HYDRAULIC SYSTEM
CYLINDER GPHYDRAULIC SYSTEM
CYLINDER GP#SEBP23510590
8I-6684: CYLINDER & MTG GP-TILT
8I-6684 CYLINDER & MTG GP-TILT
S/N 5WM1-6020; 3NN1-UP; 3RN1-4014
PART OF 8I-5489 BOOM GP
S/N 5WM1-6020; 3NN1-UP; 3RN1-4014
PART OF 8I-5489 BOOM GP
Parts for your TH82 TELEHANDLER:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 8I-6694 Y | [1] | CYLINDER & VALVE GP-TILT | |
| 2. | 3B-8489 | [2] | FITTING-GREASE (1/8-27 PTF) | |
| 3. | 081-6208 | [2] | BUSHING | |
| 4. | 8I-5652 | [1] | LEVER AS-FORK | |
| 5. | 089-7338 | [2] | SLEEVE (11X20X9-MM THK) | |
| 6. | 8I-5646 | [1] | PIN AS | |
| 7. | 8T-4136 M | [2] | BOLT (M10X1.5X25-MM) | |
| 8. | 8T-4222 | [2] | WASHER-PLATED (11X32X2.5-MM THK) | |
| 9. | 8I-5647 | [1] | LINK AS | |
| 10. | 8I-5654 | [4] | BUSHING | |
| 11. | 141-0630 | [1] | PIN AS | |
| M | METRIC PART | |||
| Y | SEPARATE ILLUSTRATION | |||
#SEBP23510591
120-4475: CYLINDER & VALVE GP-BOOM
120-4475 CYLINDER & VALVE GP-BOOM
S/N 3JN1-1509; 3KN1-UP
PART OF 120-4474 CYLINDER & MTG GP-BOOM
AN ATTACHMENT
S/N 3JN1-1509; 3KN1-UP
PART OF 120-4474 CYLINDER & MTG GP-BOOM
AN ATTACHMENT
Parts for your TH82 TELEHANDLER:
CATERPILLAR SIS#SEBP23510592
8I-5237: CYLINDER & VALVE GP-BOOM
8I-5237 CYLINDER & VALVE GP-BOOM
S/N 5WM1-2608; 3NN1-1036; 3RN1-1829
PART OF 8I-3118 CYLINDER & MTG GP-BOOM
S/N 5WM1-2608; 3NN1-1036; 3RN1-1829
PART OF 8I-3118 CYLINDER & MTG GP-BOOM
Parts for your TH82 TELEHANDLER:
CATERPILLAR SIS#SEBP23510593
8I-5237: CYLINDER & VALVE GP-BOOM
8I-5237 CYLINDER & VALVE GP-BOOM
S/N 3NN1037-UP; 3RN1830-4014
PART OF 8I-3118 CYLINDER & MTG GP-BOOM
ALSO AN ATTACHMENT
S/N 3NN1037-UP; 3RN1830-4014
PART OF 8I-3118 CYLINDER & MTG GP-BOOM
ALSO AN ATTACHMENT
Parts for your TH82 TELEHANDLER:
CATERPILLAR SIS#SEBP23510594
8I-3230: CYLINDER & VALVE GP-FRAME LVL
8I-3230 CYLINDER & VALVE GP-FRAME LVL
S/N 5WM1-6020; 3JN1-1509; 3KN1-99999; 3NN1-UP; 3RN1-4014
PART OF 8I-3119 LEVELING GP-FRAME
ALSO AN ATTACHMENT
S/N 5WM1-6020; 3JN1-1509; 3KN1-99999; 3NN1-UP; 3RN1-4014
PART OF 8I-3119 LEVELING GP-FRAME
ALSO AN ATTACHMENT
Parts for your TH82 TELEHANDLER:
CATERPILLAR SIS#SEBP23510595
8I-3177: CYLINDER & VALVE GP-TELESCOPE
8I-3177 CYLINDER & VALVE GP-TELESCOPE
S/N 5WM1-6020; 3NN1-UP; 3RN1-4014
PART OF 165-7711, 8I-3131 CYLINDER & MTG GP-TELESCOPING
ALSO AN ATTACHMENT
S/N 5WM1-6020; 3NN1-UP; 3RN1-4014
PART OF 165-7711, 8I-3131 CYLINDER & MTG GP-TELESCOPING
ALSO AN ATTACHMENT
Parts for your TH82 TELEHANDLER:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 8T-6912 M | [4] | BOLT (M8X1.25X50-MM) | |
| 2. | 8I-3467 Y | [1] | CYLINDER GP-TELESCOPING | |
| 3. | 166-6382 | [1] | VALVE AS | |
| 119-3434 | [4] | SEAL-O-RING | ||
| 119-3689 J | [1] | VALVE-LOAD CHECK | ||
| 166-6381 J | [1] | VALVE AS | ||
| 4. | 8T-4224 | [4] | WASHER-HARD (8.8X16X2-MM THK) | |
| AVAILABLE REPAIR KIT(S): | ||||
| 161-1980 | [2] | KIT-SERVICE | ||
| J | KIT MARKED J IS AVAILABLE FOR PARTS MARKED J | |||
| M | METRIC PART | |||
| Y | SEPARATE ILLUSTRATION | |||
#SEBP23510596
8I-6694: CYLINDER & VALVE GP-TILT
8I-6694 CYLINDER & VALVE GP-TILT
S/N 5WM1-6020; 3JN1-1509; 3KN1-99999; 3NN1-UP; 3RN1-4014
PART OF 122-1851, 8I-6684 CYLINDER & MTG GP-TILT
ALSO AN ATTACHMENT
S/N 5WM1-6020; 3JN1-1509; 3KN1-99999; 3NN1-UP; 3RN1-4014
PART OF 122-1851, 8I-6684 CYLINDER & MTG GP-TILT
ALSO AN ATTACHMENT
Parts for your TH82 TELEHANDLER:
CATERPILLAR SIS#SEBP23510597
118-1943: CYLINDER GP-BOOM
118-1943 CYLINDER GP-BOOM
S/N 3JN1-1509; 3KN1-UP
140MM(5.51IN)BORE X 1055MM(41.54IN)STROKE
PART OF 120-4475 CYLINDER & VALVE GP-BOOM
AN ATTACHMENT
S/N 3JN1-1509; 3KN1-UP
140MM(5.51IN)BORE X 1055MM(41.54IN)STROKE
PART OF 120-4475 CYLINDER & VALVE GP-BOOM
AN ATTACHMENT
Parts for your TH82 TELEHANDLER:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 3B-8489 | [1] | FITTING-GREASE (1/8-27 PTF) | |
| 2. | 8Q-5964 | [1] | PISTON | |
| 3. | 8Q-5972 J | [1] | SEAL-O-RING | |
| 4. | 8Q-5982 J | [1] | RING-GUIDE | |
| 5. | 8Q-5983 J | [1] | SEAL | |
| 6. | 8Q-5883 J | [2] | SCREW (6X0.5-IN) | |
| 7. | 8Q-6189 | [4] | SCREW | |
| 8. | 8Q-5946 | [1] | COVER | |
| 9. | 8Q-5947 | [1] | SEAL | |
| 10. | 8Q-6276 | [1] | BARREL | |
| 11. | 8Q-5980 J | [1] | SEAL-O-RING | |
| 12. | 8Q-5979 J | [1] | RING-BACKUP | |
| 13. | 8Q-5984 J | [1] | RING-LOCK | |
| 14. | 8Q-5977 J | [1] | SEAL | |
| 15. | 8Q-5965 | [1] | COVER-END | |
| 16. | 8Q-5981 J | [1] | SEAL-O-RING | |
| 17. | 8Q-5976 J | [1] | RING-GUIDE | |
| 18. | 8Q-5978 J | [1] | SEAL-WIPER | |
| 19. | 8Q-6254 | [1] | ROD-PISTON | |
| 20. | 8Q-5902 | [1] | PLATE-WARNING (CYLINDER ASSEMBLY) | |
| 22. | 8Q-5969 | [2] | BEARING-SPHERICAL | |
| 24. | 3B-8488 | [1] | FITTING-GREASE (1/8-27 PTF) | |
| AVAILABLE REPAIR KIT(S): | ||||
| 8Q-6288 J | [1] | KIT-SEAL | ||
| J | KIT MARKED J INCLUDES PART(S) MARKED J | |||
#SEBP23510598
8I-5486: CYLINDER GP-BOOM
8I-5486 CYLINDER GP-BOOM
S/N 5WM1-6020; 3NN1-UP; 3RN1-4014
140MM (5.51IN) BORE X 1460MM (57.5IN) STROKE
PART OF 8I-5237 CYLINDER & VALVE GP-BOOM
ALSO AN ATTACHMENT
S/N 5WM1-6020; 3NN1-UP; 3RN1-4014
140MM (5.51IN) BORE X 1460MM (57.5IN) STROKE
PART OF 8I-5237 CYLINDER & VALVE GP-BOOM
ALSO AN ATTACHMENT
Parts for your TH82 TELEHANDLER:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 8Q-6267 | [1] | ROD AS-PISTON (BOOM CYLINDER) | ||
| 8Q-5938 | [1] | SCREW-SPECIAL | ||
| 8Q-5960 | [1] | EYE-CYLINDER ROD | ||
| 8Q-6258 | [1] | BARREL | ||
| 8Q-5969 | [2] | BEARING-SPHERICAL | ||
| 8Q-5965 | [1] | COVER-END | ||
| 3B-8489 | [1] | FITTING-GREASE (1/8-27 PTF) | ||
| 3B-8488 | [1] | FITTING-GREASE (1/8-27 PTF) | ||
| 8Q-5964 | [1] | PISTON | ||
| 8Q-5902 | [1] | PLATE-WARNING (CYLINDER ASSEMBLY) | ||
| 8Q-5979 J | [1] | RING-BACKUP | ||
| 8Q-5982 J | [1] | RING-GUIDE | ||
| 8Q-5976 J | [1] | RING-GUIDE | ||
| 8Q-5984 J | [1] | RING-LOCK | ||
| 8Q-5883 J | [2] | SCREW (6X0.5-IN) | ||
| 8Q-5977 J | [1] | SEAL | ||
| 8Q-5972 J | [1] | SEAL-O-RING | ||
| 8Q-5980 J | [1] | SEAL-O-RING | ||
| 8Q-5981 J | [1] | SEAL-O-RING | ||
| 8Q-5983 J | [1] | SEAL | ||
| 8Q-5978 J | [1] | SEAL-WIPER | ||
| 8Q-6266 | [1] | SPACER | ||
| AVAILABLE REPAIR KIT(S): | ||||
| 8Q-6288 J | [1] | KIT-SEAL (BOOM CYLINDER) | ||
| J | KIT MARKED J SERVICES PART(S) MARKED J | |||
#SEBP23510599
8Q-5908: CYLINDER GP-CARRIAGE
8Q-5908 CYLINDER GP-CARRIAGE
S/N 3JN1-1509; 3KN1-UP; 3RN1-4014
80MM (3.15IN) BORE X 125MM (4.92IN) STROKE
PART OF 8I-3158, 8I-6082 CARRIAGE GP-ROTATING
AN ATTACHMENT
S/N 3JN1-1509; 3KN1-UP; 3RN1-4014
80MM (3.15IN) BORE X 125MM (4.92IN) STROKE
PART OF 8I-3158, 8I-6082 CARRIAGE GP-ROTATING
AN ATTACHMENT
Parts for your TH82 TELEHANDLER:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 8Q-5902 | [1] | PLATE-WARNING (CYLINDER ASSEMBLY) | |
| 2. | 8Q-6159 J | [1] | SEAL-O-RING | |
| 4. | 8Q-5986 J | [2] | SCREW | |
| 5. | 8Q-5993 J | [1] | RING-LOCK | |
| 6. | 8Q-5995 J | [1] | SEAL | |
| 7. | 8Q-5997 J | [1] | RING-GUIDE | |
| 8. | 8Q-5998 J | [1] | SEAL-WIPER | |
| 9. | 8Q-6027 | [2] | BEARING-SPHERICAL | |
| 10. | 8Q-6028 | [4] | CLIP | |
| 11. | 8Q-6029 | [2] | FITTING-GREASE | |
| 12. | 8Q-6031 J | [1] | SEAL-O-RING | |
| 13. | 8Q-6032 J | [1] | RING-BACKUP | |
| 14. | 8Q-6033 J | [1] | SEAL-O-RING | |
| 15. | 8Q-6034 J | [1] | SEAL-PISTON | |
| 16. | 8Q-6035 | [1] | PISTON | |
| 17. | 8Q-6036 | [1] | ROD AS-PISTON | |
| 8Q-5904 | [1] | COVER AS | ||
| 8Q-6243 | [1] | BARREL-CYLINDER | ||
| 18. | 8Q-6037 | [1] | COVER-END | |
| 19. | 8Q-6038 | [1] | TUBE AS | |
| AVAILABLE REPAIR KIT(S): | ||||
| 8Q-6229 J | [1] | KIT-SEAL | ||
| J | KIT MARKED J SERVICES PART(S) MARKED J | |||
Information:
HYDRAULIC SYSTEM
CYLINDER GP
Operation and Maintenance Manual
Special Instruction
Replacing a Pin-on Carriage with a Quick Coupler {5133, 6129}
Replacing a Pin-on Carriage with a Quick Coupler {5133, 6129}
Replacing a Pin-on Carriage with a Quick Coupler {5133, 6129}
Instructions for Installation of Oversize Hydraulic Cylinder Seals {7555, 7562}
Instructions for Installation of Oversize Hydraulic Cylinder Seals {7555, 7562}
Instructions for Installation of Oversize Hydraulic Cylinder Seals {7555, 7562}
Installation of Vented Buffer Seal Assembly, U-Cup Seal, and Double Lip Wiper Seal for Hydraulic Cylinders{7562}
Installation of Vented Buffer Seal Assembly, U-Cup Seal, and Double Lip Wiper Seal for Hydraulic Cylinders{7562}
Installation of Vented Buffer Seal Assembly, U-Cup Seal, and Double Lip Wiper Seal for Hydraulic Cylinders{7562}
Procedure to Test the Position Sensor of a Hydraulic Cylinder {1439, 7562}
Procedure to Test the Position Sensor of a Hydraulic Cylinder {1439, 7562}
Procedure to Test the Position Sensor of a Hydraulic Cylinder {1439, 7562}
Service Letter-NACD
Product Support Program For Repairing Cracks That May Develop In The Upper Compensating Cylinder Mounting Brackets At The Rear Of The Boom On Certain TH82 Telehandlers
Product Support Program For Repairing Cracks That May Develop In The Upper Compensating Cylinder Mounting Brackets At The Rear Of The Boom On Certain TH82 Telehandlers
Product Support Program For Repairing Cracks That May Develop In The Upper Compensating Cylinder Mounting Brackets At The Rear Of The Boom On Certain TH82 Telehandlers
Service Letter-CSARL
Technical Information Bulletin
Color Change for Cylinder Rod Seals (Wiper, U-Cup and Buffer){5100, 7555, 7562}
Color Change for Cylinder Rod Seals (Wiper, U-Cup and Buffer){5100, 7555, 7562}
Color Change for Cylinder Rod Seals (Wiper, U-Cup and Buffer){5100, 7555, 7562}
Specifications
Tool Operating Manual
Procedures for Using the 232-4686 Cylinder Washer Tank Group European Union Compliant{0374, 0599, 0680, 0738}
Procedures for Using the 232-4686 Cylinder Washer Tank Group European Union Compliant{0374, 0599, 0680, 0738}
Procedures for Using the 232-4686 Cylinder Washer Tank Group European Union Compliant{0374, 0599, 0680, 0738}
1U-9001 and 1U-9002 Automatic Hone Tooling{0599, 0677, 0738, 7562, 7562}
1U-9001 and 1U-9002 Automatic Hone Tooling{0599, 0677, 0738, 7562, 7562}
1U-9001 and 1U-9002 Automatic Hone Tooling{0599, 0677, 0738, 7562, 7562}
Model HCS-40 Hydraulic Cylinder Servicer{0374, 0599, 0700, 0738, 7562}
Model HCS-40 Hydraulic Cylinder Servicer{0374, 0599, 0700, 0738, 7562}
Model HCS-40 Hydraulic Cylinder Servicer{0374, 0599, 0700, 0738, 7562}
4C-9910 Portable Hydraulic Tester (Flow 125 GPM) {0599, 0784, 5050, 5057, 5095}
4C-9910 Portable Hydraulic Tester (Flow 125 GPM) {0599, 0784, 5050, 5057, 5095}
4C-9910 Portable Hydraulic Tester (Flow 125 GPM) {0599, 0784, 5050, 5057, 5095}
Using the 265-4177, 265-4209 Service Tool Groups to Install Sensors in Position-Sensing Hydraulic Cylinders{0599, 0709, 0738, 1439, 7562, 7562}
Using the 265-4177, 265-4209 Service Tool Groups to Install Sensors in Position-Sensing Hydraulic Cylinders{0599, 0709, 0738, 1439, 7562, 7562}
Using the 265-4177, 265-4209 Service Tool Groups to Install Sensors in Position-Sensing Hydraulic Cylinders{0599, 0709, 0738, 1439, 7562, 7562}
Using the 9U-7868 and 9U-7869 Spanner Wrench to Remove and install Threaded Gland Cylinder Heads{0374, 0599, 0602, 0738}
Using the 9U-7868 and 9U-7869 Spanner Wrench to Remove and install Threaded Gland Cylinder Heads{0374, 0599, 0602, 0738}
Using the 9U-7868 and 9U-7869 Spanner Wrench to Remove and install Threaded Gland Cylinder Heads{0374, 0599, 0602, 0738}
Procedures for Using the 120-9143 Cylinder Washer Tank Group {0374, 0602, 0680, 0738}
Procedures for Using the 120-9143 Cylinder Washer Tank Group {0374, 0602, 0680, 0738}
Procedures for Using the 120-9143 Cylinder Washer Tank Group {0374, 0602, 0680, 0738}
Systems Operation
Reuse And Salvage Guidelines
Testing Hydraulic Cylinders Using the <NOBR>188-3926</NOBR> Caterpillar Cylinder Tester and the <NOBR> 9U-6803</NOBR> Caterpillar Cylinder Tester {0784, 7562}
Testing Hydraulic Cylinders Using the188-3926 Caterpillar Cylinder Tester and the 9U-6803 Caterpillar Cylinder Tester {0784, 7562}
Testing Hydraulic Cylinders Using the
Hydraulic Cylinder Seal Failure Analysis {7555, 7562}
Hydraulic Cylinder Seal Failure Analysis {7555, 7562}
Hydraulic Cylinder Seal Failure Analysis {7555, 7562}
Inspection and Salvage of Hydraulic Cylinder Components {7562}
Inspection and Salvage of Hydraulic Cylinder Components {7562}
Inspection and Salvage of Hydraulic Cylinder Components {7562}
Measuring Bores and Installing Seals in Standard and Oversized Hydraulic Cylinders {5100, 7562}
Measuring Bores and Installing Seals in Standard and Oversized Hydraulic Cylinders {5100, 7562}
Measuring Bores and Installing Seals in Standard and Oversized Hydraulic Cylinders {5100, 7562}
Machining the O-ring Groove into the Face of Oversized Bolted Head Hydraulic Cylinders {0677, 5100, 7562}
Machining the O-ring Groove into the Face of Oversized Bolted Head Hydraulic Cylinders {0677, 5100, 7562}
Machining the O-ring Groove into the Face of Oversized Bolted Head Hydraulic Cylinders {0677, 5100, 7562}
HVOF Identification and Polishing (Superfinishing){0674, 0679, 1000, 7000, 7562}
HVOF Identification and Polishing (Superfinishing){0674, 0679, 1000, 7000, 7562}
HVOF Identification and Polishing (Superfinishing){0674, 0679, 1000, 7000, 7562}
Thermal Spray Procedures for Hydraulic Cylinder Rods{0679, 7562, 7562}
Thermal Spray Procedures for Hydraulic Cylinder Rods{0679, 7562, 7562}
Thermal Spray Procedures for Hydraulic Cylinder Rods{0679, 7562, 7562}
Contamination Control Guidelines
Applied Failure Analysis
Hydraulic Cylinder Seal Failure Analysis {7555, 7562}
Hydraulic Cylinder Seal Failure Analysis {7555, 7562}
Hydraulic Cylinder Seal Failure Analysis {7555, 7562}
Bench Test Procedures
Testing Hydraulic Cylinders Using the <NOBR>188-3926</NOBR> Caterpillar Cylinder Tester and the <NOBR> 9U-6803</NOBR> Caterpillar Cylinder Tester {0784, 7562}
Testing Hydraulic Cylinders Using the188-3926 Caterpillar Cylinder Tester and the 9U-6803 Caterpillar Cylinder Tester {0784, 7562}
Testing Hydraulic Cylinders Using the
Disassembly and Assembly
Boom Extend Cylinder Lock Valve (Three Section Boom).
TH62, TH63 TH82 & TH83 TELEHANDLERS MACHINE SYSTEMS
TH62, TH63 TH82 & TH83 TELEHANDLERS MACHINE SYSTEMS
Telescoping Cylinder - Remove and Install
TH62, TH63, TH82, TH83 and TH103 Telehandlers Machine Systems
TH62, TH63, TH82, TH83 and TH103 Telehandlers Machine Systems
Frame Leveling Cylinder - Remove and Install
TH62, TH63, TH82, TH83 and TH103 Telehandlers Machine Systems
TH62, TH63, TH82, TH83 and TH103 Telehandlers Machine Systems
Compensating Cylinder - Remove and Install
TH62, TH63, TH82, TH83 and TH103 Telehandlers Machine Systems
TH62, TH63, TH82, TH83 and TH103 Telehandlers Machine Systems
Service Magazine


