196-1979 CYLINDER & MTG GP-COUPLER S/N 8CR3243-UP PART OF 122-6466 COUPLER AR-QUICK IT28G INTEGRATED TOOLCARRIER

HYDRAULIC SYSTEM

CYLINDER GP

0. 196-1979 CYLINDER &
1. 178-3713 CYLINDER G
2. 190-3085 CYLINDER G
3. 6E-1114 CYLINDER G
4. 9T-8823 CYLINDER G
5. 119-1060 CYLINDER G
6. 119-1852 CYLINDER G
7. 119-1852 CYLINDER G
8. 127-3020 CYLINDER G

FILTER GP

9. 113-3986 FILTER & M
0. INFORMATION

INTEGRATED TOOLCARRIER IT28G INTEGRATED TOOLCARRIER 8CR
IT28G Integrated Toolcarrier 8CR00001-UP (MACHINE) POWERED BY 3116 Engine SEBP2383 IT28G 8CR (1996)

HYDRAULIC SYSTEM

CYLINDER GP

122-6404 CYLINDER & MTG GP-COUPLER

196-1979 CYLINDER & MTG GP-COUPLER

178-3713 CYLINDER GP-COUPLER

190-3085 CYLINDER GP-COUPLER

6E-1114 CYLINDER GP-COUPLER

#SEBP23830420

196-1979: CYLINDER & MTG GP-COUPLER

CYLINDER & MTG GP-COUPLER

196-1979 CYLINDER & MTG GP-COUPLER
S/N 8CR3243-UP
PART OF 122-6466 COUPLER AR-QUICK

i01760120 SEBP2383

1961979 CYLINDER & MTG GP-COUPLER Parts scheme

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Parts for your IT28G INTEGRATED TOOLCARRIER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	6W-5760	[2]	DOWEL
2.	6W-5761	[2]	PIN
3.	190-3085 Y	[1]	CYLINDER GP-COUPLER
	Y		SEPARATE ILLUSTRATION

#SEBP23830421

178-3713: CYLINDER GP-COUPLER

CYLINDER GP-COUPLER

178-3713 CYLINDER GP-COUPLER
S/N 8CR1-3242
50.8-MM (2-IN) BORE X 80.5-MM (3.17-IN) STROKE
PART OF 122-6404 CYLINDER & MTG GP-COUPLER
ALSO AN ATTACHMENT

i01438120 SEBP2383

1783713 CYLINDER GP-COUPLER Parts scheme

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Parts for your IT28G INTEGRATED TOOLCARRIER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	178-3893	[2]	ROD

			AVAILABLE REPAIR KIT(S):
	180-9872	[1]	KIT-SEAL (COUPLER CYLINDER)
			(INCLUDES LOCKNUTS, TEFLON PISTON SEALS, PISTON O-RINGS, O-RING SEALS, BACKUP RINGS,
			SQUARE WIRE RETAINERS, WIPER SEAL, INSTALLATION RING & U-CUP SEALS)

#SEBP23830422

190-3085: CYLINDER GP-COUPLER

CYLINDER GP-COUPLER

190-3085 CYLINDER GP-COUPLER
S/N 8CR3243-UP
51-MM (2-IN) BORE X 158-MM (6.22-IN) STROKE
PART OF 196-1979 CYLINDER & MTG GP-COUPLER

i01638131 SEBP2383

1903085 CYLINDER GP-COUPLER Parts scheme

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Parts for your IT28G INTEGRATED TOOLCARRIER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	178-3893	[2]	ROD
2.	190-3611	[1]	VALVE AS-CHECK (COUPLER CYLINDER)

			AVAILABLE REPAIR KIT(S):
	180-9872	[1]	KIT-SEAL (COUPLER CYLINDER)
			(INCLUDES LOCKNUTS, PISTON SEALS, O-RINGS, BACKUP RINGS, O-RING SEALS, U-CUP SEALS, WIPER SEALS,
			INSTALLATION RINGS & WIRE RETAINERS)

#SEBP23830423

6E-1114: CYLINDER GP-COUPLER

CYLINDER GP-COUPLER

6E-1114 CYLINDER GP-COUPLER
S/N 8CR1-UP
51-MM (2-IN) BORE X 230-MM (9-IN) STROKE
PART OF 118-0866 CYLINDER & MTG GP-COUPLER
AN ATTACHMENT

i00195412 SEBP2383

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Parts for your IT28G INTEGRATED TOOLCARRIER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	6E-1990	[2]	ROD-PISTON

			AVAILABLE REPAIR KIT(S):
	9T-0418	[1]	KIT-SEAL
			(KIT INCLUDES INTERNAL LOCK RINGS, O-RINGS, WIPERS, BACKUP WASHERS, EXTERNAL LOCK RINGS, SLOTTED NUT, PIN SPRING
			& LOCKNUTS)

#SEBP23830424

9T-8823: CYLINDER GP-COUPLER

CYLINDER GP-COUPLER

9T-8823 CYLINDER GP-COUPLER
S/N 8CR1-UP
51-MM (2-IN) BORE X 158-MM (6-IN) STROKE
PART OF 122-6404 CYLINDER & MTG GP-COUPLER
ALSO AN ATTACHMENT

i00195633 SEBP2383

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Parts for your IT28G INTEGRATED TOOLCARRIER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	6E-5394	[2]	ROD-PISTON

			AVAILABLE REPAIR KIT(S):
	9T-0418	[1]	KIT-SEAL
			(INCLUDES LOCK RINGS, O-RINGS, WIPERS, BACKUP WASHERS, LOCKNUTS, SLOTTED NUTS, SPRING PINS & U-CUPS)

#SEBP23830425

119-1060: CYLINDER GP-LIFT

CYLINDER GP-LIFT

119-1060 CYLINDER GP-LIFT
S/N 8CR1-UP
120.65-MM (4.75-IN) BORE X 685-MM (27-IN) STROKE
PART OF 118-1002 HYDRAULIC AR

i00201830 SEBP2383

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Parts for your IT28G INTEGRATED TOOLCARRIER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	119-1062	[1]	CYLINDER AS
	176-9644	[1]	CAP AS
1A.	4V-8629	[1]	BUSHING
2.	173-9682 M	[1]	BOLT (M36X4X100-MM)
3.	106-1017	[1]	WASHER (36.7X77X6-MM THK)
4.	4T-8588	[1]	SEAL AS
5.	8T-8390	[1]	RING-WEAR
6.	133-8773	[1]	PISTON
7.	175-7903 J	[1]	SEAL-O-RING
8.	2J-3961	[1]	RING-BACKUP
9.	8T-0785	[1]	RING-WEAR
10.	119-1063	[1]	ROD AS
11.	120-6679	[1]	HEAD
12.	167-2201 J	[1]	SEAL AS-BUFFER
13.	167-2312 J	[1]	SEAL-U-CUP
14.	225-3281 J	[1]	SEAL-WIPER

			AVAILABLE REPAIR KIT(S):
	186-4382 J	[1]	KIT-SEAL
	J		KIT MARKED J INCLUDES PART(S) MARKED J
	M		METRIC PART
	R		REMANUFACTURED PART MAY BE AVAILABLE

#SEBP23830426

119-1852: CYLINDER GP-TILT

CYLINDER GP-TILT

119-1852 CYLINDER GP-TILT -RH
S/N 8CR1-UP
101.6 MM (3.99 IN) BORE X 755 MM (29.7 IN) STROKE
PART OF 118-1002 HYDRAULIC AR
Type 1

i00519078 SEBP2383

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Parts for your IT28G INTEGRATED TOOLCARRIER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	119-1853	[1]	CYLINDER AS
	7J-9682	[1]	BUSHING
2.	173-9683 M	[1]	BOLT (M30X3.5X90-MM)
3.	9X-8399	[1]	WASHER (33X56X6-MM THK)
4.	5J-5402 J	[1]	SEAL AS
5.	6J-2797 J	[1]	RING-WEAR
6.	133-8780	[1]	PISTON
7.	175-7900 J	[1]	SEAL-O-RING
8.	2K-6830 J	[1]	RING-BACKUP
9.	6E-0775	[1]	HEAD AS
10.	133-8778	[1]	ROD AS
11.	308-1845 JN	[1]	SEAL-WIPER
12.	289-2946 JN	[1]	SEAL-U-CUP
13.	289-2935 JN	[1]	SEAL AS-BUFFER
14.	4T-5613 JN	[1]	RING-WEAR

			AVAILABLE REPAIR KIT(S):
	233-9205 J	[1]	KIT-SEAL (HYDRAULIC CYLINDER)
			(INCLUDES RINGS & SEALS)
			(STANDARD SIZE BORE)
	233-9207 N	[1]	KIT-SEAL (HYDRAULIC CYLINDER)
			(INCLUDES RINGS & SEALS)
			(OVERSIZE BORE 0.76-MM)
			(FOR USE WITH REHS1392)
	J		KIT MARKED J SERVICE PART(S) MARKED J
	M		METRIC PART
	N		KIT MARKED N SERVICES PART(S) MARKED N

#SEBP23830427

119-1852: CYLINDER GP-TILT

CYLINDER GP-TILT

119-1852 CYLINDER GP-TILT -RH
S/N 8CR1-UP
101.6 MM (3.99 IN) BORE X 755 MM (29.7 IN) STROKE
PART OF 118-1002 HYDRAULIC AR
Type 2

i01857335 SEBP2383

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Parts for your IT28G INTEGRATED TOOLCARRIER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	119-1853	[1]	CYLINDER AS
	7J-9682	[1]	BUSHING
2.	173-9683 M	[1]	BOLT (M30X3.5X90-MM)
3.	9X-8399	[1]	WASHER (33X56X6-MM THK)
4.	5J-5402 J	[1]	SEAL AS
5.	6J-2797 J	[1]	RING-WEAR
6.	133-8780	[1]	PISTON
7.	175-7900 J	[1]	SEAL-O-RING
8.	2K-6830 J	[1]	RING-BACKUP
9.	6E-0775	[1]	HEAD AS
10.	133-8778	[1]	ROD AS
11.	308-1845 CJN	[1]	SEAL-WIPER
12.	289-2946 JN	[1]	SEAL-U-CUP
13.	289-2935 JN	[1]	SEAL AS-BUFFER
14.	4T-5613 JN	[1]	RING-WEAR

			AVAILABLE REPAIR KIT(S):
	233-9205 J	[1]	KIT-SEAL (HYDRAULIC CYLINDER)
			(INCLUDES RINGS & SEALS)
			(STANDARD SIZE BORE)
	233-9207 N	[1]	KIT-SEAL (HYDRAULIC CYLINDER)
			(INCLUDES RINGS & SEALS)
			(OVERSIZE BORE 0.76-MM)
			(ALL KITS ABOVE FOR USE WITH REHS1392)
	C		CHANGE FROM PREVIOUS TYPE
	J		KIT MARKED J SERVICES PART(S) MARKED J
	M		METRIC PART
	N		KIT MARKED N SERVICES PART(S) MARKED N

#SEBP23830428

127-3020: CYLINDER GP-TILT

CYLINDER GP-TILT

127-3020 CYLINDER GP-TILT -LH
S/N 8CR1-UP
101.6-MM (3.99-IN) BORE X 755-MM (29.7-IN) STROKE
PART OF 118-1002 HYDRAULIC AR

i00516767 SEBP2383

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Parts for your IT28G INTEGRATED TOOLCARRIER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	127-3021	[1]	CYLINDER AS
	7J-9682	[1]	BUSHING
	110-7849	[2]	LUG
2.	173-9683 M	[1]	BOLT (M30X3.5X90-MM)
3.	9X-8399	[1]	WASHER (33X56X6-MM THK)
4.	5J-5402 J	[1]	SEAL AS
5.	6J-2797 J	[1]	RING-WEAR
6.	133-8780	[1]	PISTON
7.	175-7900 J	[1]	SEAL-O-RING
8.	2K-6830 J	[1]	RING-BACKUP
9.	6E-0775	[1]	HEAD AS
10.	133-8778	[1]	ROD AS
11.	308-1845 JN	[1]	SEAL-WIPER
12.	289-2946 JN	[1]	SEAL-U-CUP
13.	289-2935 JN	[1]	SEAL AS-BUFFER
14.	4T-5613 JN	[1]	RING-WEAR

			AVAILABLE REPAIR KIT(S):
	233-9205 J	[1]	KIT-SEAL (HYDRAULIC CYLINDER)
			(INCLUDES RINGS & SEALS)
			(STANDARD SIZE BORE)
	233-9207 N	[1]	KIT-SEAL (HYDRAULIC CYLINDER)
			(INCLUDES RINGS & SEALS)
			(OVERSIZE BORE 0.76-MM)
			(ALL KITS ABOVE FOR USE WITH REHS1392)
	J		KIT MARKED J SERVICES PART(S) MARKED J
	M		METRIC PART
	N		KIT MARKED N SERVICES PART(S) MARKED N
	R		REMANUFACTURED PART MAY BE AVAILABLE

#SEBP23830429

113-3986: FILTER & MTG GP-HYDRAULIC

FILTER & MTG GP-HYDRAULIC

113-3986 FILTER & MTG GP-HYDRAULIC
S/N 8CR1-UP
PART OF 118-1002 HYDRAULIC AR

i00201729 SEBP2383

1133986 FILTER & MTG GP-HYDRAULIC Parts scheme

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Parts for your IT28G INTEGRATED TOOLCARRIER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	113-3987	[1]	BRACKET
2.	158-3491 Y	[1]	FILTER GP-OIL
3.	7X-7729	[2]	WASHER (11X25X3-MM THK)
4.	8T-4121	[4]	WASHER-HARD (11X21X2.5-MM THK)
5.	8T-4136 M	[2]	BOLT (M10X1.5X25-MM)
6.	8T-4137 M	[4]	BOLT (M10X1.5X20-MM)
	M		METRIC PART
	Y		SEPARATE ILLUSTRATION

Information:

HYDRAULIC SYSTEM

CYLINDER GP

Special Instruction

Installation of Vented Buffer Seal Assembly, U-Cup Seal, and Double Lip Wiper Seal for Hydraulic Cylinders{7562}
Installation of Vented Buffer Seal Assembly, U-Cup Seal, and Double Lip Wiper Seal for Hydraulic Cylinders{7562}

Installation of Double Lip Wiper Seal{7562}
Installation of Double Lip Wiper Seal{7562}

Technical Information Bulletin

Surface Finishes of Cylinder Bores{7562}
Surface Finishes of Cylinder Bores{7562}

Color Change for Cylinder Rod Seals (Wiper, U-Cup and Buffer){5100, 7555, 7562}
Color Change for Cylinder Rod Seals (Wiper, U-Cup and Buffer){5100, 7555, 7562}

Tool Operating Manual

Procedures for Using the 232-4686 Cylinder Washer Tank Group European Union Compliant{0374, 0599, 0680, 0738}
Procedures for Using the 232-4686 Cylinder Washer Tank Group European Union Compliant{0374, 0599, 0680, 0738}

1U-9001 and 1U-9002 Automatic Hone Tooling{0599, 0677, 0738, 7562, 7562}
1U-9001 and 1U-9002 Automatic Hone Tooling{0599, 0677, 0738, 7562, 7562}

Model HCS-40 Hydraulic Cylinder Servicer{0374, 0599, 0700, 0738, 7562}
Model HCS-40 Hydraulic Cylinder Servicer{0374, 0599, 0700, 0738, 7562}

4C-9910 Portable Hydraulic Tester (Flow 125 GPM) {0599, 0784, 5050, 5057, 5095}
4C-9910 Portable Hydraulic Tester (Flow 125 GPM) {0599, 0784, 5050, 5057, 5095}

Using the 265-4177, 265-4209 Service Tool Groups to Install Sensors in Position-Sensing Hydraulic Cylinders{0599, 0709, 0738, 1439, 7562, 7562}
Using the 265-4177, 265-4209 Service Tool Groups to Install Sensors in Position-Sensing Hydraulic Cylinders{0599, 0709, 0738, 1439, 7562, 7562}

Using the 9U-7868 and 9U-7869 Spanner Wrench to Remove and install Threaded Gland Cylinder Heads{0374, 0599, 0602, 0738}
Using the 9U-7868 and 9U-7869 Spanner Wrench to Remove and install Threaded Gland Cylinder Heads{0374, 0599, 0602, 0738}

Procedures for Using the 120-9143 Cylinder Washer Tank Group {0374, 0602, 0680, 0738}
Procedures for Using the 120-9143 Cylinder Washer Tank Group {0374, 0602, 0680, 0738}

Service Magazine

Double Lip Wiper Seals Must Be Installed Properly {7562}
2002/12/09

Procedure Now Available to Test the Position Sensor of a Hydraulic Cylinder {1439, 7562}
2012/10/04

Compatible Puller Stud and Hydraulic Cylinder Capacity Chart {0599, 7000, 7562}
2011/10/17

A Rework Procedure Improves the Seal Assembly Performance in Hydraulic Cylinders on Cat Products {7562}
2010/04/30

Caterpillar Parts SIS Catalog IT28G :

122-6404 CYLINDER & MTG GP-COUPLER

118-0866 CYLINDER & MTG GP-COUPLER

122-6339 COOLER GP-HYDRAULIC OIL

118-0914 COOLER GP-HYDRAULIC OIL

178-3713 CYLINDER GP-COUPLER

190-3085 CYLINDER GP-COUPLER

6E-1114 CYLINDER GP-COUPLER

9T-8823 CYLINDER GP-COUPLER

119-1060 CYLINDER GP-LIFT

119-1852 CYLINDER GP-TILT

127-3020 CYLINDER GP-TILT

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