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207-1560 STARTING MOTOR GP-ELECTRIC S/N 4MN1-UP 24-VOLT PART OF 7S-3622 STARTING MOTOR GP-ELECTRIC FIELD REPLACEMENT FOR @@@@@207-1561@@@@@, @@@@@ 6V-5538@@@@@, @@@@@ 6V-5227@@@@@ D6R


ELECTRICAL AND STARTING SYSTEM
STARTING MOTOR GP
SWITCH GP

TRACK-TYPE TRACTOR D6R TRACK-TYPE TRACTOR 4MN
 D6R Track-Type Tractor XL 4MN00001-UP (MACHINE) POWERED BY 3306 Engine SEBP2492 D6R 4MN   (1996)

ELECTRICAL AND STARTING SYSTEM

STARTING MOTOR GP
STARTING MOTOR GP-ELECTRIC
106-8552 STARTING MOTOR GP-ELECTRIC
207-1560 STARTING MOTOR GP-ELECTRIC
STARTING MOTOR GP-ELECTRIC
207-1561 STARTING MOTOR GP-ELECTRIC
6V-5227 STARTING MOTOR GP-ELECTRIC
STARTING MOTOR GP-ELECTRIC
6V-5537 STARTING MOTOR GP-ELECTRIC
STARTING MOTOR GP-ELECTRIC
6V-5538 STARTING MOTOR GP-ELECTRIC
STARTING MOTOR GP-ELECTRIC
7S-3622 STARTING MOTOR GP-ELECTRIC
STARTING MOTOR GP-ELECTRIC
7S-3622 STARTING MOTOR GP-ELECTRIC
 

#SEBP24920210
 

207-1560: STARTING MOTOR GP-ELECTRIC

207-1560 STARTING MOTOR GP-ELECTRIC
S/N 4MN1-UP
24-VOLT
PART OF 7S-3622 STARTING MOTOR GP-ELECTRIC
FIELD REPLACEMENT FOR @@@@@207-1561@@@@@, @@@@@ 6V-5538@@@@@, @@@@@ 6V-5227@@@@@
i01660848 SEBP2492
  For full view, you need register

Parts for your D6R TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  6V-5538 Y [1] STARTING MOTOR GP-ELECTRIC (24-VOLT)  
    -OR-
  207-1561 Y [1] STARTING MOTOR GP-ELECTRIC (24-VOLT)  
  Y   SEPARATE ILLUSTRATION
 

#SEBP24920211
 

207-1561: STARTING MOTOR GP-ELECTRIC

207-1561 STARTING MOTOR GP-ELECTRIC
S/N 4MN1-UP
24-VOLT
PART OF 207-1560 STARTING MOTOR GP-ELECTRIC
FIELD REPLACEMENT ORDER @@@@@207-1560@@@@@
i01660932 SEBP2492
2071561 STARTING MOTOR GP-ELECTRIC Parts scheme
  For full view, you need register

Parts for your D6R TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 3T-3434 [6] PLUG  
2. 7T-3279 [1] HOUSING AS  
3. 8T-8566 [1] TERMINAL AS  
4. 6V-8188 [4] NUT (1/2-13-THD)  
5. 7X-0562 [4] WASHER-HARD (13.5X19X0.8-MM THK)  
6. 3T-3422 [1] WIRE AS  
7. 7T-3278 [1] HOLDER AS-BRUSH (STARTING MOTOR)  
8. 7T-3277 [1] COIL AS-FIELD  
9. 7T-3454 [1] INSULATOR  
10. 283-1107 [1] KIT-CONNECTOR (STARTING MOTOR)  
    (INCLUDES STARTER TERMINAL, BOLT & CONNECTORS)
11. 7T-3451 [1] KIT-INSULATOR (STARTING MOTOR)  
    (INCLUDES INSULATOR TERMINALS & GROMMET)
12. 8T-8569 [1] INSULATOR-TERMINAL  
13. 5S-7349 [4] BOLT (1/4-20X0.5-IN)  
14. 8T-4205 [4] WASHER-HARD (7.2X14.5X2-MM THK)  
15. 8H-1141 [4] SHOE-POLE  
16. 3R-8797 [8] SCREW & WASHER AS (3/8-24X0.72-IN)  
17. 7T-3276 [1] ARMATURE AS (24-VOLT)  
18. 3E-7775 [1] HOUSING AS  
19. 4M-1831 [1] PLUG-LEVER HOUSING  
20. 7L-2894 [1] GASKET  
21. 0S-1597 [5] BOLT (1/4-28X1-IN)  
22. 6N-3827 [1] DRIVE AS-MOTOR  
23. 7T-3974 [1] HOUSING AS-DRIVE  
24. 7X-3373 [6] BOLT (5/16-18X0.88-IN)  
25. 376-4353 [1] KIT-SOLENOID (24-VOLT)  
    (INCLUDES NUTS, BOLT, COVER, INSTRUCTION SHEET & CONNECTORS)
26. 6V-8378 [3] NUT (10-32-THD)  
27. 8F-1434 [2] LOCKWASHER  
28. 8T-0328 [2] WASHER-HARD (5.5X10X1-MM THK)  
29. 9X-4824 [2] COVER-STARTING MOTOR  
30. 8T-9884 [1] KIT-INSULATOR (STARTING MOTOR)  
    (INCLUDES INSULATORS & BUSHING)
31. 8C-3655 [1] KIT-BRUSH (STARTING MOTOR)  
    (INCLUDES BRUSHES, SPRINGS, SCREWS, SEAL & SCREW AS)
32. 7T-3268 [1] KIT-LEVER (STARTING MOTOR)  
    (INCLUDES LEVER AS, SEALS, NUT, GASKET & RETAINER)
   
    AVAILABLE REPAIR KIT(S):
  7T-3267 [1] KIT-BUSHING (STARTING MOTOR)  
    (INCLUDES BUSHINGS, WICKS, CUPS, SEALS, SCREW AS, WASHERS, SPACER & NUT)
 

#SEBP24920212
 

6V-5227: STARTING MOTOR GP-ELECTRIC

6V-5227 STARTING MOTOR GP-ELECTRIC
S/N 4MN1-UP
24-VOLT
PART OF 7S-3622 STARTING MOTOR GP-ELECTRIC
FIELD REPLACEMENT ORDER @@@@@207-1560@@@@@
FIELD REPLACEMENT FOR @@@@@ 6V-5537@@@@@, @@@@@ 6V-5538@@@@@, @@@@@106-8552@@@@@
i00122218 SEBP2492
  For full view, you need register

Parts for your D6R TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  6V-5537 Y [1] STARTING MOTOR GP-ELECTRIC (24-VOLT)  
    -OR-
  6V-5538 Y [1] STARTING MOTOR GP-ELECTRIC (24-VOLT)  
    -OR-
  106-8552 Y [1] STARTING MOTOR GP-ELECTRIC (24-VOLT)  
  Y   SEPARATE ILLUSTRATION
 

#SEBP24920213
 

6V-5537: STARTING MOTOR GP-ELECTRIC

6V-5537 STARTING MOTOR GP-ELECTRIC
S/N 4MN1-UP
24-VOLT
PART OF 6V-5227 STARTING MOTOR GP-ELECTRIC
FIELD REPLACEMENT ORDER @@@@@ 6V-5227@@@@@
i00122219 SEBP2492
6V5537 STARTING MOTOR GP-ELECTRIC Parts scheme
  For full view, you need register

Parts for your D6R TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 8F-1434 [2] LOCKWASHER  
2. 6V-8188 [4] NUT (1/2-13-THD)  
3. 8T-8566 [1] TERMINAL AS  
4. 7X-0562 [4] WASHER-HARD (13.5X19X0.8-MM THK)  
5. 3T-3422 [1] WIRE AS  
6. 7T-3278 [1] HOLDER AS-BRUSH (STARTING MOTOR)  
7. 5S-7349 [4] BOLT (1/4-20X0.5-IN)  
8. 8T-4205 [4] WASHER-HARD (7.2X14.5X2-MM THK)  
9. 7T-3276 [1] ARMATURE AS (24-VOLT)  
10. 4M-1831 [1] PLUG-LEVER HOUSING  
11. 7L-2894 [1] GASKET  
12. 9X-9511 [1] SOLENOID AS (24-VOLT)(STARTING MOTOR)  
13. 036-9821 [1] WASHER  
14. 7T-3269 [1] BOOT  
15. 4M-1828 [1] RETAINER-SPRING  
16. 9M-7609 [1] SPRING (SHIFT LEVER)  
17. 4M-1827 [1] RETAINER-SPRING  
18. 2H-3429 [1] RING-RETAINING  
19. 4B-2049 [3] NUT (10-32-THD)  
20. 6N-3827 [1] DRIVE AS-MOTOR  
21. 9X-4824 [1] COVER-STARTING MOTOR  
22. 8T-0328 [3] WASHER-HARD (5.5X10X1-MM THK)  
23. 7T-3277 [1] COIL AS-FIELD  
24. 7T-3454 [1] INSULATOR  
25. 8H-1141 [4] SHOE-POLE  
26. 3F-0379 [8] SCREW-POLE SHOE (3/8-24-THD)  
27. 7T-3271 [1] CONNECTOR  
28. 8T-8569 [1] INSULATOR-TERMINAL  
29. 7T-3451 [1] KIT-INSULATOR (STARTING MOTOR)  
30. 3E-7775 [1] HOUSING AS  
31. 036-9823 [5] BOLT (1/4-28X1-IN)  
32. 7T-3974 [1] HOUSING AS-DRIVE  
33. 3T-3434 [6] PLUG  
34. 7X-3373 [6] BOLT (5/16-18X0.88-IN)  
35. 7T-3270 [1] PLUNGER AS  
36. 7T-3279 [1] HOUSING AS  
   
    AVAILABLE REPAIR KIT(S):
  8C-3655 [1] KIT-BRUSH (STARTING MOTOR)  
    (INCLUDES SPRINGS, BRUSH ASSEMBLIES & SCREWS)
  7T-3267 [1] KIT-BUSHING (STARTING MOTOR)  
    (INCLUDES BUSHINGS, CUPS, SEALS, SCREW AS, WASHERS, NUTS & WICKS)
  7T-3268 [1] KIT-LEVER (STARTING MOTOR)  
    (INCLUDES RETAINER, LEVER ASSEMBLIES, NUT & SEALS)
  8T-9884 [1] KIT-INSULATOR (STARTING MOTOR)  
    (INCLUDES BUSHING & INSULATORS)
 

#SEBP24920214
 

6V-5538: STARTING MOTOR GP-ELECTRIC

6V-5538 STARTING MOTOR GP-ELECTRIC
S/N 4MN1-UP
24-VOLT
PART OF 6V-5227 STARTING MOTOR GP-ELECTRIC
FIELD REPLACEMENT ORDER @@@@@207-1560@@@@@
i00122220 SEBP2492
6V5538 STARTING MOTOR GP-ELECTRIC Parts scheme
  For full view, you need register

Parts for your D6R TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 6V-8188 [3] NUT (1/2-13-THD)  
2. 7X-0562 [3] WASHER-HARD (13.5X19X0.8-MM THK)  
3. 4B-2049 [1] NUT (10-32-THD)  
4. 8F-1434 [1] LOCKWASHER  
5. 8T-0328 [1] WASHER-HARD (5.5X10X1-MM THK)  
6. 8T-4133 M [1] NUT (M10X1.5-THD)  
7. 8T-4121 [1] WASHER-HARD (11X21X2.5-MM THK)  
8. 3E-0142 [1] HOUSING AS  
9. 3E-0141 [1] STOP-STARTING MOTOR  
10. 4N-7521 [1] RING-LOCK  
11. 3E-0143 [1] DRIVE AS-STARTING MOTOR  
12. 3E-0144 [1] HOUSING AS  
13. 3E-0140 [1] LEVER AS-STARTING MOTOR  
14. 3E-0138 [1] ARMATURE AS (24-VOLT)  
15. 3E-0137 [1] HOLDER AS-BRUSH (STARTING MOTOR)  
16. 3E-0135 [1] SOLENOID AS (24-VOLT)(STARTING MOTOR)  
17. 3E-0125 [1] COVER AS-STARTING MOTOR  
18. 3E-0139 [1] HOUSING AS  
19. 3E-0136 [1] HOUSING AS  
20. 3E-0132 [1] CONNECTOR  
21. 3E-0133 [1] WIRE AS-STARTING MOTOR  
22. 3E-0134 [1] COVER-PLUNGER  
   
    AVAILABLE REPAIR KIT(S):
  3E-0128 [1] KIT-BRUSH (24-VOLT)  
    (INCLUDES O-RINGS, SCREW, SPRING & BRUSH)
  3E-0131 [1] KIT-WASHER (24-VOLT)  
    (INCLUDES WASHERS)
  3E-0127 [1] KIT-BEARING  
    (INCLUDES SEAL, BEARING AS & BUSHING)
  3E-0129 [1] KIT-HARDWARE (24-VOLT)  
    (INCLUDES WASHERS, BOLTS, LOCKWASHERS, NUTS, BUSHINGS & PLATE)
  3E-0130 [1] KIT-STARTING MOTOR SEAL (24-VOLT)  
    (INCLUDES SEALS & O-RINGS)
  3E-0145 [1] KIT-STARTING MOTOR PIN (24-VOLT)  
    (INCLUDES O-RINGS, SHAFT & RING)
  M   METRIC PART
 

#SEBP24920215
 

7S-3622: STARTING MOTOR GP-ELECTRIC

7S-3622 STARTING MOTOR GP-ELECTRIC
S/N 4MN1-UP
24 VOLT
PART OF 107-8309 INSTALLATION AR-ENGINE
Type 1
i00158113 SEBP2492
7S3622 STARTING MOTOR GP-ELECTRIC Parts scheme
  For full view, you need register

Parts for your D6R TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 6V-5227 YC [1] STARTING MOTOR GP-ELECTRIC  
2. 3E-8034 B [3] BOLT (5/8-11X1.5-IN)  
  7X-0588 [3] WASHER-HARD (17X27X3.5-MM THK)  
  8S-2332 B [3] BOLT-12 POINT HEAD (5/8-11X1.75-IN)  
3. 4H-7869 [1] GASKET  
4. 3N-0539 [1] WIRE AS  
  B   USE AS REQUIRED
  C   CHANGE FROM PREVIOUS TYPE
  R   REMANUFACTURED PART MAY BE AVAILABLE
  Y   SEPARATE ILLUSTRATION
 

#SEBP24920216
 

7S-3622: STARTING MOTOR GP-ELECTRIC

7S-3622 STARTING MOTOR GP-ELECTRIC
S/N 4MN1-UP
24 VOLT
PART OF 107-8309 INSTALLATION AR-ENGINE
Type 2
i01811783 SEBP2492
7S3622 STARTING MOTOR GP-ELECTRIC Parts scheme
  For full view, you need register

Parts for your D6R TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 207-1560 YC [1] STARTING MOTOR GP-ELECTRIC  
2. 3E-8034 B [3] BOLT (5/8-11X1.5-IN)  
3. 4H-7869 [1] GASKET  
4. 3N-0539 [1] WIRE AS  
5. 7X-0588 [3] WASHER-HARD (17X27X3.5-MM THK)  
6. 8S-2332 B [3] BOLT-12 POINT HEAD (5/8-11X1.75-IN)  
  B   USE AS REQUIRED
  C   CHANGE FROM PREVIOUS TYPE
  R   REMANUFACTURED PART MAY BE AVAILABLE
  Y   SEPARATE ILLUSTRATION
 

#SEBP24920217
 

164-7577: SWITCH GP-BYPASS

164-7577 SWITCH GP-BYPASS
S/N 4MN501-UP
PART OF 108-1330 BATTERY & WIRING GP
FIELD REPLACEMENT ORDER @@@@@391-7125@@@@@
FIELD REPLACEMENT FOR @@@@@ 9X-7781@@@@@
i01173635 SEBP2492
1647577 SWITCH GP-BYPASS Parts scheme
  For full view, you need register

Parts for your D6R TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 9X-1813 E SLEEVE (19-CM)  
2. 102-8802 [1] KIT-RECEPTACLE (2-PIN)  
    (INCLUDES RECEPTACLE AS & WEDGE)
3. 8T-8729 [2] PIN-CONNECTOR (16-GA TO 18-GA)  
4. 3D-2824 [1] SEAL-O-RING  
  E   ORDER BY THE CENTIMETER
 

#SEBP24920218
 

391-7125: SWITCH GP-BYPASS

391-7125 SWITCH GP-BYPASS -FILTER
S/N 4MN501-UP
FIELD REPLACEMENT FOR @@@@@164-7577@@@@@
i05476443 SEBP2492
3917125 SWITCH GP-BYPASS Parts scheme
  For full view, you need register

Parts for your D6R TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 9X-1813 E SLEEVE (19-CM)  
2. 102-8802 [1] KIT-RECEPTACLE (2-PIN)  
    (INCLUDES RECEPTACLE AS & WEDGE)
3. 8T-8729 [2] PIN-CONNECTOR (16-GA TO 18-GA)  
4. 238-5082 [1] SEAL-O-RING  
  E   ORDER BY THE CENTIMETER
 

#SEBP24920219
 

9X-7781: SWITCH GP-BYPASS

9X-7781 SWITCH GP-BYPASS
S/N 4MN1-500
PART OF 108-1330 BATTERY & WIRING GP
FIELD REPLACEMENT ORDER 2- 8T-8730 SOCKET-CONNECTOR, 1-155-2270 KIT-CONNECTING PLUG
i00092240 SEBP2492
9X7781 SWITCH GP-BYPASS Parts scheme
  For full view, you need register

Parts for your D6R TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 4B-4863 [2] WASHER (4.7X11X1.2-MM THK)  
2. 9W-1461 [2] WASHER (4.42X10.29X1.19-MM THK)  
3. 3D-2824 [1] SEAL-O-RING  
4. 8J-2283 [2] RING-SNAP  
5. 9X-8071 [1] SPRING  
6. 5P-9262 [4] SEAL-O-RING  
7. 4B-2043 [2] NUT (8-32-THD)  
8. 9X-6551 [1] WASHER (14.9X18.5X0.8-MM THK)  
 

Information:

Engine News
Caterpillar Remanufactured Electric Starting Motors Are Improved {1453}
2011/05/16
Special Instruction
Caterpillar PRELUB<SUP>&reg;</SUP> Diagnostics{1469}
Caterpillar PRELUB® Diagnostics{1469}
Service Magazine
Examine Failed Starting Motors to Understand the Reason for Failure {1453}
2002/10/28

Caterpillar Parts SIS Catalog D6R :

STARTING MOTOR GP-ELECTRIC
106-8552 STARTING MOTOR GP-ELECTRIC
STARTING AID GP-ETHER
122-8950 STARTING AID GP-ETHER
SENSOR GP-TEMPERATURE
118-7226 SENSOR GP-TEMPERATURE
SENSOR GP-SPEED
318-1178 SENSOR GP-SPEED
SENSOR GP-SPEED
193-2550 SENSOR GP-SPEED
SENSOR GP-SPEED
183-5011 SENSOR GP-SPEED
SENSOR GP-POSITION
9X-5592 SENSOR GP-POSITION
SENSOR GP-POSITION
214-4863 SENSOR GP-POSITION
STARTING MOTOR GP-ELECTRIC
207-1561 STARTING MOTOR GP-ELECTRIC
6V-5227 STARTING MOTOR GP-ELECTRIC
STARTING MOTOR GP-ELECTRIC
6V-5537 STARTING MOTOR GP-ELECTRIC
STARTING MOTOR GP-ELECTRIC
6V-5538 STARTING MOTOR GP-ELECTRIC
STARTING MOTOR GP-ELECTRIC
7S-3622 STARTING MOTOR GP-ELECTRIC
STARTING MOTOR GP-ELECTRIC
7S-3622 STARTING MOTOR GP-ELECTRIC
SWITCH GP-BYPASS
164-7577 SWITCH GP-BYPASS
SWITCH GP-BYPASS
391-7125 SWITCH GP-BYPASS

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The names Cat, Caterpillar, John Deere, Komatsu, Volvo, Hitachi, Doosan, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
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