WM1399-6020; 3JN556-1509; 3KN1-UP; 3NN1-UP; 3RN935-4014
12-VOLT
PART OF 112-1767 STARTING MOTOR GP-ELECTRIC
AN ATTACHMENT
S/N 5WM1399-6020; 3JN556-1509; 3KN1-UP; 3NN1-UP; 3RN935-4014
12-VOLT
PART OF 112-1767 STARTING MOTOR GP-ELECTRIC
AN ATTACHMENT
Parts for your TH82 TELEHANDLER:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 8C-9778 | [1] | PLUNGER AS | |
| 2. | 8C-9783 | [1] | GASKET | |
| 3. | 2P-8104 | [1] | BEARING | |
| 4. | 7T-6092 | [1] | HOLDER AS-BRUSH | |
| 5. | 8T-4133 M | [2] | NUT (M10X1.5-THD) | |
| 6. | 7T-6088 | [1] | BEARING AS | |
| 7. | 7T-6087 | [1] | WASHER (15.2X40X0.5-MM THK) | |
| 8. | 7T-6093 | [1] | CLUTCH AS | |
| 9. | 8J-4455 | [1] | BALL | |
| 10. | 7T-6090 | [1] | SPRING | |
| 11. | 8T-4121 | [2] | WASHER-HARD (11X21X2.5-MM THK) | |
| 12. | 3E-5153 | [1] | COVER-STARTING MOTOR | |
| 13. | 3E-5154 | [1] | BUSHING-STARTING MOTOR | |
| 14. | 8F-1434 | [1] | LOCKWASHER | |
| 15. | 100-4113 | [1] | SWITCH AS (STARTING MOTOR)(12-VOLT) | |
| 16. | 100-4119 | [1] | ARMATURE AS | |
| 17. | 100-4118 | [1] | CASE AS-STARTING MOTOR | |
| 18. | 100-4115 | [1] | HOUSING-STARTING MOTOR | |
| 19. | 143-1344 | [1] | FRAME-STARTER | |
| 20. | 100-3685 | [1] | CAP | |
| AVAILABLE REPAIR KIT(S): | ||||
| 7T-6099 | [1] | KIT-GEAR (STARTING MOTOR) | ||
| (INCLUDES RETAINER, PINION & ROLLERS) | ||||
| 146-6729 | [1] | KIT-HARDWARE (STARTING MOTOR) | ||
| (INCLUDES BOLTS, SCREWS, SCREW ASSEMBLIES & PLATE) | ||||
| 100-4112 | [1] | KIT-CONTACT (STARTING MOTOR) | ||
| (INCLUDES NUT, WASHERS, SEAL, BUSHINGS, PLATE & BOLT) | ||||
| M | METRIC PART | |||
#SEBP23510315
6V-0492: STARTING MOTOR GP-ELECTRIC
6V-0492 STARTING MOTOR GP-ELECTRIC
S/N 5WM1399-6020; 3JN556-1509; 3KN1-UP; 3NN1-UP; 3RN935-4014
PART OF 112-1767 STARTING MOTOR GP-ELECTRIC
AN ATTACHMENT
S/N 5WM1399-6020; 3JN556-1509; 3KN1-UP; 3NN1-UP; 3RN935-4014
PART OF 112-1767 STARTING MOTOR GP-ELECTRIC
AN ATTACHMENT
Parts for your TH82 TELEHANDLER:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 8C-9778 | [1] | PLUNGER AS | |
| 2. | 8C-9783 | [1] | GASKET | |
| 3. | 6T-8953 | [1] | BEARING AS | |
| 4. | 7T-6092 | [1] | HOLDER AS-BRUSH | |
| 5. | 8T-4133 M | [2] | NUT (M10X1.5-THD) | |
| 6. | 7T-6088 | [1] | BEARING AS | |
| 7. | 7T-6087 | [1] | WASHER (15.2X40X0.5-MM THK) | |
| 8. | 7T-6093 | [1] | CLUTCH AS | |
| 9. | 8J-4455 | [1] | BALL | |
| 10. | 7T-6090 | [1] | SPRING | |
| 11. | 8T-4121 | [2] | WASHER-HARD (11X21X2.5-MM THK) | |
| 12. | 3E-5153 | [1] | COVER-STARTING MOTOR | |
| 13. | 9X-2036 M | [1] | SCREW-PAN HEAD | |
| 14. | 8F-1434 | [1] | LOCKWASHER | |
| 15. | 100-4113 | [1] | SWITCH AS | |
| 16. | 100-4119 | [1] | ARMATURE AS | |
| 17. | 100-4118 | [1] | CASE AS-STARTING MOTOR | |
| 18. | 100-4115 | [1] | HOUSING-STARTING MOTOR | |
| 19. | 100-4117 | [1] | FRAME-STARTER | |
| 20. | 100-3685 | [1] | CAP | |
| 21. | 3E-5154 | [1] | BUSHING-STARTING MOTOR | |
| AVAILABLE REPAIR KIT(S): | ||||
| 7T-6099 | [1] | KIT-GEAR | ||
| 7T-6100 | [1] | KIT-HARDWARE | ||
| 8C-5457 | [1] | KIT-CONTACT | ||
| 100-4112 | [1] | KIT-CONTACT | ||
| M | METRIC PART | |||
#SEBP23510316
8I-5948: SWITCH & MTG GP-SIGNAL
8I-5948 SWITCH & MTG GP-SIGNAL
S/N 5WM1-6020; 3JN1-1509; 3KN1-UP; 3NN1-UP; 3RN1-4014
PART OF 126-8769, 142-7368, 143-4377, 8I-3151 CAB AR-ENCLOSED ROPS, 118-0195, 118-0196, 118-0199, 118-0200, 122-1599, 122-1600 LIGHTING GP-ROADING
AN ATTACHMENT
S/N 5WM1-6020; 3JN1-1509; 3KN1-UP; 3NN1-UP; 3RN1-4014
PART OF 126-8769, 142-7368, 143-4377, 8I-3151 CAB AR-ENCLOSED ROPS, 118-0195, 118-0196, 118-0199, 118-0200, 122-1599, 122-1600 LIGHTING GP-ROADING
AN ATTACHMENT
Parts for your TH82 TELEHANDLER:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 8I-5949 Y | [1] | SWITCH GP-SIGNAL | |
| 2. | 6R-7570 | [1] | BRACKET AS | |
| 6R-7572 | [2] | PLATE | ||
| 6R-7579 | [1] | PIN | ||
| 4. | 6R-7572 | [2] | PLATE | |
| 5. | 6R-7943 M | [2] | SCREW (M5X0.8X15-MM)(M5X1.0X15MM) | |
| 6. | 6R-7943 M | [4] | SCREW (M5X0.8X15-MM)(M5X1.0X15MM) | |
| 7. | 6V-4298 M | [4] | BOLT (M5X0.8X16-MM) | |
| 8. | 6V-9188 M | [4] | LOCKNUT (M5X0.8-THD) | |
| M | METRIC PART | |||
| Y | SEPARATE ILLUSTRATION | |||
#SEBP23510317
121-5435: SWITCH GP-FRAME LEVELING
121-5435 SWITCH GP-FRAME LEVELING
S/N 5WM1-1587; 3JN1-578; 3KN1-438; 3NN1-UP; 3RN1-1071
PART OF 8I-3119 LEVELING GP-FRAME
ALSO AN ATTACHMENT
S/N 5WM1-1587; 3JN1-578; 3KN1-438; 3NN1-UP; 3RN1-1071
PART OF 8I-3119 LEVELING GP-FRAME
ALSO AN ATTACHMENT
Parts for your TH82 TELEHANDLER:
CATERPILLAR SIS#SEBP23510318
121-5435: SWITCH GP-FRAME LEVELING
121-5435 SWITCH GP-FRAME LEVELING
S/N 5WM1588-4869; 3JN579-1509; 3KN439-99999; 3NN1-UP; 3RN1072-2829
PART OF 8I-3119 LEVELING GP-FRAME
ALSO AN ATTACHMENT
S/N 5WM1588-4869; 3JN579-1509; 3KN439-99999; 3NN1-UP; 3RN1072-2829
PART OF 8I-3119 LEVELING GP-FRAME
ALSO AN ATTACHMENT
Parts for your TH82 TELEHANDLER:
CATERPILLAR SIS#SEBP23510319
191-2037: SWITCH GP-FRAME LEVELING
191-2037 SWITCH GP-FRAME LEVELING
S/N 5WM4870-6020; 3JN838-1509; 3RN2830-4014
PART OF 8I-3119 LEVELING GP-FRAME
ALSO AN ATTACHMENT
S/N 5WM4870-6020; 3JN838-1509; 3RN2830-4014
PART OF 8I-3119 LEVELING GP-FRAME
ALSO AN ATTACHMENT
Parts for your TH82 TELEHANDLER:
CATERPILLAR SISInformation:
ELECTRICAL AND STARTING SYSTEM
STARTING MOTOR GP
Engine News
Special Instruction
Installation of New Shift Lever Assembly for All Starter Motors {1453}
Installation of New Shift Lever Assembly for All Starter Motors {1453}
Installation of New Shift Lever Assembly for All Starter Motors {1453}
Procedure to Install the Insulator on to Series Starters on All Engines {1453}
Procedure to Install the Insulator on to Series Starters on All Engines {1453}
Procedure to Install the Insulator on to Series Starters on All Engines {1453}
Installation of Repair Kit-Solenoid Plunger Assembly on All Engines {1453}
Installation of Repair Kit-Solenoid Plunger Assembly on All Engines {1453}
Installation of Repair Kit-Solenoid Plunger Assembly on All Engines {1453}
Procedure to Install Terminal Kit on All Engines {1453}
Procedure to Install Terminal Kit on All Engines {1453}
Procedure to Install Terminal Kit on All Engines {1453}
Procedure to Install Brush Holder Assembly in All Engines {1453}
Procedure to Install Brush Holder Assembly in All Engines {1453}
Procedure to Install Brush Holder Assembly in All Engines {1453}
Procedure to Replace Armature of Starter Motor On All Cat<SUP>®</SUP> Products {1408, 1450, 1453}
Procedure to Replace Armature of Starter Motor On All Cat® Products {1408, 1450, 1453}
Procedure to Replace Armature of Starter Motor On All Cat® Products {1408, 1450, 1453}
Procedure to Replace Commutator End (CE) Housing of Starter Motor On All Cat<SUP>®</SUP> Products {1408, 1450, 1453}
Procedure to Replace Commutator End (CE) Housing of Starter Motor On All Cat® Products {1408, 1450, 1453}
Procedure to Replace Commutator End (CE) Housing of Starter Motor On All Cat® Products {1408, 1450, 1453}
Procedure to Replace Drive Assembly of Starter Motor On All Cat<SUP>®</SUP> Products {1453}
Procedure to Replace Drive Assembly of Starter Motor On All Cat® Products {1453}
Procedure to Replace Drive Assembly of Starter Motor On All Cat® Products {1453}
Service Letter-NACD
Moisture May Short The Start Switch Causing The Starter To Engage On Certain TH62, TH63, TH82 And TH83 Telehandlers
Moisture May Short The Start Switch Causing The Starter To Engage On Certain TH62, TH63, TH82 And TH83 Telehandlers
Moisture May Short The Start Switch Causing The Starter To Engage On Certain TH62, TH63, TH82 And TH83 Telehandlers
Service Letter-Australia
Service Letter-CFEL
Technical Information Bulletin
Start Switch May Cause Unintended Starter Engagement
Start Switch May Cause Unintended Starter Engagement
Start Switch May Cause Unintended Starter Engagement
Specifications
Electric Starting Motor
RA1.2, R1.4, R2.0, R2.2, R2.5, R2.7, R3.0, R4.5 and R5.5 Series Reduction Starting Motors
RA1.2, R1.4, R2.0, R2.2, R2.5, R2.7, R3.0, R4.5 and R5.5 Series Reduction Starting Motors
Service Letter-China
Moisture May Short The Start Switch Causing The Starter To Engage On Certain TH62, TH63, TH82 And TH83 Telehandlers
Moisture May Short The Start Switch Causing The Starter To Engage On Certain TH62, TH63, TH82 And TH83 Telehandlers
Moisture May Short The Start Switch Causing The Starter To Engage On Certain TH62, TH63, TH82 And TH83 Telehandlers
Service Letter-Asia
Systems Operation
General Information
RA1.2, R1.4, R2.0, R2.2, R2.5, R2.7, R3.0, R4.5 and R5.5 Series Reduction Starting Motors
RA1.2, R1.4, R2.0, R2.2, R2.5, R2.7, R3.0, R4.5 and R5.5 Series Reduction Starting Motors
Component Description
RA1.2, R1.4, R2.0, R2.2, R2.5, R2.7, R3.0, R4.5 and R5.5 Series Reduction Starting Motors
RA1.2, R1.4, R2.0, R2.2, R2.5, R2.7, R3.0, R4.5 and R5.5 Series Reduction Starting Motors
Normal Operation
RA1.2, R1.4, R2.0, R2.2, R2.5, R2.7, R3.0, R4.5 and R5.5 Series Reduction Starting Motors
RA1.2, R1.4, R2.0, R2.2, R2.5, R2.7, R3.0, R4.5 and R5.5 Series Reduction Starting Motors
Reuse And Salvage Guidelines
Disassembly, Assembly, Testing, and Salvage of Starting Motor for 3046, 3064, and 3066 Engines {1453}
Disassembly, Assembly, Testing, and Salvage of Starting Motor for 3046, 3064, and 3066 Engines {1453}
Disassembly, Assembly, Testing, and Salvage of Starting Motor for 3046, 3064, and 3066 Engines {1453}
Information Release Memo
REMANUFACTURED STARTER AND ALTERNATOR FOR VARIOUS 3054, 3054B & 3056 INDUSTRIAL ENGINE AND MACHINE APPLICATIONS
REMANUFACTURED STARTER AND ALTERNATOR FOR VARIOUS 3054, 3054B & 3056 INDUSTRIAL ENGINE AND MACHINE APPLICATIONS
REMANUFACTURED STARTER AND ALTERNATOR FOR VARIOUS 3054, 3054B & 3056 INDUSTRIAL ENGINE AND MACHINE APPLICATIONS
Service Letter-APD
Moisture May Short The Start Switch Causing The Starter To Engage On Certain TH62, TH63, TH82 And TH83 Telehandlers
Moisture May Short The Start Switch Causing The Starter To Engage On Certain TH62, TH63, TH82 And TH83 Telehandlers
Moisture May Short The Start Switch Causing The Starter To Engage On Certain TH62, TH63, TH82 And TH83 Telehandlers
Testing and Adjusting
Initial Troubleshooting Procedure
RA1.2, R1.4, R2.0, R2.2, R2.5, R2.7, R3.0, R4.5 and R5.5 Series Reduction Starting Motors
RA1.2, R1.4, R2.0, R2.2, R2.5, R2.7, R3.0, R4.5 and R5.5 Series Reduction Starting Motors
No Load - Test
RA1.2, R1.4, R2.0, R2.2, R2.5, R2.7, R3.0, R4.5 and R5.5 Series Reduction Starting Motors
RA1.2, R1.4, R2.0, R2.2, R2.5, R2.7, R3.0, R4.5 and R5.5 Series Reduction Starting Motors
Starting Motor - Troubleshoot
RA1.2, R1.4, R2.0, R2.2, R2.5, R2.7, R3.0, R4.5 and R5.5 Series Reduction Starting Motors
RA1.2, R1.4, R2.0, R2.2, R2.5, R2.7, R3.0, R4.5 and R5.5 Series Reduction Starting Motors
Component - Test
RA1.2, R1.4, R2.0, R2.2, R2.5, R2.7, R3.0, R4.5 and R5.5 Series Reduction Starting Motors
RA1.2, R1.4, R2.0, R2.2, R2.5, R2.7, R3.0, R4.5 and R5.5 Series Reduction Starting Motors
Disassembly and Assembly
General Information
RA1.2, R1.4, R2.0, R2.2, R2.5, R2.7, R3.0, R4.5 and R5.5 Series Reduction Starting Motors
RA1.2, R1.4, R2.0, R2.2, R2.5, R2.7, R3.0, R4.5 and R5.5 Series Reduction Starting Motors
Starting Motor - Assemble
RA1.2, R1.4, R2.0, R2.2, R2.5, R2.7, R3.0, R4.5 and R5.5 Series Reduction Starting Motors
RA1.2, R1.4, R2.0, R2.2, R2.5, R2.7, R3.0, R4.5 and R5.5 Series Reduction Starting Motors
Starting Motor - Disassemble
RA1.2, R1.4, R2.0, R2.2, R2.5, R2.7, R3.0, R4.5 and R5.5 Series Reduction Starting Motors
RA1.2, R1.4, R2.0, R2.2, R2.5, R2.7, R3.0, R4.5 and R5.5 Series Reduction Starting Motors
Electric Starting Motor - Remove and Install
TH62, TH63, TH82, TH83 and TH103 Telehandlers Engine Supplement
TH62, TH63, TH82, TH83 and TH103 Telehandlers Engine Supplement
Service Magazine


